JPH06182721A - Production of curved surface decorative member - Google Patents

Production of curved surface decorative member

Info

Publication number
JPH06182721A
JPH06182721A JP23312192A JP23312192A JPH06182721A JP H06182721 A JPH06182721 A JP H06182721A JP 23312192 A JP23312192 A JP 23312192A JP 23312192 A JP23312192 A JP 23312192A JP H06182721 A JPH06182721 A JP H06182721A
Authority
JP
Japan
Prior art keywords
sheet
layer
veneer
decorative
resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP23312192A
Other languages
Japanese (ja)
Inventor
Takashi Taruya
隆至 樽谷
Katsuhiko Taki
克彦 瀧
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dai Nippon Printing Co Ltd
Original Assignee
Dai Nippon Printing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dai Nippon Printing Co Ltd filed Critical Dai Nippon Printing Co Ltd
Priority to JP23312192A priority Critical patent/JPH06182721A/en
Publication of JPH06182721A publication Critical patent/JPH06182721A/en
Pending legal-status Critical Current

Links

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  • Printing Methods (AREA)
  • Laminated Bodies (AREA)
  • Finished Plywoods (AREA)

Abstract

PURPOSE:To produce a curved surface decorative member having a wooden decorative surface rich in high-grade feeling using sliced veneer. CONSTITUTION:When a fancy veneer overlaid sheet 1 wherein a decorative layer 5 consisting of a pattern layer 4 and an adhesive layer 3 is transferred and laminated to the single surface of a sliced veneer sheet 2 and a backing layer 8 is laminated on the other surface thereof is laminated to a member having a profile cross section, the decorative layer 5 is easily stretched. Therefore, the decorative layer is heated to be brought to a non-stretched state in the production of a curved surface decorative member and a crack generated because the decorative layer can not follow the stretching of the fancy veneer overlaid sheet by the lamination at a protruding part is prevented.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、家具前板、家具天板の
エッジ材、巾木・ドア枠、システムキッチン扉の廻り
縁、窓枠、敷居等の凹凸ないし曲面からなる異形断面を
有する木質、石質、樹脂質等の部材に対して、特に化粧
された突板を貼着して、高級感ある建築部材を製造する
に適した改良された方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention has an irregular cross section having unevenness or curved surface such as furniture front plate, furniture top plate edge material, skirting board / door frame, system kitchen door margin, window frame, and sill. The present invention relates to an improved method suitable for producing a high-grade building member by sticking a veneer board that is particularly made on a member made of wood, stone, resin or the like.

【0002】[0002]

【従来の技術】従来、凹凸ないし曲面からなる異形断面
を有する建築部材の化粧方法としては、印刷等を施した
ポリ塩化ビニール樹脂シート等を貼着したり、塗装を施
したりする方法が知られている。さらに、より高級感の
ある天然木の風合いに仕上げる方法として次の様な技術
が用いられてきた。例えば、無垢の天然木して高級材を
使用して、それをNCルーターとプロファイルサンダー
により異形断面を有する部材として、その素材自身を生
かすべく、素地が透けて見える塗装仕上げをする方法。
基材としては安価な合板やMDFなどを加工により異形
断面を有する部材として、それに木目印刷模様を有する
転写シートを用いて、熱あるいは接着剤によりラッピン
グ転写する方法。天然木をスライスした突板シートをフ
ィンガージョイントにより接合して、長尺連続状の突板
シートロールを作成した後、さらに加工適性を向上させ
るため不織布で裏打ちし、それを異形断面とした合板や
MDF基材にラッピング(曲面ラミネート)し、さらに
貼着した突板表面に塗装仕上げをする方法。突板の裏面
側は繊維質のシートを接着して裏打ちし、表面側は柄付
きの化粧層が転写されている化粧突板シート(実開昭6
1−74433)を貼り合わせる方法。突板の裏面側は
裏打し、表面側は柄転写シートを転写基材を剥がさない
ままで基材に貼り付け後、基材を裏面側よりVカット加
工し、次いで柄転写シートの転写基材を剥離し化粧異形
部材とする方法(特開平4−125142)。あるい
は、半透明性を有する木目印刷模様を裏面に有した透明
フィルムを、ラワンやシナ合板等の安価な木質板材に該
裏面側で貼着後、板材をVカットして基材に巻きつける
方法などがある。
2. Description of the Related Art Conventionally, as a makeup method for a building member having an irregular cross section having unevenness or a curved surface, there is known a method in which a printed polyvinyl chloride resin sheet or the like is attached or painted. ing. Furthermore, the following techniques have been used as a method for finishing the texture of natural wood with a higher quality. For example, a method of using a high-quality material made of solid natural wood, using it as a member having an irregular cross section with an NC router and a profile sander, and applying the paint finish to make the material visible so that the material itself can be utilized.
As a base material, a method in which inexpensive plywood, MDF, or the like is processed into a member having a modified cross-section, and a transfer sheet having a wood grain print pattern is used to perform the lapping transfer with heat or an adhesive. After veneer sheets sliced from natural wood are joined by finger joints to create a long continuous veneer sheet roll, it is lined with a non-woven fabric to further improve processability, and plywood or MDF base with a modified cross section A method of wrapping (curved surface laminating) on the material and then painting the surface of the stuck veneer. The back side of the veneer is lined with a fibrous sheet adhered to it, and the front side is a decorative veneer sheet to which a decorative layer with a pattern is transferred (Shokai Sho 6
1-74433) is attached. The back side of the veneer is lined, and the front side is pasted with the pattern transfer sheet on the base material without peeling off the transfer base material. Then, the base material is subjected to V-cut processing from the back surface side, and then the transfer base material of the pattern transfer sheet is attached. A method of peeling to form a decorative profile member (Japanese Patent Laid-Open No. 4-125142). Alternatively, a transparent film having a semi-transparent wood grain printed pattern on the back surface is attached to an inexpensive wood board material such as lauan or plywood on the back surface side, and then the board material is V-cut and wound around a base material. and so on.

【0003】[0003]

【発明が解決しようとする課題】以上のように従来の方
法では、高級感あふれる木質装飾面を安価に得る方法と
して、何らかの方法で木そのものである突板を表面に使
う方法が使われてきた。しかし、突板は原材料として高
級材種を用いることが高価なばかりか、安定的な入手が
困難であるという問題がある。そこで、この様な問題を
解決する方法として、突板として高級材種によらないも
のを用い、そのかわりとして突板の表面側に半透明性の
木目模様を印刷した透明フィルムを積層して、突板自身
の模様と印刷模様の相乗効果によって高級木質感を表現
した。一方、一般に化粧シートの異形断面形状を有する
柱状等の基材への貼着方法とてしは、貼着は平面状態で
行った後、基材のVカット加工により異形断面化した化
粧部材とする方法や、あるいは既に異形断面化された基
材に、ラッピング加工によって直接化粧シートを貼着す
る方法が用いられてきた。しかし、基材が平面ではな
く、凹凸ないし曲面からなる異形断面を有する部材に対
して突板を化粧シートの素材として用いる場合には、突
板の表面が露出した、即ち表層として化粧層などの樹脂
層が積層されてない状態で、部材へ貼着した後、塗装し
て突板表面に樹脂層を形成する様な場合は問題ないが、
突板シートの表側面に転写による化粧層などの樹脂層が
事前に積層された状態で貼着する場合には、ややもする
と当該樹脂層に微小なクラックが発生し、外観を損なう
問題点があって異形断面への利用には制限があった。勿
論、突板シートを異形断面部材に一度貼着して、さらに
その後、半透明性の木目模様を印刷した透明フィルムを
添わして再度貼着しても、最終的に出来る層構成上は同
一であり同様な効果を得ることもできなくはないが、こ
の場合には貼着工程が2工程となり、実用性はない。そ
こで本発明では、既に突板シートの表層側に化粧樹脂層
が形成されてなる突板化粧シートの使用に於いて、複雑
な凹凸や曲面からなる異形断面への貼着に対してもクラ
ック発生を抑えて、曲面部材を製造可能にする事が課題
である。
As described above, in the conventional method, a method of using a veneer, which is a tree itself, on the surface has been used as a method for obtaining a high-quality wooden decorative surface at low cost. However, it is not only expensive to use a high grade material as a raw material for the veneer, but also it is difficult to stably obtain it. Therefore, as a method of solving such a problem, a veneer that does not depend on a high-grade material is used, and instead, a transparent film having a semi-transparent wood pattern printed is laminated on the surface of the veneer to laminate the veneer itself. The high-quality wood texture is expressed by the synergistic effect of the pattern and the printed pattern. On the other hand, in general, a method for attaching a decorative sheet to a base material having a modified cross-sectional shape such as a column is as follows: after the application is performed in a flat state, the decorative member has a modified cross-section by V-cutting the base material. There has been used a method of applying the decorative sheet or a method of directly adhering a decorative sheet to a substrate having a modified cross section by lapping. However, when the veneer is used as a material for a decorative sheet for a member whose base material is not a flat surface but has an irregular cross section having irregularities or curved surfaces, the surface of the veneer is exposed, that is, a resin layer such as a decorative layer as a surface layer. Although it is not laminated, there is no problem if it is applied to the member and then painted to form a resin layer on the surface of the veneer,
When a resin layer such as a decorative layer formed by transfer is laminated on the front surface of the veneer sheet in advance, there is a problem that a slight crack occurs in the resin layer and the appearance is impaired. However, there was a limit to its use for irregular cross sections. Of course, even if the veneer sheet is attached once to the modified cross-section member and then attached again with a transparent film on which a semi-transparent wood grain pattern is printed, the same final layer structure is obtained. It is possible to obtain the same effect, but in this case, the sticking step is two steps, which is not practical. Therefore, in the present invention, in the use of a veneer decorative sheet in which a decorative resin layer is already formed on the surface side of the veneer sheet, it is possible to suppress the occurrence of cracks even when it is attached to an irregular cross section composed of complicated irregularities and curved surfaces. Therefore, it is a problem to be able to manufacture curved surface members.

【0004】[0004]

【課題を解決するための手段】上記課題を解決し目的を
達成するために、本発明の曲面化粧部材の製造方法にお
いては、突板化粧シートを曲面化する過程において、突
板化粧シート上でクラックが発生するのは化粧層からで
あることに注目して該化粧層の伸び適性が向上されてい
る状態を発現・維持することに特徴がある。即ち、表層
側から、化粧層、突板シート、裏打層からなる突板化粧
シートを、異形断面を有する基材に接着剤を介して裏打
層が密着するように載置し、突板化粧シートを熱圧着さ
せて基材に貼着する方法に於いて、貼着加工時の伸び率
が30%以上ある化粧層から構成された突板化粧シート
を使用する事を特徴とする曲面化粧部材の製造方法をみ
いだした。さらに、貼着する時に、少なくとも突板化粧
シートの化粧層側から、突板化粧シートを加熱する事を
特徴とする曲面化粧部材の製造方法である。
In order to solve the above problems and achieve the object, in the method for manufacturing a curved decorative member of the present invention, in the process of making the veneer decorative sheet into a curved surface, cracks are generated on the veneer decorative sheet. It is characterized by generating and maintaining a state in which the stretchability of the decorative layer is improved, paying attention to that the cosmetic layer is generated. That is, a veneer decorative sheet consisting of a decorative layer, a veneer sheet, and a backing layer is placed on the base material having a modified cross section with an adhesive so that the backing layer adheres from the surface side, and the veneer decorative sheet is thermocompression bonded. In the method of adhering to a base material, a method for manufacturing a curved decorative member is characterized by using a veneer decorative sheet composed of a decorative layer having an elongation rate of 30% or more during the adhering process. I did. Furthermore, the method for manufacturing a curved decorative member is characterized in that the veneer decorative sheet is heated at least from the decorative layer side of the veneer decorative sheet at the time of sticking.

【0005】まず、本発明で用いる突板化粧シートにつ
いて説明する。第1図は、本発明の突板化粧シートの一
実施例を示すものである。突板化粧シート1は突板シー
ト2の部材に貼着時に表側となる面側に印刷模様が絵柄
層4として形成された化粧層5が転写形成されたおり、
該突板シートの裏側の面には、繊維質の裏打シート7が
接着剤層6を介して積層されているものである。化粧層
5は少なくと接着層3と絵柄層4とからなり、接着層3
により突板シート2と接着している。
First, the veneer decorative sheet used in the present invention will be described. FIG. 1 shows one embodiment of the veneer decorative sheet of the present invention. In the veneer decorative sheet 1, a decorative layer 5 having a printed pattern formed as a pattern layer 4 is transferred and formed on a surface side which is a front side when attached to a member of the veneer sheet 2.
On the back side of the veneer sheet, a fibrous backing sheet 7 is laminated with an adhesive layer 6 interposed therebetween. The decorative layer 5 is composed of at least the adhesive layer 3 and the pattern layer 4, and the adhesive layer 3
Is bonded to the veneer sheet 2.

【0006】突板シート2は、木材を0.15〜0.3
mm厚程度にスライスしたものであり、材種としては特に
限定はされないが、通常ラワン、シナ、バスウッド、メ
ラピー、マンガシロのような白味があり、安価で大量に
安定入手できるものが好ましい。更に、異形断面形状等
の曲面への貼着を容易ならしめる為、アルカリ溶液処理
や、樹脂含浸等の公知の軟質化処理を施しても良い。こ
のような安価な突板を用いて化粧層の絵柄との相乗効果
によりオーク、チークローズ、シタン、コクタン等の高
級材を表現することが出来る。突板シート2は適当なサ
イズの一枚の枚葉シートでも良いが、連続加工適性の面
からは図3に示すように2枚の突板シート2および2´
をフィンガージョイトにより接合して、長尺連続化シー
トとするのが好ましい。この場合、厚みは0.18〜
0.22mmが好ましく、0.18mm以下ではフィンガー
ジョイントしづらく、また0.22mm以上では硬すぎて
ラッピングしづらく、また化粧層のクラックも発生しや
すい。
The veneer sheet 2 is made of wood of 0.15 to 0.3.
Although it is sliced to a thickness of about mm, the kind of material is not particularly limited, but it is preferable that it is usually cheap and can be stably obtained in a large amount because it has a whiteness such as rawan, sina, basswood, melapee and mangashiro. Further, in order to facilitate attachment to a curved surface such as an irregular cross-sectional shape, a known softening treatment such as alkali solution treatment or resin impregnation may be performed. By using such an inexpensive veneer, it is possible to express high-quality materials such as oak, chic rose, rosewood, and brown by the synergistic effect with the pattern of the decorative layer. The veneer sheet 2 may be a single sheet having an appropriate size, but in view of suitability for continuous processing, two veneer sheets 2 and 2'are used as shown in FIG.
It is preferable that the long continuous sheet is formed by joining the sheets with a finger join. In this case, the thickness is 0.18-
It is preferably 0.22 mm, and when it is 0.18 mm or less, finger joint is difficult to be made, and when it is 0.22 mm or more, it is too hard to be lapped easily, and cracks of the decorative layer are apt to occur.

【0007】突板シート2は、接着剤層6を介して繊維
質の裏打シート7を積層しておく。裏打ちされる事によ
り突板シート2が補強されて、曲げ加工時に裂けたり割
れたりするのが防止でき、また突板の剛性が緩和されて
全体として柔軟さが増し、しかも、繊維質の裏打シート
が被着体との接着性を向上させる意味でも好ましい。裏
打シート7としては、和紙や、ポリエステル系あるいは
レーヨン系の25〜100g/m2程度の不織布が用いられる。
裏打シート7を突板シート2に密着固定する接着剤層6
として、ポリ酢酸ビニル樹脂、エチレン/酢酸ビニル共
重合樹脂、アクリル樹脂、ポリウレタン樹脂等からなる
接着剤を用いて貼り合わせればよい。
The veneer sheet 2 is formed by laminating a fibrous backing sheet 7 via an adhesive layer 6. By backing, the veneer sheet 2 is reinforced so that it can be prevented from tearing or cracking during bending, and the rigidity of the veneer is alleviated to increase the flexibility as a whole, and the fibrous backing sheet is covered. It is also preferable in the sense of improving the adhesiveness to the body. As the backing sheet 7, Japanese paper, polyester or rayon non-woven fabric of about 25 to 100 g / m 2 is used.
Adhesive layer 6 for closely fixing the backing sheet 7 to the veneer sheet 2
As the adhesive, an adhesive made of polyvinyl acetate resin, ethylene / vinyl acetate copolymer resin, acrylic resin, polyurethane resin, or the like may be used.

【0008】突板シート2の表面に化粧層5を形成させ
るには、予め別途転写シートを作成しておき、これを突
板シート2に転写して得る。突板シート2の表面は、平
面性を向上させる為に予めサンディング(研磨)してお
く事が好ましい。絵柄層を化粧層の一部として転写にて
形成するのは絵柄品質を良くするためである。即ち、突
板表面に直接、オフセットグラビア印刷や、シルクスク
リーン印刷などにより絵柄を印刷形成しても出来なくは
ないが、一旦、紙やフィルム等の薄く厚みも均一で印刷
適性の良い基材シートに印刷を行い転写シートとして、
この転写シートを用いて転写により、突板に絵柄を転写
形成した方が、直接印刷するのにくらべて、より精緻で
階調に富んだ表現豊かな印刷模様を形成できる。これ
は、被印刷体である突板が剛性があり、また表面平滑性
が劣るので、直接印刷するには不向きだからである。
In order to form the decorative layer 5 on the surface of the veneer sheet 2, a transfer sheet is separately prepared in advance and is transferred to the veneer sheet 2. The surface of the veneer sheet 2 is preferably sanded (polished) in advance in order to improve its flatness. The reason why the pattern layer is formed by transfer as a part of the decorative layer is to improve the quality of the pattern. That is, it is not impossible to print a pattern directly on the surface of the veneer by offset gravure printing, silk screen printing, etc., but once it becomes a substrate sheet with a thin and uniform thickness such as paper or film and good printability. Print as a transfer sheet,
By transferring a pattern onto the veneer by transfer using this transfer sheet, it is possible to form a print pattern that is more precise, rich in gradation, and expressive as compared with direct printing. This is because the veneer plate, which is the object to be printed, has rigidity and is inferior in surface smoothness, and is not suitable for direct printing.

【0009】化粧層5は少なくとも接着層3と絵柄層4
からなるが、化粧層を形成するには例えば図5に例示し
た構成の転写シート12を使えばよい。また図6のよう
に基材シート11と絵柄層4との間に剥離層13、ある
いは絵柄層4の当該剥離層13とは反対面側に接着層3
が有ってもよい。
The decorative layer 5 is at least the adhesive layer 3 and the pattern layer 4.
The transfer sheet 12 having the structure illustrated in FIG. 5 may be used to form the decorative layer. As shown in FIG. 6, the release layer 13 is provided between the base sheet 11 and the design layer 4, or the adhesive layer 3 is provided on the side of the design layer 4 opposite to the release layer 13.
May exist.

【0010】転写シートに用いる基材シートとしては、
基材シート上に形成される絵柄層や剥離層に対して離型
性があればよく、さらには突板化粧シートを異形断面部
材に貼着後に基材シートを剥がす方法による場合には、
異形断面形状に基材シートが追従するだけの可撓性と伸
び適性があるものがよく、例えばポリエチレンテレフタ
レート、ポリブチレンテレフタレート等のポリエステル
樹脂、ポリエチレン、ポリプロピレン等のポリオレフィ
ン樹脂、ナイロン6、ナイロン66等のポリアミド樹脂
等の合成樹脂フィルム、紙、または合成紙などの単体ま
たは複数の積層体が用いられる。さらに必要に応じて離
型層を設けてもよい。離型層としては、ポリオレフィン
樹脂、シリコン樹脂、フッ素系樹脂のような離型剤単体
またはこれらを公知のビヒクルに添加した塗料の塗装膜
が使用できる。
The substrate sheet used for the transfer sheet is
It suffices if it has releasability with respect to the pattern layer and the release layer formed on the base sheet, and further, in the case of a method of peeling the base sheet after attaching the veneer decorative sheet to the modified cross-section member,
It is preferable that the base sheet has flexibility and stretchability such that the base sheet follows the irregular cross-sectional shape, and for example, polyester resins such as polyethylene terephthalate and polybutylene terephthalate, polyolefin resins such as polyethylene and polypropylene, nylon 6, nylon 66, etc. The synthetic resin film of polyamide resin or the like, paper, or a laminated body of a plurality of synthetic paper or the like is used. Further, a release layer may be provided if necessary. As the release layer, a release agent alone such as a polyolefin resin, a silicone resin, or a fluororesin, or a coating film of a paint obtained by adding these to a known vehicle can be used.

【0011】絵柄層としては、突板化粧シートを異形断
面部材へ貼着する際に、適度な伸び適性を発揮する樹脂
からなるインキ組成物を、上記離型性基材シートに適宜
な印刷法により木目模様を印刷して作成する。インキ組
成物としてはベヒクルに顔料あるいは染料の着色剤、可
塑剤、安定剤、その他添加剤、溶剤あるいは希釈剤を混
練してなるものを用いる。ベヒクルとしては、例えばエ
チルセルロース、ニトロセルロース、エチルヒドロキシ
エチルセルロース、セルロースアセテートプロピオネー
ト、セルロースアセテートブチレート、酢酸セルーロス
等のセルロース誘導体、ポリスチレン、ポリαメチルス
チレン等のスチレン樹脂及びスチレン共重合樹脂、ポリ
メタクリル酸メチル、ポリメタクリル酸エチル、ポリア
クリル酸エチル、ポリアクリル酸ブチルなどの、アクリ
ル酸またはメタクリル樹脂の単独または共重合樹脂、ロ
ジン、ロジン変性マレイン酸樹脂、ロジン変性フェノー
ル樹脂、重合ロジンなどのロジンエステル樹脂、ポリ塩
化ビニル、ポリ酢酸ビニル、塩化ビニル−酢酸ビニル共
重合体、ポリビニルブチラールなどのビニル重合体、ク
マロン樹脂、ビニルトルエン樹脂、ポリアミド樹脂、ポ
リエステル樹脂、ポリウレタン樹脂などの天然または合
成の熱可塑性樹脂の中から一種ないしは二種以上を選択
して使用する。ビヒクルに使用する樹脂自身の伸び適性
が適したものを選定する以外に、可塑剤によってもビヒ
クルの伸び率を調節できる。添加する可塑剤としては、
エステル類が多く用いられ、ことに2塩基性酸、高級脂
肪酸、芳香族酸、リン酸などのエステルや、多価アルコ
ールであるグリセリンのエステルが多く用いられる。
As the pattern layer, when the veneer decorative sheet is attached to the modified cross-section member, an ink composition made of a resin exhibiting a suitable elongation property is applied to the releasable substrate sheet by an appropriate printing method. Create by printing a wood pattern. As the ink composition, a composition obtained by kneading a vehicle with a pigment or dye colorant, a plasticizer, a stabilizer, other additives, a solvent or a diluent is used. Examples of the vehicle include ethyl cellulose, nitrocellulose, ethyl hydroxyethyl cellulose, cellulose acetate propionate, cellulose acetate butyrate, cellulose derivatives such as cellulose acetate, polystyrene, styrene resin such as poly α-methylstyrene and styrene copolymer resin, polymethacryl Acrylic acid or methacrylic resin homo- or copolymer resin such as methyl acidate, polyethyl methacrylate, polyethyl acrylate, and polybutyl acrylate, rosin, rosin-modified maleic acid resin, rosin-modified phenolic resin, rosin such as polymerized rosin Ester resin, polyvinyl chloride, polyvinyl acetate, vinyl chloride-vinyl acetate copolymer, vinyl polymers such as polyvinyl butyral, coumarone resin, vinyltoluene resin, polyamid Resins, polyester resins, by selecting more than one or two from among the natural or synthetic thermoplastic resin such as polyurethane resins used. In addition to selecting a resin suitable for elongation of the resin itself used for the vehicle, the elongation rate of the vehicle can be adjusted by a plasticizer. As the plasticizer to be added,
Esters are often used, especially dibasic acids, higher fatty acids, aromatic acids, phosphoric acid, and esters of glycerin, which is a polyhydric alcohol.

【0012】突板化粧シートの貼着加工時の伸び率が3
0%以上であるからには、貼着時の絵柄層が加温されて
いれば、樹脂は伸びやすくなっており、それだけ絵柄層
インクの選択範囲も広がる。従って、常温加工の場合に
は以上のビヒクル樹脂のなかでも特にポリ塩化ビニル、
ポリ酢酸ビニル、塩化ビニル−酢酸ビニル共重合体、ウ
レタン樹脂などが樹脂設計の自由度や、樹脂自身の伸び
適性などから適している。また、可塑剤としては、特に
フタル酸ジブチル、トリクレジルフォスフェイト、フタ
ル酸ジオクチルなどが適している。貼着加工時に化粧層
を加温すれば、ビヒクルとしては、前記ポリ塩化ビニル
などは勿論、さらに上記した樹脂などが、可塑剤として
はヒマシ油、エポキシ−大豆油なども使え、使用範囲は
広げられる。
When the veneer decorative sheet is attached, the elongation rate is 3
Since it is 0% or more, if the pattern layer at the time of sticking is heated, the resin is easily stretched, and the selection range of the pattern layer ink is expanded accordingly. Therefore, in the case of room temperature processing, among the above vehicle resins, especially polyvinyl chloride,
Polyvinyl acetate, vinyl chloride-vinyl acetate copolymer, urethane resin and the like are suitable due to the flexibility of resin design and the elongation suitability of the resin itself. Further, as the plasticizer, dibutyl phthalate, tricresyl phosphate, dioctyl phthalate and the like are particularly suitable. If the cosmetic layer is heated during the sticking process, the above-mentioned resins can be used as the vehicle as well as the above-mentioned resins, and castor oil, epoxy-soybean oil, etc. can be used as the plasticizer, and the range of use can be expanded. To be

【0013】図5の様な転写シートを突板シートに転写
するには、突板シートに接着剤を塗布後、転写シートを
密着させた後、基材シートを剥離して転写すれば良い。
この場合、接着剤としては、酢酸ビニル系エマルジョン
接着剤などや、アクリル系接着剤、塩化ビニリデン系接
着剤、ポリビニルアセタール系接着剤、ポリ塩化ビニル
系接着剤、エチレン共重合接着剤、ゴム系接着剤などの
熱可塑性樹脂からなる接着剤が、伸び適性の点から良
く、好ましくは、貼着加工時の伸び適性から、酢酸ビニ
ル系接着剤などが良い。一方、熱硬化型の接着剤の場合
には、転写後の突板化粧シートを異形断面の部材に貼着
する時に、適宜な伸び適性が必要であるので、貼着前に
完全硬化させては必要物性が得られないため、半硬化状
態でなおかつ、絵柄層と突板層とをお互いに密着固定さ
せるに十分な固化状態が得られる樹脂とする必要があ
る。従って、熱硬化型の接着剤としては以上の条件を満
たすものとしてポリウレタン系接着剤、熱硬化性アクリ
ル樹脂接着剤などが使用できる。塗布方法としては、ロ
ールコート、グラビアコート、リバースコートなどの手
段を用いて、突板側、あるいは転写シート側に塗布すれ
ば良い。また、絵柄層との密着を良くするためにプライ
マー層を転写シートの絵柄面に施すこともある。
In order to transfer the transfer sheet as shown in FIG. 5 to the veneer sheet, an adhesive may be applied to the veneer sheet, the transfer sheet may be brought into close contact with the veneer sheet, and then the base material sheet may be peeled off and transferred.
In this case, as the adhesive, vinyl acetate emulsion adhesive or the like, acrylic adhesive, vinylidene chloride adhesive, polyvinyl acetal adhesive, polyvinyl chloride adhesive, ethylene copolymer adhesive, rubber adhesive An adhesive made of a thermoplastic resin such as an adhesive is good in terms of elongation suitability, and preferably a vinyl acetate adhesive or the like in terms of elongation suitability at the time of sticking. On the other hand, in the case of a thermosetting adhesive, when the veneer decorative sheet after transfer is attached to a member having an irregular cross section, appropriate stretchability is required, so it is necessary to completely cure it before attachment. Since the physical properties cannot be obtained, it is necessary to use a resin that is in a semi-cured state and can be obtained in a solidified state sufficient for closely fixing the pattern layer and the veneer layer to each other. Therefore, as the thermosetting adhesive, polyurethane adhesives, thermosetting acrylic resin adhesives and the like can be used as long as they satisfy the above conditions. As a coating method, a roll coating, a gravure coating, a reverse coating, or the like may be used to apply the coating to the protruding plate side or the transfer sheet side. In addition, a primer layer may be applied to the design surface of the transfer sheet in order to improve the close contact with the design layer.

【0014】接着層3は、上述のように転写シートとは
別に形成しても良いが、図6に例示する如く転写シート
12´上に形成し、絵柄層と同時に転移させることも出
来る。接着層としては、多孔質である突板層表面への転
写が良好で、また突板化粧シートとして異形断面部材に
貼着する時に、適度の伸び適性が良好である性質を有す
る感熱接着剤が使用される。この感熱接着剤としては、
通常熱可塑性樹脂、アイオノマーなどが用いられ、セル
ロース誘導体、スチレン樹脂またはスチレン共重合体、
アクリル樹脂、ビニル樹脂、ロジンエステル樹脂、ゴム
系樹脂、などのであり、溶剤乾燥型のインク組成物ある
いはホットメルト型の樹脂組成物として、適宜な方法で
塗布すればよい。転写シートを貼着する異形断面部材が
特に木質の場合は多孔質体でもあるので、この様な場合
接着層としては例えばダイマー酸とエチレンジアミンと
の縮合物であって融点が150〜170℃および180
〜230℃の縮合物がが好ましい。また塗布量としては
乾燥時で25〜40g/m2 が好ましい。塗布量が25
g/m2 未満では転写シートを突板に加熱接着した際に
充分な接着性が得られず、また40g/m2 を越える場
合には塗膜の乾燥性が悪く、巻き取った時にブロッキン
グが発生したり、塗膜乾燥中に揮発溶剤が気泡として残
留し、接着性、平滑性、美観を損なう。前記縮合物の具
体例としては、ナイロン6、ナイロン66、ナイロン6
10、ナイロン612、ナイロン11、ナイロン12、
共重合ナイロン、ナイロンMDX、ナイロン46などが
あり、特にバーサロン型ポリアミドが好ましい。
Although the adhesive layer 3 may be formed separately from the transfer sheet as described above, it may be formed on the transfer sheet 12 'as illustrated in FIG. 6 and transferred simultaneously with the pattern layer. As the adhesive layer, a heat-sensitive adhesive having good transferability to the surface of the veneer layer which is porous, and having a property of having a suitable degree of elongation suitability when attached to a modified cross-section member as a veneer decorative sheet is used. It As this heat-sensitive adhesive,
Usually thermoplastic resins, ionomers, etc. are used, cellulose derivatives, styrene resins or styrene copolymers,
It is an acrylic resin, a vinyl resin, a rosin ester resin, a rubber-based resin, or the like, and may be applied by a suitable method as a solvent-drying ink composition or a hot-melt resin composition. Since the modified cross-section member to which the transfer sheet is attached is also a porous body particularly when it is made of wood, in such a case, the adhesive layer is, for example, a condensate of dimer acid and ethylenediamine and has a melting point of 150 to 170 ° C. and 180 ° C.
Condensates at ~ 230 ° C are preferred. The coating amount is preferably 25 to 40 g / m 2 when dried. Application amount is 25
If it is less than g / m 2 , sufficient adhesion cannot be obtained when the transfer sheet is heat-bonded to the veneer, and if it exceeds 40 g / m 2 , the drying property of the coating film is poor and blocking occurs when wound. Or, the volatile solvent remains as bubbles during the drying of the coating film, impairing the adhesiveness, smoothness and aesthetics. Specific examples of the condensate include nylon 6, nylon 66, nylon 6
10, nylon 612, nylon 11, nylon 12,
Copolymer nylon, nylon MDX, nylon 46 and the like are available, and Versalon type polyamide is particularly preferred.

【0015】転写シートの基材シートと絵柄層の間に図
6に例示した如く剥離層があってもかまわない。なお、
ここで言うところの離型層、剥離層の意味は、離型層と
は転写後も基材側に残留し、化粧層との剥離を容易なら
しめる層を意味し、また剥離層とは転写後は被転写体へ
転移し、化粧層の表面保護層となる層を意味する。剥離
層と離型層が両方ある場合の剥離は、離型層と剥離層と
の間で行われるものである。この剥離層は、絵柄を突板
に転写し基材シートを剥離後は、基材シート側から遊離
し被転写体側へ転移し、絵柄層の上層部に位置し表面保
護層となったり、あるいは、後に塗装を施すときに塗装
層と絵柄層との密着性を向上するためのプライマー層と
しての意味をなす。また、後塗装を施さない場合には、
剥離層として、表面保護性能の優れた硬化性樹脂を用い
ることもできる。但し、この場合には、突板化粧シート
を貼着時の伸び適性も保持する必要から、適度の柔軟性
が備わった樹脂組成がよい。具体的にはウレタン系樹
脂、硬化性アクリル樹脂、あるいは特開昭61−985
99号公報等に開示される固層反応型電離放射線硬化性
樹脂などであるが、このような硬化性樹脂を用いると表
面物性が高くなる効果を期待するものである。したがっ
て、剥離層として硬化性樹脂を選択するのは耐溶剤性
や、耐磨耗性などの観点を考慮して使い分ける。なお、
基材シートに絵柄模様をつくる絵柄層、剥離層、離型
層、接着層などを積層するにはグラビア印刷、オフセッ
トグラビア印刷、シルクスクリーン印刷、オフセット印
刷、などの公知の印刷方法によって行えばよい。
A release layer may be provided between the base sheet of the transfer sheet and the pattern layer as illustrated in FIG. In addition,
The term "release layer" or "release layer" as used herein means that the release layer means a layer that remains on the base material side after transfer and facilitates peeling from the decorative layer, and a release layer means transfer. After that, it means a layer which is transferred to the transferred material and becomes the surface protective layer of the decorative layer. Peeling when there are both a release layer and a release layer is performed between the release layer and the release layer. This release layer, after transferring the pattern to the veneer and peeling the base material sheet, is released from the base material sheet side and transferred to the transfer target side, is positioned on the upper layer portion of the pattern layer and serves as a surface protective layer, or It serves as a primer layer for improving the adhesion between the paint layer and the pattern layer when the paint is applied later. Also, if you do not apply post-painting,
A curable resin having excellent surface protection performance can also be used as the release layer. However, in this case, since it is necessary to maintain the stretchability at the time of sticking the veneer decorative sheet, a resin composition having appropriate flexibility is preferable. Specifically, urethane resin, curable acrylic resin, or JP-A-61-985.
The solid-layer reactive ionizing radiation curable resin disclosed in Japanese Patent Publication No. 99, etc. is expected to have the effect of enhancing the surface physical properties when such a curable resin is used. Therefore, the curable resin is selected as the release layer in consideration of solvent resistance and abrasion resistance. In addition,
A known printing method such as gravure printing, offset gravure printing, silk screen printing, offset printing, etc. may be used for laminating a pattern layer, a release layer, a release layer, an adhesive layer, etc. for forming a pattern on the base sheet. .

【0016】以上の構成からなる突板化粧シートを異形
断面部材に貼着し、目的とする曲面化粧部材を製造する
方法としては次のようにして行う。連続加工で製造する
には、突板化粧シートの化粧層の伸び適性が充分な場合
は、例えば特公昭61−5895号公報、特公平1−3
3332号公報等に開示される公知のラッピング貼合せ
機を用いて行えばよい。即ち図2によって説明すると、
まず突板化粧シート1は巻き取りロール30に取り付
け、送りロール31、案内ロール32を経て、接着剤塗
布部に送られる。インキパン35に蓄えられた熱溶融型
の接着剤41は、塗工ロール34、計量ロール36によ
って塗布量を調整された後、圧胴33と塗工ロール34
との間に移送させる突板化粧シート1に転移する。接着
剤が塗布された突板化粧シート42は貼着部に送られ、
ゴムロールR1 、R2 等によって順次押さえつけながら
異形断面部材に貼着されて行く。また、化粧層の伸び適
性が充分でない場合には、図2に示す如く加熱装置51
を貼着部の手前に、突板化粧シートに対して対面する様
に設置した装置にて加工すれば良い。設置場所は熱保持
の点で好ましくは貼着部直前であるほうが良い。加熱装
置としてはパネルヒーターや熱風のような加熱手段、加
熱方法を用いる。それは加熱効率やコストなどの点を考
慮するためである。一方、熱溶融型の接着剤についても
同様に加熱装置50を貼着部の手前で接着面側に設け、
塗布された接着剤の適温維持を行うことができる。ただ
し、加熱装置50をもって加熱装置51を兼ねること、
あるいはその逆が出来れば好ましいが、貼着加工の自由
度の点では独立に設けることが好ましい。それは、加熱
装置50は接着剤の接着適性発現を考えた適温維持の為
であり、加熱装置51は化粧層の伸び適性発現を考えた
適温維持の為であり、その目的が異なるがゆえに、おの
おのの適温が必ずしも一致するとは限らず、また木質で
あるがゆえに断熱材的でもある突板シートを間に挟ん
で、その断熱要素も含んだ上、接着層、化粧層を独立の
温度に制御することは難しいからである。この様にして
得られた曲面化粧部材にたいして、さらに塗装を施し
て、塗装仕上げとしてもよい。この場合には、絵柄層と
塗装との密着を向上する意味で、リコート用の剥離層を
転写シートに設けることもある。なお、塗装を施すこと
により、微小なクラックの凹部は塗料によって埋められ
て解消する効果もある。なお、本発明による突板化粧シ
ートの貼着手段は、上記のラッピング貼合せ法だけに限
ったことでなく、異形部材の形状、突板化粧シートの加
工適性などの条件が合えば、真空プレス法、Vカット加
工法などの他の貼着手段においても使えるものであるこ
とはいうまでもない。
The veneer decorative sheet having the above structure is attached to the modified cross-section member to produce the desired curved decorative member as follows. In the case where the veneer decorative sheet has sufficient elongation suitability for continuous production, for example, Japanese Patent Publication No. 61-5895 and Japanese Patent Publication No. 1-3.
A known lapping and laminating machine disclosed in Japanese Patent No. 3332 or the like may be used. That is, referring to FIG. 2,
First, the veneer decorative sheet 1 is attached to the take-up roll 30, passed through the feed roll 31 and the guide roll 32, and sent to the adhesive application section. The hot-melt adhesive 41 stored in the ink pan 35 has its coating amount adjusted by the coating roll 34 and the measuring roll 36, and then the impression cylinder 33 and the coating roll 34.
Transfer to the veneer decorative sheet 1 to be transferred between and. The veneer decorative sheet 42 coated with the adhesive is sent to the attaching portion,
Rubber roll R 1, go is adhered to the profiled section member while sequentially pressed by R 2 or the like. When the stretchability of the decorative layer is not sufficient, the heating device 51 as shown in FIG.
May be processed by a device installed in front of the attaching portion so as to face the veneer decorative sheet. From the standpoint of heat retention, the installation location is preferably just before the attachment part. As the heating device, a heating means such as a panel heater or hot air, or a heating method is used. This is because the heating efficiency and cost are taken into consideration. On the other hand, also for the heat-melting type adhesive, the heating device 50 is similarly provided on the bonding surface side before the attaching part,
The applied adhesive can be maintained at an appropriate temperature. However, the heating device 50 also serves as the heating device 51,
Alternatively, it is preferable if the reverse is possible, but it is preferable to provide them independently in terms of the degree of freedom in the attachment process. It is because the heating device 50 is for maintaining an appropriate temperature in consideration of expression of adhesiveness of the adhesive, and the heating device 51 is for maintaining appropriate temperature in consideration of expression of elongation suitability of the makeup layer. The optimum temperature of the is not always the same, and the veneer sheet that is also a heat insulating material because it is woody is sandwiched between them, and the heat insulating element is also included, and the adhesive layer and the decorative layer are controlled to independent temperatures. Is difficult. The curved surface decorative member obtained in this manner may be further painted to obtain a paint finish. In this case, a release layer for recoating may be provided on the transfer sheet to improve the adhesion between the pattern layer and the coating. It should be noted that, by applying the coating, the concave portion of the minute crack is also filled with the coating material and eliminated. Incidentally, the sticking means of the veneer decorative sheet according to the present invention is not limited to the above-mentioned lapping and laminating method, but if the conditions such as the shape of the deformed member and the processability of the veneer decorative sheet are suitable, a vacuum pressing method, It goes without saying that it can also be used in other sticking means such as the V-cut processing method.

【0017】[0017]

【作用】上記のように曲面化粧部材を製造すれば、部材
に貼着される突板化粧シートの化粧層が、少なくとも貼
着時に伸びやすい物性を有するので、凸部や曲面部など
で、突板化粧シートの化粧層が曲げられる時に曲げに追
従して伸ばされうる為、突板表面の化粧層にクラックの
発生が防止できる。また、貼着時に突板化粧シートの特
に化粧層を加熱すれば、該化粧層を構成する樹脂の柔軟
性が増し、従って伸びやすい物性を発現するに至り、同
様にしてクラック発生を防止できる。
When the curved surface decorative member is manufactured as described above, since the decorative layer of the veneer decorative sheet attached to the member has at least a physical property that is easily stretched at the time of application, the veneer decorative sheet may have a convex or curved surface portion. When the decorative layer of the sheet is bent, it can be stretched following the bending, so that the occurrence of cracks in the decorative layer on the surface of the veneer can be prevented. Further, if the decorative layer of the veneer decorative sheet is heated at the time of sticking, the flexibility of the resin constituting the decorative layer is increased, so that the physical properties that are easily stretched are exhibited, and cracks can be similarly prevented.

【0018】[0018]

【実施例】【Example】

実施例1 まず、突板化粧シートが貼着される基材としてMDFを
用いて、NCルーターと、プロファイルサンダーによっ
て異形断面を有する部材を得た。一方、突板化粧シート
は次のように作成した。まず、突板は、中国産のシナの
突板0.22mm厚のシートをフィンガージョイントで接
合して200mの長尺連続化した突板ロールを作成し
た。次いで、突板裏面に塩酢ビ系接着剤をロールコータ
ーにより30g/m2 塗布し、水分を略乾燥した後、5
0g/m2 のレーヨン不織布を貼り合わせ2日間養生し
た。この後、フィンガージョイントの為に、接合部に使
用した接着テープも含めてサンディングにより研磨し
て、表面を仕上げ突板シートロールとした。また、転写
シートは、基材シートとして東レ(株)製ポリエステル
フィルム25μ厚に対して、順にアクリル系樹脂からな
る剥離層、ポリ塩化ビニル系樹脂からなる絵柄層、ダイ
マー酸ポリアミド系樹脂からなる接着層15g/m2
グラビア印刷した。絵柄はオーク柄を用いた。この転写
シートを上記長尺化した突板シートに表面温度が220
℃に加熱したロールにより熱圧をかけて転写を行い、突
板化粧シートを得た。以上のように作成された突板化粧
シートと、異形断面部材を通常のラッピング貼合せ機に
よりラッピング加工を行い、部材に貼着して目的とする
クラックの無い曲面化粧部材を得た。図4はこのように
して得た、部材の一例である。
Example 1 First, an MDF was used as a base material to which a veneer decorative sheet was attached, and a member having an irregular cross section was obtained by an NC router and a profile sander. On the other hand, the veneer decorative sheet was prepared as follows. First, for the veneer, a Chinese veneer veneer 0.22 mm thick was joined by finger joints to form a 200 m long continuous veneer roll. Next, a vinyl chloride / vinyl acetate adhesive is applied to the back surface of the veneer with a roll coater at 30 g / m 2 and the water content is substantially dried.
A rayon non-woven fabric of 0 g / m 2 was stuck and cured for 2 days. After that, for the finger joint, the adhesive tape used for the joining portion was also sanded and polished to obtain a finished veneer sheet roll. Further, the transfer sheet is a base material sheet having a thickness of 25 μm of a polyester film manufactured by Toray Industries, Inc., a release layer made of an acrylic resin, a pattern layer made of a polyvinyl chloride resin, and an adhesive made of a dimer acid polyamide type resin in this order. A layer of 15 g / m 2 was gravure printed. The pattern used was an oak pattern. This transfer sheet has a surface temperature of 220 on the elongated veneer sheet.
Transfer was performed by applying heat and pressure with a roll heated to ℃ to obtain a veneer decorative sheet. The veneer decorative sheet prepared as described above and the irregular-shaped cross-section member were subjected to lapping processing by an ordinary lapping laminating machine and adhered to the member to obtain an intended curved decorative member without cracks. FIG. 4 shows an example of the member thus obtained.

【0019】実施例2 実施例1に於いて、基材シートを理研ビニル(株)製の
Rタイプ塩化ビニルフィルム100μとし、絵柄層を硝
化綿アルキッド系インキとして、基材シートと絵柄層の
みからなる転写シートを作成した。一方、長尺化した突
板シート表面に酢酸ビニル系エマルジョン接着剤を20
g/m2 ロールコーターで塗布し、これに転写シートを
貼合せ、一日間養生した後、転写シートの基材シートを
剥離して転写を完了した。あとの、異形部材への貼合せ
は実施例1と同様に行って、目的とするクラックの無い
曲面化粧部材を得た。
Example 2 In Example 1, the base sheet was an R type vinyl chloride film 100μ manufactured by Riken Vinyl Co., Ltd., and the pattern layer was a nitrified cotton alkyd ink, and only the base sheet and the pattern layer were used. A transfer sheet was prepared. On the other hand, a 20% vinyl acetate emulsion adhesive is applied to the surface of the elongated veneer sheet.
The transfer sheet was coated with a g / m 2 roll coater, and the transfer sheet was stuck thereto and cured for one day, and then the base sheet of the transfer sheet was peeled off to complete the transfer. The subsequent bonding to the deformed member was carried out in the same manner as in Example 1 to obtain the target curved decorative member without cracks.

【0020】実施例3 実施例1にたいして、絵柄層をアクリル系樹脂の仕様に
代えて、その代わり、部材への貼合せにおいて突板化粧
シートを化粧層側から加熱する手段を設けた、ラッピン
グ貼合せ機を用いて行った。その結果、クラックの無い
曲面化粧部材が得られた。
Example 3 In comparison with Example 1, the laminating laminating method was adopted in which the design layer was replaced with the acrylic resin specification, and instead, a means for heating the veneer decorative sheet from the decorative layer side was provided in laminating to the member. Machine. As a result, a curved surface decorative member having no crack was obtained.

【0021】実施例4 実施例1で得た化粧部材の化粧表面に紫外線硬化型塗料
を用いて、カラークリアー塗装を行い、曲面化粧部材を
得た。
Example 4 Color-clear coating was applied to the decorative surface of the decorative member obtained in Example 1 using an ultraviolet curable coating material to obtain a curved decorative member.

【0022】比較例 実施例3のラッピング貼合せ機において突板化粧シート
を化粧層側から加熱する手段を作動させないで、あとは
同様に貼合せを行った。その結果、得られた曲面化粧部
材には、断面が凸の部分に於いてクラックが発生した。
Comparative Example In the lapping and laminating machine of Example 3, the laminating and laminating machine of Example 3 was laminated in the same manner without operating the means for heating the decorative sheet side from the decorative layer side. As a result, in the obtained curved surface decorative member, cracks were generated in the convex section.

【0023】[0023]

【発明の効果】以上説明したように本発明の曲面化粧部
材の製造方法は、凹凸面や曲面からなる異形断面部材の
異形面に沿って、表面に化粧層が積層された突板化粧シ
ートを貼着するにあたり、当該化粧層が伸び率30%以
上の物性を有する為に、化粧突板シート表面が伸ばされ
る時に、クラックが発生することがない。また、貼着す
る際に、当該化粧層を充分に加温しておくことでも化粧
層の樹脂が伸びやすくなり、クラックの発生を防止でき
る。貼着時の加温すれば、それだけ化粧層の構成樹脂の
選択の自由度が高まり、化粧部材として要求される耐摩
性、耐薬品性、耐汚染性、耐光性などの物性がより高性
能なものを提供できることになる。この結果、安価な突
板にも高級感を付与しつつ、凹凸や曲面などR形状への
ラッピングが可能になる。
As described above, according to the method for manufacturing a curved decorative member of the present invention, a veneer decorative sheet having a decorative layer laminated on the surface is attached along the deformed surface of the deformed cross-sectional member having an uneven surface or a curved surface. Upon wearing, since the decorative layer has physical properties with an elongation percentage of 30% or more, cracks do not occur when the surface of the decorative veneer sheet is stretched. In addition, when the adhesive layer is attached, it is possible to prevent the occurrence of cracks by making the resin of the decorative layer easy to expand even if the decorative layer is sufficiently heated. The higher the degree of freedom when selecting the constituent resin of the decorative layer, the higher the physical properties such as abrasion resistance, chemical resistance, stain resistance, and light resistance required for the decorative member. We will be able to provide things. As a result, it is possible to lap an R shape such as unevenness or a curved surface while imparting a high-class feeling to an inexpensive veneer.

【図面の簡単な説明】[Brief description of drawings]

【図1】突板化粧シートの一実施例の断面図である。FIG. 1 is a cross-sectional view of an embodiment of a veneer decorative sheet.

【図2】異形断面部材に貼着するラッピング貼合せ機の
説明図である。
FIG. 2 is an explanatory diagram of a wrapping laminating machine that is attached to a modified cross-section member.

【図3】突板のフィンガージョイントを示す斜視図であ
る。
FIG. 3 is a perspective view showing a finger joint of a projecting plate.

【図4】突板化粧シートの貼着が完了した曲面化粧部材
の一例の斜視図である。
FIG. 4 is a perspective view of an example of a curved surface decorative member to which a veneer decorative sheet has been attached.

【図5】使用する転写シートの一実施例の断面図であ
る。
FIG. 5 is a cross-sectional view of an example of a transfer sheet used.

【図6】[Figure 6]

【符号の説明】[Explanation of symbols]

1 突板化粧シート 2 突板シート 3 接着層 4 絵柄層 5 化粧層 6 接着剤層 7 裏打シート 8 裏打層 9 異形断面部材 10 曲面化粧部材 11 基材シート 12 転写シート 13 剥離層 50 加熱装置 51 加熱装置 1 Veneer Decorative Sheet 2 Veneer Sheet 3 Adhesive Layer 4 Picture Layer 5 Decorative Layer 6 Adhesive Layer 7 Backing Sheet 8 Backing Layer 9 Deformed Cross Section Member 10 Curved Decorative Member 11 Base Sheet 12 Transfer Sheet 13 Release Layer 50 Heating Device 51 Heating Device

【手続補正書】[Procedure amendment]

【提出日】平成5年12月14日[Submission date] December 14, 1993

【手続補正1】[Procedure Amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】図6[Name of item to be corrected] Figure 6

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【図6】使用する転写シートの他の実施例の断面図であ
る。
FIG. 6 is a cross-sectional view of another embodiment of the transfer sheet used.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.5 識別記号 庁内整理番号 FI 技術表示箇所 // B32B 33/00 7639−4F ─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 5 Identification code Office reference number FI technical display location // B32B 33/00 7639-4F

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 表層側から、化粧層、突板シート、裏打
層からなる突板化粧シートを、異形断面を有する基材に
接着剤を介して裏打層が密着するように載置し、突板化
粧シートを熱圧着させて基材に貼着する方法に於いて、
貼着加工時の伸び率が30%以上ある化粧層から構成さ
れた突板化粧シートを使用する事を特徴とする曲面化粧
部材の製造方法。
1. A veneer decorative sheet comprising a decorative layer, a veneer sheet, and a backing layer, which are placed from the surface side, so that the backing layer adheres to a base material having a modified cross section with an adhesive agent therebetween. In the method of sticking to the substrate by thermocompression bonding,
A method for manufacturing a curved decorative member, characterized by using a veneer decorative sheet composed of a decorative layer having an elongation rate of 30% or more when applied.
【請求項2】 貼着する際に、少なくとも突板化粧シー
トの化粧層側から、突板化粧シートを加熱する事を特徴
とする請求項1の曲面化粧部材の製造方法。
2. The method for producing a curved decorative member according to claim 1, wherein the veneer decorative sheet is heated at least from the decorative layer side of the veneer decorative sheet when it is attached.
JP23312192A 1992-08-07 1992-08-07 Production of curved surface decorative member Pending JPH06182721A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP23312192A JPH06182721A (en) 1992-08-07 1992-08-07 Production of curved surface decorative member

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP23312192A JPH06182721A (en) 1992-08-07 1992-08-07 Production of curved surface decorative member

Publications (1)

Publication Number Publication Date
JPH06182721A true JPH06182721A (en) 1994-07-05

Family

ID=16950092

Family Applications (1)

Application Number Title Priority Date Filing Date
JP23312192A Pending JPH06182721A (en) 1992-08-07 1992-08-07 Production of curved surface decorative member

Country Status (1)

Country Link
JP (1) JPH06182721A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2000059694A1 (en) * 1999-03-31 2000-10-12 Zeroone Products, Inc. Ground material

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2000059694A1 (en) * 1999-03-31 2000-10-12 Zeroone Products, Inc. Ground material

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