JPH06106237A - Corrosion resistant and wear resistant double pipe - Google Patents

Corrosion resistant and wear resistant double pipe

Info

Publication number
JPH06106237A
JPH06106237A JP25330992A JP25330992A JPH06106237A JP H06106237 A JPH06106237 A JP H06106237A JP 25330992 A JP25330992 A JP 25330992A JP 25330992 A JP25330992 A JP 25330992A JP H06106237 A JPH06106237 A JP H06106237A
Authority
JP
Japan
Prior art keywords
pipe
double pipe
outer layer
double
resistant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP25330992A
Other languages
Japanese (ja)
Other versions
JP2588099B2 (en
Inventor
Tetsuo Ishizuka
哲夫 石塚
Kozo Denpo
幸三 伝宝
Koichi Nose
幸一 能勢
Hiroyuki Ogawa
洋之 小川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP4253309A priority Critical patent/JP2588099B2/en
Publication of JPH06106237A publication Critical patent/JPH06106237A/en
Application granted granted Critical
Publication of JP2588099B2 publication Critical patent/JP2588099B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/10Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged one within the other, e.g. concentrically
    • F28D7/106Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged one within the other, e.g. concentrically consisting of two coaxial conduits or modules of two coaxial conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L58/00Protection of pipes or pipe fittings against corrosion or incrustation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F19/00Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Protection Of Pipes Against Damage, Friction, And Corrosion (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)

Abstract

PURPOSE:To give a shape of a double pipe used as a furnace wall pipe of a boiler for enterprise, industry, etc., so that the pipe can be provided at a low cost. CONSTITUTION:Concerning the cross section shape vertical to the pipe axis of the double pipe, the center 6 of a circle making the boundary between an outer layer and an inner layer is made displaced from the axial center 5 of the double pipe, and the thickness of a clad material is changed in the entire peripheral direction, for example, a part thinnest in the thickness of the clad material is positioned in such a direction that a corrosive atmosphere is mild like the wall side of the furnace wall pipe. As a result, the usage of the expensive clad material can be saved and the double pipe can be manufactured at a low cost.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、事業用あるいは産業用
ボイラの火炉壁管等として用いられる耐食耐摩耗性二重
管に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a corrosion- and wear-resistant double pipe used as a furnace wall pipe of a commercial or industrial boiler.

【0002】[0002]

【従来の技術】近年、発電用ボイラではエネルギーの有
効利用の観点から、蒸気条件の超々臨界圧化や、加圧流
動床ボイラ複合発電など、より熱効率の優れた発電方法
が指向されている。また、従来はただ単に焼却処理され
ていた都市ごみや産業廃棄物も、新しい燃料の一つとし
て見直されてきている。その他、資源の枯渇化という点
から、今後オリノコタールや低品位炭といったものも燃
料として使わざるを得ないであろう。
2. Description of the Related Art In recent years, from the viewpoint of effective use of energy in power generation boilers, power generation methods with higher thermal efficiency such as super-supercritical pressure of steam conditions and pressurized fluidized bed boiler combined power generation have been pointed out. In addition, municipal waste and industrial waste that have been simply incinerated in the past have also been reviewed as one of the new fuels. In addition, from the viewpoint of resource depletion, orinocotar and low-grade coal will have to be used as fuel in the future.

【0003】このような動きに従って、ボイラ用鋼管は
ますます厳しい環境で使用されるようになってきた。例
えば、蒸気条件の超々臨界圧化には高い高温強度が、流
動床ボイラには高い耐高温エロージョン性が、ごみ発
電、低品位燃料には高い耐高温腐食性が鋼管に要求され
る。しかしながら、高温強度と耐食性が両立できる材料
は限られており、あっても非常に高価なものとなる。そ
れを解決できるのが二重管であり、現に高温強度の優れ
た材料を内管に、耐高温エロージョン・コロージョン性
の優れた材料を外管にした二重管が過熱器管材、火炉壁
管材として用いられている。
In accordance with such movements, steel pipes for boilers have come to be used in increasingly severe environments. For example, steel pipes are required to have high high-temperature strength for super-supercritical pressure under steam conditions, high-temperature erosion resistance for fluidized-bed boilers, and high-temperature corrosion resistance for waste power generation and low-grade fuel. However, there are only a limited number of materials that are compatible with high-temperature strength and corrosion resistance, and even if there are any, they are very expensive. Double pipes can solve this problem.Currently, double pipes that use a material with excellent high temperature strength as the inner pipe and a material with excellent high temperature erosion / corrosion resistance as the outer pipe are superheater pipe materials and furnace wall pipe materials. Is used as.

【0004】特に火炉壁管においては、内面には水が通
るので高温水応力腐食割れが問題となるためステンレス
鋼を用いることができず、炭素鋼あるいはCr、Mo入
りの低合金鋼が用いられており、管外面が厳しい腐食環
境にさらされる場合には、プロテクターや肉盛りが必須
であり、それに変わるものとして二重管化が進められて
きている。
Particularly in a furnace wall tube, since water passes through the inner surface, high temperature water stress corrosion cracking becomes a problem, so that stainless steel cannot be used, and carbon steel or low alloy steel containing Cr or Mo is used. However, when the outer surface of the pipe is exposed to a severe corrosive environment, a protector and a built-up deposit are indispensable, and double pipes are being promoted as alternatives.

【0005】二重管の製法としては、例えば特開昭61
−190007号公報及び特開昭61−190008号
公報には、それぞれ厚肉の可鍛性金属円筒及びこれと径
を異にする薄肉金属円筒によって構成されるカプセル内
に粉末を充填して密閉し、これを冷間等方静水圧によっ
て加圧して、粉末を圧縮してビレットを作り、これを熱
間押出加工する方法、また同心円筒状をなす内外二重壁
を有するゴムまたは類似物質の容器内に、可鍛性金属の
円筒材料を一方の容器壁に密着させて収容すると共に、
他方の容器壁と上記円筒材料との間に粉末材料を充填し
て密閉し、これを冷間等方静水圧によって加圧し、この
容器から取り出した材料をビレットとして熱間押出する
方法などが提案されている。
A method of manufacturing a double tube is disclosed in, for example, Japanese Patent Laid-Open No. 61-61.
In Japanese Patent Laid-Open No. 190007 and Japanese Patent Laid-Open No. 61-190008, powder is filled and sealed in a capsule composed of a thick-walled malleable metal cylinder and a thin-walled metal cylinder having a different diameter. , A method of pressurizing this by cold isostatic pressure to form a billet by compressing powder and hot extruding this, and a container of rubber or similar substance having concentric cylindrical inner and outer double walls Inside, the cylindrical material of malleable metal is housed in close contact with one container wall,
A method is proposed in which a powder material is filled between the other container wall and the cylindrical material and hermetically sealed, and this is pressurized by cold isostatic pressure, and the material taken out from this container is hot extruded as a billet. Has been done.

【0006】しかしながら、火炉壁管のように半分が壁
側に埋め込まれて使用される場合には、腐食が問題とな
るのは火炎側であり、壁側は火炎側に比べて穏やかな腐
食環境にあるので、壁側の外層部は火炎側の外層部ほど
厚くする必要はない。ところが従来の二重管では、外層
部の肉厚が均一であるために、壁側の外層材の分だけ多
くのむだが生じる。外層材として用いられるような耐エ
ロージョン・コロージョン性に優れた材料は、通常非常
に高価であるため、従来の二重管を火炉壁管に用いるの
は非常に不経済であり、限られた資源を有効に使うとい
う立場からも早急な改善が要求されるものである。
[0006] However, when half of a furnace wall tube is used by being embedded in the wall side, the problem of corrosion is on the flame side, and the wall side is in a milder corrosive environment than the flame side. Therefore, the outer layer on the wall side does not need to be thicker than the outer layer on the flame side. However, in the conventional double pipe, since the outer layer portion has a uniform wall thickness, a large amount of waste occurs due to the outer layer material on the wall side. Materials with excellent erosion / corrosion resistance, such as those used as outer layer materials, are usually very expensive, so it is very uneconomical to use conventional double pipes for furnace wall pipes, and limited resources are used. Immediate improvement is required from the standpoint of effective use of the.

【0007】[0007]

【発明が解決しようとする課題】本発明は、事業用、産
業用等のボイラの火炉壁管として用いられる二重管を、
従来のものよりも安価に提供することができるような形
状にすることを目的とするものである。
DISCLOSURE OF THE INVENTION The present invention provides a double pipe used as a furnace wall pipe of a boiler for business use, industrial use, etc.
It is intended to have a shape that can be provided at a lower cost than conventional ones.

【0008】[0008]

【課題を解決するための手段】本発明者らは上記の目的
を達成すべく、種々の実験と検討を重ねた結果、壁側の
外層材の厚さを火炎側の外層材の厚さより薄くすれば、
外層材である高価な耐食材の使用量を減少できることを
見出した。さらに、壁側の外層材の厚さが火炎側の外層
材の厚さより薄い二重管を製造するためには、二重管の
内層の中心と当該二重管本体の中心とが一致しないよう
にすればよいことを見出した。
As a result of various experiments and studies to achieve the above object, the present inventors have found that the outer layer material on the wall side is thinner than the outer layer material on the flame side. if,
It has been found that it is possible to reduce the amount of expensive anti-corrosion material used as the outer layer material. Further, in order to manufacture a double pipe in which the thickness of the outer layer material on the wall side is thinner than the thickness of the outer layer material on the flame side, the center of the inner layer of the double tube and the center of the double tube body should not be aligned. I found that

【0009】本発明は上記の知見に基づいてなされたも
ので、その要旨とするところは、二重管であって、管軸
に垂直な断面において外層と内層の境界をなす円の中心
が、当該二重管の軸心と一致していないことを特徴とす
る耐食耐摩耗性二重管にある。ここで内層となる金属素
材及び外層となる金属素材の種類については格別に制限
されるものではなく、例えば内層材としては炭素鋼、低
合金鋼、ステンレス鋼、ニッケル及びニッケル合金、コ
バルト及びコバルト合金、チタン及びチタン合金などが
挙げられる。一方、外層材としては耐食性、耐高温腐食
性、耐酸化性、耐摩耗性などの機能のうち、必要な機能
に応じて選択すればよく、例えばハステロイ、ステライ
ト、Ni−Cr合金、ステンレス鋼、Fe基超合金、ニ
ッケル及びニッケル合金、コバルト及びコバルト合金、
チタン及びチタン合金などを挙げることができる。
The present invention has been made on the basis of the above findings, and the gist of the invention is a double pipe, in which the center of the circle that forms the boundary between the outer layer and the inner layer in a cross section perpendicular to the pipe axis is The corrosion resistant and wear resistant double pipe is characterized in that it does not coincide with the axis of the double pipe. Here, the types of the metal material as the inner layer and the metal material as the outer layer are not particularly limited, and examples of the inner layer material include carbon steel, low alloy steel, stainless steel, nickel and nickel alloys, cobalt and cobalt alloys. , Titanium and titanium alloys. On the other hand, as the outer layer material, among the functions such as corrosion resistance, high temperature corrosion resistance, oxidation resistance, and wear resistance, it may be selected according to the necessary function, for example, Hastelloy, stellite, Ni-Cr alloy, stainless steel, Fe-based superalloys, nickel and nickel alloys, cobalt and cobalt alloys,
Examples thereof include titanium and titanium alloys.

【0010】[0010]

【作用】以下本発明を詳細に説明する。まず本発明の二
重管の断面形状を図1に示す。この場合、二重管の外層
部が耐食材となる。図1に示すように二重管本体の中心
と、外層と内層の境界をなす円の中心をわずかにずらす
ことにより、二重管の外層部の肉厚を場所によって徐々
に変化させることができる。しかも、外層肉厚が最大と
なる部位と最小となる部位が互いに管の中心に対して反
対側の位置となる。従って最も耐食性を要求される火炎
側に外層肉厚が最大となる部位を向ければ、必然的に外
層肉厚が最小となる部位は耐食性があまり問題とならな
い壁側に向くことになり、外層肉厚がどの部位でも一定
な通常の二重管の場合と比べて、一般的に高価である外
層材の使用量を減少させることができる。
The present invention will be described in detail below. First, the cross-sectional shape of the double pipe of the present invention is shown in FIG. In this case, the outer layer portion of the double pipe is resistant to food. As shown in FIG. 1, by slightly shifting the center of the double pipe body and the center of the circle that forms the boundary between the outer layer and the inner layer, the wall thickness of the outer layer portion of the double pipe can be gradually changed depending on the location. . Moreover, the part where the outer layer thickness is maximum and the part where the outer layer thickness is minimum are located on opposite sides of the center of the pipe. Therefore, if the part with the maximum outer layer thickness is directed to the flame side that requires the most corrosion resistance, the part with the minimum outer layer thickness will inevitably face the wall side where corrosion resistance is less of a problem. The amount of the outer layer material, which is generally expensive, can be reduced as compared with the case of a normal double tube in which the thickness is constant at any part.

【0011】本発明の二重管は、耐食性が問題とされる
部位と、ほとんど耐食性が問題とならない部位が、互い
に管の中心に対して反対側の位置となるような、あらゆ
る鋼管の使用環境において適用でき、例えば過熱器管、
蒸発管としても腐食環境によっては用いることができ、
特に火炉壁管としての用途のみに限定されるものではな
い。
In the double pipe of the present invention, the environment where all steel pipes are used is such that the portion where corrosion resistance is a problem and the portion where corrosion resistance is not a problem are located on opposite sides of the center of the pipe. Applicable in, for example, superheater tubes,
It can also be used as an evaporation tube depending on the corrosive environment,
In particular, the application as a furnace wall tube is not limited.

【0012】また、耐食性が要求されるのが管の内面で
あり、かつ耐食性が問題とされる部位と、ほとんど耐食
性が問題とならない部位が、互いに管の中心に対して反
対側の位置となるような場合、例えば流動床ボイラにお
ける流動砂輸送管のような場合には、内層が耐食材とな
るように、例えば図2に示すがごとき断面形状とすれば
よく、その作用は耐食性が要求される部位が管の外面で
ある場合と何等変わりはない。
[0012] Corrosion resistance is required on the inner surface of the pipe, and a portion where corrosion resistance is a problem and a portion where corrosion resistance is not a problem are located on opposite sides of the center of the pipe. In such a case, for example, in the case of a fluidized sand transport pipe in a fluidized bed boiler, the inner layer may have a cross-sectional shape such as that shown in FIG. There is no difference from the case where the part to be laid is the outer surface of the tube.

【0013】以下に本発明の実施例について説明する。Embodiments of the present invention will be described below.

【0014】[0014]

【実施例】表1に示すような外径、外層と内層の境界を
なす円の直径、内径、外層と内層の境界をなす円の中心
と当該二重管の中心との距離、を有する二重管をHIP
−熱押プロセスによって製造した。そのとき得られる耐
食材最大肉厚、最小肉厚、及び耐食材の節約割合も表1
に併せて示した。ここでNo.1〜3は外層を耐食材と
した場合の本発明例、No.4〜6は内層を耐食材とし
た場合の本発明例、No.7、8は比較例であるところ
の従来型の二重管である。また、耐食材の節約割合と
は、任意の本発明二重管に要する耐食材の量が、当該本
発明二重管と等しい外径、内径を有し、耐食材の肉厚が
全周にわたって当該本発明二重管の耐食材最大肉厚と等
しい従来型の二重管に要する耐食材の量に対して何%減
少したかを示すものである。
EXAMPLE As shown in Table 1, the outer diameter, the diameter of the circle that bounds the outer layer and the inner layer, the inner diameter, and the distance between the center of the circle that bounds the outer layer and the inner layer and the center of the double pipe are set. HIP the heavy pipe
Manufactured by a hot pressing process. Table 1 also shows the maximum and minimum thicknesses of food materials and the savings ratio of food materials obtained at that time.
Are also shown. Here, No. Nos. 1 to 3 of the present invention in which the outer layer is made of a food-resistant material, No. Nos. 4 to 6 are examples of the present invention in which the inner layer is made of a food-resistant material, No. Reference numerals 7 and 8 are conventional double tubes which are comparative examples. Further, the saving ratio of the food-resistant material means that the amount of the food-resistant material required for any double tube of the present invention has an outer diameter and an inner diameter equal to those of the double tube of the present invention, and the thickness of the food material is all over the circumference. FIG. 7 shows how much the amount of the food material required for the conventional double pipe, which is equal to the maximum food material thickness of the double pipe of the present invention, is reduced.

【0015】表1からも明らかなように、本発明による
二重管は、従来型の二重管と比較して25〜40%もの
耐食材が節約できた。
As can be seen from Table 1, the double pipe according to the present invention can save 25-40% of the food material in comparison with the conventional double pipe.

【0016】[0016]

【表1】 [Table 1]

【0017】[0017]

【発明の効果】以上述べたように本発明によれば、従来
と同等の耐食効果を持つ二重管を、従来よりも遙かに安
価に製造することが可能であり、産業の発展に貢献する
ところ極めて大である。
As described above, according to the present invention, it is possible to manufacture a double pipe having a corrosion resistance equivalent to that of the conventional one at a much lower cost than the conventional one, and contribute to the industrial development. It is extremely large.

【図面の簡単な説明】[Brief description of drawings]

【図1】耐食材を外層とした場合の、本発明二重管の断
面図である。
FIG. 1 is a cross-sectional view of a double pipe of the present invention when a food-resistant material is used as an outer layer.

【図2】耐食材を内層とした場合の、本発明の二重管の
断面図である。
FIG. 2 is a cross-sectional view of the double pipe of the present invention when the food material is the inner layer.

【符号の説明】[Explanation of symbols]

1 外層材(耐食材) 2 内層材 3 外層材 4 内層材(耐食材) 5 二重管の中心 6 外層と内層の境界をなす円の中心 1 Outer layer material (foodstuff) 2 Inner layer material 3 Outer layer material 4 Inner layer material (foodstuff) 5 Center of double pipe 6 Center of circle that forms boundary between outer layer and inner layer

───────────────────────────────────────────────────── フロントページの続き (72)発明者 小川 洋之 千葉県富津市新富20−1 新日本製鐵株式 会社技術開発本部内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Hiroyuki Ogawa 20-1 Shintomi, Futtsu City, Chiba Shin Nippon Steel Co., Ltd. Technology Development Division

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 二重管であって、管軸に垂直な断面にお
いて外層と内層の境界をなす円の中心が、当該二重管の
軸心と一致していないことを特徴とする耐食耐摩耗性二
重管。
1. A double pipe, characterized in that the center of a circle forming the boundary between the outer layer and the inner layer in a cross section perpendicular to the pipe axis does not coincide with the axis of the double pipe. Wearable double tube.
JP4253309A 1992-09-22 1992-09-22 Corrosion and wear resistant double pipe Expired - Lifetime JP2588099B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4253309A JP2588099B2 (en) 1992-09-22 1992-09-22 Corrosion and wear resistant double pipe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4253309A JP2588099B2 (en) 1992-09-22 1992-09-22 Corrosion and wear resistant double pipe

Publications (2)

Publication Number Publication Date
JPH06106237A true JPH06106237A (en) 1994-04-19
JP2588099B2 JP2588099B2 (en) 1997-03-05

Family

ID=17249506

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4253309A Expired - Lifetime JP2588099B2 (en) 1992-09-22 1992-09-22 Corrosion and wear resistant double pipe

Country Status (1)

Country Link
JP (1) JP2588099B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006284169A (en) * 2005-03-31 2006-10-19 Babcock & Wilcox Canada Ltd Evaporation bank tapered tubing of co-extrusion molding
WO2013118585A1 (en) 2012-02-08 2013-08-15 新日鐵住金株式会社 Double pipe and welded structure utilizing same
CN114413276A (en) * 2022-03-10 2022-04-29 华北电力大学 Supercritical carbon dioxide boiler cooling wall matched with non-uniform heat load

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006284169A (en) * 2005-03-31 2006-10-19 Babcock & Wilcox Canada Ltd Evaporation bank tapered tubing of co-extrusion molding
WO2013118585A1 (en) 2012-02-08 2013-08-15 新日鐵住金株式会社 Double pipe and welded structure utilizing same
CN114413276A (en) * 2022-03-10 2022-04-29 华北电力大学 Supercritical carbon dioxide boiler cooling wall matched with non-uniform heat load

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