JPH06173138A - Wilton carpet - Google Patents

Abstract

PURPOSE:To obtain a wilton carpet in which spots of different colors are finely dispersed in the pile surface by using space dyed yarn. CONSTITUTION:This wilton carpet is obtained by introducing one plied yarn of space dyed yarn 13 prepared by partial multicolor dyeing of filament yarn with solid spun single yarn 14 having an unchanged color throughout the whole length and 2-4 mutually multicolor spun yarns as pile yarns into each dent and dividedly weaving the yarns. A pattern by the cut piles is drawn on a pile surface 12 and the thickness (denier) of the space dyed yarn 13 accounts for 20-50% of the thickness (total denier) of the whole plied yarn. The single spun yarn 14 of the plied yarn is composed of the same fiber material as that of the spun yarn and the space dyed yarn 13 is composed of a fiber material different from that of the single spun yarn 14 and the spun yarn.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a Wilton carpet using space die yarn as pile yarn.

[0002]

2. Description of the Related Art Space die yarns are usually knitted / denited, that is, pile yarns are knitted in a tubular shape, the tubular knitted fabric is printed to change the color partially, and then the knitted fabric is unwound It is made by the method of returning to the yarn.
In this way, the space die yarn is composed of knitting, printing and unknitting.
Since it is produced through a process, the cost is higher than that of a normal plain pile yarn whose color does not change over the entire length.

[0003]

The space die yarn is used for making the pile surface 11 have a frost pattern in which different color portions are scattered. However, as pointed out by Japanese Patent Publication No. 56-47302, the color Even if it is a space die thread with randomly changing repeats, when it is used as a cut pile, several adjacent rows of piles appear as if the piles of the same color 11 are scattered on the pile surface 12, resulting in different colors. It is hard to get a finely dispersed marbling pattern. Therefore, an object of the present invention is to finely disperse spots of different colors due to the space die yarn on the pile surface.

[0004]

A Wilton carpet according to the present invention comprises a plied yarn 1 to a space die yarn 13 in which filament yarn is partially dyed in a different color and a plain spun single yarn 14 whose color does not change over the entire length. A total of 3 to 5 pile yarns consisting of 4 yarns and 1 to 4 plain fabric yarns of different colors are introduced into each reed wing, and a pattern by a cut pile is drawn on the pile surface 12. The ratio of the thickness (denier) of the space die yarn 13 to the total thickness (total denier) of the plied yarn is 20 to 50%, and the spun single yarn 14 and the spun yarn of the plied yarn are composed of the same fiber material. The space die yarn 13 is made of a fiber material different from those of the spun single yarn 14 and the spun yarn.

Before the ply-twisting, the space die yarn 13 need not be under-twisted, but the spun single yarn 14 is pre-twisted. The spun single yarn 14 of the spun yarn and the fiber material of the spun yarn are made the same, and the fiber material of the space die yarn 13 is changed so that the space die yarn 13 is different from the spun single yarn 14 and the spun yarn at the time of dyeing. This is to prevent the colors from becoming the same.
In that case, if nylon is used for the space die yarn 13 and wool fiber is used for the spun single yarn 14, nylon and wool fibers can be dyed in the same bath, although the fiber materials are different. Since the dyeing properties of nylon and wool fiber are different at the time of dyeing, it is possible to change the degree of coloring of nylon and wool fiber, and by doing so, space dye yarn 1
This is because it is possible to use a space die yarn that is close to the hue of the spun single yarn 14 to be dyed after dyeing 3, and it is possible to obtain a pile yarn in which the colors of the space die yarn 13 and the spun single yarn 14 do not feel unnatural.

The number of pile yarns to be introduced into each reed blade of the Wilton loom is set to 3 to 5 because the number of pile yarns that can be introduced into each reed blade is 5 in relation to the jacquard device for drawing a pattern. This is because the limit is books. Also, the plied yarn 1 to
Introducing a total of 3 to 5 pile yarns of 4 yarns and 1 to 4 spun yarns into each reed is to make the pattern to be drawn on the pile surface 12 frosted by at least one space die yarn 13. This is because at least one spun yarn having a constant color makes the pattern clear.

The ratio of the thickness (denier) of the space die yarn 13 to the total thickness (total denier) of the pile yarn is 5
In order to achieve 0% or less, for one space die yarn, two or more spun single yarns having substantially the same thickness as that of the space die yarn, preferably 3 to
You only need to twist five.

[0008]

As mentioned above, in the present invention, the pile surface 12 has a total of 3 to 5 pile yarns including 1 to 4 ply-twisted yarns of space die yarn and spun single yarn and 1 to 4 spun yarns. The space die yarn gives the entire design a frost-like depth, while the spun yarn with a constant color makes the design clear, whereby a Wilton carpet with a three-dimensional appearance is obtained.

In this case, according to the present invention, even when the space die yarn is used alone as the pile yarn, even if several adjacent rows of piles are gathered and the same color portion 11 appears on the pile surface 12, the cut pile is used. Since the color of the space die yarn 13 that appears as a spot at the tip of the space die yarn is dispersed and camouflaged in the spun single yarn, the different color portions of the space die yarn 13 do not appear collectively on the pile surface and are dispersed throughout the frost. Become a state.

Particularly, in the case of a plied yarn in which nylon is used for the space die yarn 13 and wool fiber is used for the spun single yarn 14, the space die yarn 13 is spun single yarn 14 by dyeing.
Since the color of the space die yarn 13 and the spun single yarn 14 does not feel unnatural, the pattern of the pile surface including the frosted portion is calm and mild. Becomes

When nylon is used for the space die yarn 13 and wool fiber is used for the spun single yarn 14, post-dyeing can be performed as described above, and therefore, a spun single yarn of the fabric yarn and a space-dyed yarn are twisted together. It can be used after dyeing according to the required design, and it is not necessary to prepare a large number of different-plied yarns of different colors in which the spun single yarns are dyed first, thus reducing the inventory cost of the plied yarns. You can

Since the space die yarn 13 is a filament yarn in which the fibers are continuous, the spun single yarn 14 is reinforced by being twisted with it, and the non-fluffed filament yarn is more slippery than the spun yarn and is introduced into the same reed. Fuzz and yarn breakage during weaving of 3 to 5 pile yarns are reduced, and weaving efficiency is improved.

Since the space die yarn 13 is a filament yarn in which the fibers are continuous, the spun single yarn 14 is reinforced by being twisted with it, and the non-fluffed filament yarn is more slippery than the spun yarn and is introduced into the same reed. Fuzz and yarn breakage during weaving of 3 to 5 pile yarns are reduced, and weaving efficiency is improved.

[Brief description of drawings]

FIG. 1 is an enlarged surface view of a pile surface of a Wilton carpet in which a space die yarn is used alone as a pile yarn.

FIG. 2 is an enlarged surface view of a pile surface of a Wilton carpet in which a space die yarn is twisted with a spun single yarn and used as a pile yarn.

[Explanation of symbols]

 11 Left and right pile rows of the same color 12 Pile surface 13 Space die yarn 14 Spun single yarn

Claims (2)

[Claims] (A) 1 to 4 ply-twisted yarns of a space dye yarn 13 in which filament yarn is partially dyed in a different color and a plain spun single yarn 14 whose color does not change over the entire length, and plain fabrics of different colors from each other. A pattern based on cut piles, in which a total of 3 to 5 pile yarns including spun yarns 1 to 4 are introduced into each reed wing, is drawn on the pile surface 12, and (b) the total thickness of the twisted yarns. The ratio of the thickness (denier) of the space die yarn 13 to (total denier) is 20 to 50%,
(C) The spun single yarn 14 and the spun yarn of the above-described twisted-twisted yarn are made of the same fiber material, and (d) the space die yarn 1
3. The Wilton carpet characterized in that 3 is made of a fiber material different from the spun single yarn 14 and the spun yarn. 2. The spun single yarn 14 according to claim 1 has a first twist, the fiber material of the space die yarn 13 is nylon, and the fiber material of the spun single yarn 14 is wool fiber. The Wilton carpet according to claim 1 above.