JPH0567318U - Solvent recovery device - Google Patents
Solvent recovery deviceInfo
- Publication number
- JPH0567318U JPH0567318U JP800092U JP800092U JPH0567318U JP H0567318 U JPH0567318 U JP H0567318U JP 800092 U JP800092 U JP 800092U JP 800092 U JP800092 U JP 800092U JP H0567318 U JPH0567318 U JP H0567318U
- Authority
- JP
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- Prior art keywords
- activated carbon
- solvent
- fibrous activated
- gas
- recovery device
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Abstract
(57)【要約】
【目的】有機溶剤ガス回収装置における吸着剤としての
繊維状活性炭をカートリッジ式に分割することにより取
扱いの簡便化および装置の小型化を図る。
【構成】繊維状活性炭をカートリッジ式に数本に分割
し、これを縦列に並べたものを2本あるいは2本以上並
列に配置する。
(57) [Abstract] [Objective] The fibrous activated carbon as an adsorbent in an organic solvent gas recovery device is divided into cartridges to facilitate handling and downsize the device. [Structure] The fibrous activated carbon is divided into several pieces in a cartridge type, and two or more pieces of which are arranged in tandem are arranged in parallel.
Description
【0001】[0001]
本発明は、カートリッジ式繊維状活性炭を用いる溶剤回収装置に関する。 The present invention relates to a solvent recovery device that uses a cartridge-type fibrous activated carbon.
【0002】[0002]
電子部品、精密部品等の洗浄に使用されているCFC−113、トリクロロエ タン等のハロゲン化炭化水素類有機溶剤は、オゾン層破壊に直接起因する物質と して規制を受け、国際的な環境上の問題から系外には排出せず回収して、再利用 する事が望まれている。そのため、これまで大気に放散されていたこれらの有機 溶剤ガスを回収するために種々の有機溶剤ガス回収装置が開発され、有機溶剤を 使用する多くのメーカーが導入、或はその検討を進めている。有機溶剤回収装置 は、繊維状或は粒状活性炭を内蔵した活性炭塔方式による溶剤ガス吸着方式がー 般的に良く知られており、近年、溶剤を回収して再利用する必要性が高まって来 たため、吸脱着速度が速く、回収した溶剤の劣化が粒状活性炭に比較して少ない 繊維状活性炭を使用した回収装置が多く使用され始めている。 CFC-113, trichloroethane, and other halogenated hydrocarbon organic solvents used in the cleaning of electronic parts and precision parts are regulated as substances that are directly attributable to ozone depletion, and the international environment Due to the above-mentioned problems, it is desired to collect them for reuse without discharging them outside the system. Therefore, various organic solvent gas recovery devices have been developed to recover these organic solvent gases that have been diffused into the atmosphere, and many manufacturers that use organic solvents have introduced or are studying their introduction. . An organic solvent recovery system is generally well known as a solvent gas adsorption system that uses an activated carbon tower system that incorporates fibrous or granular activated carbon, and in recent years, the need to recover and reuse the solvent has increased. As a result, many recovery devices have started to use fibrous activated carbon, which has a high adsorption / desorption rate and causes less deterioration of the recovered solvent than granular activated carbon.
【0003】 有機溶剤ガス回収装置における繊維状活性炭塔の基本的な設計方法として、蒸 散する溶剤ガス濃度とガス風量から、吸着サイクル内で、その溶剤量に見合う活 性炭量を、対象とする溶剤の操作吸着容量(吸着サイクル内では活性炭塔出口側 から溶剤が検出されない量)から求める方法が用いられる。その量を基にして溶 剤含有ガスが繊維状活性炭を通過する時の最適空塔線速度LV(Superficial Li near Velocity :処理風量を繊維状活性炭層断面積で除した値)基準で最終的に 活性炭及び活性炭塔寸法の詳細を決定する。設計された繊維状活性炭は活性炭塔 1塔につき1本であり、この塔を2基設置して吸着脱着の交互運転により回収す る。この時の溶剤ガス濃度は1000〜4000ppmが吸着効率が高く、処理 可能な濃度である。As a basic design method of a fibrous activated carbon tower in an organic solvent gas recovery apparatus, the amount of activated carbon that corresponds to the amount of the solvent in the adsorption cycle is targeted from the concentration of the evaporated solvent gas and the gas flow rate. The operating adsorption capacity of the solvent to be used (the amount of solvent not detected from the outlet side of the activated carbon tower in the adsorption cycle) is used. Based on the amount, the final superficial linear velocity LV (Superficial Li near Velocity: value obtained by dividing the treated air volume by the cross-sectional area of the fibrous activated carbon layer) when the solvent-containing gas passes through the fibrous activated carbon is finally determined. Determine details of activated carbon and activated carbon tower dimensions. The designed fibrous activated carbon is one per activated carbon tower, and two of these towers are installed and recovered by alternate operation of adsorption and desorption. At this time, the solvent gas concentration is 1000 to 4000 ppm, which is a treatmentable concentration because the adsorption efficiency is high.
【0004】 溶剤蒸散量が4000ppmを越えている場合には、好ましいガス濃度に合わ せるためにー般的には処理風量を増加(希釈)して対処するが、それに伴って活 性炭塔も大型化し繊維状活性炭量も増加する。そのため、繊維状活性炭を人手で は容易に持ち上げられなくなり、活性炭交換時に活性炭塔から繊維状活性炭を抜 き出すために吊り上げる重機等が必要になる。又、繊維状活性炭の高さが高くな ると、溶剤ガス回収装置を設置する室内の天井が低い場合には、塔内からの抜き 出し時に天井に接触しスムーズに抜き出せない問題や設置場所の制約がある場合 には、屋外設置となり別途に建屋等を要し、付帯工事等を必要とする。さらに従 来法では、処理風量に見合う活性炭塔を設計するオーダーメード式になる場合が 多いために活性炭塔の製作が1塔1塔のバッチ生産となりコスト高となる等の問 題がある。When the amount of solvent evaporated exceeds 4000 ppm, in order to adjust to a preferable gas concentration-generally, the amount of treated air is increased (diluted) to deal with it. The size is increased and the amount of fibrous activated carbon is also increased. Therefore, the fibrous activated carbon cannot be easily lifted by hand, and a heavy machine or the like is required to lift the fibrous activated carbon from the activated carbon tower when exchanging the activated carbon. In addition, if the height of the fibrous activated carbon is high and the ceiling in the room where the solvent gas recovery device is installed is low, it may come into contact with the ceiling during extraction from the tower and it may not be extracted smoothly. If there are restrictions, it will be installed outdoors and a separate building etc. will be required and incidental work will be required. Further, in the conventional method, there is a problem that the production of activated carbon towers is batch production of one tower and the cost is high, because the activated carbon towers are often made to be custom-made to design the activated carbon tower according to the amount of treated air.
【0005】[0005]
本考案は、吸着剤として繊維状活性炭を充填した有機溶剤ガスを回収する装置 において、カートリッジ式繊維状活性炭を縦列に並べ2本あるいは2本以上並列 に配置することを特徴とする溶剤回収装置である。 The present invention is an apparatus for recovering an organic solvent gas filled with fibrous activated carbon as an adsorbent, characterized by arranging two or more cartridge type fibrous activated carbons in tandem in parallel. is there.
【0006】[0006]
本考案では、溶剤ガス蒸散量から目標ガス濃度となる様に処理風量を決定した 後、従来繊維状活性炭1本で処理していたものを、例えば、2本の繊維状活性炭 に分割(処理風量=20m3 /minならば、1本当り10m3 /minを処理 する)して処理する。すなわち、従来は目標処理風量が決定した後で1本の活性 炭を設計していたが、本考案は、カートリッジ数本を縦列に並べて構成し、繊維 状活性炭を何本にも分割するため、カートリッジ1本当りの軽量化が図れる。そ のため、繊維状活性炭カートリッジは人手によっても容易に交換が可能な重量に 設定でき、交換作業の簡素化及び作業費用の軽減が図れる。In the present invention, after determining the treatment air volume from the solvent gas evaporation amount so as to reach the target gas concentration, what was conventionally treated with one fibrous activated carbon was divided into, for example, two fibrous activated carbons (treatment air volume). == 20 m 3 / min, 10 m 3 / min is processed per piece). That is, in the past, one activated carbon was designed after the target treatment air volume was determined, but in the present invention, since several cartridges are arranged in a column and the fibrous activated carbon is divided into many, Weight reduction per cartridge can be achieved. Therefore, the fibrous activated carbon cartridge can be set to a weight that can be easily replaced by hand, which simplifies the replacement work and reduces the work cost.
【0007】 また、溶剤蒸散量増に伴う多風量回収装置においてもコンパクト化が可能とな る。さらに、カートリッジは、標準化する事により処理風量に見合う本数を装着 すれば良く、従来のような活性炭1本の設計は不要となり、大量生産が可能とな るため、製作コストが低減できる。Further, it is possible to reduce the size of a large air flow rate recovery device due to an increase in solvent evaporation amount. Furthermore, by standardizing the cartridges, it is sufficient to mount the number of cartridges that corresponds to the amount of air to be treated, the conventional design of one activated carbon is not required, and mass production is possible, so the manufacturing cost can be reduced.
【0008】[0008]
以下、本考案の一実施例を図により説明する。 CFC−113(1,1,2−トリクロロ−1,2,2−トリフルオロエタン )ガス蒸散量=20kg/Hrを一般的な処理ガス濃度=2000ppm及び活 性炭塔高さ=1000mm、吸着サイクル=12minとなる条件で回収する例 で説明する。繊維状活性炭は比表面積=1500〜2000m2 /gで高さ=4 〜500mmの物が好ましく使用できるが、これらに限定されるものではない。An embodiment of the present invention will be described below with reference to the drawings. CFC-113 (1,1,2-trichloro-1,2,2-trifluoroethane) gas transpiration amount = 20 kg / Hr, general processing gas concentration = 2000 ppm, active coal tower height = 1000 mm, adsorption cycle A description will be given of an example of collecting under the condition of 12 min. The fibrous activated carbon having a specific surface area of 1500 to 2000 m 2 / g and a height of 4 to 500 mm can be preferably used, but the fibrous activated carbon is not limited thereto.
【0009】 図1は、従来から実施されている回収装置の概略図を示したもので、図1(A )は平断面図を図1(B)は縦断側面図をそれぞれ示す。図2は、本考案の一例 を示したもので、図2(A)は平断面図を図2(B)は縦断側面図をそれぞれ示 す。溶剤回収の方法は、図1、図2とも同じ方法である。FIG. 1 is a schematic view of a conventional collecting device, FIG. 1 (A) is a plan sectional view, and FIG. 1 (B) is a longitudinal side view. FIG. 2 shows an example of the present invention. FIG. 2 (A) is a plan sectional view and FIG. 2 (B) is a vertical side view. The method of solvent recovery is the same as in FIG. 1 and FIG.
【0010】 まず上部を密閉した円筒管3a,3bに繊維状活性炭2a,2bを巻付け固定 する。次に自動バルブ4a,4b,5a,5bを開き(この時自動バルブ6a, 6b,7a,7bは閉じている)、溶剤を含有したガスを活性炭塔1a,1bの 上部から吹き込み、ガスは、繊維状活性炭2a,2bの外から円筒管3a,3b の中に流入する。この時溶剤は、繊維状活性炭2a,2bに吸着され清浄になっ たガスは、円筒管3a,3bの下部を通り清浄ガス出口から系外に排出される。 吸着サイクル=12min経過すると自動バルブ4a,4b,5a,5bを閉じ 自動バルブ6a,6b,7a,7bを開いて溶剤の脱着を行う。高温の水蒸気を 活性炭塔1a,1bの下部から流入させ繊維状活性炭2a,2bに吸着した溶剤 を脱着させ脱着ガス出口から系外の後処理工程に排出する。活性炭塔を2基並列 に設置することにより溶剤の吸着脱着は連続的に実施できる。First, the fibrous activated carbons 2a and 2b are wound and fixed on the cylindrical tubes 3a and 3b whose upper portions are closed. Next, the automatic valves 4a, 4b, 5a, 5b are opened (at this time, the automatic valves 6a, 6b, 7a, 7b are closed), the gas containing the solvent is blown from the upper part of the activated carbon towers 1a, 1b, and the gas is The fibrous activated carbon 2a, 2b flows into the cylindrical tubes 3a, 3b from the outside. At this time, the solvent is adsorbed by the fibrous activated carbons 2a and 2b, and the cleaned gas passes through the lower portions of the cylindrical tubes 3a and 3b and is discharged from the clean gas outlet to the outside of the system. When the adsorption cycle = 12 minutes has passed, the automatic valves 4a, 4b, 5a, 5b are closed and the automatic valves 6a, 6b, 7a, 7b are opened to desorb the solvent. High-temperature steam is introduced from the lower part of the activated carbon towers 1a and 1b to desorb the solvent adsorbed on the fibrous activated carbons 2a and 2b and discharged from the desorption gas outlet to a post-treatment step outside the system. By installing two activated carbon towers in parallel, the adsorption and desorption of the solvent can be carried out continuously.
【0011】 本実施例において、ガス蒸散量=20kg/Hrを目標ガス濃度=2000p pmで処理するための風量は20m3 /minである。また、ガス蒸散量=20 kg/Hr、吸着サイクル=12minから、この間に活性炭塔に導入される溶 剤量は、4kg(=20×12/60)となる。さらに、繊維状活性炭の操作吸 着容量を10%とすると必要活性炭量は40Kgである。活性炭塔高さ=100 0mmから、中の活性炭高さを900mmとしLV基準で従来の方法で設計する と活性炭塔寸法は表1の実施例の様になる。In the present embodiment, the air flow rate for treating the gas transpiration amount = 20 kg / Hr at the target gas concentration = 2000 ppm is 20 m 3 / min. From the amount of gas transpiration = 20 kg / Hr and the adsorption cycle = 12 min, the amount of the solvent introduced into the activated carbon tower during this period is 4 kg (= 20 × 12/60). Further, when the operation adsorption capacity of the fibrous activated carbon is 10%, the required amount of activated carbon is 40 kg. From the height of activated carbon tower = 1000 mm, the height of the activated carbon tower is set to 900 mm, and the dimension of the activated carbon tower is as shown in the embodiment of Table 1 when designed by the conventional method based on LV.
【0012】[0012]
【表1】 [Table 1]
【0013】 次に、本考案のカートリッジ方法では、高さ=450mmの繊維状活性炭カ− トリッジを4本用意し、それぞれ1本のカートリッジとして独立させ、2本縦列 に連ねて活性炭高さ=900mmとする。これを2組揃える。1組で風量=10 m3 /min、すなわち1本当り5m3 /minを処理できる。この場合の設計 結果を表1の実施例に示す。Next, in the cartridge method of the present invention, four fibrous activated carbon cartridges having a height of 450 mm are prepared, and each of them is made into one cartridge independently, and two fibrous activated carbon cartridges are connected in series and the activated carbon height is 900 mm. And Two sets of this are prepared. The amount of air flow = 10 m 3 / min, that is, 5 m 3 / min per one can be processed by one set. The design results in this case are shown in the examples of Table 1.
【0014】 他の実施例を表1に示す。表1中の実施例、は従来法を、実施例、は 本考案のカートリッジ法を示す。 このように構成された本実施例によれば、従来法は活性炭重量が40kg/本 あるので人手での交換は難しいが、カートリッジ法は10kg/本に軽量化でき るので交換が容易に行える。また、カートリッジ法は従来法に比して活性炭塔寸 法をコンパクトにできる。Another embodiment is shown in Table 1. In Table 1, the examples show the conventional method and the examples show the cartridge method of the present invention. According to the present embodiment having such a configuration, the conventional method has a weight of activated carbon of 40 kg / piece, which makes replacement by hand difficult, while the cartridge method can reduce the weight to 10 kg / piece, so that the replacement can be easily performed. In addition, the cartridge method can make the activated carbon tower size more compact than the conventional method.
【0015】 なお、対象溶剤はCFC−113に限らず、トリクロロエタン(1,1,1− トリクロロエタン)、HCFC−141b(1,1−ジクロロ−1−フルオロエ タン)、トリクロロエチレン、テトラクロロエチレン、メチレンクロライド等に ついても勿論応用可能である。The target solvent is not limited to CFC-113, but may be trichloroethane (1,1,1-trichloroethane), HCFC-141b (1,1-dichloro-1-fluoroethane), trichloroethylene, tetrachloroethylene, methylene chloride, or the like. Of course, it can be applied.
【0016】[0016]
以上説明したように本考案は、カートリッジ式繊維状活性炭を縦列に並べ2本 あるいは2本以上並列に設置することにより、回収装置をコンパクト化すること ができ、かつカートリッジ1本当りの軽量化が図れるため、人手によっても容易 に交換が可能な重量に設定でき、交換作業の簡素化及び作業費用の軽減が図れ、 また、カートリッジを標準化する事により従来のような活性炭1本の設計は不要 となり、大量生産が可能となるため、製作コストが低減できる効果がある。 As described above, according to the present invention, by arranging two or more cartridge type fibrous activated carbons in a column, the recovery device can be made compact and the weight per cartridge can be reduced. Since the weight can be easily replaced even by hand, the replacement work can be simplified and the work cost can be reduced, and the standardization of the cartridge eliminates the need for the conventional single activated carbon design. Since mass production is possible, the manufacturing cost can be reduced.
【図1】図1は、従来の回収装置の平断面図(A)およ
び縦断側面図(B)を示す。FIG. 1 shows a plan sectional view (A) and a vertical side view (B) of a conventional recovery device.
【図2】図2は、本考案の回収装置の平断面図(A)お
よび縦断側面図(B)を示す。FIG. 2 shows a plan sectional view (A) and a vertical side view (B) of the recovery device of the present invention.
1a,1b 活性炭塔 2a,2b 繊維状活性炭 3a,3b 内筒管 4a,4b,5a,5b 自動バルブ 6a,6b,7a,7b 自動バルブ 1a, 1b Activated carbon tower 2a, 2b Fibrous activated carbon 3a, 3b Inner cylinder pipe 4a, 4b, 5a, 5b Automatic valve 6a, 6b, 7a, 7b Automatic valve
───────────────────────────────────────────────────── フロントページの続き (72)考案者 磯山 憲次 東京都千代田区神田錦町3−7−1 セン トラル硝子株式会社本社内 ─────────────────────────────────────────────────── ─── Continued Front Page (72) Inventor Kenji Isoyama 3-7-1 Kanda Nishikicho, Chiyoda-ku, Tokyo Central Glass Co., Ltd.
Claims (1)
機溶剤ガスを回収する装置において、カートリッジ式繊
維状活性炭を縦列に並べ2本あるいは2本以上並列に配
置することを特徴とする溶剤回収装置。1. A solvent recovery device for recovering an organic solvent gas filled with fibrous activated carbon as an adsorbent, characterized in that two or more cartridge type fibrous activated carbons are arranged in tandem. .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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JP800092U JPH0567318U (en) | 1992-02-24 | 1992-02-24 | Solvent recovery device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP800092U JPH0567318U (en) | 1992-02-24 | 1992-02-24 | Solvent recovery device |
Publications (1)
Publication Number | Publication Date |
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JPH0567318U true JPH0567318U (en) | 1993-09-07 |
Family
ID=11681120
Family Applications (1)
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JP800092U Pending JPH0567318U (en) | 1992-02-24 | 1992-02-24 | Solvent recovery device |
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JP (1) | JPH0567318U (en) |
-
1992
- 1992-02-24 JP JP800092U patent/JPH0567318U/en active Pending
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