JPH0627648Y2 - Rotating tube heating equipment - Google Patents

Rotating tube heating equipment

Info

Publication number
JPH0627648Y2
JPH0627648Y2 JP3068288U JP3068288U JPH0627648Y2 JP H0627648 Y2 JPH0627648 Y2 JP H0627648Y2 JP 3068288 U JP3068288 U JP 3068288U JP 3068288 U JP3068288 U JP 3068288U JP H0627648 Y2 JPH0627648 Y2 JP H0627648Y2
Authority
JP
Japan
Prior art keywords
tube
heating
shaft
rotating
tubes
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP3068288U
Other languages
Japanese (ja)
Other versions
JPH01136163U (en
Inventor
正義 下道
恭之 武田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Ltd
Original Assignee
Mitsubishi Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Ltd filed Critical Mitsubishi Heavy Industries Ltd
Priority to JP3068288U priority Critical patent/JPH0627648Y2/en
Publication of JPH01136163U publication Critical patent/JPH01136163U/ja
Application granted granted Critical
Publication of JPH0627648Y2 publication Critical patent/JPH0627648Y2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Coating By Spraying Or Casting (AREA)
  • Nozzles (AREA)

Description

【考案の詳細な説明】 〔産業上の利用分野〕 本考案は,アルミナやジルコニアなどのセラミックチュ
ーブの溶射加工,鋼管のろう付加工,鋼管の突合せ溶接
に適用される回転チューブの加熱装置に関する。
[Detailed Description of the Invention] [Industrial field of application] The present invention relates to a rotary tube heating device applied to thermal spraying of ceramic tubes such as alumina and zirconia, brazing of steel tubes, and butt welding of steel tubes.

〔従来の技術〕 従来のチューブを回転させながら表面加工する場合に,
チューブの内部より加熱する方法はこれまでにはない。
[Prior Art] When surface treatment is performed while rotating a conventional tube,
There is no method to heat from inside the tube.

〔考案が解決しようとする課題〕[Problems to be solved by the device]

前述のようにチューブを回転させながら表面加工する場
合において,溶融物が急激に凝固されることにより金属
組織の結晶や,加工面に多くの問題点が出てくる。
As described above, when the surface is processed while the tube is rotated, the melt is rapidly solidified, which causes many problems in the crystal of the metal structure and the processed surface.

〔課題を解決するための手段〕[Means for Solving the Problems]

本考案は上記課題を解決するために,駆動軸及び受軸を
導電部と絶縁部とで構成し,両軸の導電部に給電ブラシ
を介して電流を流してチューブ内の発熱線を加熱する装
置である。すなわち,各種チューブを回転,かつ加熱し
ながら表面加工する装置において,前記チューブの一端
部に駆動軸を介して連結された回転手段と,同チューブ
の他端部を軸受部に支承された支承手段と,前記チュー
ブ内の中空部に内設され,かつ耐熱シートに被包された
加熱手段と,該加熱手段の両端部から通電する通電部が
前記駆動軸,及び前記支承手段とを絶縁した給電手段と
を具備してなることを特徴とする回転チューブの加熱装
置を提供するものである。
In order to solve the above problems, the present invention comprises a drive shaft and a receiving shaft with a conductive portion and an insulating portion, and a current is passed through the conductive portions of both shafts via a power feeding brush to heat a heating wire in a tube. It is a device. That is, in an apparatus for surface processing while rotating and heating various tubes, a rotating means connected to one end of the tube via a drive shaft and a bearing means supporting the other end of the tube on a bearing portion. And a heating means provided inside the hollow portion of the tube and covered with a heat-resistant sheet, and a power supply part for energizing from both ends of the heating means to insulate the drive shaft and the bearing means from each other. The present invention provides a heating device for a rotating tube, which comprises:

〔作用〕[Action]

本考案の回転チューブの加熱装置は上記のような構造と
なるので,回転中のチューブを内部より均等に加熱させ
ることと,必要に応じて加熱温度を変化可能とすること
から溶射材料である粉末がプラズマジェットにより高速
溶融粒子としてチューブ表面に衝突する際に緻密な溶射
皮膜となり,皮膜そのものの残留応力を低減可能とする
ものである。
Since the heating device for a rotating tube according to the present invention has the above-mentioned structure, the rotating tube is heated more evenly from the inside, and the heating temperature can be changed if necessary, so that the powder, which is a thermal spraying material, can be changed. When it collides with the tube surface as high-speed melting particles by the plasma jet, a dense sprayed coating is formed, and the residual stress of the coating itself can be reduced.

〔実施例〕〔Example〕

以下,本考案を図面に示す実施例に基づいて具体的に説
明する。第1図は本考案の一実施例に係る回転チューブ
の加熱装置の全体構成を示す概念図。第2図は本実施例
に係る第1図II−II矢視の部分断面図。第3図は本実施
例に係る加熱装置の駆動側軸構成を示す縦断面図。第4
図は本実施例に係る加熱装置の非駆動側軸構成を示す縦
断面図である。第1図から第4図において,1はチュー
ブ,2はニクロム線,3は耐熱シート,4はスライドカ
バー,5はスライド軸,6はモータ,7は回転頭,8は
軸受,9はベアリング、10はスライダック、11は電源,
12は給電ブラシ,13は絶縁板,14は支柱,15はコード,
20はスプリング,21は駆動軸,22は絶縁物,24は回転
体,26は受軸,27はスラストベアリングである。以下に
詳細に説明する。
Hereinafter, the present invention will be described in detail with reference to the embodiments shown in the drawings. FIG. 1 is a conceptual diagram showing the overall configuration of a heating device for a rotary tube according to an embodiment of the present invention. FIG. 2 is a partial sectional view taken along the line II-II in FIG. 1 according to this embodiment. FIG. 3 is a vertical cross-sectional view showing the drive-side shaft structure of the heating apparatus according to this embodiment. Fourth
The drawing is a vertical cross-sectional view showing a non-driving side shaft configuration of the heating apparatus according to the present embodiment. 1 to 4, 1 is a tube, 2 is a nichrome wire, 3 is a heat resistant sheet, 4 is a slide cover, 5 is a slide shaft, 6 is a motor, 7 is a rotary head, 8 is a bearing, 9 is a bearing, 10 is a slidac, 11 is a power supply,
12 is a power supply brush, 13 is an insulating plate, 14 is a pillar, 15 is a cord,
20 is a spring, 21 is a drive shaft, 22 is an insulator, 24 is a rotating body, 26 is a receiving shaft, and 27 is a thrust bearing. The details will be described below.

第1図において,チューブ1と同じ長さのニクロム線2
に前もって耐熱シート3を巻き付け,チューブ1内に挿
入しておき,ニクロム線2の片側先端を第3図で詳細に
示すスライド軸5の先端に差込み,ねじ29a,29bを締付
け,更にチューブ1をスライド軸5の先端に差込まれて
いる。また,このスライド軸5を囲撓して導電材からな
るスライドカバー4を設けて,その内部に配した絶縁物
22aを軸端に取付けた駆動軸21をモータ6と接続してな
る。一方,非駆動側のニクロム線2の先端を引出し回転
頭7の先端に差込み,ねじ29c,29dを締付けてチューブ
1を回転頭7の先端に差込まれている。
In Fig. 1, a nichrome wire 2 having the same length as the tube 1
In advance, wrap the heat-resistant sheet 3 into the tube 1, insert it into the tube 1, insert one end of the nichrome wire 2 into the tip of the slide shaft 5 shown in detail in FIG. 3, tighten the screws 29a and 29b, and then attach the tube 1 to the tube 1. It is inserted at the tip of the slide shaft 5. In addition, the slide cover 5 made of a conductive material is provided around the slide shaft 5 so that an insulator disposed inside the slide cover 4 is provided.
A drive shaft 21 having a shaft end 22a attached thereto is connected to a motor 6. On the other hand, the tip of the non-driving side nichrome wire 2 is pulled out and inserted into the tip of the rotary head 7, and screws 29c and 29d are tightened to insert the tube 1 into the tip of the rotary head 7.

また,同回転頭7は円筒状となして導電材からなり,そ
の内部に回転体24をスラストベアリング27と一体的に受
軸26にボルト28で組立てられている。前記受軸26の後端
には絶縁物22bをボルト23bで固定される。更に絶縁物22
bの外周上にベアリング9を介して軸受8に回動可能に
組立てられる。そして前記したスライドカバー4と同回
転頭7の各周辺上には第2図の拡大で示す支柱14a,14b
に固定された絶縁物13a,13b上に給電ブラシ12a,12bを
ニクロム線2に通電可能ならしめる電源11よりスライダ
ック10を経てコード15によって接続されている。第2図
ではスライドカバー4の外周上に給電ブラシ12aが当接
するようにボルト16a,16bにて絶縁板13aに固定され
る。
The rotary head 7 is made of a conductive material in a cylindrical shape, and the rotary body 24 is integrally assembled with the thrust bearing 27 inside the receiving shaft 26 with the bolt 28. An insulator 22b is fixed to the rear end of the receiving shaft 26 with a bolt 23b. Further insulation 22
It is rotatably assembled to the bearing 8 via the bearing 9 on the outer circumference of b. On the periphery of each of the slide cover 4 and the rotary head 7, the columns 14a and 14b shown in the enlarged view of FIG.
A power supply 11 for energizing the power supply brushes 12a, 12b to the nichrome wire 2 is connected to the insulators 13a, 13b fixed to the above by a cord 15 via a sliderac 10. In FIG. 2, the power supply brush 12a is fixed to the insulating plate 13a by bolts 16a and 16b so that the power supply brush 12a contacts the outer periphery of the slide cover 4.

第3図には前述したようにスライド軸5の一端に耐熱シ
ート3を巻いたニクロム線2とチューブ1が取付けら
れ,同スライド軸5の他端において外周上で軸方向に溝
加工され,同軸端面にスプリング20を当接させた状態で
駆動軸21の内筒部内に嵌挿させて駆動軸21内を前記スラ
イド軸の溝に駆動ピン19を介してスライド可能に組込ま
れる。また,同スライド軸5は導電材からなり,同軸5
の外周には導電材からなるスライドカバー4を丸頭ビス
17により一体的に取付けられる。更に駆動軸21の片端に
は他の物体と絶縁させるために絶縁物22aをボルト23aで
接続している。
In FIG. 3, the nichrome wire 2 wound with the heat-resistant sheet 3 and the tube 1 are attached to one end of the slide shaft 5 as described above, and the other end of the slide shaft 5 is axially grooved on the outer periphery and is coaxial. The spring 20 is abutted on the end face, and is fitted into the inner cylindrical portion of the drive shaft 21 so as to be slidably assembled in the groove of the slide shaft via the drive pin 19 in the drive shaft 21. Also, the slide shaft 5 is made of a conductive material, and the coaxial 5
Attach the slide cover 4 made of conductive material to the outer circumference of the
Mounted integrally with 17. Further, an insulator 22a is connected to one end of the drive shaft 21 with a bolt 23a in order to insulate it from other objects.

同様に第4図には前述したように回転頭7には耐熱シー
ト3を巻いたニクロム線2とチューブ1が取付けられ,
同回転頭7内には同回転頭7と回転体24が丸頭ビス25で
一体に回転可能とするスラストベアリングを設けて受軸
26が組立てられる。
Similarly, in FIG. 4, the nichrome wire 2 wound with the heat-resistant sheet 3 and the tube 1 are attached to the rotary head 7 as described above.
A thrust bearing is provided in the rotary head 7 so that the rotary head 7 and the rotary body 24 can be integrally rotated by a round head screw 25.
26 is assembled.

なお,前記回転頭7,回転体24,受軸26は共に導電材か
らなる。更に受軸26の他端の端面には他の物体と絶縁さ
せるために絶縁物22bをボルト23bで接続される。
The rotary head 7, the rotary body 24, and the receiving shaft 26 are all made of a conductive material. Further, an insulator 22b is connected to the end face of the other end of the receiving shaft 26 with a bolt 23b in order to insulate it from other objects.

前述の構成からなる本装置により加熱されたセラミック
チューブ1の表面に溶射加工すると溶射材料である粉末
が図示しないプラズマジェットにより高速溶融粒子とな
ってセラミックチューブ1表面に衝突していく際に緻密
な溶射皮膜が形成され,セラミックチューブが加熱され
ていることにより皮膜そのものの残留応力の低減を図る
ことができる。
When the surface of the ceramic tube 1 heated by the present apparatus having the above-described structure is subjected to the thermal spraying process, the powder as the thermal spraying material becomes high-speed melting particles by the plasma jet (not shown) and becomes fine when colliding with the surface of the ceramic tube 1. Since the thermal spray coating is formed and the ceramic tube is heated, the residual stress of the coating itself can be reduced.

〔考案の効果〕[Effect of device]

以上,具体的に説明したように本考案においては,チュ
ーブの静止状態での予熱と,回転加工中の加熱をチュー
ブ内部から電圧の調節により適正な温度に選ぶことが可
能となってチューブ表面に溶射加工される皮膜そのもの
の残留応力が低減できて溶射皮膜の品質向上と,溶射皮
膜の耐久性向上を図るものである。
As described above in detail, in the present invention, it is possible to select the proper temperature for preheating the tube in a stationary state and heating during rotation processing from the inside of the tube by adjusting the voltage. The residual stress of the sprayed coating itself can be reduced to improve the quality of the sprayed coating and improve the durability of the sprayed coating.

【図面の簡単な説明】[Brief description of drawings]

第1図は本考案の一実施例に係る回転チューブの加熱装
置の全体構成を示す概念図,第2図は本実施例に係る第
1図II−II矢視の部分断面図,第3図は本実施例に係る
加熱装置の駆動側軸構成を示す縦断面図,第4図は本実
施例に係る加熱装置の非駆動側軸構成を示す縦断面図で
ある。 1……チューブ,2……ニクロム線,3……耐熱シー
ト,4……スライドカバー,5……スライド軸,6……
モータ,7……回転頭,8……軸受,9……ベアリン
グ,10……スライダック,11……電源,12……給電ブラ
シ,13……絶縁板,14……支柱,15……コード,16……
ねじ,17……丸頭ビス,18……溝,19……穴付ボルト,
20……スプリング,21……駆動軸,22……絶縁物,23…
…ボルト,24……回転体,25……ビス,26……受軸,27
……スラストベアリング,28……止ねじ,29……ねじ。
FIG. 1 is a conceptual view showing the overall structure of a heating device for a rotary tube according to an embodiment of the present invention, FIG. 2 is a partial sectional view taken along the line II-II of FIG. 1 according to this embodiment, and FIG. FIG. 4 is a vertical cross-sectional view showing the drive-side shaft structure of the heating device according to this embodiment, and FIG. 4 is a vertical cross-sectional view showing the non-drive-side shaft structure of the heating device according to this embodiment. 1 ... Tube, 2 ... Nichrome wire, 3 ... Heat-resistant sheet, 4 ... Slide cover, 5 ... Slide shaft, 6 ...
Motor, 7 ... Rotating head, 8 ... Bearing, 9 ... Bearing, 10 ... Slidar, 11 ... Power supply, 12 ... Power supply brush, 13 ... Insulation plate, 14 ... Stand, 15 ... Cord, 16 ……
Screw, 17 ... Round head screw, 18 ... Groove, 19 ... Hole bolt,
20 ... Spring, 21 ... Drive shaft, 22 ... Insulator, 23 ...
… Bolt, 24 …… Rotator, 25 …… Screw, 26 …… Bearing shaft, 27
...... Thrust bearing, 28 …… Set screw, 29 …… Screw.

Claims (1)

【実用新案登録請求の範囲】[Scope of utility model registration request] 【請求項1】各種チューブを回転,かつ加熱しながら表
面加工する装置において,前記チューブの一端部に駆動
軸を介して連結された回転手段と,同チューブの他端部
を軸受部に支承された支承手段と,前記チューブ内の中
空部に内設され,かつ耐熱シートに被包された加熱手段
と,該加熱手段の両端部から通電する通電部が前記駆動
軸,及び前記支承手段とを絶縁した給電手段とを具備し
てなることを特徴とする回転チューブの加熱装置。
1. A device for surface-processing various tubes while rotating and heating the tubes, wherein rotating means connected to one end of the tubes via a drive shaft and the other end of the tubes are supported by bearings. Supporting means, a heating means provided inside the hollow portion of the tube and covered with a heat-resistant sheet, and an energizing portion energized from both ends of the heating means includes the drive shaft and the supporting means. An apparatus for heating a rotating tube, comprising: an insulated power feeding means.
JP3068288U 1988-03-08 1988-03-08 Rotating tube heating equipment Expired - Lifetime JPH0627648Y2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3068288U JPH0627648Y2 (en) 1988-03-08 1988-03-08 Rotating tube heating equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3068288U JPH0627648Y2 (en) 1988-03-08 1988-03-08 Rotating tube heating equipment

Publications (2)

Publication Number Publication Date
JPH01136163U JPH01136163U (en) 1989-09-18
JPH0627648Y2 true JPH0627648Y2 (en) 1994-07-27

Family

ID=31255958

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3068288U Expired - Lifetime JPH0627648Y2 (en) 1988-03-08 1988-03-08 Rotating tube heating equipment

Country Status (1)

Country Link
JP (1) JPH0627648Y2 (en)

Also Published As

Publication number Publication date
JPH01136163U (en) 1989-09-18

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