JPH06300360A - Hot air generator - Google Patents

Hot air generator

Info

Publication number
JPH06300360A
JPH06300360A JP8641293A JP8641293A JPH06300360A JP H06300360 A JPH06300360 A JP H06300360A JP 8641293 A JP8641293 A JP 8641293A JP 8641293 A JP8641293 A JP 8641293A JP H06300360 A JPH06300360 A JP H06300360A
Authority
JP
Japan
Prior art keywords
hollow pipe
pipe
spiral
air
combustion gas
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP8641293A
Other languages
Japanese (ja)
Other versions
JP2534610B2 (en
Inventor
Susumu Naito
進 内藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Rinnai Corp
Original Assignee
Rinnai Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rinnai Corp filed Critical Rinnai Corp
Priority to JP5086412A priority Critical patent/JP2534610B2/en
Publication of JPH06300360A publication Critical patent/JPH06300360A/en
Application granted granted Critical
Publication of JP2534610B2 publication Critical patent/JP2534610B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PURPOSE:To prevent rising of temperature at 4 part of a hollow pipe by a method wherein the hollow pipe is formed in a spiral whose curvature radius is changed continuously and the spiral pipe is interposed in a way that its center, line may coincide substantially with that passage. CONSTITUTION:A heat exchanging chamber 2 and a fan 21 are arranged in a body 1. In the heat exchanging chamber 2, a hollow pipe 3 formed in a spiral whose curvature radius is reduced continuously from the downward to the upward is provided in a way that a center line of the spiral pipe 3 coincides substantially with that of the heat exchanging chamber 2, and the both ends of the hollow pipe 2 protrude outside the heat exchanging chamber 2. The hollow pipe 3 is provided with a nozzle 31 of a gas burner at a lower end and mounted with an exhaust fan 32 at an upper end. By this, the heat transmission rate of the hollow pipe 3 does not increase or decrease depending on parts, whereby the hollow pipe 3 can be heated even. In addition, the hollow pipe 3 does not pile part on part with respect to an airstream, and therefore, can be heated or cooled uniformly. Thus the hollow pipe 3 can be prevented from being heated too high at a particular part.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、管内を流れる高温の燃
焼ガスにより加熱される中空パイプを熱源とする温風発
生装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a hot air generator using a hollow pipe heated by a high temperature combustion gas flowing in the pipe as a heat source.

【0002】[0002]

【従来の技術】中空パイプの管内に高温の燃焼ガスを流
し、中空パイプを高温に加熱して中空パイプ表面からの
輻射熱を利用して熱処理等を行うものが知られており、
例えば実公昭60−42246号公報により、鋼板等を
真空状態で加熱する加熱炉中に、途中の3か所をU字状
に交互に曲げ全体として略M字状に形成した中空パイプ
を配設し、該中空パイプの一方の端部にバーナを取り付
け、該バーナの燃焼により生じる高温の燃焼ガスを中空
パイプの管内に流し中空パイプを高温に加熱して、中空
パイプ表面からの輻射熱により鋼板等を加熱するように
したものが知られている。
2. Description of the Related Art It is known that a high temperature combustion gas is caused to flow in a hollow pipe to heat the hollow pipe to a high temperature, and heat treatment is performed by utilizing radiant heat from the surface of the hollow pipe.
For example, according to Japanese Utility Model Publication No. 60-42246, in a heating furnace for heating a steel plate or the like in a vacuum state, a hollow pipe in which three places in the middle are alternately bent into a U shape and formed into a substantially M shape as a whole is provided. Then, a burner is attached to one end of the hollow pipe, a high temperature combustion gas generated by combustion of the burner is flown into the pipe of the hollow pipe to heat the hollow pipe to a high temperature, and a radiant heat from the surface of the hollow pipe causes a steel plate or the like. It is known to heat the.

【0003】[0003]

【発明が解決しようとする課題】このような燃焼ガスに
より加熱される中空パイプを送風路途中に配設し、送風
空気を加熱して温風を発生させることが考えられるが、
中空パイプで空気を加熱する場合には、輻射熱ではな
く、主に中空パイプ表面から空気へ熱を伝達することに
より行われる。従って、逆に中空パイプの表面は空気に
よって強制的に冷却されることになるので、効率よく空
気を加熱するためには中空パイプの厚みを可能な限り薄
くし、中空パイプ表面の温度を常に高温に保持する必要
がある。ところが、中空パイプが途中で曲げられている
と、燃焼ガスの流れ方向が中空パイプに沿って曲げられ
る際に燃焼ガスは中空パイプの内壁に所定角度で衝突す
ることになり、このためこの曲がり部分ではより多くの
熱を中空パイプに伝達し、従って、中空パイプの曲がり
部分は真直部分より局所的に高温になる。中空パイプか
らの輻射熱を主に利用して加熱を行う従来のものでは中
空パイプの表面は強制的に冷却されないので中空パイプ
の厚みを比較的厚くしても十分に輻射熱を生じさせるこ
とができ、この場合には中空パイプの曲がり部分が局所
的に高温になっても中空パイプの肉部を熱が伝導して局
所的な温度差が緩和され中空パイプ全体が一様な温度に
なるが、上記のごとく、中空パイプからの熱伝達で空気
を加熱する場合には中空パイプの厚みを薄くしなければ
ならないため局所的に高温になる部分が生じると周囲と
の間の温度差が緩和されず、曲がり部分等の高温になる
部分が他の部分より早期に劣化するという問題がある。
It is conceivable to dispose a hollow pipe heated by such combustion gas in the air passage and heat the air to generate warm air.
When the air is heated by the hollow pipe, the heat is mainly transferred from the surface of the hollow pipe to the air, not by the radiant heat. Therefore, on the contrary, the surface of the hollow pipe is forcibly cooled by air, so in order to heat the air efficiently, the thickness of the hollow pipe should be made as thin as possible and the temperature of the hollow pipe surface should be kept high. Need to hold. However, if the hollow pipe is bent in the middle, the combustion gas collides with the inner wall of the hollow pipe at a predetermined angle when the flow direction of the combustion gas is bent along the hollow pipe. More heat is transferred to the hollow pipe, and therefore the bent portion of the hollow pipe is locally hotter than the straight portion. In the conventional one that mainly uses radiant heat from the hollow pipe for heating, the surface of the hollow pipe is not forcibly cooled, so that the radiant heat can be sufficiently generated even if the thickness of the hollow pipe is relatively thick, In this case, even if the bent portion of the hollow pipe becomes locally high in temperature, heat is conducted through the meat portion of the hollow pipe, the local temperature difference is alleviated, and the entire hollow pipe has a uniform temperature. As described above, when heating air by heat transfer from the hollow pipe, the thickness of the hollow pipe must be made thin, so if there is a locally high temperature part, the temperature difference with the surrounding is not relaxed, There is a problem that a high temperature portion such as a bent portion deteriorates earlier than other portions.

【0004】そこで本発明は、上記の問題点に鑑み、厚
みの薄い中空パイプを用いて空気を加熱する場合でも中
空パイプが局所的に高温にならない温風発生装置を提供
することを目的とする。
Therefore, in view of the above problems, it is an object of the present invention to provide a hot air generator which does not locally reach a high temperature even when air is heated using a thin hollow pipe. .

【0005】[0005]

【課題を解決するための手段】上記目的を達成するため
に本発明は、高温の燃焼ガスを管内に流す中空パイプを
温風送風用の送風機に連結された送風路途中に介設した
温風発生装置において、上記中空パイプを曲率半径が連
続して変化する螺旋状に形成すると共に、螺旋の中心線
が送風路の中心線に対して略一致するように介設したこ
とを特徴とする。
In order to achieve the above-mentioned object, the present invention provides a warm pipe in which a hollow pipe for flowing a high-temperature combustion gas in the pipe is provided in the middle of a blower passage connected to a blower for warm air blower. In the generator, the hollow pipe is formed in a spiral shape whose radius of curvature continuously changes, and the center line of the spiral is provided so as to substantially coincide with the center line of the air passage.

【0006】[0006]

【作用】燃焼ガスから中空パイプの内壁への熱伝達率は
内壁に対する燃焼ガスの衝突角度や燃焼ガスの流速によ
り決まり、衝突角度の増加及び流速の増加に伴って熱伝
達率が増加する。中空パイプを螺旋状に形成すると、管
内を流れる排気ガスは常に曲がった管路を通過すること
になるので熱伝達率が局所的に増減することがなく、中
空パイプは全体が一様に加熱される。一方、この螺旋状
の中空パイプの曲率半径を連続して変化させ、かつその
中心線が送風路の中心線に略一致するように配設する
と、中空パイプは空気の流れに対して重なることがな
く、中空パイプの表面には全域にわたって一様に送風機
からの空気が接して一様に冷却される。従って、中空パ
イプは燃焼ガスにより一様に加熱されると共に、送風機
からの空気により一様に冷却させるので、局所的に高温
になることはない。
The heat transfer coefficient from the combustion gas to the inner wall of the hollow pipe is determined by the collision angle of the combustion gas to the inner wall and the flow velocity of the combustion gas, and the heat transfer coefficient increases as the collision angle increases and the flow velocity increases. When the hollow pipe is formed in a spiral shape, the exhaust gas flowing in the pipe always passes through the curved pipe path, so the heat transfer coefficient does not increase or decrease locally, and the entire hollow pipe is heated uniformly. It On the other hand, if the radius of curvature of the spiral hollow pipe is continuously changed and the center line of the spiral hollow pipe is arranged so as to substantially coincide with the center line of the air blow passage, the hollow pipe may overlap with the air flow. Instead, the air from the blower uniformly contacts the entire surface of the hollow pipe and is cooled uniformly. Therefore, the hollow pipe is uniformly heated by the combustion gas and is uniformly cooled by the air from the blower, so that the hollow pipe is not locally heated.

【0007】[0007]

【実施例】図を参照して、1は温風発生装置の本体であ
って、該本体1の内部には熱交換室2と、下方の連結窓
22から熱交換室2内に空気を送り込む送風機21とが
配置されている。従って熱交換室2は送風機21の送風
路の一部を構成する。また、熱交換室2内には下方から
上方に向って順次連続して曲率半径が減少する螺旋状の
中空パイプ3が、螺旋の中心線を熱交換室2の中心線に
対して略一致させる状態で設けられ、その両端が熱交換
室2の側壁を貫通して突出するように取り付けられてい
る。この中空パイプ3の下側の端部開口部にはガスバー
ナのノズル31が臨設され、中空パイプ3の管内に向っ
てガスを噴出するように構成されている。また、中空パ
イプ3の上側の端部開口部には排気ファン32が取り付
けられており、下側の端部開口部からガスと燃焼用空気
とを中空パイプ3の管内に吸引し、該中空パイプ3の管
内でガスの燃焼により生じ管内を流れる高温の燃焼ガス
を上側の端部開口部から該排気ファン32の作用により
吸引排出する。そして、この排気ファン32により吸引
排出された燃焼ガスは排気ダクト33を介して本体1の
外部へと排出される。本体1の外側面下部には送風用の
空気を取り入れるための開口部11が開設され、この開
口部11にはエアフィルタ12がセットされている。ま
た、熱交換室1内には中空パイプ3の螺旋内に位置して
上下2段の環状の案内板24が取り付けられている。上
記送風機21から熱交換室2内に送り込まれた空気はこ
の案内板24によって放射状に拡散され、螺旋の中心部
分を素通りすることなく効率よく中空パイプ3の表面に
接するように構成されている。そして、中空パイプ3の
表面に接し熱伝達を受け加熱された空気は、熱交換室3
の上部に連結された送気ダクト23を介して主に暖房用
の温風として各所に送風される。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Referring to the drawings, reference numeral 1 is a main body of a warm air generator, and a heat exchange chamber 2 is provided inside the main body 1, and air is sent into the heat exchange chamber 2 through a lower connecting window 22. The blower 21 is arrange | positioned. Therefore, the heat exchange chamber 2 constitutes a part of the air passage of the blower 21. Further, in the heat exchange chamber 2, a spiral hollow pipe 3 whose radius of curvature decreases continuously from the bottom to the top so that the center line of the spiral is substantially aligned with the center line of the heat exchange chamber 2. It is provided in such a state that both ends thereof are attached so as to penetrate through the side wall of the heat exchange chamber 2 and project therefrom. A nozzle 31 of a gas burner is provided at the lower end opening of the hollow pipe 3 so as to eject gas toward the inside of the hollow pipe 3. An exhaust fan 32 is attached to the upper end opening of the hollow pipe 3, sucks gas and combustion air into the hollow pipe 3 from the lower end opening, and the hollow pipe 3 The high temperature combustion gas generated by the combustion of the gas in the pipe No. 3 and flowing in the pipe is sucked and discharged from the upper end opening by the action of the exhaust fan 32. Then, the combustion gas sucked and discharged by the exhaust fan 32 is discharged to the outside of the main body 1 through the exhaust duct 33. An opening 11 for taking in air for blowing is formed in the lower portion of the outer surface of the main body 1, and an air filter 12 is set in the opening 11. Further, in the heat exchange chamber 1, there are mounted annular upper and lower guide plates 24 located in the spiral of the hollow pipe 3. The air blown into the heat exchange chamber 2 from the blower 21 is radially diffused by the guide plate 24, and efficiently contacts the surface of the hollow pipe 3 without passing through the central portion of the spiral. Then, the air that is in contact with the surface of the hollow pipe 3 and is heated by the heat transfer is heated by the heat exchange chamber 3
Is mainly blown to various places as warm air for heating through an air feeding duct 23 connected to the upper part of the.

【0008】ところで、本実施例では中空パイプ3の螺
旋形状を、燃焼ガスの流れ方向に沿って曲率が減少する
ように形成したので、中空パイプ3の内壁に対する燃焼
ガスの衝突角度は燃焼ガスの流れ方向に沿って徐々に増
加する。燃焼ガスの流速は中空パイプ3の管内では略一
定であるので中空パイプ3の内壁に対する燃焼ガスの衝
突角度が増加するにつれ熱伝達率が増加する。一方、燃
焼ガスは中空パイプ3の管内を流れるに従って温度が低
下するので、熱伝達率が増加しても燃焼ガスの温度が低
下することにより中空パイプ3は全域にわたって略一様
に加熱されることになる。一方、送風機21から吹き出
される空気は案内板24により熱交換室2内で均一に拡
散され中空パイプ3の全域に一様に吹き付けられ、一様
に冷却されることになる。従って、中空パイプ3は内壁
に対する加熱と表面に対する冷却との双方共に全域にわ
たって均一に行われるので局所的に高温にならない。
By the way, in this embodiment, since the spiral shape of the hollow pipe 3 is formed so that the curvature decreases along the flow direction of the combustion gas, the collision angle of the combustion gas with respect to the inner wall of the hollow pipe 3 depends on the combustion gas. It gradually increases along the flow direction. Since the flow velocity of the combustion gas is substantially constant inside the hollow pipe 3, the heat transfer coefficient increases as the collision angle of the combustion gas with the inner wall of the hollow pipe 3 increases. On the other hand, since the temperature of the combustion gas decreases as it flows in the hollow pipe 3, the temperature of the combustion gas decreases even if the heat transfer coefficient increases, so that the hollow pipe 3 is heated substantially uniformly over the entire area. become. On the other hand, the air blown from the blower 21 is uniformly diffused in the heat exchange chamber 2 by the guide plate 24, is uniformly blown to the entire area of the hollow pipe 3, and is uniformly cooled. Therefore, in the hollow pipe 3, both heating of the inner wall and cooling of the surface are uniformly performed over the entire area, so that the temperature does not rise locally.

【0009】また、中空パイプを螺旋状に形成すると、
中空パイプの途中の数か所を曲げる従来のものより曲率
を比較的大きく設定することができる。ところで、真直
部分と曲がり部分とを別体に形成し、両者を溶接等によ
り継ぎ足して中空パイプとすると、中空パイプを製作す
るために多くの工数を要するものの、螺旋状に形成する
と中空パイプを途中で継ぎ足すことなく一体に形成する
ことができるので製作工数を大幅に削減することができ
る。更に、上記実施例では中空パイプの管内から燃焼ガ
スを排気ファン32で吸い出すようにしたので管内は負
圧になり、仮に腐蝕等により中空パイプにピンホールが
生じても燃焼ガスが送風中へ漏れるおそれがない。
If the hollow pipe is formed in a spiral shape,
The curvature can be set to be relatively large as compared with the conventional one in which several parts of the hollow pipe are bent. By the way, if the straight part and the bent part are formed separately and they are added together by welding etc. to form a hollow pipe, it takes a lot of man-hours to manufacture the hollow pipe, but if it is formed in a spiral shape, the hollow pipe will be in the middle. Since it can be integrally formed without additional joints, the number of manufacturing steps can be significantly reduced. Further, in the above embodiment, since the combustion gas is sucked out from the inside of the hollow pipe by the exhaust fan 32, the inside of the pipe becomes a negative pressure, and even if a pinhole is generated in the hollow pipe due to corrosion or the like, the combustion gas leaks into the air blow. There is no fear.

【0010】ところで、上記実施例では中空パイプを一
定のピッチで巻回して螺旋状にしたが、図3に示す中空
パイプ3’のように、燃焼ガスの流れ方向に沿って中空
パイプ3’のピッチP1〜P3を順次狭め、上流側を粗
に巻き下流側を密に巻いて、下流側部分の送風抵抗を上
流側部分の送風抵抗より大きくし、送風機21から送ら
れてくる空気を中空パイプ3の上流側部分に多く流し、
管内の燃焼ガスが未だ十分に高温の状態にある上流側部
分から多くの熱伝達を受け、効率よく温風を得るように
してもよい。尚、下流側の送風抵抗を大きくするために
は、螺旋の中心線CLからの距離である曲率半径R1〜
R4の減少率を下流側に行く程大きくし中空パイプ3’
が下流側において螺旋の内部へより入り込むようにして
もよい。
By the way, in the above embodiment, the hollow pipe is wound at a constant pitch to form a spiral shape. However, like the hollow pipe 3'shown in FIG. 3, the hollow pipe 3'is arranged along the flow direction of the combustion gas. The pitches P1 to P3 are gradually narrowed, the upstream side is coarsely wound, and the downstream side is tightly wound, the blower resistance of the downstream side portion is made larger than the blower resistance of the upstream side portion, and the air sent from the blower 21 is a hollow pipe. A large amount of water flows to the upstream side of 3,
The combustion gas in the pipe may receive a large amount of heat from the upstream side portion, which is still in a sufficiently high temperature state, to efficiently obtain hot air. In order to increase the air flow resistance on the downstream side, the radius of curvature R1 to the distance from the center line CL of the spiral is
Hollow pipe 3'by increasing the reduction rate of R4 toward the downstream side
May enter more into the inside of the helix on the downstream side.

【0011】更に上記実施例では、中空パイプの端部開
口から可燃性ガスを管内に導入し中空パイプ内で可燃性
ガスを燃焼させて燃焼ガスを生成したが、中空パイプ外
で可燃性ガスを燃焼させ、これにより生じた高温の燃焼
ガスを中空パイプの管内に流すようにしてもなんら問題
はない。
Further, in the above embodiment, the combustible gas was introduced into the pipe from the end opening of the hollow pipe and the combustible gas was burned in the hollow pipe to generate the combustion gas. However, the combustible gas was generated outside the hollow pipe. There is no problem even if the gas is burned and the high temperature combustion gas generated thereby is caused to flow into the hollow pipe.

【0012】[0012]

【発明の効果】以上の説明から明らかなように、管内に
流れる高温の燃焼ガスにより加熱される中空パイプを熱
源として温風を発生させる場合に、中空パイプの温度が
全域にわたって一様になるので中空パイプが部分的に劣
化することがない。
As is apparent from the above description, when warm air is generated using a hollow pipe heated by high temperature combustion gas flowing in the pipe as a heat source, the temperature of the hollow pipe becomes uniform over the entire area. The hollow pipe is not partially deteriorated.

【図面の簡単な説明】[Brief description of drawings]

【図1】 本発明の一実施例の構成を示す断面図FIG. 1 is a sectional view showing the configuration of an embodiment of the present invention.

【図2】 II−II断面図FIG. 2 II-II sectional view

【図3】 中空パイプの他の実施例を示す部分正面図FIG. 3 is a partial front view showing another embodiment of the hollow pipe.

【符号の説明】[Explanation of symbols]

1 (温風発生装置の)本体 2 熱交換室 3 中空パイプ 21 送風機 24 案内板 31 ノズル 1 Main body (of hot air generator) 2 Heat exchange chamber 3 Hollow pipe 21 Blower 24 Guide plate 31 Nozzle

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 高温の燃焼ガスを管内に流す中空パイプ
を温風送風用の送風機に連結された送風路途中に介設し
た温風発生装置において、上記中空パイプを曲率半径が
連続して変化する螺旋状に形成すると共に、螺旋の中心
線が送風路の中心線に対して略一致するように介設した
ことを特徴とする温風発生装置。
1. A warm air generator in which a hollow pipe for flowing a high-temperature combustion gas in the pipe is provided in the middle of an air passage connected to a blower for warm air blowing, and the radius of curvature of the hollow pipe is continuously changed. A warm air generating device, characterized in that it is formed in a spiral shape and is interposed so that the center line of the spiral substantially coincides with the center line of the air passage.
JP5086412A 1993-04-13 1993-04-13 Hot air generator Expired - Fee Related JP2534610B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP5086412A JP2534610B2 (en) 1993-04-13 1993-04-13 Hot air generator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5086412A JP2534610B2 (en) 1993-04-13 1993-04-13 Hot air generator

Publications (2)

Publication Number Publication Date
JPH06300360A true JPH06300360A (en) 1994-10-28
JP2534610B2 JP2534610B2 (en) 1996-09-18

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JP5086412A Expired - Fee Related JP2534610B2 (en) 1993-04-13 1993-04-13 Hot air generator

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105423785A (en) * 2014-09-22 2016-03-23 宋兆光 Heat gain emission reduction device

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5122368U (en) * 1974-08-06 1976-02-18
JPH051953U (en) * 1991-06-20 1993-01-14 株式会社ナカオ Heat exchange heater

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5122368U (en) * 1974-08-06 1976-02-18
JPH051953U (en) * 1991-06-20 1993-01-14 株式会社ナカオ Heat exchange heater

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