JPH06346261A - Method for dissolving scale - Google Patents
Method for dissolving scaleInfo
- Publication number
- JPH06346261A JPH06346261A JP14175893A JP14175893A JPH06346261A JP H06346261 A JPH06346261 A JP H06346261A JP 14175893 A JP14175893 A JP 14175893A JP 14175893 A JP14175893 A JP 14175893A JP H06346261 A JPH06346261 A JP H06346261A
- Authority
- JP
- Japan
- Prior art keywords
- metal
- scale
- phosphonic acid
- nagasaki
- iron
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は金属の表面から金属の酸
化物を含むスケールを除去する方法に関する。FIELD OF THE INVENTION The present invention relates to a method for removing scales containing oxides of metals from the surface of metals.
【0002】[0002]
【従来の技術】従来の一般的なスケール除去剤は塩酸、
硫酸等の無機酸とクエン酸、ヒドロキシ酢酸等の有機酸
に大別することができる。無機酸、有機酸とも金属の素
地の腐食を抑制するため、あるいは酸化物の溶解促進な
どのため、種々の助剤を添加することで構成されてい
る。一般に云えることは無機酸のコストは低く、酸化鉄
などの溶解力が大きいという特徴を有する反面、被洗浄
金属材種によっては水素脆性、過酸洗の恐れがあり、中
和工程が難かしく、強酸性であるため取扱上の危険とガ
ス、ミストの発生で環境を汚染するなどの問題を有して
いる。これらの問題点を避けるため、有機酸による洗浄
が行われている。しかしながら常温域での酸化鉄などの
溶解力が低いため、70℃以上に加熱する必要があると
ともに、コストが高いことなどの欠点があるが、洗浄す
る構成金属材料に緩やかな作用をもつこと、中和工程が
容易なことなどの特徴を有している。なかでもホスホン
酸またはこの塩が弱酸性および中性域で酸化鉄を溶解す
るという特徴は極めて安全なスケール除去剤として着目
されるもので、これに関する提案が過去いくどか出され
ている。例えば、特公昭55−5400号公報にはホス
ホン酸に第一鉄塩を添加することによって従来の有機酸
洗浄温度よりも低温で大幅に洗浄時間を短縮することが
できること、米国特許第4810405号明細書にはホ
スホン酸に還元剤、腐食抑制剤、界面活性剤を添加すれ
ば効果的な除錆と不働態表面を得ることができること及
び特公昭56−34637号公報にはホスホン酸と炭酸
性溶液で酸化鉄を溶解し、次に溶液をアルカリ性として
金属銅を溶解することなどが提案されている。2. Description of the Related Art Conventional general scale remover is hydrochloric acid,
It can be roughly classified into inorganic acids such as sulfuric acid and organic acids such as citric acid and hydroxyacetic acid. Both inorganic and organic acids are formed by adding various auxiliaries in order to suppress the corrosion of the metal substrate or to accelerate the dissolution of oxides. Generally speaking, the cost of inorganic acid is low, and the dissolving power of iron oxide etc. is large, but on the other hand, depending on the type of metal material to be cleaned, there is a risk of hydrogen embrittlement and overpickling, making the neutralization process difficult. However, since it is strongly acidic, it has problems such as handling hazards and pollution of the environment due to the generation of gas and mist. In order to avoid these problems, cleaning with an organic acid is performed. However, since it has a low dissolving power for iron oxide and the like in the normal temperature range, it needs to be heated to 70 ° C. or higher, and has the disadvantages of high cost, but it has a gradual action on the constituent metal material to be washed, It has features such as easy neutralization process. Among them, the feature that phosphonic acid or a salt thereof dissolves iron oxide in a weakly acidic and neutral range is noted as an extremely safe scale removing agent, and some proposals regarding this have been made in the past. For example, JP-B-55-5400 discloses that by adding a ferrous salt to phosphonic acid, the cleaning time can be significantly shortened at a temperature lower than the conventional organic acid cleaning temperature. US Pat. No. 4,810,405. In addition, it is possible to obtain effective rust removal and a passivated surface by adding a reducing agent, a corrosion inhibitor, and a surfactant to phosphonic acid. Japanese Patent Publication No. 56-34637 discloses phosphonic acid and a carbonate solution. It has been proposed to dissolve iron oxide, and then make the solution alkaline to dissolve metallic copper.
【0003】[0003]
【発明が解決しようとする課題】従来法のように、ホス
ホン酸及び/又はホスホン酸塩を主成分とする洗浄剤を
中性域(pH:5〜9)で使用し、金属の表面から金属
の酸化物を含むスケールを除去する場合は、洗浄液が金
属の酸化物を含むスケールを通して金属表面素地と直接
接触することによりスケールの溶解が促進される。した
がって、洗浄液と金属表面素地とがスケールによって完
全に遮断されている系では、鉄などの金属酸化物を含む
スケールの溶解速度が極端に低下するため、実用的では
ない。As in the conventional method, a detergent containing phosphonic acid and / or phosphonate as a main component is used in a neutral region (pH: 5 to 9) to remove metal from the surface of the metal. In the case of removing the scale containing oxides of the above, the dissolution of the scales is promoted by the cleaning liquid coming into direct contact with the metal surface substrate through the scale containing oxides of the metal. Therefore, in a system in which the cleaning liquid and the metal surface substrate are completely blocked by the scale, the dissolution rate of the scale containing a metal oxide such as iron is extremely reduced, which is not practical.
【0004】本発明は上記技術水準に鑑み、ホスホン酸
及び/又はホスホン酸塩を主成分とする洗浄剤によるス
ケール溶解方法の不具合を解消しうるスケール除去方法
を提供しようとするものである。In view of the above-mentioned state of the art, the present invention is to provide a scale removing method which can solve the problems of the scale dissolving method using a detergent containing phosphonic acid and / or phosphonate as a main component.
【0005】[0005]
【課題を解決するための手段】本発明はホスホン酸及び
/又はホスホン酸塩を主成分とする洗浄剤を中性域(p
H:5〜9)で使用し、金属表面に付着した金属酸化物
を含むスケールを除去する方法において、鉄等の金属粉
または金属粒を洗浄液中に分散、混入させることを特徴
とするスケールの溶解方法である。The present invention provides a detergent containing phosphonic acid and / or phosphonate as a main component in a neutral region (p
H: 5-9), in a method for removing a scale containing a metal oxide attached to a metal surface, a metal powder or metal particles such as iron are dispersed and mixed in a cleaning liquid. It is a dissolution method.
【0006】本発明で使用されるホスホン酸は例えば1
−ヒドロキシエチリデン−1,1−ジホスホン酸、エチ
レンジアミン−3−ホスホン酸、トリアミノメチルホス
ホン酸などの有機ホスホン酸類およびまたはこれらのナ
トリウム、カリウム、アンモニウムなどの水溶性塩であ
る。The phosphonic acid used in the present invention is, for example, 1
-Organophosphonic acids such as hydroxyethylidene-1,1-diphosphonic acid, ethylenediamine-3-phosphonic acid and triaminomethylphosphonic acid and / or water-soluble salts thereof such as sodium, potassium and ammonium.
【0007】[0007]
【作用】ホスホン酸及び/又はホスホン酸塩を主成分と
する洗浄剤を中性域(pH:5〜9)で使用し、金属の
表面から金属酸化物を含むスケールを除去する場合にお
いて、金属表面素地の果す役割は非常に大きいと考えら
れるが、その作用機構は明確ではない。いずれにしても
良好な洗浄効果を得るためには、洗浄液と金属表面素地
が直接接触する環境が必要である。したがって洗浄液
(洗浄系統)中に鉄などの金属粉あるいは金属粒を分
散、混合することにより洗浄液と金属表面素地が直接接
触する環境を形成することが必要である。また、循環ポ
ンプ等を用いて洗浄系統を流動状態にすると鉄などの金
属粉あるいは金属粒によって金属表面のスケールが物理
的に破壊され洗浄液と金属表面素地とが直接接触する部
分が形成されるので、特に好ましい方法である。When a detergent containing phosphonic acid and / or phosphonate as a main component is used in a neutral range (pH: 5 to 9) to remove the scale containing metal oxide from the surface of the metal, It is considered that the surface substrate plays a very important role, but its mechanism of action is not clear. In any case, in order to obtain a good cleaning effect, an environment in which the cleaning liquid and the metal surface base material are in direct contact is necessary. Therefore, it is necessary to form an environment in which the cleaning liquid and the metal surface substrate are in direct contact with each other by dispersing and mixing metal powder or metal particles such as iron in the cleaning liquid (cleaning system). Also, when the cleaning system is put into a fluidized state using a circulation pump or the like, the metal powder or metal particles such as iron physically destroys the scale on the metal surface, forming a portion where the cleaning liquid and the metal surface substrate are in direct contact. Is a particularly preferred method.
【0008】[0008]
【実施例】外径:50mmの水道配管(内面には錆コブ
が発生し、厚いスケールが付着している)の直管部を5
00mmの長さに切断したテストチューブを対象に、図
1に示すスケール溶解試験装置(流速:1m/s、常
温)を用いて、各種の試験液について約10時間の溶解
試験を行なった。なお、図1中、1は循環タンク、2は
循環ポンプ、3はテストチューブ、4はプラスチック配
管を示す。[Example] Outer diameter: 50 mm of a straight pipe part of a water pipe (with rust bumps and thick scale adhered on the inner surface)
Using a scale dissolution test apparatus (flow rate: 1 m / s, normal temperature) shown in FIG. 1, a test tube cut into a length of 00 mm was subjected to a dissolution test for about 10 hours with various test solutions. In FIG. 1, 1 is a circulation tank, 2 is a circulation pump, 3 is a test tube, and 4 is a plastic pipe.
【0009】試験液(1−ヒドロキシエチリデン−1,
1−ジホスホン酸)の組成と試験結果を下記表1にまと
めたが、鉄粉を併用したものはいずれも管内面スケール
を完全に除去できたが、鉄粉を併用しないものについて
は管内面スケール殆んど除去できなかった。Test liquid (1-hydroxyethylidene-1,
The composition of 1-diphosphonic acid) and the test results are summarized in Table 1 below. In both of the cases where iron powder was used in combination, the pipe inner surface scale could be completely removed, but in the case where iron powder was not used together, the pipe inner surface scale was Almost could not be removed.
【0010】[0010]
【表1】 [Table 1]
【0011】[0011]
【発明の効果】本発明により、ホスホン酸及び/又はホ
スホン酸塩を主成分とする洗浄剤を中性域(pH:5〜
9)で使用し、金属の表面から金属酸化物を含むスケー
ルを除去する場合、鉄等の金属粉または金属粒を洗浄系
統中に分散混入させることによりスケール溶解力を向上
させ、洗浄時間を大幅に短縮することができる。According to the present invention, a detergent containing phosphonic acid and / or phosphonate as a main component is added to a neutral range (pH: 5 to 5).
When used in 9) and removing scales containing metal oxides from the surface of metal, the scale dissolving power is improved by dispersing and mixing metal powder or metal particles such as iron in the cleaning system, and the cleaning time is greatly increased. Can be shortened to
【図1】本発明方法の効果を立証するスケール溶解試験
装置の説明図。FIG. 1 is an explanatory view of a scale dissolution test apparatus for demonstrating the effect of the method of the present invention.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 渡部 道夫 長崎県長崎市深堀町五丁目717番1号 三 菱重工業株式会社長崎研究所内 (72)発明者 塚原 千幸人 長崎県長崎市深堀町五丁目717番1号 三 菱重工業株式会社長崎研究所内 (72)発明者 坂西 彰博 長崎県長崎市深堀町五丁目717番1号 三 菱重工業株式会社長崎研究所内 (72)発明者 牧浦 秀治 長崎県長崎市飽の浦町1番1号 三菱重工 業株式会社長崎造船所内 (72)発明者 福岡 重範 奈良県奈良市西九条町5丁目2番地の5 共栄社化学株式会社奈良研究所内 (72)発明者 手塚 秀樹 奈良県奈良市西九条町5丁目2番地の5 共栄社化学株式会社奈良研究所内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Michio Watanabe 5-717-1, Fukahori-cho, Nagasaki-shi, Nagasaki Sanhishi Heavy Industries Ltd. Nagasaki Research Institute (72) Inventor Chiyukihito Tsukahara 5-chome, Fukahori-cho, Nagasaki-shi, Nagasaki Prefecture 717-1 Sanryo Heavy Industries Co., Ltd. Nagasaki Research Institute (72) Inventor Akihiro Sakanishi 5-chome, Fukahori-cho, Nagasaki City, Nagasaki Prefecture 717-1 Sanryo Heavy Industry Co., Ltd. Nagasaki Research Center (72) Inventor Shuji Makiura Nagasaki Nagasaki Prefecture No. 1-1, Atsunoura-cho, Shiga City Mitsubishi Heavy Industries, Ltd. Nagasaki Shipyard Co., Ltd. (72) Inventor Shigenori Fukuoka, 5-5-2 Nishikujo-cho, Nara City, Nara Prefecture Kyoeisha Chemical Co., Ltd. Nara Institute (72) Inventor Hideki Tezuka Nara 5-5-2 Nishi-Kujo-cho, Nara City, Nara Prefecture Kyoeisha Chemical Co., Ltd. Nara Institute
Claims (1)
成分とする洗浄剤を中性域で使用し、金属表面に付着し
た金属酸化物を含むスケールを除去する方法において、
金属粉または金属粒を洗浄液中に分散混入させることを
特徴とするスケールの溶解方法。1. A method for removing scales containing a metal oxide attached to a metal surface by using a detergent containing phosphonic acid and / or phosphonate as a main component in a neutral region,
A method for dissolving a scale, characterized in that metal powder or metal particles are dispersed and mixed in a cleaning liquid.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP14175893A JP3202414B2 (en) | 1993-06-14 | 1993-06-14 | Scale dissolution method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP14175893A JP3202414B2 (en) | 1993-06-14 | 1993-06-14 | Scale dissolution method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH06346261A true JPH06346261A (en) | 1994-12-20 |
JP3202414B2 JP3202414B2 (en) | 2001-08-27 |
Family
ID=15299511
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP14175893A Expired - Lifetime JP3202414B2 (en) | 1993-06-14 | 1993-06-14 | Scale dissolution method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3202414B2 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006071104A (en) * | 1997-07-02 | 2006-03-16 | Nsk Ltd | Rolling bearing |
JP2007132520A (en) * | 1997-07-02 | 2007-05-31 | Nsk Ltd | Rolling bearing |
JP2018095914A (en) * | 2016-12-13 | 2018-06-21 | 三菱日立パワーシステムズ株式会社 | Cleaning method and cleaning device |
JP2018095907A (en) * | 2016-12-12 | 2018-06-21 | 日本パーカライジング株式会社 | Oxide film removal agent, oxide film removal method, surface treatment method, and method for producing metallic material with oxide film removed |
-
1993
- 1993-06-14 JP JP14175893A patent/JP3202414B2/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006071104A (en) * | 1997-07-02 | 2006-03-16 | Nsk Ltd | Rolling bearing |
JP2007132520A (en) * | 1997-07-02 | 2007-05-31 | Nsk Ltd | Rolling bearing |
JP2018095907A (en) * | 2016-12-12 | 2018-06-21 | 日本パーカライジング株式会社 | Oxide film removal agent, oxide film removal method, surface treatment method, and method for producing metallic material with oxide film removed |
JP2018095914A (en) * | 2016-12-13 | 2018-06-21 | 三菱日立パワーシステムズ株式会社 | Cleaning method and cleaning device |
Also Published As
Publication number | Publication date |
---|---|
JP3202414B2 (en) | 2001-08-27 |
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