JPH06162058A - Method and system for controlling delivery of coil-like product - Google Patents

Method and system for controlling delivery of coil-like product

Info

Publication number
JPH06162058A
JPH06162058A JP33354592A JP33354592A JPH06162058A JP H06162058 A JPH06162058 A JP H06162058A JP 33354592 A JP33354592 A JP 33354592A JP 33354592 A JP33354592 A JP 33354592A JP H06162058 A JPH06162058 A JP H06162058A
Authority
JP
Japan
Prior art keywords
manufacturing
inventory
customer
setting
order
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP33354592A
Other languages
Japanese (ja)
Other versions
JP2847276B2 (en
Inventor
Hideo Yamauchi
秀夫 山内
Eiji Kikuchi
鋭次 菊池
Masashi Sekido
雅司 関戸
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP33354592A priority Critical patent/JP2847276B2/en
Publication of JPH06162058A publication Critical patent/JPH06162058A/en
Application granted granted Critical
Publication of JP2847276B2 publication Critical patent/JP2847276B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P80/00Climate change mitigation technologies for sector-wide applications
    • Y02P80/10Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Landscapes

  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)
  • General Factory Administration (AREA)
  • Control Of Metal Rolling (AREA)

Abstract

PURPOSE:To execute exact control of delivery corresponding to a production schedule of a user, and also, to hold proper stocks, in the delivery control of a coil--like product in the iron and steel industry. CONSTITUTION:Based on information such as a past variance of a delivery date and a manufacture completion scheduled date, a use schedule for each day of a user, and stock of a distribution department and the user, etc., a setting part 530 calculates a necessary filling-up quantity and determines an order placing quantiyt. Also, based on an order discrimination code of a contract unit, a grouping part 550 executes grouping of a unit manufacture coil at each of the same kind specification parts. A setting part 560 sets a delivery date and a manufacture instruction date every manufacture coil subjected to grouping by using information of stock filling-up quantity, etc. In accordance with the result of this setting, a setting part 570 sets an order placing quantity to be prepared thereafter.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、特定の寸法に切断する
ことによって個々の部品用素材に使用できるコイル状製
品の納期管理方法およびシステムに関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a delivery management method and system for a coiled product which can be used as a material for individual parts by cutting it into a specific size.

【0002】[0002]

【従来の技術】鉄鋼業、製紙業や繊維業においては、特
定の寸法長さに切断することによって個々の部品用素材
に使用できるコイル状製品を製造している。
2. Description of the Related Art In the steel industry, papermaking industry and textile industry, coiled products that can be used as materials for individual parts are manufactured by cutting into a specific length.

【0003】このうち鉄鋼業におけるコイル状製品の生
産に関しては、例えば、需要家や商社から本社で注文を
一括受注すると、複数の製鉄所に対して注文毎に各注文
の内容、例えば、契約月、商社、品質、契約量、サイズ
などに基づいて一連の製造指示をするとともに、受注か
ら製造完了まで、例えば約1ヵ月の製造所要時間を設定
した見込み生産の目安として、旬期単位の製造すべき納
期旬を付与して割り振るといった注文単位の納期管理方
法を採用している。
Regarding the production of coiled products in the iron and steel industry, for example, when an order is collectively received from a customer or a trading company at the head office, the contents of each order, for example, the contract month, are issued to a plurality of steel mills. , A series of manufacturing instructions based on the trading company, quality, contract quantity, size, etc. It uses an order-based delivery date management method that assigns and assigns the expected delivery date.

【0004】上記のような納期管理方法であると、注文
単位毎に納期管理を行うので、間違いが発生する確率は
極めて小さい。しかし、この方法では、同じ需要家の同
じ仕様部品であっても契約月の違う複数のコイル状製品
を注文毎に管理する方式であるため、本来製造管理や需
要家への出荷管理を一元的に行うことによってもたらさ
れるべき生産効率の向上は期待できない。
According to the delivery date management method as described above, the delivery date is managed for each order unit, and therefore the probability of making an error is extremely small. However, this method manages multiple coil-shaped products with different contract months for each order even if they are the same specification parts of the same customer, so the original manufacturing management and shipping management to the customer are centralized. It cannot be expected to improve the production efficiency that should be brought about by doing.

【0005】また、需要家での製品の使用単位及びその
納期は、注文単位を更に細分化した複数の製造コイル単
位であり、その納期は日単位であるので、同じ注文単位
でも製造コイル毎に異なった納期を日単位で管理する必
要が生じる。しかし、コイル状製品の製造はこの注文毎
にすべて同じ製造すべき納期旬を納期として行うので、
旬内の遅い納期のコイル状製品は、指定納期日まで在庫
として保管しておくことになる。
[0007] Further, the unit of use of the product and the delivery date of the product in the customer are a plurality of production coil units obtained by further subdividing the order unit, and the delivery date is a daily unit. It will be necessary to manage different delivery dates on a daily basis. However, the manufacturing of coiled products is done with the same delivery date that should be manufactured for each order.
Coiled products with late delivery date will be kept in stock until the specified delivery date.

【0006】[0006]

【発明が解決しようとする課題】このような従来の注文
単位の納期管理方法では、本来同じ需要家による同じ仕
様部品の注文として一元的に管理をすべきものが複数の
注文に分散し、製造管理や需要家への出荷管理が複雑と
なり、生産効率が低下する。
In such a conventional order-based delivery date management method, what should be centrally managed as an order for the same specification part originally by the same customer is dispersed into a plurality of orders, and manufacturing control is performed. Also, shipping management to customers becomes complicated and production efficiency decreases.

【0007】すなわち、コイル状製品の製造は、原料か
ら複数の様々な加工工程を経て行われる。このコイル状
製品の製造過程において、何らかの製造トラブルにより
特定の単位コイルに製造の遅れが発生すると、納期を保
証するためにその単位コイルの製造の特急指示(製造割
り込みの指示)を行わなければならなくなる。この特急
指示は製造割り込み以降のコイル状製品の製造計画の変
更につながり、他の注文の納期管理に混乱をきたす上、
生産の効率を低下させ、製造工程の進行管理者に多大の
業務負荷を強いることになる。
That is, the coiled product is manufactured from a raw material through a plurality of various processing steps. In the manufacturing process of this coiled product, if a manufacturing delay occurs in a specific unit coil due to some manufacturing trouble, an express order (manufacturing interruption instruction) for manufacturing the unit coil must be issued in order to guarantee the delivery date. Disappear. This express instruction leads to a change in the manufacturing plan of coiled products after the manufacturing interruption, causing confusion in the delivery date management of other orders.
This will reduce the efficiency of production and impose a heavy workload on the manager of the manufacturing process.

【0008】また、需要家の生産計画は、市況変化に応
じて変更されることがしばしば発生するため、製品製造
途中の注文に対して受注時に決定された納期旬を需要家
の生産計画の変更に応じて修正したり、製造すべき量を
調整したりする必要が生じる。しかし、コイル状製品の
製造は上述のように注文毎に管理しているため、上述の
需要家の生産計画の変更に、余分な在庫を持つことで対
応するとか、多数の熟練した専属の進行管理者の労働集
約的な業務によって対応しているのが実情である。
Further, the production plan of the customer is often changed in accordance with changes in market conditions. Therefore, for the order in the middle of product manufacturing, the delivery date determined at the time of ordering is changed to the production plan of the customer. Therefore, it is necessary to make corrections and adjust the amount to be manufactured. However, since the manufacture of coiled products is managed on an order-by-order basis as described above, it is possible to deal with the above-mentioned changes in the customer's production plan by having an extra inventory, or to carry out a large number of highly-skilled, dedicated processes. The reality is that the management is labor-intensive.

【0009】本発明は以上のような事情に基づき、需要
家の生産計画に対応した納期管理を容易かつ的確に行う
ことができるようにするとともに、製品の納期管理業務
をシステム化、自動化することを目的とする。
Based on the above circumstances, the present invention makes it possible to easily and accurately manage the delivery date corresponding to the production plan of the customer, and systematize and automate the delivery date management work of the product. With the goal.

【0010】[0010]

【課題を解決するための手段】上記のような問題を解決
するために、本発明によるコイル状製品の納期管理方法
は、注文品のインプットデータをもとにコイル状製品を
製造する際に、同種仕様部品毎に、単位製造コイルとそ
の時点での流通部門および需要家の在庫とで適正在庫量
に満たない場合に必要補填量を計算し、今後手配すべき
注文量の設定を行うようにしている。
In order to solve the above problems, the method for managing the delivery date of the coiled product according to the present invention, when manufacturing the coiled product based on the input data of the ordered product, For each component with the same specifications, calculate the necessary supplementary amount when the unit manufacturing coil and the inventory of the distribution department and the customer at that time do not reach the appropriate inventory amount, and set the order amount to be arranged in the future. ing.

【0011】また、注文品のインプットデータをもとに
コイル状製品を製造する際に、同種仕様部品毎に、全品
種の標準としている在庫率を基準とし、市場変化によっ
て生じる需要家の使用計画の過去の変動バラツキと製造
困難さによって生じる製造完了予定日の過去の変動バラ
ツキとから適正な在庫率を計算し、需要家の製品の使用
計画量をもとに適正在庫量を設定し、その時点での流通
部門および需要家の在庫に応じて必要補填量を計算し、
それを狙いとした単位製造コイルの製造と注文手配を行
うようにしてもよい。
Further, when a coiled product is manufactured based on the input data of an ordered product, the stock ratio, which is the standard for all products, is used as a standard for each part of the same specification, and the usage plan of the customer caused by the market change The appropriate inventory rate is calculated from the past fluctuations in the manufacturing cost and the fluctuations in the past scheduled completion date caused by manufacturing difficulty, and the appropriate inventory amount is set based on the planned usage amount of the customer's products. Calculate the required amount of compensation according to the inventory of the distribution department and customers at the time,
It is possible to manufacture a unit manufacturing coil aiming at that and arrange an order.

【0012】また、注文品のインプットデータをもとに
コイル状製品を製造する際に、契約単位の注文識別コー
ドをユニークキーにして同種仕様部品毎に製造条件の設
定に関わらず単位製造コイルをグルーピングし、製造完
了予定およびその進度の早い順に上記単位製造コイル毎
に、需要家のコイル状製品の使用計画の納期日をもとに
その時点での流通部門および需要家の在庫に応じて予定
納期を設定するとともに必要補填量を計算し、上記によ
って導かれた必要補填量をもとに製造完了指示日を設定
するようにしてもよい。
Further, when manufacturing a coiled product based on the input data of the ordered product, the unit manufacturing coil is used for each part of the same specification regardless of the setting of the manufacturing condition by using the order identification code of the contract unit as a unique key. Grouped and planned to be completed in the order of the completion of production and the above-mentioned order of each unit production coil, scheduled based on the delivery date of the customer's plan to use the coiled product according to the distribution department and customer's inventory at that time It is also possible to set the delivery date and calculate the required amount of compensation, and set the production completion instruction date based on the required amount of compensation derived as described above.

【0013】また、本発明によるコイル状製品の納期管
理システムは、コイル状製品の在庫及び需要家の使用計
画に関する情報を記憶する需要家情報記憶手段と、上記
需要家からのコイル状製品の注文に関する情報を記憶す
る注文情報記憶手段と、製造コイルに関する情報を記憶
する製造コイル情報記憶手段と、上記需要家の過去にお
ける納期日の変動とコイル状製品の製造完了予定日の過
去における変動に関する実績情報をそれぞれ同種仕様部
品毎に記憶する実績情報記憶手段と、上記実績情報記憶
手段に記憶されている実績情報を用いて同種仕様部品毎
に適正在庫率の設定を行う適正在庫率設定手段と、上記
需要家情報記憶手段の記憶内容に基づいて需要家のコイ
ル状製品の使用計画を日別に展開する使用計画日別展開
手段と、上記適正在庫率設定手段により設定された適正
在庫率と上記使用計画日別展開手段により日別展開され
た需要家の使用計画とに基づいて適正在庫量の設定を行
い、その適正在庫量とその時点での流通部門及び需要家
の在庫とに基づき在庫補填量の設定を行う在庫補填量設
定手段と、上記注文情報記憶手段に記憶されている注文
を同種仕様部品毎にグルーピングする注文グルーピング
手段と、上記注文グルーピング手段によるグルーピング
結果を用いて上記製造コイル情報記憶手段に記憶されて
いる製造コイルを同種仕様部品毎にグルーピングする製
造コイルグルーピング手段と、上記使用計画日別展開手
段により日別展開された需要家の使用計画をもとに、そ
の時点での流通部門及び需要家の在庫に応じて、上記グ
ルーピングされた各製造コイル毎に予定納期を設定する
と共に、上記在庫補填量設定手段により設定された在庫
補填量をもとに、上記各製造コイルの製造完了指示日の
設定を行う納期・製造指示日設定手段と、上記納期・製
造指示日設定手段による設定結果に基づいて今後手配す
べき注文量の設定を行う注文必要量設定手段とを有する
ことを特徴とするものである。
Further, the delivery time management system for coiled products according to the present invention includes a customer information storage means for storing information on the inventory of coiled products and a usage plan of the customer, and an order for the coiled product from the customer. Order information storage means for storing information about the manufacturing coil, manufacturing coil information storage means for storing information about the manufacturing coil, and past results of fluctuations in the delivery date of the customer in the past and fluctuations in the scheduled completion date of manufacturing the coiled product. A performance information storage unit that stores information for each of the same-spec parts, and an appropriate stock ratio setting unit that sets the proper stock ratio for each of the same-spec parts using the performance information stored in the performance information storage unit, A usage plan day-to-day deployment means for deploying the usage plan of the customer's coiled product on a daily basis based on the stored contents of the customer information storage means; The appropriate stock rate is set based on the appropriate stock rate set by the storage rate setting means and the usage plan of the customer that is daily deployed by the usage plan day-to-day deployment means, and the appropriate inventory quantity and at that time are set. Inventory filling amount setting means for setting the inventory filling amount based on the distribution department and the customer's inventory, and an order grouping means for grouping the orders stored in the order information storage means for each parts of the same specification, Manufacturing coil grouping means for grouping the manufacturing coils stored in the manufacturing coil information storage means for each part of the same specification by using the grouping result by the order grouping means, and the demand developed daily by the usage plan day-by-day deployment means. Based on the usage plan of the house, according to the current distribution department and customer inventory, In addition to setting a fixed delivery date, based on the inventory filling amount set by the inventory filling amount setting means, a delivery date / manufacturing instruction date setting means for setting the production completion instruction date of each of the above-mentioned manufacturing coils, and the delivery date It is characterized in that it has an order required quantity setting means for setting the order quantity to be arranged in the future based on the setting result by the manufacturing instruction date setting means.

【0014】[0014]

【作用】本発明によれば、同種仕様部品毎に、単位製造
コイルとその時点の流通部門および需要家の在庫まで取
り込んで適正在庫量に満たない場合に、今後手配すべき
注文量の設定を行うようにしたことにより、注文毎、か
つコイル状製品毎の受注から納入までの一元管理が可能
となり、これにより、需要家への納期管理を的確に行う
ことができることはもとより、適正な在庫を保持する効
率的な生産を行うことができる。
According to the present invention, it is possible to set the order quantity to be arranged in the future when the unit manufacturing coil, the distribution department at that time, and the stock of the customer are taken in for each part of the same specification, and the stock quantity is not appropriate. By doing so, it is possible to perform centralized management from order receipt to delivery for each order and for each coiled product, which enables accurate delivery management to customers as well as proper inventory management. The efficient production can be maintained.

【0015】また、同種仕様部品毎に、需要家の生産計
画の変更や製造トラブルによる過去の変動バラツキの記
録をもとに、全部品の標準の在庫率を基準として適正な
在庫率を設定するようにしたことにより、その仕様部品
の特性に応じて需要家の納期を保証しながら余分な在庫
を持たない適正在庫率を設定することができる。更に、
この適正在庫率をもとに、需要家でのコイル状製品の使
用計画量に関する情報を用いて適正在庫量を計算し、こ
の適正在庫量とその時点での流通部門および需要家の在
庫とから必要補填量を計算して必要量のコイル状製品を
製造するようにすることにより、余分な在庫を保持する
必要がなくなる。
Further, for each part of the same specification, an appropriate inventory rate is set based on the standard inventory rate of all components based on the record of past fluctuation variation due to changes in production plans of customers and manufacturing troubles. By doing so, it is possible to set a proper inventory rate that does not have an excess inventory while guaranteeing the delivery date of the customer in accordance with the characteristics of the specified component. Furthermore,
Based on this appropriate inventory rate, the appropriate inventory amount is calculated using the information on the planned usage amount of the coiled product in the customer, and the appropriate inventory amount and the inventory of the distribution department and the customer at that time are calculated. By calculating the required amount of replenishment and producing the required amount of coiled product, it is not necessary to maintain an extra inventory.

【0016】また、例えば現在受注している注文の記録
をもとに、上記同種仕様部品毎に注文のグルーピングを
行い、また製造コイルの記録をもとに、グルーピングさ
れた複数の注文に更に複数紐付いている製造コイルの選
出を行う。そして、これらの製造コイルを製造コイルの
進度位置の記録をもとに、仮想的に製造完了予定および
その進度の早い順に整列させ、上記単位製造コイル毎
に、需要家でのコイル状製品の使用計画の納期日情報を
用いてその時点の既に出荷済の流通部門および需要家の
在庫に応じて前詰めに納期日を付与するようにすること
により、最遅製造ガイドラインを設定することができ
る。また、同様に整列された上記単位製造コイル毎に、
上記のように導かれた必要補填量から前詰めに製造指示
日を付与することにより、単位製造コイルの進度に応じ
た製造指示を行うことができる。
[0016] Further, for example, based on the record of the orders currently received, the orders are grouped for each part of the same specification, and based on the records of the manufacturing coils, a plurality of orders are grouped into a plurality of orders. Select the manufacturing coils that are tied. Then, based on the record of the progress position of the production coil, these production coils are virtually arranged in the order of the production completion schedule and in the order of the advancement, and the coiled product is used by the customer for each unit production coil described above. The latest production guideline can be set by using the delivery date information of the plan and assigning the delivery date to the MSB in advance according to the inventory of the distribution departments and customers who have already shipped at that time. Also, for each of the above unit manufacturing coils that are similarly aligned,
By giving the manufacturing instruction date to the forward filling from the necessary supplementary amount derived as described above, it is possible to give the manufacturing instruction according to the progress of the unit manufacturing coil.

【0017】[0017]

【実施例】以下、本発明の実施例を図面に基づいて具体
的に説明する。図1に、鉄鋼業におけるコイル状製品の
受注から出荷までを管理するシステム全体の構成を示
し、図2に、工場でのコイル状製品の製造工程の概略を
示す。
Embodiments of the present invention will be described below in detail with reference to the drawings. FIG. 1 shows the configuration of the entire system for managing the coiled product in the steel industry from order receipt to shipment, and FIG. 2 shows the outline of the coiled product manufacturing process in a factory.

【0018】図1において、需要家や商社から発注され
た複数の注文は、まず本社システム100により一括し
て受け付けられる。そして、これらの注文は、契約月、
商社、品質、契約量、サイズなどの一連の製造指示とと
もに、製造すべき納期旬が付与されて、複数の製鉄所に
対して割り振られる。
In FIG. 1, a plurality of orders placed by a consumer or a trading company are first accepted by the head office system 100 at once. And these orders are
With a series of manufacturing instructions such as trading company, quality, contract quantity, size, etc., the delivery date to be manufactured is given and assigned to multiple steelworks.

【0019】割り振られた注文は、各製鉄所の受注処理
システム200により受け取られ、品質設計システム3
00により品質設計が行われた後、注文管理データベー
ス(以下、DBと略す)541に記憶される。続いて、
注文管理DB541の情報をもとに、材料設計システム
400により材料手配量の計算が行なわれて実際の製造
コイルに展開され、製造コイル管理DB552に記憶さ
れる。
The assigned orders are received by the order processing system 200 of each steel mill, and the quality design system 3
After the quality design is performed according to 00, it is stored in the order management database (hereinafter abbreviated as DB) 541. continue,
Based on the information in the order management DB 541, the material design system 400 calculates the amount of material to be ordered, develops it into an actual manufacturing coil, and stores it in the manufacturing coil management DB 552.

【0020】次に、納期管理システム500により、製
造コイル管理DB552の情報をもとに、既に手配中の
製造コイルとともに進度把握処理が行われ、実績管理D
B511および需要家情報DB521の情報をもとに納
期および製造指示日の設定が行われ、これが製造コイル
管理DB552に記憶される。
Next, the delivery date management system 500 carries out a progress grasping process together with the manufacturing coils that have already been arranged based on the information in the manufacturing coil management DB 552, and the result management D
The delivery date and the manufacturing instruction date are set based on the information in B511 and the customer information DB 521, and this is stored in the manufacturing coil management DB 552.

【0021】このようにして記憶された製造コイル管理
DB552の情報をもとに、生産計画システム600お
よび生産管制システム700を介して操業管理システム
800により所定の作業指示が行われる。操業管理シス
テム800は、図2に示すような製造工程、すなわち、
高炉、転炉、連続鋳造、熱延、冷延、メッキなどの各操
業工程に対して、各種設備の制御および各製造工程にお
ける進度状況などの情報の収集を実行する。ここで収集
された各製造工程における進度情報は、逐次製造コイル
管理DB552に記憶される。また、製造が完了した製
品は、出荷処理システム900により需要家に出荷され
る。
Based on the information of the manufacturing coil management DB 552 stored in this way, a predetermined work instruction is given by the operation management system 800 via the production planning system 600 and the production control system 700. The operation management system 800 has a manufacturing process as shown in FIG.
For each operating process such as blast furnace, converter, continuous casting, hot rolling, cold rolling, plating, etc., control of various equipment and collection of information such as progress status in each manufacturing process are executed. The progress information in each manufacturing process collected here is stored in the sequential manufacturing coil management DB 552. Further, the manufactured products are shipped to the customers by the shipping processing system 900.

【0022】以下、コイル状製品の納期管理方法および
システム構成について、図面に基づいて具体的に説明す
る。図3は、図1に示した納期管理システム500の要
素的特徴を示すブロック図である。
The delivery date management method and system configuration of the coiled product will be specifically described below with reference to the drawings. FIG. 3 is a block diagram showing the elemental features of the delivery date management system 500 shown in FIG.

【0023】納期管理システム500は、例えば毎月1
日に動作して適正在庫率の設定を行う適正在庫率の設定
部510と、例えば毎日動作して需要家の使用計画を日
別展開する使用計画の日別展開部520と、在庫補填量
の設定を行う在庫補填量の設定部530と、注文を同種
仕様部品毎にグルーピングする注文の同一部品グルーピ
ング部540と、製造コイルを同種仕様部品毎にグルー
ピングする製造コイルの同一部品グルーピング部550
と、製造コイルへの納期・製造指示日の設定を行う納期
・製造指示日の設定部560と、注文必要量の設定を行
う注文必要量の設定部570とで構成されている。な
お、これらの各部は、例えばCPU、RAM、プログラ
ムROMなどから成るコンピュータシステムにより構成
されている。
The delivery date management system 500 is, for example, once a month.
An appropriate inventory rate setting unit 510 that operates on a day to set an appropriate inventory rate, a daily usage plan development unit 520 that operates daily to develop a usage plan of a customer, for example, and an inventory compensation amount A stock compensation amount setting unit 530 for setting, an identical component grouping unit 540 for grouping orders by the same specification component, and an identical component grouping unit 550 for manufacturing coils for grouping the production coils by the same specification component
And a delivery date / manufacturing instruction date setting unit 560 for setting delivery date / manufacturing instruction date to the manufacturing coil and an order required amount setting unit 570 for setting order required amount. Each of these units is configured by a computer system including, for example, a CPU, a RAM, a program ROM, and the like.

【0024】上記のシステムで使用するDB(データベ
ース)は、実績管理DB511、需要家情報DB52
1、注文管理DB541、製造コイル管理DB552お
よび投入手配DB572の5つのDBである。また、各
部間における情報授受のため、処理情報を一時保存して
おくための適正在庫率テーブルDB514、需要家情報
ワークDB523、在庫補填情報ワークDB535、注
文情報ワークDB544、製造コイル情報ワークDB5
55および在庫補填結果ワークDB568を設けてい
る。なお、納期管理システム500の最終処理結果であ
る製造コイル毎の納期・製造指示日および注文必要量
は、それぞれ製造コイル管理DB552および投入手配
DB572に格納される。
The DB (database) used in the above system is a performance management DB 511 and a customer information DB 52.
1, DB 5 for order management DB 541, manufacturing coil management DB 552, and placement arrangement DB 572. Further, in order to exchange information between the respective parts, a proper inventory rate table DB 514 for temporarily storing processing information, a customer information work DB 523, an inventory filling information work DB 535, an order information work DB 544, a manufacturing coil information work DB 5
55 and an inventory compensation result work DB 568 are provided. The delivery date / manufacturing instruction date and the required order quantity for each manufacturing coil, which are the final processing results of the delivery date management system 500, are stored in the manufacturing coil management DB 552 and the placement arrangement DB 572, respectively.

【0025】次に、同種仕様部品の認識項目の内容を、
図4に示す。代表的な項目としては、例えば商社、需要
家/工場、品種、サイズ、用途、規格、メッキ量などが
あげられる。本実施例の場合、上述の納期管理システム
500の各部は、これらの同種仕様部品の認識項目をキ
ーとして動作する。なお、同種仕様部品毎とは、例え
ば、品種毎や需要家毎とすることができ、また、需要家
の使用計画は下工程の生産計画とすることができるが、
以下に示す例では同種仕様部品毎と需要家の使用計画と
を用いて説明している。
Next, the contents of the recognition items of the same specification parts are
As shown in FIG. Typical items include, for example, a trading company, a customer / factory, a product type, a size, an application, a standard, and a plating amount. In the case of the present embodiment, each unit of the delivery date management system 500 described above operates using the recognition items of these parts with the same specifications as a key. It should be noted that the same-specification parts can be, for example, each product type or each customer, and the usage plan of the customer can be the production plan of the lower process.
In the example shown below, description will be given using each part of the same specification and the usage plan of the customer.

【0026】次に、図3に示した納期管理システム50
0の各部(機能)の動作について、図5〜図21を用い
て順次説明する。適正在庫率の設定部510は、図5に
示すように、同種仕様部品毎に過去の実績をもとに適正
在庫率の計算を行う。
Next, the delivery date management system 50 shown in FIG.
The operation of each unit (function) 0 will be sequentially described with reference to FIGS. As shown in FIG. 5, the proper inventory rate setting unit 510 calculates the proper inventory rate based on the past record for each component of the same specification.

【0027】すなわち、まずステップS1で、仕様部品
毎の過去の需要家の納期日の変動と製造完了日の変動の
実績が記憶されている実績管理DB511の内容を読み
込む。次にステップS2で、この情報をもとに納期日お
よび製造完了日の変動バラツキを計算し、続くステップ
S3で、適正在庫率の計算を行う。
That is, first, in step S1, the contents of the actual result management DB 511, which stores the actual results of changes in the delivery date and manufacturing completion date of the past consumer for each specification part, are read. Next, in step S2, variations in the delivery date and the manufacturing completion date are calculated based on this information, and in the subsequent step S3, the proper inventory rate is calculated.

【0028】この適正在庫率の計算例を、図7に示す。
これによれば、まず、に示すようにして納期日の変
動バラツキと製造完了日の変動バラツキとを計算し、こ
れらの計算結果をそれぞれ納期日変更日数と製造完了日
変更日数とに置き換える。次に、に示すように、、
で求めたそれぞれの変更日数と全部品の標準としてい
る在庫日数とを加算することにより仕様部品毎の在庫日
数を求め、この在庫日数に流通、輸送形態の違いによっ
て生じる日数差を更に足し合わせることにより適正在庫
日数を求める。
FIG. 7 shows an example of calculating the proper stock rate.
According to this, first, the variation of the delivery date and the variation of the production completion date are calculated as shown in, and the calculation results are replaced with the delivery date change days and the production completion date change days, respectively. Then, as shown in,
Calculate the inventory days for each specification part by adding the number of days to change for each part and the standard inventory days for all parts, and then add this inventory days to the difference in days due to differences in distribution and transportation forms. To determine the appropriate inventory days.

【0029】そしてこのように求めた適正在庫日数を当
月の日数で割ることにより当月の適正在庫率を求める。
なお、この例では、仕様部品毎の過去(7月と8月)の
需要家の納期日の変動と製造完了日の変動の実績に基づ
いて、9月の適正在庫率0.56を求めている。
Then, the appropriate stock days calculated in this way are divided by the number of days in the current month to obtain the appropriate stock rate in the current month.
In this example, the appropriate inventory rate of 0.56 in September is calculated based on the past (July and August) changes in the delivery date of the customer and the change in the manufacturing completion date for each specification part. There is.

【0030】以上のようにして求めた同種仕様部品毎の
適正在庫率の計算結果は、図5のステップS4で、適正
在庫率テーブルDB514に格納される。
The calculation result of the proper inventory rate for each parts of the same specification obtained as described above is stored in the proper inventory rate table DB 514 in step S4 of FIG.

【0031】適正在庫率テーブルDB514に格納され
た適正在庫率には、例えば景気動向やその他の情報に応
じて人的操作による補正が施される。すなわち、図6に
示すように、ステップS5で、適正在庫率テーブルDB
514の内容を読み込み、続くステップS6で、所定の
補正値を入力することにより上記のように算出された適
正在庫率に補正を加える。補正された適正在庫率は、ス
テップS7で、適正在庫率テーブルDB514に再び格
納される。なおこの例では、図7のに示すように、上
記のように算出した適正在庫率0.56に−0.1の補
正を加え、適正在庫率0.46を求めている。
The proper inventory rate stored in the proper inventory rate table DB 514 is corrected by human operation in accordance with, for example, business trends and other information. That is, as shown in FIG. 6, in step S5, the appropriate stock rate table DB
The content of 514 is read, and in a succeeding step S6, a predetermined correction value is input to correct the proper inventory rate calculated as described above. The corrected appropriate inventory rate is stored again in the appropriate inventory rate table DB 514 in step S7. In this example, as shown in FIG. 7, the appropriate inventory rate 0.56 calculated as described above is corrected by -0.1 to obtain the appropriate inventory rate 0.46.

【0032】需要家の使用計画の日別展開部520は、
図8に示すように、同種仕様部品毎に需要家情報を読み
込んで日別展開計算を行う。
The daily development unit 520 of the usage plan of the customer is
As shown in FIG. 8, the customer information is read for each part of the same specification, and the daily expansion calculation is performed.

【0033】すなわち、まずステップS8で、需要家情
報DB521の内容(同種仕様部品毎に記憶された流通
在庫量、ミル在庫量、使用計画、需要家毎の休日カレン
ダーなどの情報)を読み込む。需要家の使用計画には、
あらかじめ日別で使用計画が記憶されているものと、月
間使用計画量が記憶されているものの2パターンがある
が、このうち月間使用計画量が記憶されている場合は、
ステップS10で、需要家毎の休日カレンダーを使用し
て、図9の例に示すような日別展開計算を実行する。一
方、日別の使用計画が記憶されている場合は、ステップ
S10による処理は行わない。続くステップS11で
は、以上のようにして展開された同種仕様部品毎の流通
在庫量、ミル在庫量および需要家の日別使用計画が需要
家情報ワークDB523に格納される。
That is, first, in step S8, the contents of the customer information DB 521 (information such as distribution inventory quantity, mill inventory quantity, usage plan, holiday calendar for each customer, etc., stored for each parts of the same specification) are read. Customer usage plans include
There are two patterns, one in which the daily usage plan is stored in advance and the other in which the monthly usage plan amount is stored. Of these, if the monthly usage plan amount is stored,
In step S10, the daily expansion calculation as shown in the example of FIG. 9 is executed using the holiday calendar for each customer. On the other hand, if the daily usage plan is stored, the process in step S10 is not performed. In a succeeding step S11, the distribution inventory amount, the mill inventory amount, and the daily usage plan of the consumer for each of the same-spec parts developed as described above are stored in the consumer information work DB 523.

【0034】なお、需要家の使用計画は、例えば週別や
旬別や月別にすることもできるが、以下に示す例は、日
別に展開した場合について説明している。
The customer's usage plan can be set, for example, by week, season, or month, but the following example describes the case of deployment by day.

【0035】在庫補填量の設定部530は、適正在庫率
の設定部510により求められた同種仕様部品毎の適正
在庫率と使用計画の日別展開部520により求められた
同種仕様部品毎の流通在庫量、ミル在庫量および需要家
の日別使用計画とをもとに、図10に示すように、同種
仕様部品毎に適正在庫量および在庫補填量の計算を行
う。
The inventory replenishment amount setting unit 530 is a proper inventory ratio for each similar specification component determined by the appropriate inventory ratio setting unit 510 and a distribution for each similar specification component determined by the usage plan daily development unit 520. Based on the inventory amount, the mill inventory amount, and the daily usage plan of the customer, as shown in FIG. 10, the appropriate inventory amount and the inventory compensation amount are calculated for each component of the same specification.

【0036】すなわち、まずステップS12で、上記適
正在庫率が記憶されている適正在庫率テーブルDB51
4の内容を同種仕様部品毎に読み込み、続くステップS
13で、上記流通在庫量、ミル在庫量および需要家の日
別使用計画が記憶されている需要家情報ワークDB52
3の内容を同種仕様部品毎に読み込む。
That is, first, in step S12, a proper inventory rate table DB51 in which the proper inventory rate is stored.
Read the contents of 4 for each part with the same specifications, and continue with step S
In 13, the consumer information work DB 52 in which the distribution inventory amount, the mill inventory amount, and the daily usage plan of the consumer are stored
The contents of 3 are read in for each part of the same specification.

【0037】次に、ステップS14で、読み込んだ適正
在庫率と需要家の日別使用計画とから日別の適正在庫量
の計算を行う。ステップS15では、この日別の適正在
庫量から流通在庫量とミル在庫量と需要家の日別使用計
画とを換算して、日別の在庫補填量を計算する。このよ
うにして求めた同種仕様部品毎の日別の在庫補填量は、
ステップS16で、在庫補填情報ワークDB535に格
納される。
Next, in step S14, the proper stock amount for each day is calculated from the read proper stock rate and the daily usage plan of the customer. In step S15, the daily inventory supplement amount is calculated by converting the distribution inventory amount, the mill inventory amount, and the daily usage plan of the customer from the appropriate daily inventory amount. The daily inventory replenishment amount for each of the same specification parts obtained in this way is
In step S16, it is stored in the inventory compensation information work DB 535.

【0038】上記の適正在庫量および在庫補填量の計算
例を、図11に示す。この例では、9月の適正在庫率
0.56と9月の需要家の日別使用計画とをもとに9月
の日別の適正在庫量を計算し、この計算結果と9月1日
の流通在庫量とミル在庫量とから9月の日別の在庫補填
量を求めている。
FIG. 11 shows an example of calculation of the appropriate stock amount and the stock compensation amount. In this example, the appropriate stock amount for each day in September is calculated based on the appropriate stock ratio in September of 0.56 and the daily usage plan of the customer in September. The daily inventory compensation amount for September is calculated from the distribution inventory amount and the mill inventory amount.

【0039】注文の同一部品グルーピング部540は、
図12に示すように、注文情報から図4に示したような
同種仕様部品の認識項目のキーを取り出し、その部品キ
ーの順番にソートすることにより注文を同種仕様部品毎
にグルーピングする。
The same part grouping unit 540 for an order is
As shown in FIG. 12, the keys of the recognition items of the same-spec parts as shown in FIG. 4 are extracted from the order information, and the order is grouped by sorting the parts keys in the order of the parts key.

【0040】すなわち、まずステップS17で、注文管
理DB541の内容である注文情報を読み込み、ステッ
プS18で同種仕様部品の認識項目をキーとして部品キ
ーを取り出す。そして、注文管理DB541に記憶され
ている全ての注文情報について部品キーの取り出しが完
了するまで同様の処理を繰り返す。なお、注文管理DB
541には、図13に示すように、契約単位の注文識別
ナンバーをユニークキーにして契約月、商社、需要家/
工場、品質、契約量、サイズ、用途、規格、メッキ量、
採用製法などの項目が記憶されている。
That is, first, in step S17, the order information, which is the contents of the order management DB 541, is read, and in step S18, the part key is taken out using the recognition item of the same-spec part as a key. Then, the same processing is repeated until the extraction of the part key is completed for all the order information stored in the order management DB 541. In addition, order management DB
In 541, as shown in FIG. 13, the contract identification number, the trading company, the customer /
Factory, quality, contract amount, size, application, standard, plating amount,
Items such as the adopted manufacturing method are stored.

【0041】ステップS19で、全ての注文情報につい
て部品キーの取り出しが完了したと判断したときは、続
くステップS20で、その部品キーの順番に注文をソー
トする。ソートした注文情報は、ステップS21で、注
文情報ワークDB544に格納される。
When it is determined in step S19 that the part keys have been extracted from all the order information, in step S20, the orders are sorted in the order of the part keys. The sorted order information is stored in the order information work DB 544 in step S21.

【0042】製造コイルの同一部品グルーピング部55
0は、上述のように注文の同一部品グルーピング部54
0により同種仕様部品毎にグルーピングされた注文情報
を用いて、注文個別に紐付いている複数の製造コイルに
ついて、同種仕様部品毎にグルーピングを行う。
Same part grouping part 55 of manufacturing coil
0 is the same part grouping unit 54 of the order as described above.
By using the order information grouped for each of the same-spec parts by 0, a plurality of manufacturing coils tied individually for each order are grouped for each of the same-spec parts.

【0043】すなわち、製造コイル管理DB552に
は、図15に示すように、製造単位の製造コイル識別ナ
ンバーをユニークキーにして重量、計上予定日、紐付き
注文ナンバー、採取重量、採用製法などの項目が記憶さ
れている。一方、注文情報ワークDB544には同種仕
様部品を示す部品キーが付与され、その順番に注文がソ
ートされているので、図14のステップS22〜S27
に示すように、注文を読み込み、注文ナンバーをキーに
してその注文に紐付いている複数の製造コイルの情報を
製造コイル管理DB552から順次取り出し、部品キー
を設定する。
That is, in the manufacturing coil management DB 552, as shown in FIG. 15, items such as weight, planned date of recording, order number with string, sampled weight, adopted manufacturing method, etc. are set by using the manufacturing coil identification number of the manufacturing unit as a unique key. Remembered On the other hand, since the order information work DB 544 is provided with a part key indicating the same specification part and the orders are sorted in that order, steps S22 to S27 in FIG.
As shown in, the order is read, information on a plurality of manufacturing coils associated with the order is sequentially fetched from the manufacturing coil management DB 552 using the order number as a key, and the component key is set.

【0044】このようにして部品キーが付与された製造
コイル情報をステップS28で部品キーの順番に、また
同じ部品キーの中では計上予定日の順番にソートした
後、ステップS29で製造コイル情報ワークDB555
に格納させる。
In this way, the manufacturing coil information to which the component key is added is sorted in the order of the component key in step S28, and in the order of the planned accounting date within the same component key, and then in step S29, the manufacturing coil information work is performed. DB555
To be stored in.

【0045】この製造コイル情報ワークDB555の内
容例を、図16に示す。この例では、1つの製造コイル
に1つの注文が紐付いている場合を示しているが、1つ
の製造コイルに複数の注文が紐付いている場合も、論理
的に製造コイルを分割すれば、以上と同様に処理するこ
とができる。
An example of the contents of the manufacturing coil information work DB 555 is shown in FIG. In this example, one manufacturing coil is associated with one order. However, even if one manufacturing coil is associated with a plurality of orders, if the manufacturing coils are logically divided, the above result is obtained. It can be processed similarly.

【0046】製造コイルへの納期・製造指示日の設定部
560は、図17に示すように、同種仕様部品毎の流通
在庫量、ミル在庫量および需要家の日別使用計画により
構成される需要家情報と、在庫補填量の設定部530に
より求めた日別の在庫補填量により構成される在庫補填
情報と、製造コイルの同一部品グルーピング部550に
より部品キーでグルーピングされ同じ部品キーの中では
計上予定日の順番にソートされた製造コイル情報とを用
いて、製造コイルへの納期・製造指示日の設定を行う。
As shown in FIG. 17, the setting unit 560 for setting the delivery date / manufacturing instruction date to the manufacturing coil, the distribution inventory amount, the mill inventory amount, and the demand daily demand plan constituted by the customer for each part of the same specification. House information, inventory compensation information constituted by the daily inventory compensation amount obtained by the inventory compensation amount setting unit 530, and production coil grouping by the same component grouping unit 550, which is grouped by the component key Using the manufacturing coil information sorted in the order of the scheduled date, the delivery date and the manufacturing instruction date for the manufacturing coil are set.

【0047】すなわち、まずステップS30で、需要家
情報ワークDB523の内容を同種仕様部品毎に読み込
んで、ステップS31で、図18に示すような処理で流
通在庫量、ミル在庫量、需要家の日別使用計画から流通
在庫量、ミル在庫量を需要家の日別使用計画に割り付け
る。
That is, first, in step S30, the contents of the customer information work DB 523 are read for each component of the same specification, and in step S31, the distribution inventory quantity, mill inventory quantity, and customer day are calculated by the processing shown in FIG. The distribution inventory quantity and the mill inventory quantity are allocated to the daily usage plan of the customer from the separate usage plan.

【0048】その後、ステップS32で、製造コイル情
報ワークDB555の内容を同種仕様部品毎に読み込
み、続くステップS33で、対象部品キーがあるか否か
を判断した後、ステップS34で、製造コイルを需要家
の日別使用計画に前詰め方式で割り付けることにより、
製造コイルに対する納期日を決定する。なお、ステップ
S33において対象部品キーがないと判断したときは、
ステップS30に戻り、同様の処理を行う。
After that, in step S32, the contents of the manufacturing coil information work DB 555 are read for each part of the same specification, and in the following step S33, it is judged whether or not there is a target part key, and in step S34, the manufacturing coil is demanded. By allocating to the daily usage plan of the house in a left-justified method,
Determine the delivery date for the production coil. If it is determined in step S33 that there is no target part key,
Returning to step S30, similar processing is performed.

【0049】次に、ステップS35で、在庫補填情報ワ
ークDB535の内容を読み込んだ後、ステップS36
で、図19に示すような処理で製造コイルを日別の在庫
補填量に前詰め方式で割り付けることにより、製造コイ
ルに対する製造指示日を決定する。
Next, in step S35, after the contents of the inventory compensation information work DB 535 are read, step S36
Then, the manufacturing instruction date for the manufacturing coil is determined by allocating the manufacturing coil to the daily inventory replenishment amount by the pre-filling method in the process as shown in FIG.

【0050】このようにして決定された製造コイルに対
する納期・製造指示日は、ステップS37で、製造コイ
ル管理DB552に格納される。また、上述のような製
造コイルの割り付けでまだ補填しきれていない同種仕様
部品毎の日別の在庫補填結果量は、ステップS38で、
在庫補填結果ワークDB568に格納される。なお、図
18および図19に示した例では、例えば製造コイルナ
ンバー0001の製造コイルは、納期日が9月15日
で、製造指示日は9月3日と決定されている。
The delivery date / manufacturing instruction date for the manufacturing coil thus determined is stored in the manufacturing coil management DB 552 in step S37. In addition, the daily inventory compensation result amount for each component of the same specification that has not been compensated by the allocation of the manufacturing coils as described above is
It is stored in the stock compensation result work DB 568. In the example shown in FIGS. 18 and 19, for example, the delivery date of the production coil with the production coil number 0001 is September 15, and the production instruction date is September 3.

【0051】注文必要量の設定部570は、図20に示
すように、同種仕様部品毎の製造コイルの割り付けでま
だ補填しきれていない日別の在庫補填結果量を用いて、
注文必要量の設定を行う。
As shown in FIG. 20, the order required quantity setting unit 570 uses the daily inventory compensation result quantity which has not been compensated by the allocation of the manufacturing coils for each of the same specification parts,
Set the required order quantity.

【0052】すなわち、まずステップS39で、在庫補
填結果ワークDB568の内容を同種仕様部品毎に読み
込んだ後、ステップS40で、まだ補填しきれていない
不足量があるかどうかを判定する。ここで、不足量があ
ると判断したときは、ステップS41に進んで、図21
に示すような処理で注文手配量の計算を製造指示日別に
行い、この処理により決定された同種仕様部品毎の製造
指示日別の注文手配量は投入手配DB572に格納され
る。
That is, first, in step S39, the contents of the stock compensation result work DB 568 are read for each component of the same specification, and then in step S40, it is determined whether or not there is an insufficient amount that has not been compensated. If it is determined that there is a shortage, the process proceeds to step S41 and
The ordering quantity is calculated for each manufacturing instruction date by the processing as shown in FIG. 11, and the ordering quantity for each manufacturing instruction date for each part of the same specification determined by this processing is stored in the input arrangement DB 572.

【0053】[0053]

【発明の効果】以上説明したように本発明によれば、特
定の寸法に切断することによって個々の部品用素材に使
用できるコイル状製品の納期管理において、種々の注文
に基づくコイル状製品の生産にあたって、同種の仕様部
品毎に製造コイルに対する納期・製造指示日を付与し、
更に必要注文量の設定を行うようにしたので、需要家の
納期を確実に守り、しかも余分な在庫分を持たない適正
な在庫を保持することのできる効率的な生産を行うこと
が可能となる。
As described above, according to the present invention, in the delivery management of the coiled product which can be used as a material for individual parts by cutting it into a specific size, the production of the coiled product based on various orders. At this time, we will give a delivery date and a manufacturing instruction date to the manufacturing coil for each specification part of the same type,
In addition, since the required order quantity is set, it is possible to ensure the delivery date of the customer, and to carry out efficient production that can maintain proper inventory without excess inventory. .

【図面の簡単な説明】[Brief description of drawings]

【図1】鉄鋼製品の受注〜出荷管理システム全体の構成
を示すブロック図である。
FIG. 1 is a block diagram showing a configuration of an entire order-shipment management system for steel products.

【図2】工場での鉄鋼製品の製造工程の概略を示す図で
ある。
FIG. 2 is a diagram showing an outline of a manufacturing process of a steel product in a factory.

【図3】本発明の納期管理システムの要素的特徴を示す
ブロック図である。
FIG. 3 is a block diagram showing elemental features of the delivery date management system of the present invention.

【図4】同種仕様部品の認識キーの例を示す図である。FIG. 4 is a diagram showing an example of a recognition key of the same specification part.

【図5】適正在庫率の設定部による適正在庫率の設定の
動作を示すフローチャートである。
FIG. 5 is a flowchart showing an operation of setting an appropriate stock rate by an appropriate stock rate setting unit.

【図6】適正在庫率の設定部による適正在庫率の補正の
動作を示すフローチャートである。
FIG. 6 is a flowchart showing the operation of correcting the proper inventory rate by the proper inventory rate setting unit.

【図7】適正在庫率の設定、補正処理の一例を示す図で
ある。
FIG. 7 is a diagram illustrating an example of a proper inventory ratio setting and correction process.

【図8】使用計画の日別展開部の動作を示すフローチャ
ートである。
FIG. 8 is a flowchart showing the operation of the daily expansion unit of the usage plan.

【図9】需要家の使用計画の日別展開処理の一例を示す
図である。
FIG. 9 is a diagram illustrating an example of daily expansion processing of a usage plan of a consumer.

【図10】在庫補填量の設定部の動作を示すフローチャ
ートである。
FIG. 10 is a flowchart showing the operation of an inventory compensation amount setting unit.

【図11】在庫補填量の設定処理の一例を示す図であ
る。
FIG. 11 is a diagram illustrating an example of setting processing of an inventory compensation amount.

【図12】注文の同一部品グルーピング部の動作を示す
フローチャートである。
FIG. 12 is a flowchart showing the operation of the ordered identical component grouping unit.

【図13】注文管理DBに記憶されているデータの例を
示す図である。
FIG. 13 is a diagram showing an example of data stored in an order management DB.

【図14】製造コイルの同一部品グルーピング部の動作
を示すフローチャートである。
FIG. 14 is a flowchart showing an operation of the same component grouping unit of the manufacturing coil.

【図15】製造コイル管理DBに記憶されているデータ
の例を示す図である。
FIG. 15 is a diagram showing an example of data stored in a manufacturing coil management DB.

【図16】製造コイル情報ワークDBに格納されるデー
タの例を示す図である。
FIG. 16 is a diagram showing an example of data stored in a manufacturing coil information work DB.

【図17】製造コイルへの納期・製造指示日の設定部の
動作を示すフローチャートである。
FIG. 17 is a flowchart showing an operation of a delivery coil / manufacturing instruction date setting unit for a manufacturing coil.

【図18】製造コイルへの納期日の設定処理の一例を示
す図である。
FIG. 18 is a diagram showing an example of a delivery date setting process for manufacturing coils.

【図19】製造コイルへの製造指示日の設定処理の一例
を示す図である。
FIG. 19 is a diagram illustrating an example of processing for setting a manufacturing instruction date for a manufacturing coil.

【図20】注文必要量の設定部の動作を示すフローチャ
ートである。
FIG. 20 is a flowchart showing an operation of a required order quantity setting unit.

【図21】注文必要量の設定処理の一例を示す図であ
る。
FIG. 21 is a diagram showing an example of setting processing of required order quantity.

【符号の説明】[Explanation of symbols]

500 納期管理システム 510 適正在庫率の設定部 511 実績管理DB 514 適正在庫率テーブルDB 520 使用計画の日別展開部 521 需要家情報DB 523 需要家情報ワークDB 530 在庫補填量の設定部 535 在庫補填情報ワークDB 540 注文の同一部品グルーピング部 541 注文管理DB 544 注文情報ワークDB 550 製造コイルの同一部品グルーピング部 552 製造コイル管理DB 555 製造コイル情報ワークDB 560 納期・製造指示日の設定部 568 在庫補填結果ワークDB 570 注文必要量の設定部 572 投入手配DB 500 Delivery date management system 510 Appropriate inventory rate setting unit 511 Actual result management DB 514 Optimal inventory rate table DB 520 Usage plan daily development unit 521 Customer information DB 523 Customer information work DB 530 Inventory compensation amount setting unit 535 Inventory compensation Information work DB 540 Order same part grouping part 541 Order management DB 544 Order information work DB 550 Manufacturing coil same part grouping part 552 Manufacturing coil management DB 555 Manufacturing coil information work DB 560 Delivery date / manufacturing instruction date setting part 568 Inventory compensation Result work DB 570 Order required quantity setting unit 572 Input arrangement DB

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 注文品のインプットデータをもとにコイ
ル状製品を製造する際に、同種仕様部品毎に、単位製造
コイルとその時点での流通部門および需要家の在庫とで
適正在庫量に満たない場合に必要補填量を計算し、今後
手配すべき注文量の設定を行うことを特徴とするコイル
状製品の納期管理方法。
1. When manufacturing a coiled product based on the input data of an ordered product, an appropriate stock amount is obtained for each unit of the same specification with the unit manufacturing coil and the inventory of the distribution department and the customer at that time. A delivery time management method for coiled products, characterized by calculating the necessary supplementary amount when it does not meet and setting the ordering amount to be ordered in the future.
【請求項2】 注文品のインプットデータをもとにコイ
ル状製品を製造する際に、同種仕様部品毎に、全品種の
標準としている在庫率を基準とし、市場変化によって生
じる需要家の使用計画の過去の変動バラツキと製造困難
さによって生じる製造完了予定日の過去の変動バラツキ
とから適正な在庫率を計算し、需要家の製品の使用計画
量をもとに適正在庫量を設定し、その時点での流通部門
および需要家の在庫に応じて必要補填量を計算し、それ
を狙いとした単位製造コイルの製造と注文手配を行うこ
とを特徴とするコイル状製品の納期管理方法。
2. When a coil-shaped product is manufactured based on input data of an ordered product, a usage plan of a customer caused by a market change based on an inventory rate which is a standard for all products of the same specification parts The appropriate inventory rate is calculated from the past fluctuations in the manufacturing cost and the fluctuations in the past scheduled completion date caused by manufacturing difficulty, and the appropriate inventory amount is set based on the planned usage amount of the customer's products. A delivery time management method for coiled products, characterized in that the required amount of supplementary material is calculated according to the inventory of the distribution department and the customer at that time, and the manufacturing and ordering of unit production coils aiming at it are performed.
【請求項3】 注文品のインプットデータをもとにコイ
ル状製品を製造する際に、契約単位の注文識別コードを
ユニークキーにして同種仕様部品毎に製造条件の設定に
関わらず単位製造コイルをグルーピングし、製造完了予
定およびその進度の早い順に上記単位製造コイル毎に、
需要家のコイル状製品の使用計画の納期日をもとにその
時点での流通部門および需要家の在庫に応じて予定納期
を設定するとともに必要補填量を計算し、上記によって
導かれた必要補填量をもとに製造完了指示日を設定する
ことを特徴とするコイル状製品の納期管理方法。
3. When manufacturing a coiled product based on the input data of an ordered product, a unit manufacturing coil is used for each part of the same specification regardless of the setting of the manufacturing condition by using the order identification code of the contract unit as a unique key. Grouping, for each of the above unit manufacturing coils, in order from the earliest production completion schedule and its progress,
Based on the delivery date of the usage plan of the coiled product of the customer, set the scheduled delivery date according to the inventory of the distribution department and the customer at that time, calculate the required amount of compensation, and calculate the required amount of compensation derived from the above A delivery time management method for coiled products, characterized by setting a manufacturing completion instruction date based on the quantity.
【請求項4】 コイル状製品の在庫及び需要家の使用計
画に関する情報を記憶する需要家情報記憶手段と、 上記需要家からのコイル状製品の注文に関する情報を記
憶する注文情報記憶手段と、 製造コイルに関する情報を記憶する製造コイル情報記憶
手段と、 上記需要家の過去における納期日の変動とコイル状製品
の製造完了予定日の過去における変動に関する実績情報
をそれぞれ同種仕様部品毎に記憶する実績情報記憶手段
と、 上記実績情報記憶手段に記憶されている実績情報を用い
て同種仕様部品毎に適正在庫率の設定を行う適正在庫率
設定手段と、 上記需要家情報記憶手段の記憶内容に基づいて需要家の
コイル状製品の使用計画を日別に展開する使用計画日別
展開手段と、 上記適正在庫率設定手段により設定された適正在庫率と
上記使用計画日別展開手段により日別展開された需要家
の使用計画とに基づいて適正在庫量の設定を行い、その
適正在庫量とその時点での流通部門及び需要家の在庫と
に基づき在庫補填量の設定を行う在庫補填量設定手段
と、 上記注文情報記憶手段に記憶されている注文を同種仕様
部品毎にグルーピングする注文グルーピング手段と、 上記注文グルーピング手段によるグルーピング結果を用
いて上記製造コイル情報記憶手段に記憶されている製造
コイルを同種仕様部品毎にグルーピングする製造コイル
グルーピング手段と、 上記使用計画日別展開手段により日別展開された需要家
の使用計画をもとに、その時点での流通部門及び需要家
の在庫に応じて、上記グルーピングされた各製造コイル
毎に予定納期を設定すると共に、上記在庫補填量設定手
段により設定された在庫補填量をもとに、上記各製造コ
イルの製造完了指示日の設定を行う納期・製造指示日設
定手段と、 上記納期・製造指示日設定手段による設定結果に基づい
て今後手配すべき注文量の設定を行う注文必要量設定手
段とを有することを特徴とするコイル状製品の納期管理
システム。
4. A customer information storage means for storing information on a stock of coiled products and a usage plan of a customer, and an order information storage means for storing information on an order of the coiled product from the customer. A manufacturing coil information storage unit that stores information about coils, and performance information that stores, for each of the same-spec parts, performance information relating to past fluctuations in the delivery date of customers and past fluctuations in the scheduled completion date of manufacturing coiled products. Based on the storage means, the proper inventory rate setting means for setting the proper inventory rate for each of the same specification parts by using the performance information stored in the performance information storage means, and the storage content of the consumer information storage means Usage plan daily deployment means for developing the usage plan of the customer's coiled products by day, and the appropriate inventory rate set by the appropriate inventory rate setting means and the above usage rate The appropriate inventory amount is set based on the usage plan of the customers that has been developed daily by the usage plan daily expansion means, and the inventory is replenished based on the appropriate inventory amount and the inventory of the distribution department and the customer at that time. Inventory compensation amount setting means for setting the quantity, order grouping means for grouping the orders stored in the order information storage means for each parts of the same specification, and the manufacturing coil information using the grouping result by the order grouping means Based on the manufacturing coil grouping means for grouping the manufacturing coils stored in the storage means for each part of the same specification, and the usage plan of the customer that is expanded daily by the above-mentioned usage plan daily expansion means, According to the inventory of the distribution department and the customer, the scheduled delivery date is set for each of the grouped manufacturing coils, and the inventory filling amount setting procedure is set. Based on the inventory filling amount set by, the delivery date / manufacturing instruction date setting means for setting the production completion instruction date of each of the above manufacturing coils, and future arrangement based on the setting result by the delivery date / manufacturing instruction date setting means A delivery date management system for a coiled product, comprising: a required order quantity setting means for setting an order quantity to be ordered.
JP33354592A 1992-11-19 1992-11-19 Delivery management system for coiled products Expired - Lifetime JP2847276B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP33354592A JP2847276B2 (en) 1992-11-19 1992-11-19 Delivery management system for coiled products

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP33354592A JP2847276B2 (en) 1992-11-19 1992-11-19 Delivery management system for coiled products

Publications (2)

Publication Number Publication Date
JPH06162058A true JPH06162058A (en) 1994-06-10
JP2847276B2 JP2847276B2 (en) 1999-01-13

Family

ID=18267250

Family Applications (1)

Application Number Title Priority Date Filing Date
JP33354592A Expired - Lifetime JP2847276B2 (en) 1992-11-19 1992-11-19 Delivery management system for coiled products

Country Status (1)

Country Link
JP (1) JP2847276B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001356809A (en) * 2000-06-12 2001-12-26 Kawasaki Steel Corp Selling and producing and delivering system for steel sheet and steel band product and method for the same
KR100431841B1 (en) * 1999-09-21 2004-05-20 주식회사 포스코 Method for analyzing ross between process of iron manufacture
JP2011123912A (en) * 2011-01-31 2011-06-23 Jfe Steel Corp Sales, production, and delivery system, and sales, production, and delivery method of steel plate steel strip product

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01135452A (en) * 1987-11-19 1989-05-29 Toyota Motor Corp Production instruction system
JPH02310703A (en) * 1989-05-26 1990-12-26 Chugoku Nippon Denki Software Kk Process managing device
JPH04205254A (en) * 1990-11-30 1992-07-27 Nec Corp Information processing system for shipping management business
JPH04305701A (en) * 1991-04-03 1992-10-28 Nippon Steel Corp Production managing method in iron and steel industry

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01135452A (en) * 1987-11-19 1989-05-29 Toyota Motor Corp Production instruction system
JPH02310703A (en) * 1989-05-26 1990-12-26 Chugoku Nippon Denki Software Kk Process managing device
JPH04205254A (en) * 1990-11-30 1992-07-27 Nec Corp Information processing system for shipping management business
JPH04305701A (en) * 1991-04-03 1992-10-28 Nippon Steel Corp Production managing method in iron and steel industry

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100431841B1 (en) * 1999-09-21 2004-05-20 주식회사 포스코 Method for analyzing ross between process of iron manufacture
JP2001356809A (en) * 2000-06-12 2001-12-26 Kawasaki Steel Corp Selling and producing and delivering system for steel sheet and steel band product and method for the same
JP2011123912A (en) * 2011-01-31 2011-06-23 Jfe Steel Corp Sales, production, and delivery system, and sales, production, and delivery method of steel plate steel strip product

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Publication number Publication date
JP2847276B2 (en) 1999-01-13

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