JPH0631593A - Counterbore work and device therefor - Google Patents
Counterbore work and device thereforInfo
- Publication number
- JPH0631593A JPH0631593A JP18825892A JP18825892A JPH0631593A JP H0631593 A JPH0631593 A JP H0631593A JP 18825892 A JP18825892 A JP 18825892A JP 18825892 A JP18825892 A JP 18825892A JP H0631593 A JPH0631593 A JP H0631593A
- Authority
- JP
- Japan
- Prior art keywords
- current value
- counterbore
- counterboring
- value
- cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Drilling And Boring (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、ザグリ加工方法および
その装置に関し、特に鋳肌面等の凹凸のある加工面に数
値制御工作機械を用いてザグリ加工(ウラザグリも含
む)を行うのに使用されるザグリ加工方法およびその装
置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a counterboring method and an apparatus therefor, and in particular, it is used for counterboring (including backing) using a numerically controlled machine tool on a surface having irregularities such as a casting surface. And a device therefor.
【0002】[0002]
【従来の技術】従来、数値制御工作機械を用いて、例え
ば鋳物製品にボルトまたはナットの座を加工(ザグリ加
工)する場合、鋳物製品には寸法上のバラツキがあるた
め、数値指令値に対してザグリ面に鋳肌が残ったり、ま
た逆にザグリ面が深くなり過ぎることがあった。これ
は、切削工具をいかに正確に数値制御したとしても、加
工面である鋳肌面に凹凸があるためである。2. Description of the Related Art Conventionally, when a bolt or nut seat is machined (counterbore machining) on a cast product using a numerically controlled machine tool, the cast product has a dimensional variation, and therefore a numerical command value is not available. The casting surface may remain on the counterbore surface, or the counterbore surface may become too deep. This is because no matter how accurately the numerical control is performed on the cutting tool, the casting surface, which is the machined surface, has irregularities.
【0003】このため、製品として仕上げるために、前
記数値制御工作機械によるザグリ加工の他に、人手によ
る再加工が一般に施されていた。Therefore, in order to finish as a product, in addition to the counterbore processing by the numerically controlled machine tool, reprocessing by hand is generally performed.
【0004】[0004]
【発明が解決しようとする課題】しかしながら、数値制
御工作機械によるザグリ加工の他に、人手によって再加
工を施すことは、加工工数の増大につながり、結果的に
コストの上昇につながってしまうといった問題点があっ
た。However, in addition to counterboring by a numerically controlled machine tool, manual re-machining leads to an increase in machining man-hours, resulting in an increase in cost. There was a point.
【0005】本発明は上記に鑑み、表面状態および厚み
にバラツキのある鋳物製品であっても、人手による再加
工が不要となる適切な深さのザグリ加工を数値制御工作
機械を用いて行うことができるようにしたザグリ加工方
法およびその装置を提供することを目的とする。In view of the above, the present invention uses a numerically controlled machine tool to perform counterboring with an appropriate depth that eliminates the need for manual re-machining, even for a cast product having variations in surface condition and thickness. It is an object of the present invention to provide a spot facing method and an apparatus therefor capable of performing the above.
【0006】[0006]
【課題を解決するための手段】上記目的を達成するた
め、本発明に係るザグリ加工方法は、ボルト座等をザグ
リ加工するザグリ加工方法において、切削工具を支持す
る主軸を回転駆動する電動機の電流値を検知し、同電流
値が定常値に達した時点から所定の深さになるまで切削
工具を数値制御してザグリ加工を行うことを特徴とする
ものである。In order to achieve the above object, a counterbore processing method according to the present invention is a counterbore processing method for counterboring a bolt seat or the like, in which an electric current of an electric motor for rotationally driving a spindle supporting a cutting tool is used. It is characterized in that the cutting tool is numerically controlled until the predetermined depth is reached from the time when the current value reaches a steady value and the counterbore processing is performed.
【0007】また、ザグリ加工装置は、ボルト座等をザ
グリ加工するザグリ加工装置において、切削工具を支持
する主軸と、同主軸を回転駆動する電動機と、同電動機
の電流値が定常値に達したことを検知する検知手段と、
同電流値が定常値に達した時点より所定の深さまでザグ
リ加工を行う数値制御手段とを備えたことを特徴とする
ものである。Further, the counterbore machining device is a counterbore machining device for counterboring a bolt seat or the like, in which a main shaft for supporting a cutting tool, an electric motor for rotationally driving the main shaft, and a current value of the electric motor have reached a steady value. Detection means for detecting that,
The present invention is characterized by comprising a numerical control means for performing counterboring to a predetermined depth from the time when the current value reaches a steady value.
【0008】[0008]
【作用】上記のように構成した本発明によれば、切削工
具を回転駆動する電動機の電流値を監視し、この電流値
が定常値に達したことを検知することにより、凹凸のあ
る鋳肌面等の加工面が平坦になったことを確認し、その
後適切な深さのザグリ加工を行うことができる。According to the present invention configured as described above, by monitoring the current value of the electric motor for rotationally driving the cutting tool and detecting that the current value has reached the steady value, the cast surface with unevenness can be obtained. After confirming that the machined surface such as the surface has become flat, it is possible to perform counterboring with an appropriate depth.
【0009】[0009]
【実施例】以下、本発明の実施例について以下説明す
る。EXAMPLES Examples of the present invention will be described below.
【0010】図1は、数値制御工作機械の主軸駆動用電
動機の電流値を検出する電流検出装置のブロック図を示
すものである。FIG. 1 is a block diagram of a current detecting device for detecting a current value of a motor for driving a spindle of a numerically controlled machine tool.
【0011】図1において、主軸駆動用電動機の負荷電
流値は、切削状態を監視する主軸駆動用電動機の電流検
出器10によって検出される。この電流検出器10とし
ては、例えば計器用交流器が使用されている。In FIG. 1, the load current value of the motor for driving the spindle is detected by a current detector 10 of the motor for driving the spindle which monitors the cutting state. As the current detector 10, for example, a measuring instrument AC is used.
【0012】また、この電流検出装置には、検出器10
の出力の増幅および実効値変換(RMS)を行うための
増幅・実効値変換回路11と、アナログ信号をデジタル
信号に変換するA/D変換器12と、デジタル信号を演
算して処理する論理回路13と、この論理回路13によ
って処理された信号によって表示される操作表示部14
と、前記論理回路13と数値制御工作機械との間に介装
された入出力インターフェース15とが備えられてい
る。Further, the current detecting device includes a detector 10
Amplification / RMS conversion circuit 11 for amplifying and RMS value conversion of the output of A, an A / D converter 12 for converting an analog signal into a digital signal, and a logic circuit for calculating and processing the digital signal. 13 and an operation display unit 14 displayed by a signal processed by the logic circuit 13.
And an input / output interface 15 interposed between the logic circuit 13 and the numerically controlled machine tool.
【0013】すなわち、計器用交流器等の検出器10に
よって検出された検出器出力(電流値)は、増幅・実効
値変換回路11を通った後のA/D変換器12によりデ
ジタル信号に変換され、論理回路13に取り入れられて
処理された後、操作表示部14により表示されるような
されている。That is, the detector output (current value) detected by the detector 10 such as an instrument AC converter is converted into a digital signal by the A / D converter 12 after passing through the amplification / effective value conversion circuit 11. After being taken into the logic circuit 13 and processed, it is displayed by the operation display unit 14.
【0014】図2は、図1に示す電流検出装置を用いて
測定した数値制御工作機械の主軸駆動用電動機における
主電流値の変化の状態を示すものである。この主電流値
の時間経過の変化を図のように、〜までの区間に分
けると、各区間の内容は次のようになる。FIG. 2 shows the state of changes in the main current value in the motor for driving the spindle of the numerically controlled machine tool, which is measured using the current detecting device shown in FIG. When the change of the main current value over time is divided into sections up to, as shown in the figure, the contents of each section are as follows.
【0015】 主軸停止状態 この間、付加電流値はゼロとなる。Spindle stop state During this period, the additional current value becomes zero.
【0016】 主軸起動中 M03またはM04によって主軸が起動されると、起動
トルクに対応した付加電流が流れる。During spindle activation When the spindle is activated by M03 or M04, an additional current corresponding to the activation torque flows.
【0017】 主軸無負荷回転状態 実際に切削が開始されるまで、無負荷電流(INUL)
が流れる。Spindle no-load rotation state No-load current (INUL) until cutting is actually started
Flows.
【0018】 切削中 切削が開始されると、負荷電流は徐々に増加した後定常
値になる。そこで、この定常値に達した時点から、所定
の切削深さになるまで切削工具を数値制御してザグリ加
工が行われる。During cutting When cutting is started, the load current gradually increases and then reaches a steady value. Therefore, from the time when this steady value is reached, the cutting tool is numerically controlled until the predetermined cutting depth is reached, and counterboring is performed.
【0019】 主軸無負荷回転状態 切削が終了すると、負荷電流は減少後再び無負荷電流
(INUL)になる。Spindle no-load rotation state When cutting is completed, the load current decreases and then becomes no-load current (INUL) again.
【0020】 主軸停止中 主軸停止命令が指令されると、停止トルクに対応した無
負荷電流が流れる。When the spindle stop command is issued during the spindle stop, a no-load current corresponding to the stop torque flows.
【0021】 主軸停止状態 主軸が停止すると、負荷電流は再びゼロになる。Spindle stop state When the spindle is stopped, the load current becomes zero again.
【0022】ウラザグリの判定を行う場合には、負荷電
流のこうした変化を検出し、主軸がいまどのような状態
にあるのか(どの区間に属しているのか)を自動的に判
定し、必要な区間でのみ判定を行う。In the case of determining the backlash, such a change in the load current is detected, and the current state of the spindle (which section it belongs to) is automatically determined, and the required section is determined. Make a decision only in.
【0023】なお、主電流値は、A/D変換器12を介
して入力されるが、ウラザグリを行う場合には、入力値
(電流値)を数回サンプリングした平均電流値を用いる
こともできる。すなわち、図3に示すように、数回サン
プリングした平均値をIi 、この平均値Ii を更に数回
(N回)サンプリングした平均値をIとすれば、 と現すことができ、この平均電流値Iを入力値(電流
値)として使用することができる。The main current value is input via the A / D converter 12, but in the case of erratic, an average current value obtained by sampling the input value (current value) several times can be used. . That is, as shown in FIG. 3, if Ii is the average value sampled several times, and I is the average value obtained by sampling this average value Ii several times (N times), The average current value I can be used as an input value (current value).
【0024】そして、数値制御工作機械は、電流値を介
して常に切削状態を監視し、一定ピッチの切削毎に定常
切削判定をチェックして、定常切削が判定された後に、
例えば黒皮面からのザグリ深さ2〜3mmを確保するま
で、ある切り量をザグリ加工する。Then, the numerically controlled machine tool constantly monitors the cutting state via the current value, checks the steady cutting determination for each cutting at a constant pitch, and after the steady cutting is determined,
For example, a certain cutting amount is counterbored until a counterbore depth of 2 to 3 mm from the black skin surface is secured.
【0025】ここに、前記ザグリ加工の特殊な例として
のウラザグリ加工は、ザグリ面に正面から工具を突き当
てて加工することができず、図4に示すように、被加工
物Wに設けられた穴Hに対して刃具1を逆向きに固定し
た工具2を前記穴Hを通過させてR点位置で停止させ、
しかる後、切削送りで例えばZ座標位置まで加工する方
式である。Here, in the backside boring, which is a special example of the backside boring, the boring face cannot be processed by abutting the tool from the front, and as shown in FIG. The tool 2 in which the cutting tool 1 is fixed in the opposite direction to the hole H is passed through the hole H and stopped at the R point position,
After that, it is a method in which cutting feed is performed up to, for example, the Z coordinate position.
【0026】そして、定常切削が判定されるまでは、所
定の送り速度で切削を繰り返し、定常切削が判定された
後に所定の削り量となるよう、即ち刃具1がZ座標値に
達する間で切削して加工を終了する。Then, until the steady cutting is determined, the cutting is repeated at a predetermined feed rate so that the predetermined cutting amount is obtained after the steady cutting is determined, that is, the cutting is performed while the cutting tool 1 reaches the Z coordinate value. Then, the processing ends.
【0027】[0027]
【発明の効果】以上述べたように、本発明の方法および
装置によれば、数値制御工作機械を用いて、鋳物製品と
いった加工面に凹凸があるものにボルトやナットの座を
加工する際、工具を駆動する電動機の電流値を計測する
ことによって切削状態を常に監視しつつ、ザグリ加工を
行うことができるので、例え鋳物製品であっても鋳肌面
の状態に関係なく、適切な深さのウラザグリ加工を含め
たザグリ加工を行うことができ、これによって人手によ
る再加工を不要となすことができる。As described above, according to the method and apparatus of the present invention, when a seat of a bolt or a nut is machined on a machined product such as a cast product having a concavo-convex surface by using a numerically controlled machine tool, Since it is possible to perform counterbore processing while constantly monitoring the cutting state by measuring the current value of the electric motor that drives the tool, even if it is a cast product, regardless of the state of the casting surface, it has an appropriate depth. It is possible to perform counterboring, including back-counting, and thereby eliminate the need for manual reprocessing.
【図1】数値制御工作機械の主軸駆動用電動機の主電流
を検出するための電流検出装置のブロック図。FIG. 1 is a block diagram of a current detection device for detecting a main current of a motor for driving a spindle of a numerically controlled machine tool.
【図2】図1の電流検出装置で検出した主電流の変化の
状態を示す図。FIG. 2 is a diagram showing a change state of a main current detected by the current detection device of FIG.
【図3】サンプル平均電流平均電流値を示す図。FIG. 3 is a diagram showing a sample average current average current value.
【図4】ウラザグリ加工法の一例を示す側面図。FIG. 4 is a side view showing an example of a backgripping method.
10 電流検出器 11 増幅・実効値変換回路 12 A/D変換器 13 論理回路 14 操作表示部 15 入出力インターフェース 10 current detector 11 amplification / effective value conversion circuit 12 A / D converter 13 logic circuit 14 operation display section 15 input / output interface
Claims (2)
法において、切削工具を支持する主軸を回転駆動する電
動機の電流値を検知し、同電流値が定常値に達した時点
から所定の深さになるまで切削工具を数値制御してザグ
リ加工を行うことを特徴とするザグリ加工方法。1. In a counterboring method for counterboring a bolt seat or the like, a current value of an electric motor for rotationally driving a spindle supporting a cutting tool is detected, and a predetermined depth is reached from the time when the current value reaches a steady value. The spot facing method is characterized by performing the spot facing by numerically controlling the cutting tool until it becomes.
置において、切削工具を支持する主軸と、同主軸を回転
駆動する電動機と、同電動機の電流値が定常値に達した
ことを検知する検知手段と、同電流値が定常値に達した
時点より所定の深さまでザグリ加工を行う数値制御手段
とを備えたことを特徴とするザグリ加工装置。2. A counterboring device for counterboring a bolt seat or the like, a main shaft for supporting a cutting tool, an electric motor for rotationally driving the main shaft, and a detection for detecting that a current value of the electric motor has reached a steady value. A counterbore processing apparatus comprising: means and a numerical control means for performing counterbore processing to a predetermined depth from the time when the same current value reaches a steady value.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18825892A JPH0631593A (en) | 1992-07-15 | 1992-07-15 | Counterbore work and device therefor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18825892A JPH0631593A (en) | 1992-07-15 | 1992-07-15 | Counterbore work and device therefor |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0631593A true JPH0631593A (en) | 1994-02-08 |
Family
ID=16220539
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP18825892A Pending JPH0631593A (en) | 1992-07-15 | 1992-07-15 | Counterbore work and device therefor |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0631593A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7488722B2 (en) | 2001-05-11 | 2009-02-10 | University Of Ottawa | Anxiolytic Marcgraviaceae compositions containing betulinic acid, betulinic acid derivatives, and methods |
-
1992
- 1992-07-15 JP JP18825892A patent/JPH0631593A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7488722B2 (en) | 2001-05-11 | 2009-02-10 | University Of Ottawa | Anxiolytic Marcgraviaceae compositions containing betulinic acid, betulinic acid derivatives, and methods |
US8623848B2 (en) | 2001-05-11 | 2014-01-07 | University Of Ottawa | Anxiolytic marcgraviaceae compositions containing betulinic acid, betulinic acid derivatives, and methods |
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