JPH0623559A - Method for joining metallic strips - Google Patents
Method for joining metallic stripsInfo
- Publication number
- JPH0623559A JPH0623559A JP4166464A JP16646492A JPH0623559A JP H0623559 A JPH0623559 A JP H0623559A JP 4166464 A JP4166464 A JP 4166464A JP 16646492 A JP16646492 A JP 16646492A JP H0623559 A JPH0623559 A JP H0623559A
- Authority
- JP
- Japan
- Prior art keywords
- strip
- spot
- spot welding
- welding
- welded
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Resistance Welding (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、金属ストリップの連続
処理ラインにおいて、先行ストリップの尾端と後行スト
リップの先端をスポット溶接により接続する接続方法に
関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a connection method for connecting a tail end of a leading strip and a tip of a trailing strip by spot welding in a continuous processing line for metal strips.
【0002】[0002]
【従来の技術】従来、金属ストリップの連続処理ライン
において、先行ストリップの尾端と後行ストリップの先
端を接続する場合に、突き合わせ抵抗溶接、重ね合わせ
抵抗溶接等の溶接手段が採用されているが、時に、溶接
時間の短縮や設備コストの低減を図るため、スポット溶
接が採用されることがある。2. Description of the Related Art Conventionally, in a continuous processing line for metal strips, welding methods such as butt resistance welding and lap resistance welding have been adopted when connecting the tail end of a leading strip and the tip of a trailing strip. Sometimes, spot welding is adopted in order to shorten the welding time and the equipment cost.
【0003】金属ストリップの連続処理ラインの一例を
図5に示す。1は金属ストリップ、2は払出しリール、
3はスポット溶接機、4は入側ブライドル、5はスキン
パスミル、6は出側ブライドル、7はシヤー、8は巻取
りリールである。払出しリール2に装入されたコイル状
の金属ストリップ1は、巻き戻されてその先端部がスポ
ット溶接機3に到達し、ここで待機している先行ストリ
ップの尾端と接続される。連続ストリップとなってライ
ンを矢印方向に進行し、入側ブライドル4と出側ブライ
ドル6の間で所定の張力をかけられた状態でスキンパス
ミル5により所期の形状矯正等の処理を受け、シヤー7
で適宜分割されて巻取りリール8で再びコイル状に巻き
取られる。An example of a continuous processing line for metal strips is shown in FIG. 1 is a metal strip, 2 is a payout reel,
3 is a spot welder, 4 is an entrance bridle, 5 is a skin pass mill, 6 is an exit bridle, 7 is a shear, and 8 is a take-up reel. The coil-shaped metal strip 1 loaded in the delivery reel 2 is rewound and its tip reaches the spot welder 3 and is connected to the tail end of the preceding strip waiting here. It becomes a continuous strip and advances along the line in the direction of the arrow, and with a predetermined tension applied between the entrance side bridle 4 and the exit side bridle 6, the skin pass mill 5 undergoes the desired shape correction processing and the like, 7
Are appropriately divided and are wound again by the take-up reel 8 into a coil shape.
【0004】従来の金属ストリップのスポット溶接方法
を図6に示す。(a)は平面図、(b)は側面図で、接
続部の幅方向にほぼ等間隔に1列にスポット溶接してい
る。ところで、この溶接部分は、高い張力下では図7の
ごとく「口開き」と呼ばれる変形を起こし、この部分が
ブライドルロールに巻きつくと図8に示すように口開き
を起こしたストリップの端部がゴム製のブライドルロー
ル表面に食い込み、損傷を与えるばかりでなく、口開き
部分もブライドルのロール毎に逆方向の円周に曲げられ
るため繰り返し曲げを受けることとなって溶接破断に至
ることも少なくない。FIG. 6 shows a conventional spot welding method for metal strips. (A) is a plan view and (b) is a side view. Spot welding is performed in one row in the width direction of the connection portion at substantially equal intervals. By the way, this welded part undergoes a deformation called "opening" as shown in Fig. 7 under high tension, and when this part is wrapped around the bridle roll, the end of the strip that opened the opening as shown in Fig. 8 is formed. Not only does the rubber bridle roll bite into and damage the surface of the bridle roll, but the mouth opening is also bent in the opposite direction for each bridle roll, which causes repeated bending, often leading to weld fracture. .
【0005】このような口開き現象を防止する方法とし
て、例えば特公昭61-24109号公報によれば、図9に示す
ように、接続するストリップの両端末1、1を突き合わ
せ、表裏両面を補助鋼板13で挟みスポット溶接11、11等
で固定することにより、ラインの曲面を通過するときに
も溶接部分には曲げ変形を受けない強度を持たせようと
する方法がある。この方法は、口開きを起さない接続方
法としては有効と考えられるが、補助鋼板を表裏に挿入
し溶接固定するために大型の溶接機を必要とし、接続作
業にも長時間を要するので、スポット溶接を採用するメ
リットを減殺してしまうという欠点がある。また、特開
昭54-161556 号公報によれば、図10に示すように、接続
するストリップの両端末1、1を重ね合わせ、重ね合わ
せ部分の脇に任意間隔でスリット14を形成し、この部分
を局部的に弱くして、スポット溶接部11が口開きを起こ
す前にスリット部分が曲げ変形するようにする方法もあ
る。これも口開き防止としては有効と思われるが、スポ
ット溶接機のほかにスリット形成のための打ち抜き装置
を備えなければならず、またその作業のための時間も余
分にかかり、現実的でない。As a method of preventing such a mouth opening phenomenon, for example, according to Japanese Patent Publication No. 61-24109, as shown in FIG. 9, both ends 1 and 1 of a strip to be connected are butted to each other to assist both front and back sides. There is a method in which the steel plate 13 is sandwiched and fixed by spot welding 11, 11 or the like, so that the welded portion has a strength that is not subjected to bending deformation even when passing through a curved surface of a line. This method is considered to be effective as a connection method that does not cause opening, but since a large welding machine is required to insert and fix the auxiliary steel plates on the front and back sides, and the connection work also takes a long time, It has the drawback of diminishing the benefits of using spot welding. Further, according to Japanese Patent Laid-Open No. 54-161556, as shown in FIG. 10, both ends 1, 1 of the strips to be connected are superposed, and slits 14 are formed at arbitrary intervals beside the superposed parts. There is also a method of locally weakening the portion so that the slit portion is bent and deformed before the spot welded portion 11 opens. This also seems to be effective for preventing mouth opening, but in addition to the spot welding machine, a punching device for forming slits must be provided, and it takes extra time for the work, which is not realistic.
【0006】[0006]
【発明が解決しようとする課題】本発明は、このような
特別な設備を必要とせず、従来と大差ない作業時間で処
理が行えてかつ口開きを防止できるストリップの接続方
法を提供することを目的とする。DISCLOSURE OF THE INVENTION The present invention provides a strip connecting method which does not require such special equipment, can be processed in a working time which is not much different from the conventional one, and can prevent the opening of the mouth. To aim.
【0007】[0007]
【課題を解決するための手段】本発明は、金属ストリッ
プの連続処理ラインにおいて先行ストリップの尾端と後
行ストリップの先端を重ね合わせ、幅方向にスポット溶
接を行って両ストリップを接続するとともに、前記重ね
合わせ部分の前記スポット溶接列後方にこれに平行して
幅方向に、中央ならびに両端を含む少なくとも3点のス
ポット溶接を施すことを特徴とする金属ストリップの接
続方法である。According to the present invention, a tail end of a leading strip and a tip of a trailing strip are superposed on each other in a continuous processing line for metal strips, and spot welding is performed in the width direction to connect both strips. A method for connecting metal strips is characterized in that at least three spot welding points including the center and both ends are performed in the width direction in parallel with the spot welding row at the rear of the overlapping portion in the overlapping portion.
【0008】[0008]
【作 用】本発明によれば、本来のライン張力に対応す
る溶接強度を有する従来どおりのスポット溶接を行うと
ともに、そのライン進行方向より見て後方に材料の口開
き防止のためのスポット溶接を幅方向に、中央ならびに
両端を含む少なくとも3点施して、進行方向に2列に溶
接点を配置したので、図2に示すように、ライン張力が
作用してもストリップ端部が口を開くことがなく、した
がって、図3に示すように、ブライドルロール等の曲面
に接触してもその表面に損傷を与えることがない。[Operation] According to the present invention, the conventional spot welding having the welding strength corresponding to the original line tension is performed, and the spot welding for preventing the opening of the material is performed backward when viewed from the line advancing direction. At least three points including the center and both ends are applied in the width direction, and the welding points are arranged in two rows in the traveling direction. Therefore, as shown in FIG. 2, even if line tension acts, the strip end can open the mouth. Therefore, as shown in FIG. 3, even if it contacts a curved surface of a bridle roll or the like, the surface thereof is not damaged.
【0009】ストリップの形状は、幅方向の中央が伸び
る腹伸び、端部が伸びる耳伸びのいずれかの傾向を示す
のが普通であり、幅方向のスポット溶接を上記のごとく
中央ならびに両端の少なくとも3点とすれば、これらい
ずれの傾向のストリップにも対応できる。溶接強度につ
いては、従来の1列溶接の場合は、さきの図7に示した
ように、張力Pに対してストリップの重なり部分が角度
αだけ傾いて、剪断力Pt および引張力Pn が作用す
る。ここに角度αは、 tanα = t /( L2 − t2 )1/2 の関係にあり、t は板厚、L は溶接点 (ナゲット) の径
である。The shape of the strip usually shows either a belly extension in which the center in the width direction extends or an edge extension in which the ends extend, and the spot welding in the width direction is performed at least at the center and both ends as described above. With three points, it is possible to cope with strips having any of these tendencies. Regarding the welding strength, in the case of the conventional single-row welding, as shown in FIG. 7 above, the overlapping portion of the strip is inclined by the angle α with respect to the tension P, and the shearing force Pt and the tensile force Pn act. . Here the angle α is, tanα = t / - located in (L 2 t 2) 1/2 relationship, t is the plate thickness, L is the diameter of the welding points (nugget).
【0010】ところが、本発明の2列スポット溶接とな
ると、L は溶接列の間隔となり、傾斜角αは大幅に減少
することがわかる。すなわち、従来の1列スポット溶接
では張力に対して小さな円で踏ん張っているのに対し、
本発明の2列スポット溶接では2列の間隔で対抗するか
ら、溶接強度の点でも本発明はきわめて有利である。However, in the case of the double-row spot welding according to the present invention, it is understood that L is the distance between the welding rows and the inclination angle α is greatly reduced. That is, in the conventional single-row spot welding, while a small circle is used for tension,
In the two-row spot welding of the present invention, the two rows are opposed to each other at intervals, so that the present invention is extremely advantageous in terms of welding strength.
【0011】[0011]
【実施例】図1は本発明の実施例におけるストリップの
接続部を示し、(a)は平面図、(b)はその側面図で
ある。1列目の本来のスポット溶接11は70mmピッチで13
点、2列目の口開き防止のためのスポット溶接12は6倍
の 420mmピッチで中央および両端の3点である。1 is a plan view and FIG. 1 (b) is a side view of the connection portion of a strip according to an embodiment of the present invention. Original spot welding 11 in the first row is 13 at 70mm pitch
The spot welds 12 for preventing mouth opening in the second row are six points at the 420 mm pitch and three points at the center and both ends.
【0012】図2は接続部側面の拡大図で、先行ストリ
ップの板厚t1、後行ストリップの板厚t2に対して、スポ
ット溶接の位置関係を示し、ストリップ端部からのスポ
ット溶接の距離L1、L2はt1、t2の10倍〜15倍、2列のス
ポット溶接の間隔L3はt1、t2の和に対して 7.5倍以上と
するのがよい。図3は本発明のストリップの接続部がブ
ライドルロール表面に巻きついている状態を示し、口開
きが抑制された結果、ロールの損傷が防止されたことを
示している。FIG. 2 is an enlarged view of the side surface of the connecting portion, showing the positional relationship of spot welding with respect to the plate thickness t 1 of the leading strip and the plate thickness t 2 of the trailing strip. The distances L 1 and L 2 are 10 to 15 times t 1 and t 2 , and the interval L 3 between the two rows of spot welding is preferably 7.5 times or more the sum of t 1 and t 2 . FIG. 3 shows a state in which the connection portion of the strip of the present invention is wound around the surface of the bridle roll, and it is shown that damage to the roll is prevented as a result of suppressing opening of the mouth.
【0013】図4は板厚4.5mm の普通鋼ストリップを溶
接ピッチ70mmでスポット溶接した場合のライン張力と口
開き量との関係をグラフに表したものである。縦軸は口
開き量、横軸は張力で、いずれも溶接部破断時の口開き
量および張力値を1としそれに対する比の値によって示
してある。実線は従来の1列のみのスポット溶接の場合
で、破断に対して50〜60%の張力で口開き現象が現れ
る。したがって低張力で操業すれば問題はないが、近年
の品質要求はむしろますます高張力を必要としており、
張力を落とすことは解決策とはならない。FIG. 4 is a graph showing the relationship between the line tension and the opening amount when spot welding a plain steel strip having a plate thickness of 4.5 mm at a welding pitch of 70 mm. The vertical axis represents the opening amount and the horizontal axis represents the tension. In each case, the opening amount and the tension value at the time of fracture of the welded portion are set to 1 and shown by the ratio value. The solid line is the case of conventional spot welding of only one row, and the opening phenomenon appears at a tension of 50 to 60% against breakage. Therefore, if you operate with low tension, there is no problem, but the recent demand for quality requires even higher tension,
Reducing tension is not the solution.
【0014】一方、本発明による2列スポット溶接によ
る継手性能を図4に破線により示す。この場合でも、破
断張力の80%程度から口開きは発生するが、口開き量は
破断時においても従来の1/5程度にとどまっている。On the other hand, the joint performance of the double-row spot welding according to the present invention is shown by the broken line in FIG. Even in this case, the mouth opening occurs from about 80% of the breaking tension, but the mouth opening amount remains at about 1/5 of the conventional value even at the time of breaking.
【0015】[0015]
【発明の効果】本発明は、特に他の設備を必要とせず、
従来のスポット溶接機を2回操作するだけで実施するこ
とができる。そして本発明によりストリップ接続部の口
開き量が減少し、ブライドルロールの損傷がなくなると
ともに溶接破断が防止され、ラインの稼働率が向上す
る。The present invention does not require any other equipment,
It can be performed by operating the conventional spot welder only twice. Further, according to the present invention, the opening amount of the strip connection portion is reduced, damage to the bridle roll is eliminated, welding breakage is prevented, and the operating rate of the line is improved.
【図1】本発明によるストリップの接続部を示す(a)
は平面図、(b)は側面図である。1 shows a connection of a strip according to the invention (a).
Is a plan view and (b) is a side view.
【図2】図1(b)の拡大図である。FIG. 2 is an enlarged view of FIG. 1 (b).
【図3】本発明の接続部がブライドルロールに巻きつい
た状態を示す部分側面図である。FIG. 3 is a partial side view showing a state in which the connecting portion of the present invention is wound around a bridle roll.
【図4】本発明に係わるライン張力と口開き両との関係
を示すグラフである。FIG. 4 is a graph showing the relationship between the line tension and the mouth opening according to the present invention.
【図5】本発明に係わるストリップの連続処理ラインの
一例を示す配置図である。FIG. 5 is a layout view showing an example of a continuous strip processing line according to the present invention.
【図6】従来公知のストリップの接続部を示す(a)は
平面図、(b)は側面図である。FIG. 6A is a plan view and FIG. 6B is a side view showing a connection portion of a conventionally known strip.
【図7】図6(b)の拡大図である。FIG. 7 is an enlarged view of FIG. 6 (b).
【図8】従来公知のストリップの接続部がブライドルロ
ールに巻きついた状態を示す部分側面図である。FIG. 8 is a partial side view showing a state in which a connection portion of a conventionally known strip is wound around a bridle roll.
【図9】従来の技術による接続部を示す側面図である。FIG. 9 is a side view showing a connection portion according to a conventional technique.
【図10】従来の他の技術による接続部を示す斜視図であ
る。FIG. 10 is a perspective view showing a connection portion according to another conventional technique.
1 ストリップ 11 スポット溶接部 12 口開き防止用スポット溶接部 1 Strip 11 Spot weld 12 Open spot prevention weld
Claims (1)
て先行ストリップの尾端と後行ストリップの先端を重ね
合わせ、幅方向にスポット溶接を行って両ストリップを
接続するとともに、前記重ね合わせ部分の前記スポット
溶接列後方にこれに平行して幅方向に、中央ならびに両
端を含む少なくとも3点のスポット溶接を施すことを特
徴とする金属ストリップの接続方法。1. In a continuous processing line for metal strips, a tail end of a preceding strip and a tip of a trailing strip are overlapped and spot welding is performed in the width direction to connect both strips, and the spot welding of the overlapped portion is performed. A method for connecting metal strips, characterized in that spot welding is performed at the rear of the row in parallel with the widthwise direction at least at three points including the center and both ends.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4166464A JPH0623559A (en) | 1992-06-24 | 1992-06-24 | Method for joining metallic strips |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4166464A JPH0623559A (en) | 1992-06-24 | 1992-06-24 | Method for joining metallic strips |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0623559A true JPH0623559A (en) | 1994-02-01 |
Family
ID=15831886
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP4166464A Pending JPH0623559A (en) | 1992-06-24 | 1992-06-24 | Method for joining metallic strips |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0623559A (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006000901A (en) * | 2004-06-18 | 2006-01-05 | Sumitomo Light Metal Ind Ltd | Method and device for joining metal sheet |
WO2009051257A1 (en) * | 2007-10-20 | 2009-04-23 | Jp Steel Plantech Co. | Welder for rolling facility, rolling facility, and rolling method |
JP2009279597A (en) * | 2008-05-20 | 2009-12-03 | Sumitomo Metal Ind Ltd | Resistance welding method and resistance welding joined body |
CN104220183A (en) * | 2012-01-25 | 2014-12-17 | 奥托君克有限公司 | Method and device for joining two metal strip ends |
CN107671448A (en) * | 2017-11-23 | 2018-02-09 | 禹州市恒利来合金有限责任公司 | A kind of metal tape methods of map joint |
JP2019054704A (en) * | 2017-09-19 | 2019-04-04 | 河村電器産業株式会社 | Electrical equipment housing box and bonding method of metal plate for use in electrical equipment housing box |
-
1992
- 1992-06-24 JP JP4166464A patent/JPH0623559A/en active Pending
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006000901A (en) * | 2004-06-18 | 2006-01-05 | Sumitomo Light Metal Ind Ltd | Method and device for joining metal sheet |
JP4481736B2 (en) * | 2004-06-18 | 2010-06-16 | 住友軽金属工業株式会社 | Metal plate joining method and apparatus |
WO2009051257A1 (en) * | 2007-10-20 | 2009-04-23 | Jp Steel Plantech Co. | Welder for rolling facility, rolling facility, and rolling method |
JP2009101367A (en) * | 2007-10-20 | 2009-05-14 | Jp Steel Plantech Co | Welder for rolling apparatus, rolling apparatus, and rolling method |
US8424353B2 (en) | 2007-10-20 | 2013-04-23 | Jp Steel Plantech Co. | Welder for metal rolling system, metal rolling system, and metal rolling method |
JP2009279597A (en) * | 2008-05-20 | 2009-12-03 | Sumitomo Metal Ind Ltd | Resistance welding method and resistance welding joined body |
CN104220183A (en) * | 2012-01-25 | 2014-12-17 | 奥托君克有限公司 | Method and device for joining two metal strip ends |
JP2019054704A (en) * | 2017-09-19 | 2019-04-04 | 河村電器産業株式会社 | Electrical equipment housing box and bonding method of metal plate for use in electrical equipment housing box |
CN107671448A (en) * | 2017-11-23 | 2018-02-09 | 禹州市恒利来合金有限责任公司 | A kind of metal tape methods of map joint |
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