JPH059701A - Method for cutting titanium material - Google Patents
Method for cutting titanium materialInfo
- Publication number
- JPH059701A JPH059701A JP16420691A JP16420691A JPH059701A JP H059701 A JPH059701 A JP H059701A JP 16420691 A JP16420691 A JP 16420691A JP 16420691 A JP16420691 A JP 16420691A JP H059701 A JPH059701 A JP H059701A
- Authority
- JP
- Japan
- Prior art keywords
- cutting
- titanium material
- alloy
- cutting tool
- machinability
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Turning (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】この発明は、チタン材の切削加工
方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for cutting a titanium material.
【0002】[0002]
【従来技術及び発明が解決しようとする課題】チタン材
は、軽量で強度が高く、また耐熱性、耐食性にも優れて
いるため、宇宙航空用構造材料や化学工業材料から、眼
鏡、時計のフレ−ム、装飾品等の民生用品まで広い用途
を有している。しかし、チタン材は、このような優れた
特性を有していながら、鉄鋼、アルミニウム、及び銅の
ように需要が大きく伸びていないのが現状である。これ
は、チタン材が高価格であるという問題に加えて、切削
加工が困難である等、加工上の問題が多いことに起因し
ている。すなわち、チタン材は、変形抵抗が大きいため
加工されにくく、これに加えて熱伝導率が低く、体積比
熱が小さく、また高温において化学的に活性なため、工
具寿命が短い。さらに、チタン材は靭性が高いため切り
屑が連続して排出され、切り屑の処理性が悪い。このた
め、最適条件であっても、精度の良い切削を行うことが
困難であると共に、加工コストが高いという問題があ
る。この発明はかかる事情に鑑みてなされたものであっ
て、加工性が良く、工具寿命が長いチタン材の切削加工
方法を提供することを目的とする。BACKGROUND OF THE INVENTION Titanium materials are lightweight and have high strength, and also have excellent heat resistance and corrosion resistance. -It has a wide range of uses including consumer products such as mums and ornaments. However, the titanium materials have such excellent characteristics, but at present, the demand is not so large as that of steel, aluminum, and copper. This is because, in addition to the problem that the titanium material is expensive, there are many processing problems such as difficult cutting. That is, the titanium material has a large deformation resistance and is difficult to be processed. In addition to this, the titanium material has a low thermal conductivity, a small volume specific heat, and is chemically active at a high temperature, so that the tool life is short. Further, since the titanium material has high toughness, chips are continuously discharged, and the chip disposability is poor. Therefore, there is a problem that it is difficult to perform accurate cutting even under the optimum conditions and the processing cost is high. The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a method for cutting a titanium material which has good workability and a long tool life.
【0003】[0003]
【課題を解決するための手段及び作用】この発明は、上
記課題を解決するために、チタン材に対して450℃以
上の温度の熱処理を施した後、切削加工することを特徴
とするチタン材の切削加工方法を提供する。In order to solve the above-mentioned problems, the present invention is characterized in that a titanium material is subjected to a heat treatment at a temperature of 450 ° C. or higher and then cut. To provide a cutting method.
【0004】本願発明者らがチタン材の切削加工性を改
善すべく種々検討を重ねた結果、切削加工性はチタン材
表層部分の特性で決定され、チタン材の表層部分に薄い
酸化スケ−ルを形成することによりチタン材の切削加工
性を改善することができることを見出した。すなわち、
チタン材自体は、変形抵抗が大きく、熱伝導率が低く、
体積比熱が小さく、また高温において化学的に活性であ
るが、チタン酸化物は脆く、しかも化学的に不活性なた
め、表層部分に酸化スケ−ルを形成させることにより、
切削されやすくなり、工具寿命を長くすることができ、
しかも切り屑を不連続に排出することが可能となる。従
って、この発明においては、チタン材に熱処理を施すこ
とにより、その表面に酸化スケ−ルを形成して、チタン
材における切削加工上の問題を解消するのである。As a result of various investigations by the inventors of the present application to improve the machinability of titanium material, the machinability is determined by the characteristics of the surface layer of the titanium material, and a thin oxide scale is formed on the surface layer of the titanium material. It was found that the machinability of the titanium material can be improved by forming the. That is,
Titanium material itself has high deformation resistance, low thermal conductivity,
Volume specific heat is small, and it is chemically active at high temperatures, but titanium oxide is brittle and chemically inactive, so by forming an oxide scale on the surface layer,
It becomes easier to cut, and the tool life can be extended,
Moreover, chips can be discharged discontinuously. Therefore, in the present invention, a heat treatment is applied to the titanium material to form an oxide scale on the surface of the titanium material, thereby solving the problem of cutting of the titanium material.
【0005】ここで、熱処理温度を450℃以上に限定
したのは、450℃未満では酸化スケ−ルの生成が十分
でなく、切削加工性を十分に改善することができないか
らである。酸化スケ−ルは極薄いもので十分であるが、
0.2μm以上であることが好ましい。Here, the reason why the heat treatment temperature is limited to 450 ° C. or higher is that if the temperature is lower than 450 ° C., the oxide scale is not sufficiently generated and the machinability cannot be sufficiently improved. A very thin oxide scale is enough,
It is preferably 0.2 μm or more.
【0006】なお、この発明において、チタン材は、純
チタン及びチタン合金の両方を含むことを意図するもの
である。また、ここにおける切削加工は、切削方法及び
切削工具の種類を問わず適用することができる。すなわ
ち、切削方法は旋削、フライス加工、エンドミル加工、
ドリル加工、ねじ切り加工等どのようなものであっても
よいし、また切削工具は高速度鋼、超硬、コ−ティング
チップ、サ−メット、セラミックス、CBN、ダイヤモ
ンド等、通常用いられているどのような工具でも良い。In the present invention, the titanium material is intended to include both pure titanium and titanium alloy. Further, the cutting process here can be applied regardless of the cutting method and the type of the cutting tool. That is, the cutting methods are turning, milling, end milling,
Any kind of drilling, thread cutting, etc. may be used, and cutting tools such as high speed steel, carbide, coating tip, cermet, ceramics, CBN, diamond, etc. which are commonly used Such tools are also acceptable.
【0007】[0007]
【実施例】以下、この発明の実施例について説明する。
ここでは、チタン材として、厚さ1.27mm、外径95
mm、内径20mmの純チタン製の磁気ディスク基板用ブラ
ンク材を用いた。Embodiments of the present invention will be described below.
Here, the titanium material has a thickness of 1.27 mm and an outer diameter of 95.
A blank material for a magnetic disk substrate made of pure titanium having an inner diameter of 20 mm and an inner diameter of 20 mm was used.
【0008】このようなブランク材を、大気雰囲気中に
おいて表1に示すような条件で熱処理した後、内周及び
外周を切削加工し、その切削性を切削工具の寿命で判断
した。After heat-treating such a blank material under the conditions shown in Table 1 in the atmosphere, the inner circumference and the outer circumference were cut, and the machinability was judged by the life of the cutting tool.
【0009】切削工具としては、超硬のK−10(Co
含有量が4〜7%)及びK−20(Co含有量が5〜8
%)を用い、切削油剤として、JIS W1種1号(ユ
シロ化学製 ユシロ−ケン EC−50T)を用いた。As a cutting tool, carbide K-10 (Co
Content is 4-7%) and K-20 (Co content is 5-8)
%) And JIS W1 type 1 (Yushiro-ken EC-50T manufactured by Yushiro Kagaku Co., Ltd.) was used as a cutting oil.
【0010】切削工具寿命は、1個の工具が切削できる
ブランク材の枚数で評価した。この際に工具寿命に達し
たかどうかは、ブランク材にバリの発生の有無で判断し
た。すなわち、バリが発生した段階で、工具寿命に達し
たと判断した。この際の工具寿命も合わせて表1に示し
た。The cutting tool life was evaluated by the number of blanks that can be cut by one tool. At this time, whether or not the tool life was reached was judged by the presence or absence of burrs on the blank material. That is, it was judged that the tool life had been reached when burr was generated. The tool life at this time is also shown in Table 1.
【0011】表1から明らかなように、熱処理を450
℃以上で行った実施例のブランク材については、いずれ
も1個の切削工具当りの切削可能なブランク材の枚数が
150枚以上と良好な工具寿命を示すことが確認され
た。これに対し、処理温度が450℃未満の比較例で
は、切削可能なブランク材の枚数が高々20枚程度であ
り、切削性が悪いことが確認された。特に、全く熱処理
を施さなかったものについては、1枚しか切削すること
ができず、極めて切削性が悪いことが示された。なお、
表1から明らかなように、切削性は熱処理温度のみに関
係しており、熱処理時間には影響されないことも確認さ
れた。As is clear from Table 1, the heat treatment is performed at 450
It was confirmed that all of the blank materials of Examples carried out at a temperature of not less than ° C showed a good tool life of 150 or more blank materials per cutting tool. On the other hand, in the comparative example in which the treatment temperature was less than 450 ° C., the number of blank materials that could be cut was about 20 at most, and it was confirmed that the machinability was poor. Especially, it was shown that only one piece was not heat-treated at all, and the machinability was extremely poor. In addition,
As is clear from Table 1, it was also confirmed that the machinability was related only to the heat treatment temperature and was not affected by the heat treatment time.
【0012】[0012]
【表1】 [Table 1]
【0013】[0013]
【発明の効果】この発明によれば、加工性が良く、工具
寿命が長いチタン材の切削加工方法が提供される。According to the present invention, there is provided a method of cutting a titanium material which has good workability and a long tool life.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 崎山 利夫 東京都千代田区丸の内一丁目1番2号 日 本鋼管株式会社内 (72)発明者 末永 博義 東京都千代田区丸の内一丁目1番2号 日 本鋼管株式会社内 (72)発明者 木田 吉治 神奈川県鎌倉市七里ガ浜東3−25−17 ─────────────────────────────────────────────────── ─── Continuation of front page (72) Inventor Toshio Sakiyama 1-2-1, Marunouchi, Chiyoda-ku, Tokyo Nihon Kokan Co., Ltd. (72) Hiroyoshi Suenaga 1-2-1 Marunouchi, Chiyoda-ku, Tokyo Date (72) Inventor Yoshiharu Kida 3-25-17 Shichirigahama Higashi Higashi Higashi, Kamakura City, Kanagawa Prefecture
Claims (1)
熱処理を施した後、切削加工することを特徴とするチタ
ン材の切削加工方法。Claim: What is claimed is: 1. A method for cutting a titanium material, which comprises subjecting a titanium material to a heat treatment at a temperature of 450 ° C. or higher, and then cutting the titanium material.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3164206A JP2584553B2 (en) | 1991-07-04 | 1991-07-04 | Cutting method of titanium material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3164206A JP2584553B2 (en) | 1991-07-04 | 1991-07-04 | Cutting method of titanium material |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH059701A true JPH059701A (en) | 1993-01-19 |
JP2584553B2 JP2584553B2 (en) | 1997-02-26 |
Family
ID=15788686
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP3164206A Expired - Lifetime JP2584553B2 (en) | 1991-07-04 | 1991-07-04 | Cutting method of titanium material |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2584553B2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5976347A (en) * | 1996-11-26 | 1999-11-02 | Fuji Xerox Co., Ltd. | Micro cutting method and system |
JP2009022849A (en) * | 2007-07-18 | 2009-02-05 | Onomori:Kk | Cutting flake of titanium material having titanium dioxide film formed on surface |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5275606A (en) * | 1975-12-19 | 1977-06-24 | Seiko Epson Corp | Free-cutting ti alloy |
JPS63235460A (en) * | 1987-03-23 | 1988-09-30 | Sumitomo Metal Ind Ltd | Manufacture of forged product made of beta-titanium alloy |
JPH03199334A (en) * | 1989-12-27 | 1991-08-30 | Toshiba Corp | Titanium material having good chasing property and application goods thereof |
-
1991
- 1991-07-04 JP JP3164206A patent/JP2584553B2/en not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5275606A (en) * | 1975-12-19 | 1977-06-24 | Seiko Epson Corp | Free-cutting ti alloy |
JPS63235460A (en) * | 1987-03-23 | 1988-09-30 | Sumitomo Metal Ind Ltd | Manufacture of forged product made of beta-titanium alloy |
JPH03199334A (en) * | 1989-12-27 | 1991-08-30 | Toshiba Corp | Titanium material having good chasing property and application goods thereof |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5976347A (en) * | 1996-11-26 | 1999-11-02 | Fuji Xerox Co., Ltd. | Micro cutting method and system |
JP2009022849A (en) * | 2007-07-18 | 2009-02-05 | Onomori:Kk | Cutting flake of titanium material having titanium dioxide film formed on surface |
Also Published As
Publication number | Publication date |
---|---|
JP2584553B2 (en) | 1997-02-26 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
Hosseini et al. | Cutting tool materials and tool wear | |
Nobel et al. | Machinability enhancement of lead-free brass alloys | |
JPH09300106A (en) | Throw-away insert of surface coated super-hard alloy | |
WO1999044776A1 (en) | Sintered diamond tool and method for manufacturing the same | |
JPH059701A (en) | Method for cutting titanium material | |
JPH0196083A (en) | Surface-coated cubic boron nitride based material sintered under superhigh pressure to be used for cutting tool | |
JPH11131216A (en) | Coated hard tool | |
JP2003001505A (en) | Cemented carbide cutting tool insert for turning processing titanium alloy | |
JPS5939242B2 (en) | surface coated tool parts | |
Brant et al. | The formation of protective layers when machining steel with ceramic cutting tools | |
EP1279653B1 (en) | Coated sinter of cubic-system boron nitride | |
Patil et al. | Effect of coolant pressure on machinability of titanium alloy Ti6Al4V | |
JPS6288509A (en) | Surface coated cemented carbide end mill | |
JP3698656B2 (en) | Cutting tools | |
JPS6360280A (en) | Production of surface-coated tungsten carbide-base sintered hard alloy | |
JPH10140330A (en) | Coated hard alloy | |
JPS6389471A (en) | Ceramic material for cutting tool | |
JP7467083B2 (en) | Diamond-coated cemented carbide cutting tools | |
Wada et al. | Tool wear of titanium/tungsten/silicon/aluminum-based-coated solid carbide thread milling cutters in thread tapping of chromium-molybdenum steel | |
JP3581882B2 (en) | Lead-free high-strength free-cutting steel | |
JPH06198517A (en) | Chip removable cutting tool | |
JPH11279698A (en) | Non-heat treated steel for hot forging, easy of separation by fracture, and its production | |
JP3591858B2 (en) | Carbide insert for aluminum cutting | |
JP2000015513A (en) | Cemented carbide twist drill | |
JPH11207516A (en) | Tip for throwaway ball end mill |