JPH06135699A - Placed load detection/display device for elevated spot working vehicle - Google Patents

Placed load detection/display device for elevated spot working vehicle

Info

Publication number
JPH06135699A
JPH06135699A JP28979392A JP28979392A JPH06135699A JP H06135699 A JPH06135699 A JP H06135699A JP 28979392 A JP28979392 A JP 28979392A JP 28979392 A JP28979392 A JP 28979392A JP H06135699 A JPH06135699 A JP H06135699A
Authority
JP
Japan
Prior art keywords
load
pressure
lifting cylinder
display device
stroke
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP28979392A
Other languages
Japanese (ja)
Inventor
Satoru Koyanagi
覚 小柳
Yukio Moriya
幸雄 森谷
Tetsuya Fujimura
哲也 藤村
Masayuki Nagahama
政之 長浜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Komatsu Ltd
Original Assignee
Komatsu Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Komatsu Ltd filed Critical Komatsu Ltd
Priority to JP28979392A priority Critical patent/JPH06135699A/en
Publication of JPH06135699A publication Critical patent/JPH06135699A/en
Pending legal-status Critical Current

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  • Forklifts And Lifting Vehicles (AREA)

Abstract

PURPOSE:To correctly detect the placed load even if the height of a working floor differs and to enable an operator to find the placed load. CONSTITUTION:A placed load detection/display device is constituted of a pressure sensor 6 for detecting the pressure in the extension chamber 5a of an elevator cylinder 5 which raises and lowers a working floor, stroke detecting sensor 7 for detecting the stroke, calculation circuit 9 which corrects the detected pressure according to the stroke and calculates the movable load on the basis of the corrected pressure, and a load display device 15.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、車体に作業床を昇降機
構で昇降自在に取付けた高所作業車の作業床上の積載荷
重を検出して表示する装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for detecting and displaying a load on a work floor of an aerial work vehicle in which a work floor is mounted on a vehicle body so as to be able to move up and down.

【0002】[0002]

【従来の技術】高所作業車においては作業床上の積載荷
重の最大値、つまり許容積載荷重をこえ積載された場合
は警報を発する様にすることと構造規格で定められてい
る。このために、作業床上の積載荷重を検出することが
必要となり、その積載荷重を検出する装置としては昇降
機構の昇降用シリンダの伸長室内の圧力を測定し、その
圧力によって積載荷重を算出するものが考えられてい
る。
2. Description of the Related Art In an aerial work vehicle, it is stipulated by a structural standard that an alarm is to be issued when the vehicle is loaded with a maximum load, that is, an allowable load on the work floor. For this reason, it is necessary to detect the load on the work floor.As a device for detecting the load, the pressure in the extension chamber of the lifting cylinder of the lifting mechanism is measured, and the load is calculated by the pressure. Is being considered.

【0003】[0003]

【発明が解決しようとする課題】作業床を昇降する昇降
機構が伸縮リンクを昇降用シリンダで伸縮させるシザー
ス式と呼ばれる昇降機構の場合に伸縮リンクの伸縮量、
つまり作業床の高さによって昇降用シリンダの水平とな
す角度が異なるから、積載荷重が同一でも作業床の高さ
によって昇降用シリンダの伸長室内の圧力が異なる。こ
のために、前述の従来の積載荷重検出装置では積載荷重
を正確に検出できない。
In the case of a lifting mechanism called a scissors type in which the lifting mechanism for lifting the work floor expands and contracts the expansion link with the lifting cylinder, the expansion and contraction amount of the expansion link,
That is, since the angle of the lifting cylinder with the horizontal is different depending on the height of the working floor, the pressure in the extension chamber of the lifting cylinder is different depending on the height of the working floor even if the load is the same. For this reason, the above-described conventional load detecting device cannot accurately detect the load.

【0004】また、高所作業車で高所作業している時に
積載荷重を作業者が知ることができないので、高所に設
置する重量物がどの程度の重さであるかを判断できずに
設置作業時に不便である。
Further, since the operator cannot know the load when working at a high place with an aerial work vehicle, he / she cannot determine how heavy a heavy object installed at a high place is. Inconvenient during installation work.

【0005】そこで、本発明は前述の課題を解決できる
ようにした高所作業車の積載荷重検出表示装置を提供す
ることを目的とする。
SUMMARY OF THE INVENTION Therefore, an object of the present invention is to provide a load detection display device for an aerial work vehicle which can solve the above-mentioned problems.

【0006】[0006]

【課題を解決するための手段】昇降用シリンダ5の伸長
室5a内の圧力を検出する圧力センサ6、作業床高さを
検出する手段、検出した圧力を作業床高さによって補正
し、その補正圧力に基づいて積載荷重を算出する演算回
路9、算出した積載荷重を表示する荷重表示器15より
成る高所作業車の積載荷重検出表示装置。
[Means for Solving the Problems] A pressure sensor 6 for detecting the pressure in an extension chamber 5a of a lifting cylinder 5, a means for detecting the working floor height, and the detected pressure is corrected by the working floor height, and the correction is made. A load detection and display device for an aerial work vehicle comprising an arithmetic circuit 9 for calculating a load based on pressure and a load indicator 15 for displaying the calculated load.

【0007】[0007]

【作 用】検出した昇降用シリンダ5の伸長室内圧力
を作業床高さによって補正し、その補正圧力に基づいて
積載荷重を算出するから、作業床の高さが異なっても正
確に検出できるし、積載荷重を荷重表示器15に表示し
て作業者が知ることができる。
[Operation] The detected pressure in the extension chamber of the lifting cylinder 5 is corrected by the working floor height, and the load is calculated based on the corrected pressure. Therefore, even if the working floor height is different, it can be accurately detected. The load can be displayed on the load indicator 15 so that the operator can know it.

【0008】[0008]

【実 施 例】図1に示すように、車体1に昇降機構2
を介して作業床3を取付けて高所作業車を構成してお
り、その昇降機構2は伸縮リンク4を昇降用シリンダ5
で伸縮するシザース式となって、その昇降用シリンダ5
の水平となす角度は作業床3の高さが高くなるにつれて
大きくなる。前記昇降用シリンダ5には図2に示すよう
に、伸長室5a内の圧力を測定する圧力センサ6とスト
ロークを検出するストローク検出センサ7が取付けてあ
り、各センサの検出値はマイクロコンピュータ8に入力
されて積載荷重を算出する。
[Example] As shown in FIG. 1, a lifting mechanism 2 is attached to a vehicle body 1.
The work floor 3 is attached via the above to construct an aerial work vehicle.
It becomes a scissor type that expands and contracts with the lifting cylinder 5
The angle formed with the horizontal of is increased as the height of the work floor 3 is increased. As shown in FIG. 2, a pressure sensor 6 for measuring the pressure in the extension chamber 5a and a stroke detection sensor 7 for detecting the stroke are attached to the lifting cylinder 5, and the detection value of each sensor is stored in the microcomputer 8. It is input and the payload is calculated.

【0009】前記マイクロコンピュータ8には演算回路
9、補正回路10、初期値設定器11、記憶回路12等
が設けられ、伸長室5a内の圧力によって作業床3の全
重量を演算し、初期値設定器11で設定し空荷状態時の
作業床重量を差し引いて積載荷重を算出すると共に、補
正回路10で昇降用シリンダ5の水平となす角度が異な
っても積載荷重を正確に算出できるようにしてある。す
なわち、伸縮リンク4の形状寸法と昇降用シリンダ5の
取付け構造によって昇降用シリンダ5のストロークによ
る昇降用シリンダ5の水平となす角度が決定されるの
で、あらかじめ昇降用シリンダ5のストロークに対する
昇降用シリンダ5の水平となる角度を実測又は演算によ
って求め、この昇降用シリンダ5の水平となす角度によ
って伸長室圧力を補正する係数を実測又はリンク計算に
よって決定し、その補正係数を検出した昇降用シリンダ
5のストロークに対応して補正回路10に記憶させ、検
出したストロークによって補正係数を呼び出して検出し
た圧力を補正して作業床全重量を演算して積載荷重を算
出する。
The microcomputer 8 is provided with an arithmetic circuit 9, a correction circuit 10, an initial value setting device 11, a memory circuit 12, etc., and calculates the total weight of the working floor 3 by the pressure in the extension chamber 5a to obtain the initial value. The setting load is set by the setting unit 11 to subtract the work floor weight in an empty state to calculate the load, and the correction circuit 10 can accurately calculate the load even if the elevation cylinder 5 is at a different angle from the horizontal. There is. That is, since the angle formed by the stroke of the lifting cylinder 5 and the horizontal of the lifting cylinder 5 is determined by the shape and size of the extension link 4 and the mounting structure of the lifting cylinder 5, the lifting cylinder with respect to the stroke of the lifting cylinder 5 is beforehand determined. The horizontal angle of 5 is obtained by actual measurement or calculation, the coefficient for correcting the extension chamber pressure is determined by actual measurement or link calculation according to the angle formed with the horizontal of the lifting cylinder 5, and the lifting cylinder 5 that has detected the correction coefficient The stroke is stored in the correction circuit 10 and the correction coefficient is called according to the detected stroke to correct the detected pressure to calculate the total weight of the work floor to calculate the load.

【0010】例えば、図1に示す高所作業車において作
業床3上に同一荷重を載置した時の作業床高さ(昇降シ
リンダ5のストローク)に対する昇降シリンダ5の伸長
室圧力は図3に示す作業床が高くなるにつれて低圧とな
るから、図3に実線Aで示すように作業床高さに対応し
て補正係数を決定して補正回路10に記憶する。前記演
算回路9で算出した積載荷重が許容積載荷重を超えた場
合にはランプ13、ブザー14を作動すると共に、図示
しない昇降用シリンダの油圧回路に信号を出力して昇降
用シリンダを停止させる。例えば、油圧ポンプを停止し
たり方向制御弁を中立位置に復帰する。
For example, the extension chamber pressure of the lifting cylinder 5 with respect to the working floor height (stroke of the lifting cylinder 5) when the same load is placed on the working floor 3 in the aerial work vehicle shown in FIG. 1 is shown in FIG. Since the working floor shown in the figure becomes lower in pressure, the correction coefficient is determined corresponding to the working floor height as shown by the solid line A in FIG. When the loaded load calculated by the arithmetic circuit 9 exceeds the allowable loaded load, the lamp 13 and the buzzer 14 are operated, and a signal is output to the hydraulic circuit of the lifting cylinder (not shown) to stop the lifting cylinder. For example, the hydraulic pump is stopped or the directional control valve is returned to the neutral position.

【0011】前記算出した積載荷重は図2に示すよう
に、荷重表示器15、例えば操作盤16の荷重表示器1
5に表示されて、作業者が積載荷重を目視できるように
してある。前記操作盤16には昇降シリンダ5に圧油を
供給する方向制御弁を切換える昇降操作レバー17と、
車体1の操向兼駆動輪を動作制御する操向レバー18等
が設けてある。
As shown in FIG. 2, the calculated load is the load indicator 15, for example, the load indicator 1 of the operation panel 16.
No. 5 is displayed so that the operator can visually check the load. On the operation panel 16, an elevating operation lever 17 for switching a direction control valve for supplying pressure oil to the elevating cylinder 5,
A steering lever 18 and the like for controlling the operation of the steering and driving wheels of the vehicle body 1 are provided.

【0012】前記算出した積載荷重は記憶回路12に作
業年、月、日、時、分とともに記憶され、その記憶デー
タはデータ取り出し用パソコン又はメモリカード用ライ
タ等の外部読み取り機器19に伝送されてプリントアウ
ト、メモリカードに読み取りできるようにしてある。こ
れにより、高所作業車の稼動状態を長期間に亘って知る
ことができるし、積載荷重を時経列的に知ることができ
過積載した日時を知ることができるので、高所作業車の
メンテナンス上有利となる。なお、昇降シリンダ5のス
トロークではなく伸縮リンクの回動支点にポテンション
メータ等の回転センサを設けて伸縮リンクの回動角度を
検出し、それによって作業床高さを検出するようにして
も良い。
The calculated load capacity is stored in the storage circuit 12 together with the work year, month, day, hour and minute, and the stored data is transmitted to an external reading device 19 such as a data extracting personal computer or a memory card writer. It can be printed out and read on a memory card. As a result, the operating state of the aerial work vehicle can be known for a long period of time, and the loaded load can be known in time series, and the date and time of overloading can be known. It is advantageous for maintenance. It should be noted that a rotation sensor such as a potentiometer may be provided at the rotation fulcrum of the telescopic link instead of the stroke of the lifting cylinder 5 to detect the rotational angle of the telescopic link, thereby detecting the work floor height. .

【0013】[0013]

【発明の効果】検出した伸長室内圧力を作業床高さで補
正し、その補正圧力によって積載荷重を算出するので、
作業床3の高さが異なっても積載荷重を正確に検出する
ことができるし、荷重表示器15によって作業者が積載
荷重を知ることができ、重量物を容易に高所に設置でき
る。
The detected extension chamber pressure is corrected by the working floor height, and the load is calculated by the corrected pressure.
Even if the height of the work floor 3 is different, the load can be accurately detected, the load indicator 15 allows the operator to know the load, and a heavy object can be easily installed at a high place.

【図面の簡単な説明】[Brief description of drawings]

【図1】高所作業車の外観斜視図である。FIG. 1 is an external perspective view of an aerial work vehicle.

【図2】積載荷重を算出する回路図である。FIG. 2 is a circuit diagram for calculating a payload.

【図3】昇降用シリンダのストロークと圧力との関係を
示す図表である。
FIG. 3 is a chart showing a relationship between a stroke of a lifting cylinder and pressure.

【符号の説明】[Explanation of symbols]

1…車体、2…昇降機構、3…作業床、4…伸縮リン
ク、5…昇降用シリンダ、5a…伸長室、6…圧力セン
サ、7…ストローク検出センサ、9…演算回路、15…
荷重表示器。
DESCRIPTION OF SYMBOLS 1 ... Car body, 2 ... Elevating mechanism, 3 ... Work floor, 4 ... Telescopic link, 5 ... Elevating cylinder, 5a ... Extension chamber, 6 ... Pressure sensor, 7 ... Stroke detection sensor, 9 ... Arithmetic circuit, 15 ...
Load indicator.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 長浜 政之 神奈川県川崎市川崎区中瀬3−20−1 株 式会社小松製作所川崎工場内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Masayuki Nagahama 3-20-1 Nakase, Kawasaki-ku, Kawasaki-shi, Kanagawa Komatsu Ltd. Kawasaki Plant

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 車体1に、伸縮リンク4を昇降用シリン
ダ5で伸縮させる昇降機構2を介して作業床3を取付け
た高所作業車において、 前記昇降用シリンダ5の伸長室5a内の圧力を測定する
圧力センサ6と、作業床3の高さを検出する手段と、前
記圧力を作業床高さによって補正し、その補償圧力に基
づいて積載荷重を算出する演算回路9と、その算出した
積載荷重を表示する荷重表示器15より構成した高所作
業車の積載荷重検出表示装置。
1. An aerial work vehicle in which a work floor 3 is mounted on a vehicle body 1 via an elevating mechanism 2 for elongating and contracting an extendable link 4 by an elevating cylinder 5, and the pressure in an extension chamber 5a of the elevating cylinder 5 is increased. A pressure sensor 6, a means for detecting the height of the working floor 3, an arithmetic circuit 9 for correcting the pressure by the working floor height, and calculating a load based on the compensation pressure, and the calculation circuit 9. A load detection and display device for an aerial work vehicle comprising a load indicator 15 for displaying the load.
【請求項2】 昇降機構2の構造によって決定される昇
降用シリンダ5のストロークと昇降用シリンダ5の水平
となす角度の関係及び昇降用シリンダ5の水平となす角
度と昇降用シリンダ5の伸長室5a内の圧力の関係に基
づいて検出した圧力を補正するようにした請求項1記載
の高所作業車の積載荷重検出表示装置。
2. The relationship between the stroke of the lifting cylinder 5 and the angle between the lifting cylinder 5 and the horizontal, which is determined by the structure of the lifting mechanism 2, and the angle between the lifting cylinder 5 and the horizontal, and the extension chamber of the lifting cylinder 5. The load detection display device for an aerial work vehicle according to claim 1, wherein the detected pressure is corrected based on the relationship between the pressures in 5a.
JP28979392A 1992-10-28 1992-10-28 Placed load detection/display device for elevated spot working vehicle Pending JPH06135699A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP28979392A JPH06135699A (en) 1992-10-28 1992-10-28 Placed load detection/display device for elevated spot working vehicle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP28979392A JPH06135699A (en) 1992-10-28 1992-10-28 Placed load detection/display device for elevated spot working vehicle

Publications (1)

Publication Number Publication Date
JPH06135699A true JPH06135699A (en) 1994-05-17

Family

ID=17747846

Family Applications (1)

Application Number Title Priority Date Filing Date
JP28979392A Pending JPH06135699A (en) 1992-10-28 1992-10-28 Placed load detection/display device for elevated spot working vehicle

Country Status (1)

Country Link
JP (1) JPH06135699A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109553040A (en) * 2018-11-30 2019-04-02 徐工消防安全装备有限公司 Aerial working platform vehicle and aerial working platform vehicle load capacity detection method
EP3573921A4 (en) * 2017-01-25 2020-12-09 JLG Industries, Inc. Pressure based load sensing system
CN114483718A (en) * 2022-04-15 2022-05-13 临工集团济南重机有限公司 Load weighing method for aerial work platform and aerial work platform

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3573921A4 (en) * 2017-01-25 2020-12-09 JLG Industries, Inc. Pressure based load sensing system
US11215495B2 (en) 2017-01-25 2022-01-04 Jlg Industries, Inc. Pressure based load sensing system
CN109553040A (en) * 2018-11-30 2019-04-02 徐工消防安全装备有限公司 Aerial working platform vehicle and aerial working platform vehicle load capacity detection method
CN114483718A (en) * 2022-04-15 2022-05-13 临工集团济南重机有限公司 Load weighing method for aerial work platform and aerial work platform

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