JPH0538105A - Manufacture of laminated iron core for stator of motor, and laminated mold device therefor - Google Patents

Manufacture of laminated iron core for stator of motor, and laminated mold device therefor

Info

Publication number
JPH0538105A
JPH0538105A JP20987591A JP20987591A JPH0538105A JP H0538105 A JPH0538105 A JP H0538105A JP 20987591 A JP20987591 A JP 20987591A JP 20987591 A JP20987591 A JP 20987591A JP H0538105 A JPH0538105 A JP H0538105A
Authority
JP
Japan
Prior art keywords
magnetic pole
laminated
core
pole core
punch
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP20987591A
Other languages
Japanese (ja)
Other versions
JP2592368B2 (en
Inventor
Minao Isayama
皆夫 諌山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsui High Tec Inc
Original Assignee
Mitsui High Tec Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsui High Tec Inc filed Critical Mitsui High Tec Inc
Priority to JP3209875A priority Critical patent/JP2592368B2/en
Publication of JPH0538105A publication Critical patent/JPH0538105A/en
Application granted granted Critical
Publication of JP2592368B2 publication Critical patent/JP2592368B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PURPOSE:To provide a laminated iron core where the inclination of an installation groove is small at approximately equal height, even if one uses an electromagnetic steel plate great in thickness deviation, by performing the divisional formation and assembling of a laminated magnetic pole iron core member and a laminated yoke iron core member continuously by press processing. CONSTITUTION:In case of making a magnetic pole iron piece, which has a total of twelve magnetic iron cores, and a yoke iron core, for the strip 10 of a silicon steel plate, first, eight square holes 13 are made intermittently between magnetic iron cores, and next twelve slots 17 are punched, and then the air gap between a rotor and a stator and four other gaps are punched. And similarly the formation of four gaps are performed at the positions different from the positions of the gap punching between the rotor and the stator and the gaps, and then a dividing line 41 is made between it and the outer yoke iron core piece 40, and first to third magnetic pole iron core pieces are punched in to a lower blanking die. Next, the yoke iron core piece 40 is cut off, and is punched into the lower blanking die, so that upper and lower magnetic iron pieces are bound.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は電動機の固定子に用いる
積層鉄心に係り、特に分離積層したそれぞれの積層磁極
鉄心部と、該積層磁極鉄心部を装着する積層ヨーク鉄心
部で構成された電動機の固定子用積層鉄心の製造方法及
びその積層金型装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a laminated core used for a stator of an electric motor, and in particular, an electric motor composed of laminated magnetic pole core portions separated and laminated, and a laminated yoke iron core portion to which the laminated magnetic pole core portions are mounted. To a method for manufacturing a laminated iron core for a stator and a laminated die device therefor.

【0002】[0002]

【従来の技術】従来、電動機の固定子鉄心は、プレス成
形によって内側の多数の磁極とカシメ用突起とをプレス
成形した固定子鉄心片を多数枚積層重合して形成されて
いたが、磁極が内側にあるので、巻線が困難となり、巻
線作業の自動化も困難となっていた。そこで、本出願人
は先に特公昭57−12378号公報に示すように、固
定子鉄心を外側の積層ヨーク鉄心部と、該積層ヨーク鉄
心部に装着されて各磁極毎に分割された積層磁極部とに
分離し、巻線の自動化を図れる回転電機の固定子の製造
方法を提案した。
2. Description of the Related Art Conventionally, a stator core of an electric motor has been formed by laminating and stacking a plurality of stator core pieces obtained by press molding a large number of inner magnetic poles and caulking projections. Since it is inside, winding was difficult, and automation of winding work was also difficult. Therefore, as disclosed in Japanese Patent Publication No. 57-12378, the present applicant has previously attached a stator core to an outer laminated yoke core portion and a laminated magnetic pole that is attached to the laminated yoke core portion and divided into magnetic poles. We have proposed a method for manufacturing a stator of a rotating electric machine that can be separated into parts and automation of windings.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、前記特
公昭57−12378号公報において提案された回転電
機の固定子においては、内側の積層磁極部が全部バラバ
ラであるので、該積層磁極部を所定位置に保持する為に
治具を必要とし、コイル装着装置が複雑化し、更にはそ
の製造工程も複雑化するという問題点があった。そこ
で、本出願人は先に、分割した磁極鉄心片間のギャップ
を部分的に連結した連結磁極鉄心片を形成し、これを転
積重合して各磁極鉄心片間が部分的に連結磁極部を分割
した磁極鉄心の上下に設けて全体を一体化した積層磁極
鉄心部を構成するようにした電動機の固定子用積層鉄心
を提案したが、連結磁極鉄心片を形成する際に転積重合
するので、上部のパンチと回転する下部のダイの位置決
めが困難となり、位置決めピンが必要となって設備費が
高くなり、製品にバリが発生したり、あるいはパンチが
欠損する等の事故が発生し易いという問題点があった。
また、使用する電磁鋼板は規格で製造されたものであっ
ても厚みの偏差を有するので、シート状の電磁鋼板を順
次プレスしてそのまま積層すると、積層された鉄心にも
1〜3%の高さの偏差を生じる場合があり、これによっ
て積層ヨーク鉄心部の装着溝が傾き積層磁極部が装着し
難い場合があるという問題点があった。本発明はかかる
事情に鑑みてなされたもので、特別に治具を必要とする
ことなく、各積層磁極が所定間隔で保持され、しかも巻
線及びプレス作業も容易で、更には、場所によって厚み
の偏差の大きい電磁鋼板を使用しても略均等な高さを有
し装着溝の傾きの極めて少ない積層鉄心を得ることがで
きる電動機の固定子用積層鉄心の製造方法及びその積層
金型装置を提供することを目的とする。
However, in the stator of the rotating electric machine proposed in Japanese Patent Publication No. 57-12378, since the inner laminated magnetic pole portions are all disjointed, the laminated magnetic pole portions are arranged at predetermined positions. Therefore, there is a problem that a jig is required to hold it, the coil mounting device becomes complicated, and the manufacturing process becomes complicated. Therefore, the present applicant previously formed a connecting magnetic pole core piece in which the gaps between the divided magnetic pole core pieces were partially connected, and transposing and polymerizing the formed magnetic pole core pieces to partially connect the magnetic pole core pieces to each other. We have proposed a laminated core for a stator of an electric motor, which is provided above and below a divided magnetic pole core to form an integrated laminated magnetic pole core. Therefore, it is difficult to position the upper punch and the rotating lower die, positioning pins are required, and the equipment cost becomes high, and it is easy for accidents such as burrs to occur in the product or the punch to be missing. There was a problem.
Moreover, even if the electromagnetic steel sheets used are manufactured according to the standard, there is a deviation in thickness. Therefore, if sheet-like electromagnetic steel sheets are sequentially pressed and laminated as they are, the laminated iron core has a high level of 1 to 3%. There is a problem in that the mounting groove of the laminated yoke iron core portion may be tilted, which makes it difficult to mount the laminated magnetic pole portion. The present invention has been made in view of the above circumstances, and each laminated magnetic pole can be held at a predetermined interval without requiring a jig, and winding and pressing work can be easily performed. A method of manufacturing a laminated core for a stator of an electric motor and a laminated mold apparatus therefor capable of obtaining a laminated core having a substantially uniform height and having an extremely small inclination of a mounting groove even if an electromagnetic steel sheet having a large deviation of The purpose is to provide.

【0004】[0004]

【課題を解決するための手段】前記目的に沿う請求項第
1項記載の電動機の固定子用積層鉄心の製造方法は、金
属条材から放射状に配列した磁極鉄心片とそれらを保持
するヨーク鉄心片とを有する固定子用鉄心片の所定形状
を形成する加工を行い、該鉄心片に配したカシメ用突起
を用いて金型内で順次積層重合して、積層磁極鉄心部材
と積層ヨーク鉄心部材とを分割積層する積層組立工程と
を有する電動機の固定子用積層鉄心の製造方法であっ
て、前記磁極鉄心片間の全てに間隙を備えた形状に磁極
鉄心片を形成するに際して、予め前記間隙とエアギャッ
プに相当する領域の一部を形成する角孔を、予め、前工
程で間欠的に打抜き形成する角孔形成工程と、前記多数
の磁極鉄心片間の少なくとも2つの間隙を除く、他の磁
極鉄心片間の間隙を塞ぐ連結部を残すようにエアーギャ
ップを打ち抜くと共に第1の磁極鉄心片を間欠的に形成
する第1の磁極鉄心片成形工程と、前記第1の磁極鉄心
片に形成された少なくとも2つの間隙の位置と異なる位
置に少なくとも2つの間隙を形成するようにエアーギャ
ップを打ち抜くと共に第2の磁極鉄心片を間欠的に形成
する第2の磁極鉄心片成形工程と、前記第1の磁極鉄心
片と第2の磁極鉄心片を順次重合した連結磁極鉄心部の
打抜き形成と、該連結磁極鉄心部上にそれぞれ分割され
た第3の磁極鉄心片を順次重合して全ての磁極間に間隙
を備えた主磁極部の打抜き積層体の形成と、更に、該主
磁極部の上に前記第1の磁極鉄心片と第2の磁極鉄心片
を順次積層重合とを含み、分割された前記主磁極部を一
体化して積層鉄心部材を形成する積層磁極鉄心部材の積
層組立て工程と、内周に前記積層磁極鉄心部材を圧入す
る装着溝を備えたヨーク鉄心片を順次転積重合して積層
ヨーク鉄心部材を形成する積層ヨーク鉄心部材の積層組
立て工程とを有し、前記積層磁極鉄心部材と前記積層ヨ
ーク鉄心部材との分割組立形成を一貫してプレス加工で
行うようにして構成されている。
According to the first aspect of the present invention, there is provided a method for manufacturing a laminated core for a stator of an electric motor according to claim 1, wherein magnetic pole core pieces radially arranged from a metal strip and yoke cores for holding them are provided. And forming a predetermined shape of a core piece for a stator having a core piece and sequentially laminating and stacking in a mold by using a caulking protrusion arranged on the core piece, and a laminated magnetic pole core member and a laminated yoke iron core member. A method of manufacturing a laminated core for a stator of an electric motor, the method comprising: a step of laminating and assembling a magnetic pole core piece in a shape having a gap between all the magnetic pole core pieces; And a square hole forming part of a region corresponding to the air gap, which is previously punched intermittently in the previous step, and a square hole forming step, except for at least two gaps between the plurality of magnetic pole core pieces, The gap between the magnetic pole core pieces of A first magnetic pole core piece forming step of punching an air gap so as to leave a connecting portion and forming a first magnetic pole core piece intermittently; and a step of forming at least two gaps formed in the first magnetic pole core piece. A second magnetic pole core piece forming step of punching an air gap so as to form at least two gaps at a position different from the position, and intermittently forming a second magnetic pole core piece; A punching formation of a connected magnetic pole core portion by sequentially superimposing two magnetic pole core pieces, and a third magnetic pole core piece divided on the connected magnetic pole core portion are sequentially superposed to form a main gap having gaps between all magnetic poles. Forming the punched laminated body of the magnetic pole portion, and further laminating and stacking the first magnetic pole core piece and the second magnetic pole core piece on the main magnetic pole portion in sequence, and integrating the divided main magnetic pole portion To form a laminated core member Laminating and assembling process of the pole core member, and laminating and assembling process of the laminated yoke core member to form the laminated yoke core member by sequentially transposing and polymerizing the yoke core pieces having the mounting grooves into which the laminated magnetic pole core members are press-fitted The laminated magnetic pole core member and the laminated yoke core member are separately assembled and formed by press working.

【0005】また、前記目的に沿う請求項第2項記載の
電動機の固定子用積層鉄心の積層金型装置は、金属条材
から放射状に配列した磁極鉄心部とそれを保持するヨー
ク鉄心部とを備えた固定子用鉄心片の所要形状を形成す
る打抜き加工手段と、該鉄心片に配したカシメ用突起を
用いて分割積層して、積層鉄心部材と積層ヨーク鉄心部
材とを形成する積層組立加工手段を備えた電動機の固定
子用積層鉄心の製造金型装置において、予め、前記磁極
鉄心片間の間隙とエアーギャップに相当する領域の一部
に角孔を形成するように所定の角孔パンチとダイを備
え、且つ、該角孔パンチを間欠的に作動するスライドプ
レートと、該プレートを作動する駆動部を具備して構成
された角孔形成手段と、前記固定子と回転子の間に間隙
を形成するエアーギャップ形成パンチの外周に等配列し
た少なくとも2個の突起を備えた第1のエアーギャップ
形成パンチと、該パンチを間欠的に作動するスライドカ
ムプレートと、該プレートを作動する駆動部とを有して
構成された第1の磁極鉄心形成手段と、前記第1のエア
ーギャップ形成パンチに備えた突起位置と異なる位置に
少なくとも2個の突起を備えた第2のエアーギャップ形
成パンチと、該パンチを間欠的に作動するスライドカム
プレートと、該プレートを作動する駆動部とで構成され
た第2の磁極鉄心形成手段と、前記第1の磁極鉄心と第
2の磁極鉄心を分割打ち抜くように外周に分割突起を備
えたパンチ、ダイ及びカシメ加圧機能を備え、前記第1
の磁極鉄心と第2の磁極鉄心を順次打抜き重合して連結
磁極鉄心の積層形成と、前記連結磁極鉄心に第3の磁極
鉄心を打抜き重合して主磁極部の積層形成と、前記主磁
極部に前記連結鉄心とを相互に固着して積層磁極鉄心部
材を形成する積層組立手段と、ヨーク鉄心片を順次積層
するパンチ、ダイと前記鉄心片を重合するカシメ加圧機
構と板厚偏差を解消する転積機構を備え、前記ヨーク鉄
心片を打抜き重合して積層ヨーク鉄心部材を形成する転
積組立手段とを有し、前記積層磁極鉄心部材と、前記積
層ヨーク鉄心部材とを金型内で分割組立形成するように
して構成されている。
According to a second aspect of the present invention, there is provided a laminated die device for a laminated iron core for a stator of an electric motor, comprising: a magnetic pole iron core portion radially arranged from a metal strip; and a yoke iron core portion holding the magnetic pole iron core portion. A stacking assembly for forming a laminated core member and a laminated yoke core member by punching and forming means for forming a required shape of a stator core piece having the above and a caulking projection arranged on the core piece. In a die device for manufacturing a laminated core for a stator of an electric motor, which is provided with a processing means, a predetermined square hole is formed in advance so as to form a square hole in a part of a region corresponding to the gap between the magnetic pole core pieces and the air gap. Between a slide plate that includes a punch and a die and that intermittently operates the square hole punch, a square hole forming unit that includes a drive unit that operates the plate, and between the stator and the rotor. Air gap that forms a gap in A first air gap forming punch having at least two protrusions equally arranged on the outer periphery of the punch forming punch, a slide cam plate for intermittently operating the punch, and a drive unit for operating the plate. A first magnetic pole core forming means, a second air gap forming punch having at least two protrusions at positions different from the protrusion positions of the first air gap forming punch, and the punch. Second magnetic pole core forming means composed of a slide cam plate that intermittently operates and a drive unit that operates the plate, and an outer circumference so as to separately punch out the first magnetic pole core and the second magnetic pole core. A punch having a split protrusion, a die and a crimping pressurizing function,
Of the magnetic pole core and the second magnetic pole core are sequentially punched and stacked to form a laminated magnetic pole core, and the third magnetic pole core is punched and stacked on the coupled magnetic pole core to form a stacked main magnetic pole portion, and the main magnetic pole portion is formed. , A stacking and assembling means for fixing the connecting cores to each other to form a laminated magnetic pole core member, a punch for sequentially stacking yoke core pieces, a caulking pressurizing mechanism for stacking the die and the core pieces, and eliminating plate thickness deviation. And a transposing / assembling means for punching and stacking the yoke core pieces to form a laminated yoke core member, and the laminated magnetic pole core member and the laminated yoke core member in a mold. It is configured to be divided and assembled.

【0006】[0006]

【作用】請求項第1項記載の電動機の固定子用積層鉄心
の製造方法においては、予め前記間隙に相当する領域の
一部を形成する角孔を前工程で間欠的に打抜き形成する
角孔形成工程と、前記多数の磁極鉄心片間の少なくとも
2つの間隙を除く、他の磁極鉄心片間の間隙を塞ぐ連結
部を残すようにエアーギャップを打ち抜くと共に第1の
磁極鉄心片を間欠的に形成する第1の磁極鉄心片成形工
程と、前記第1の磁極鉄心片に形成された少なくとも2
つの間隙の位置と異なる位置に少なくとも2つの間隙を
形成するようにエアーギャップを打ち抜くと共に第2の
磁極鉄心片を間欠的に形成する第2の磁極鉄心片成形工
程とを備えているので、前記工程を交互に動作させるこ
とによって、全ての磁極間に間隙を有する主磁極部の打
抜き形成を行うことができると共に、該主磁極部の上下
に第1の磁極鉄心片と第2の磁極鉄心片とをカシメ用突
起で連結重合した連結磁極鉄心部を一体的に備えてなる
積層磁極鉄心部材を転積すること無しに形成することが
できる。そして、積層ヨーク鉄心部材の組立てにあって
は、ヨーク鉄心片を順次転積重合しているので、仮に場
所によって厚みの偏差を有する電磁鋼板を使用しても、
全体厚みを一体に作ることができ、更には内側に形成さ
れる前記積層磁極鉄心部材を固定する溝を真っ直ぐに形
成することができる。
According to the first aspect of the present invention, there is provided a method of manufacturing a laminated core for a stator of an electric motor, wherein a rectangular hole forming a part of a region corresponding to the gap is punched intermittently in a previous step. Forming step and punching the air gap so as to leave at least two gaps between the plurality of magnetic pole core pieces, leaving a connecting portion that closes the gap between other magnetic pole core pieces, and intermittently disposing the first magnetic pole core pieces. A first magnetic pole core piece forming step, and at least 2 formed on the first magnetic pole core piece
The second magnetic pole core piece forming step of punching out the air gap and forming the second magnetic pole core piece intermittently so as to form at least two gaps at positions different from the positions of the two gaps. By alternately operating the steps, the main magnetic pole portion having a gap between all magnetic poles can be punched and formed, and the first magnetic pole core piece and the second magnetic pole core piece are provided above and below the main magnetic pole portion. It is possible to form the laminated magnetic pole core member integrally provided with the coupled magnetic pole core portion, which is obtained by coupling and polymerizing the above with the caulking projection. Then, in assembling the laminated yoke core member, since the yoke core pieces are sequentially transposed and polymerized, even if an electromagnetic steel sheet having a thickness deviation depending on the location is used,
The entire thickness can be integrally formed, and further, the groove for fixing the laminated magnetic pole core member formed inside can be formed straight.

【0007】請求項第2項記載の電動機の固定子用積層
鉄心の積層金型装置においては、固定子と回転子の間に
間隙を形成するエアーギャップ形成パンチの外周に等配
列した少なくとも2つ突起を備えた第1のエアーギャッ
プ形成パンチと、該パンチを間欠的に作動するスライド
カムプレートと、該プレートを作動する駆動部とを有し
て構成された第1の磁極鉄心形成手段と、前記第1のエ
アーギャップ形成パンチに備えた突起位置と異なる位置
に少なくとも2つの前記突起を備えた第2のエアーギャ
ップ形成パンチと、該パンチを間欠的に作動するスライ
ドカムプレートと、該プレートを作動する駆動部とで構
成された第2の磁極鉄心形成手段とを有しているので、
前記駆動部を操作して前記スライドカムプレートを移動
させることによって、各々の磁極鉄心片間の全てに間隙
を有する磁極鉄心片を形成することができ、更には、前
記それぞれのスライドカムプレートを適宜駆動すること
によって、前記主磁極部の上下に設けられた連結磁極鉄
心部を形成する第1及び第2の磁極鉄心片を形成するこ
とができる。そして、前記積層組立手段においては、前
記第1の磁極鉄心と第2の磁極鉄心を分割打ち抜くよう
に外周に分割突起を備えたパンチとカシメ加圧機能を備
えているので、前記第1の磁極鉄心と第2の磁極鉄心を
順次打抜き重合して連結磁極鉄心の積層形成を行い、前
記主磁極部に前記連結鉄心とを相互に固着して積層磁極
鉄心部材を形成する作用を有する。また、前記積層ヨー
ク鉄心部材を形成する転積組立手段においては、ヨーク
鉄心片を順次積層するパンチと前記鉄心片を重合するカ
シメ加圧機構と、転積重合機構を備えているので、ヨー
ク鉄心片の板厚偏差が解消され、しかも積層ヨーク鉄心
部材の内側に設けられた装着溝も直線状となる作用を有
する。
According to a second aspect of the present invention, there is provided a laminated die apparatus for a laminated iron core for a stator of an electric motor, wherein at least two of the air gap forming punches which form a gap between the stator and the rotor are equally arranged. First air gap forming punch having a projection, a slide cam plate for intermittently operating the punch, and a first magnetic pole core forming means configured to have a driving unit for operating the plate, A second air gap forming punch having at least two protrusions at positions different from the protrusion positions provided in the first air gap forming punch, a slide cam plate for intermittently operating the punch, and the plate. Since it has a second magnetic pole core forming means composed of a driving portion that operates,
By operating the drive unit to move the slide cam plate, it is possible to form a magnetic pole iron core piece having a gap between all the magnetic pole iron core pieces, and further, the respective slide cam plates are appropriately formed. By driving, it is possible to form first and second magnetic pole core pieces that form the connecting magnetic pole core portions provided above and below the main magnetic pole portion. The stacking and assembling means is provided with a punch having a split protrusion on the outer periphery so as to punch out the first magnetic pole core and the second magnetic pole core in a divided manner, and has a crimping pressurizing function. The core and the second magnetic pole core are sequentially punched and polymerized to form a laminated layer of the coupled magnetic pole core, and the main magnetic pole portion and the coupling core are fixed to each other to form a laminated magnetic pole core member. Further, the transposing and assembling means for forming the laminated yoke core member is provided with a punch for sequentially laminating the yoke core pieces, a caulking pressurizing mechanism for superimposing the iron core pieces, and a transposition superposition mechanism. The plate thickness deviation of one piece is eliminated, and moreover, the mounting groove provided inside the laminated yoke iron core member also has the effect of becoming linear.

【0008】[0008]

【実施例】続いて、本発明を具体化した実施例につき説
明し、本発明の理解に供する。ここに、図1は本発明の
一実施例に係る電動機の固定子用積層鉄心の製造工程を
示す概略工程図、図2は同部分平面図、図3は該電動機
の固定子用積層鉄心の組立状態を示す斜視図、図4は積
層ヨーク鉄心部材の斜視図、図5は該電動機の固定子用
積層鉄心の組立て状態を示す中央部の平面図、図6は磁
極鉄心形成手段の主要断面図、図7は角孔形成手段の主
要断面図、図8は転積組立手段の主要断面図である。
EXAMPLES Next, examples embodying the present invention will be described to provide an understanding of the present invention. 1 is a schematic process diagram showing a manufacturing process of a laminated core for a stator of an electric motor according to an embodiment of the present invention, FIG. 2 is a partial plan view of the same, and FIG. 3 is a laminated core for a stator of the electric motor. FIG. 4 is a perspective view showing an assembled state, FIG. 4 is a perspective view of a laminated yoke core member, FIG. 5 is a plan view of a central portion showing an assembled state of a laminated core for a stator of the electric motor, and FIG. 6 is a main cross section of a magnetic pole core forming means. FIG. 7 is a main sectional view of the square hole forming means, and FIG. 8 is a main sectional view of the transposition assembly means.

【0009】図1にはプレス成形によって形成される全
体として12個の磁極鉄心を有する磁極鉄心片及びヨー
ク鉄心片の形成工程を示す金属条材の一例である硅素鋼
板からなるストッリップ10を示す。(A)ステーショ
ンにおいては図2(P)、図7にも示すようにパンチ1
1及び下部のダイ12によって磁極鉄心間に8個の隙間
を設ける角孔13が間欠的に形成される。なお、ここで
14はセンター孔、15はパイロット孔、16はカシメ
用突起を示す。
FIG. 1 shows a strip 10 made of a silicon steel plate which is an example of a metal strip showing a process of forming a magnetic pole core piece and a yoke core piece having a total of 12 magnetic pole cores formed by press molding. In the (A) station, as shown in FIG. 2 (P) and FIG.
Square holes 13 that form eight gaps between the magnetic pole cores are intermittently formed by the die 1 and the lower die 12. Here, 14 is a center hole, 15 is a pilot hole, and 16 is a caulking projection.

【0010】この後図示しないスロットパンチによって
12個のスロット17が打ち抜かれた後、(B)ステー
ションに搬送されるが(B)ステーションにおいては図
2(Q)及び図6にも示すようにパンチ18及び下部の
ダイ19によってローター及びステーター間のエアギャ
ップ抜きと4個の間隙形成が行われる。そして、(C)
ステーションにおいては図2(R)及び図6にも示すよ
うにパンチ20と下部のダイ21によって同じくロータ
ー及びステーター間のエアギャップ抜きと前記間隙の位
置とは異なる位置に4個の間隙形成を行うようになって
いる。
Thereafter, twelve slots 17 are punched out by a slot punch (not shown) and then conveyed to the station (B). At the station (B), punching is performed as shown in FIGS. 2 (Q) and 6. An air gap between the rotor and the stator and four gaps are formed by 18 and the lower die 19. And (C)
In the station, as shown in FIGS. 2 (R) and 6, the punch 20 and the lower die 21 similarly remove the air gap between the rotor and the stator and form four gaps at positions different from the positions of the gaps. It is like this.

【0011】前記(A)ステーションは、図7に示すよ
うにパンチ11の背部には、駆動源の一例である電磁石
23によって摺動移動するスライドカムプレート24を
備えて、電磁石23によって駆動された該スライドカム
プレート24がパンチ11の後部の基端部22を固定保
持する場合には、該パンチ11が作動して、前記ストッ
リップ10に所定の孔を形成し、前記電磁石23を作動
させない場合にはスプリング25によって常時A方向に
付勢され、前記スライドカムプレート24の窪み26に
基端部22が嵌入し、パンチ11が作動しないようにな
っている。なお、27は該パンチ11を常時上方に付勢
するスプリング、28はパンチホルダーを、29はスト
リップホルダーを示し、図7に示す機構によって角孔形
成手段が構成されている。
As shown in FIG. 7, the station (A) is provided with a slide cam plate 24, which is slidably moved by an electromagnet 23, which is an example of a drive source, at the back of the punch 11 and is driven by the electromagnet 23. When the slide cam plate 24 fixes and holds the rear end portion 22 of the rear portion of the punch 11, when the punch 11 is operated to form a predetermined hole in the strip 10 and the electromagnet 23 is not operated, Is constantly urged in the direction A by a spring 25, the base end portion 22 is fitted into the recess 26 of the slide cam plate 24, and the punch 11 is prevented from operating. Incidentally, 27 is a spring for constantly urging the punch 11 upward, 28 is a punch holder, and 29 is a strip holder, and the mechanism shown in FIG. 7 constitutes a square hole forming means.

【0012】図6に示すように、前記(B)ステーショ
ン及び(C)ステーションのパンチ18、20の背部に
は駆動源の一例である電磁石30によって摺動移動する
スライドカムプレート31を備えている。該スライドカ
ムプレート31はスプリング32によって常時C方向に
付勢され、該スライドカムプレート31には窪み33、
34を備え、該電磁石30を作動させてスライドカムプ
レート31をD方向に移動させた場合には、窪み34に
パンチ20の基端部35が嵌入して、パンチ20が作動
しないようになっていると共に、パンチ18の基端部3
6にはスライドカムプレート31の平面部が当接し、パ
ンチ18が作動するようになっている。また、電磁石3
0を作動させない場合には、スプリング32によってス
ライドカムプレート31がC方向に移動し、窪み33に
パンチ18の基端部36が嵌入し、パンチ20の基端部
35にはスライドカムプレート31の平面部が当接し
て、パンチ20が作動し、パンチ18が作動しないよう
になって、電磁石30を作動させることによってパンチ
18または20の何れかを選択的に作動させることがで
きるようになっている。なお、図において37はパンチ
ホルダーを、38はストリップホルダーを示し、図6に
示す機構によって第1及び第2の磁極鉄心形成手段が構
成されている。
As shown in FIG. 6, a slide cam plate 31 which is slidably moved by an electromagnet 30 which is an example of a driving source is provided at the back of the punches 18 and 20 of the stations (B) and (C). . The slide cam plate 31 is constantly biased in the C direction by a spring 32, and the slide cam plate 31 has a recess 33,
When the slide cam plate 31 is moved in the D direction by operating the electromagnet 30, the base end portion 35 of the punch 20 is fitted into the recess 34, and the punch 20 does not operate. And the base end 3 of the punch 18
The flat portion of the slide cam plate 31 is brought into contact with 6 and the punch 18 is operated. Also, the electromagnet 3
When 0 is not operated, the slide cam plate 31 is moved in the C direction by the spring 32, the base end portion 36 of the punch 18 is fitted into the recess 33, and the base end portion 35 of the punch 20 is inserted into the slide cam plate 31. The flat portions are brought into contact with each other, the punch 20 is operated, the punch 18 is not operated, and either the punch 18 or 20 can be selectively operated by operating the electromagnet 30. There is. In the figure, 37 is a punch holder, 38 is a strip holder, and the mechanism shown in FIG. 6 constitutes the first and second magnetic pole core forming means.

【0013】この後、(D)ステーションにおいてはパ
ンチ39によって外側のヨーク鉄心片40との間に分割
線41を形成し、以下に説明する第1〜第3の磁極鉄心
片42、43、44を図8に示すように下部のブランク
ダイ45に抜き込むようになっている。(E)ステーシ
ョンはアイドルステーションであって、次の(F)ステ
ーションにてヨーク鉄心片40を切離し、下部のブラン
クダイ45に抜き込むようになっている。該ブランクダ
イ45にはスプロケット46が設けられ、モーター連結
されるチェーンによって所定ピッチ(この実施例におい
ては30度)毎に回転し、打ち込まれるヨーク鉄心片4
0が転積重合されるようになっている。なお、図8にお
いて47は昇降する受け台を、48は製品押出用のシリ
ンダーを、49はプレスボルスタを示し、以上の構成に
よって転積組立手段50が形成されている。また、図示
しないカシメ用突起を第1〜第3の磁極鉄心片42〜4
4に形成する工程が設けられ、(D)ステーションで各
磁極鉄心片42〜44を下部のブランクダイに抜き込む
際に、上下の磁極鉄心片42〜44が固着されるように
なっている。
After that, in the (D) station, a parting line 41 is formed between the yoke 39 and the outer yoke core piece 40 by the punch 39, and first to third magnetic pole core pieces 42, 43, 44 described below are formed. Is drawn into the lower blank die 45 as shown in FIG. The (E) station is an idle station, and the yoke core piece 40 is cut off at the next (F) station and is pulled out to the blank die 45 below. The blank die 45 is provided with a sprocket 46, which is rotated and driven by a chain connected to a motor at a predetermined pitch (30 degrees in this embodiment) and is inserted into the yoke core piece 4.
0 is transposition polymerized. In FIG. 8, reference numeral 47 is a pedestal that moves up and down, 48 is a cylinder for product extrusion, and 49 is a press bolster, and the transposing and assembling means 50 is formed by the above configuration. In addition, the caulking projections (not shown) are provided on the first to third magnetic pole core pieces 42 to 4 respectively.
4, the upper and lower magnetic pole core pieces 42 to 44 are fixed to each other when the magnetic pole core pieces 42 to 44 are drawn into the lower blank die at the (D) station.

【0014】従って、図3に示すように各磁極を4個の
間隙で分離し3個の磁極を連結部51で連結した第1の
磁極鉄心片42を形成する場合には、図7に示すように
電磁石23を切っててスライドカムプレート24をA方
向にスプリング25によって移動させ、(A)ステーシ
ョンの角孔用のパンチ11を作動させないようにしてお
く。そして、図6に示す電磁石30を作動させてスライ
ドカムプレート31をD方向に移動させ、(B)ステー
ションのエアギャップ抜き用のパンチ18を作動させ、
(C)ステーションのエアギャップ抜き用のパンチ20
を作動させない状態にしておく。これによって第1の磁
極鉄心片42を形成するようにする。ここで、該(B)
工程において、外周に等配列した少なくとも4個の突起
を備えた第1のエアーギャップ形成パンチ18と、該パ
ンチ18を間欠的に作動させるスライドカムプレート3
1と、該プレートを作動する電磁石30とを有して第1
の磁極鉄心形成手段が形成される。
Therefore, when forming the first magnetic pole core piece 42 in which each magnetic pole is separated by four gaps and three magnetic poles are connected by the connecting portion 51 as shown in FIG. 3, it is shown in FIG. Thus, the electromagnet 23 is cut and the slide cam plate 24 is moved in the direction A by the spring 25 so that the punch 11 for the square hole of the station (A) is not operated. Then, the electromagnet 30 shown in FIG. 6 is operated to move the slide cam plate 31 in the D direction, and the punch 18 for removing the air gap in the station (B) is operated,
(C) Punch 20 for removing the air gap at the station
Keep it inactive. As a result, the first magnetic pole core piece 42 is formed. Where (B)
In the process, a first air gap forming punch 18 having at least four protrusions arranged evenly on the outer periphery and a slide cam plate 3 for intermittently operating the punch 18
1 and an electromagnet 30 for operating the plate,
Magnetic pole core forming means is formed.

【0015】そして、該第1の磁極鉄心片42の上に載
る第2の磁極鉄心片43を形成する場合には、(A)ス
テーションの角孔パンチ11及び(B)ステーションの
エアギャップ抜き用のパンチ18は動作しないようにス
ライドカムプレート24、31を移動させ(C)ステー
ションのパンチ20を作動させ、これによって第2の磁
極鉄心片43を形成するようにする。該(C)工程にお
いて、第1のエアーギャップ形成パンチ18に備えた突
起位置と異なる位置に4個の突起を備えた第2のエアー
ギャップ形成パンチ20と、該パンチ20を間欠的に作
動させるスライドカムプレート31と、該プレートを作
動する電磁石30とを有して第2の磁極鉄心形成手段が
形成される。
When the second magnetic pole core piece 43 to be mounted on the first magnetic pole core piece 42 is formed, the square hole punch 11 of the (A) station and the air gap removal of the (B) station are formed. The punch 18 is moved so that the slide cam plates 24 and 31 are not operated, and the punch 20 of the (C) station is operated, thereby forming the second magnetic pole core piece 43. In the step (C), the second air gap forming punch 20 having four protrusions at positions different from the protrusion positions provided on the first air gap forming punch 18, and the punch 20 are intermittently operated. A second magnetic pole core forming means is formed by including the slide cam plate 31 and the electromagnet 30 that operates the plate.

【0016】更に、隣合う各磁極が分離した第3の磁極
鉄心片44を形成する場合には、スライドカムプレート
24を作動させて(A)ステーションのパンチ11及び
(B)ステーションのパンチ18を駆動して図2(S)
に示すように、エアギャップ抜き用のパンチを作動さ
せ、これによって第3の磁極鉄心片44を形成するよう
にする。
Further, when forming the third magnetic pole core piece 44 in which adjacent magnetic poles are separated from each other, the slide cam plate 24 is operated so that the punch 11 of the (A) station and the punch 18 of the (B) station are formed. Drive it to Figure 2 (S)
As shown in (3), the punch for removing the air gap is operated so that the third magnetic pole core piece 44 is formed.

【0017】前記第1〜第3の磁極鉄心片の形成順序は
図3に示すように、最初に第1の磁極鉄心片42及び第
2の磁極鉄心片43からなる連結磁極鉄心部52を、そ
して、所定枚数の第3の磁極鉄心片44を重合接合した
主磁極部53を、次に第1の磁極鉄心片42及び第2の
磁極鉄心片43を重合接合した連結磁極鉄心部54を形
成し、これらを(D)工程に配置される積層組立手段に
よって、それぞれを下部のブランクダイに抜き込み、図
示しないカシメ用突起を利用して、下部の連結磁極鉄心
部52、主磁極部53及び上部の連結磁極鉄心部54を
接合し、一体となった積層磁極鉄心部材55を形成して
いる。
As shown in FIG. 3, the order of forming the first to third magnetic pole core pieces is as follows. First, a connecting magnetic pole core portion 52 consisting of a first magnetic pole core piece 42 and a second magnetic pole core piece 43 is formed. Then, a main magnetic pole portion 53 in which a predetermined number of the third magnetic pole core pieces 44 are superposed and joined, and then a connected magnetic pole core portion 54 in which the first magnetic pole core piece 42 and the second magnetic pole core piece 43 are superposed and joined are formed. Then, by stacking and assembling them arranged in the step (D), each of them is drawn into the lower blank die, and the caulking projections (not shown) are used to make the lower connecting magnetic pole core portion 52, the main magnetic pole portion 53, and The upper connecting magnetic pole core portion 54 is joined to form an integrated laminated magnetic pole core member 55.

【0018】前記(D)工程において、内側の磁極鉄心
片が打ち抜かれた残りは、ヨーク鉄心片40となるが、
(F)工程で切り離されて下部のブランクダイ(金型)
に抜き込まれる。ここで、下部のブランクダイには一枚
のヨーク鉄心片40の抜き込みを完了すると一ピッチ回
転するという転積機構が設けられ、抜き込まれたヨーク
鉄心片40を転積重合してカシメ用突起によって結合し
積層ヨーク鉄心部材56を形成するようになっている。
これによって、仮に周辺部と中央部が厚みの異なる金属
条材を使用しても、重合された厚みが平均化すると共
に、内側に設けられた装着溝57が直線状となり、図5
に示すように積層磁極鉄心部材55の外側突起58が円
滑に嵌入できることになる。なお、図5において積層磁
極鉄心部材に装着されるコイルは図示しておらず、図4
における破線は該積層ヨーク鉄心部材を転積重合しない
で積層した場合の装着溝の傾きを示す。
In step (D), the remaining punched-out magnetic pole core pieces are the yoke core pieces 40.
(F) Blank die (die) at the bottom after being cut off in the process
Be pulled into. Here, the lower blank die is provided with a transposing mechanism that rotates one pitch when the pulling-out of one yoke core piece 40 is completed. The protrusions are combined to form the laminated yoke iron core member 56.
As a result, even if metal strips having different thicknesses at the peripheral portion and the central portion are used, the overlapped thicknesses are averaged and the mounting groove 57 provided inside is linear, so that FIG.
As shown in, the outer protrusion 58 of the laminated magnetic pole core member 55 can be smoothly fitted. It should be noted that the coil mounted on the laminated magnetic pole core member is not shown in FIG.
The broken line in (1) indicates the inclination of the mounting groove when the laminated yoke core members are laminated without transposition polymerization.

【0019】[0019]

【発明の効果】請求項第1項、第2項記載の電動機の固
定子用積層鉄心及びその積層金型装置は、以上の説明か
らも明らかなように、特別に治具を必要とすることなく
積層ヨーク鉄心部材と積層磁極鉄心部材とを分離し、そ
れぞれが一体化して組立てられるので、巻線作業が容易
である。また、内側の積層磁極鉄心部材の組立てにおい
ては、異なる位置にギャップを有する第1及び第2の磁
極鉄心片を形成して、転積重合しないようにしているの
で、金型の構造が簡略化されて正確に磁極鉄心片を形成
することができる。そして、積層ヨーク鉄心部材の形成
にあっては、各々のヨーク鉄心片を転積重合して組み立
てているので、場所によって厚みの偏差の大きい電磁鋼
板を使用しても略均等な高さを有し、内側に形成される
装着溝の傾きの極めて少ないものとなる。
As is apparent from the above description, the laminated iron core for a stator of an electric motor and the laminated mold apparatus thereof according to the first and second aspects require a special jig. Instead, the laminated yoke iron core member and the laminated magnetic pole iron core member are separated and assembled integrally, so that the winding work is easy. Further, in the assembly of the inner laminated magnetic pole core member, the first and second magnetic pole core pieces having gaps at different positions are formed to prevent transposition polymerization, which simplifies the mold structure. Thus, the magnetic pole core piece can be accurately formed. Further, in forming the laminated yoke core member, since the respective yoke core pieces are transposed and polymerized and assembled, even if an electromagnetic steel sheet having a large deviation in thickness is used, the height is substantially uniform. However, the inclination of the mounting groove formed inside is extremely small.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の一実施例に係る電動機の固定子用積層
鉄心の製造工程を示す概略工程図である。
FIG. 1 is a schematic process drawing showing a manufacturing process of a laminated core for a stator of an electric motor according to an embodiment of the present invention.

【図2】同部分平面図である。FIG. 2 is a partial plan view of the same.

【図3】同電動機の固定子用積層鉄心の組立状態を示す
斜視図である。
FIG. 3 is a perspective view showing an assembled state of a laminated core for a stator of the electric motor.

【図4】積層ヨーク鉄心部材の斜視図である。FIG. 4 is a perspective view of a laminated yoke iron core member.

【図5】同電動機の固定子用積層鉄心の組立て状態を示
す中央部の平面図である。
FIG. 5 is a plan view of a central portion showing an assembled state of a laminated iron core for a stator of the electric motor.

【図6】磁極鉄心形成手段の主要断面図である。FIG. 6 is a main sectional view of a magnetic pole core forming means.

【図7】角孔形成手段の主要断面図である。FIG. 7 is a main sectional view of a square hole forming means.

【図8】転積組立手段の主要断面図である。FIG. 8 is a main cross-sectional view of transposing and assembling means.

【符号の説明】[Explanation of symbols]

10 ストリップ(金属条材) 11 パンチ 12 ダイ 13 角孔 14 センター孔 15 パイロット孔 16 カシメ用突起 17 スロット 18 パンチ 19 ダイ 20 パンチ 21 ダイ 22 基端部 23 電磁石 24 スライドカムプレート 25 スプリング 26 窪み 27 スプリング 28 パンチホルダー 29 ストリップホルダー 30 電磁石 31 スライドカムプレート 32 スプリング 33 窪み 34 窪み 35 基端部 36 基端部 37 パンチホルダー 38 ストリップホルダー 39 パンチ 40 ヨーク鉄心片 41 分割線 42 第1の磁極鉄心片 43 第2の磁極鉄心片 44 第3の磁極鉄心片 45 ブランクダイ 46 スプロケット 47 受け台 48 シリンダー 49 プレスボルスタ 50 転積組立手段 51 連結部 52 連結磁極鉄心部 53 主磁極部 54 連結磁極鉄心部 55 積層磁極鉄心部材 56 積層ヨーク鉄心部材 57 装着溝 58 外側突起 10 strips (metal strip) 11 punches 12 dies 13 Square hole 14 Center hole 15 Pilot hole 16 Caulking protrusion 17 slots 18 punch 19 dies 20 punches 21 die 22 Base end 23 Electromagnet 24 slide cam plate 25 springs 26 hollow 27 spring 28 punch holder 29 Strip holder 30 electromagnets 31 Slide cam plate 32 spring 33 hollow 34 hollow 35 base end 36 Base end 37 punch holder 38 Strip holder 39 punch 40 yoke core piece 41 dividing line 42 first magnetic pole piece 43 Second magnetic pole core piece 44 Third magnetic pole core piece 45 blank die 46 sprockets 47 cradle 48 cylinders 49 Press Bolster 50 Transposing assembly means 51 Connection 52 Coupling magnetic pole core 53 Main magnetic pole 54 Connection magnetic pole core 55 Laminated magnetic pole core member 56 Laminated yoke core member 57 mounting groove 58 Outer protrusion

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 金属条材から放射状に配列した磁極鉄心
片とそれらを保持するヨーク鉄心片とを有する固定子用
鉄心片の所定形状を形成する加工を行い、該鉄心片に配
したカシメ用突起を用いて金型内で順次積層重合して、
積層磁極鉄心部材と積層ヨーク鉄心部材とを分割積層す
る積層組立工程とを有する電動機の固定子用積層鉄心の
製造方法であって、 前記磁極鉄心片間の全てに間隙を備えた形状に磁極鉄心
片を形成するに際して、予め前記間隙とエアギャップに
相当する領域の一部を形成する角孔を、予め、前工程で
間欠的に打抜き形成する角孔形成工程と、 前記多数の磁極鉄心片間の少なくとも2つの間隙を除
く、他の磁極鉄心片間の間隙を塞ぐ連結部を残すように
エアーギャップを打ち抜くと共に第1の磁極鉄心片を間
欠的に形成する第1の磁極鉄心片成形工程と、 前記第1の磁極鉄心片に形成された少なくとも2つの間
隙の位置と異なる位置に少なくとも2つの間隙を形成す
るようにエアーギャップを打ち抜くと共に第2の磁極鉄
心片を間欠的に形成する第2の磁極鉄心片成形工程と、 前記第1の磁極鉄心片と第2の磁極鉄心片を順次重合し
た連結磁極鉄心部の打抜き形成と、該連結磁極鉄心部上
にそれぞれ分割された第3の磁極鉄心片を順次重合して
全ての磁極間に間隙を備えた主磁極部の打抜き積層体の
形成と、更に、該主磁極部の上に前記第1の磁極鉄心片
と第2の磁極鉄心片を順次積層重合とを含み、分割され
た前記主磁極部を一体化して積層鉄心部材を形成する積
層磁極鉄心部材の積層組立て工程と、 内周に前記積層磁極鉄心部材を圧入する装着溝を備えた
ヨーク鉄心片を順次転積重合して積層ヨーク鉄心部材を
形成する積層ヨーク鉄心部材の積層組立て工程とを有
し、 前記積層磁極鉄心部材と前記積層ヨーク鉄心部材との分
割組立形成を一貫してプレス加工で行うことを特徴とす
る電動機の固定子用積層鉄心の製造方法。
1. A process for forming a predetermined shape of an iron core piece for a stator, comprising a magnetic pole iron piece radially arranged from a metal strip and a yoke iron core piece for holding them, and for caulking arranged on the iron core piece. Using the protrusions, sequentially stack and polymerize in the mold,
A method of manufacturing a laminated core for a stator of an electric motor, comprising: a laminated assembly step of separately laminating a laminated magnetic pole core member and a laminated yoke core member, the magnetic pole core having a shape in which all gaps are provided between the magnetic pole core pieces. When forming a piece, a square hole forming step of forming a part of a region corresponding to the gap and the air gap in advance by intermittent punching in the previous step, and a space between the large number of magnetic pole pieces A first magnetic pole core piece forming step of punching out an air gap and intermittently forming the first magnetic pole core piece so as to leave a connecting portion that closes the gap between other magnetic pole core pieces except for at least two gaps An air gap is punched out so as to form at least two gaps at positions different from the positions of the at least two gaps formed in the first magnetic pole core piece, and the second magnetic pole core piece is intermittently formed. A second magnetic pole core piece forming step, a punching of a connecting magnetic pole core portion obtained by sequentially superimposing the first magnetic pole core piece and a second magnetic pole core piece, and The magnetic pole core pieces of No. 3 are sequentially polymerized to form a punched laminated body of the main magnetic pole portion having a gap between all the magnetic poles, and further, the first magnetic pole core piece and the second magnetic pole piece are formed on the main magnetic pole portion. Laminating and assembling the laminated magnetic pole core members, in which the divided main magnetic pole parts are integrated to form a laminated core core member, which includes sequentially laminating the magnetic pole core pieces, and mounting by press-fitting the laminated magnetic pole core members on the inner circumference. Laminating and assembling a laminated yoke core member by sequentially transposing and stacking yoke core pieces having grooves to form a laminated yoke core member, and forming a divided assembly of the laminated magnetic pole core member and the laminated yoke core member. Characterized by consistently performing press processing Method for manufacturing a stator laminated core of an electric motor that.
【請求項2】 金属条材から放射状に配列した磁極鉄心
部とそれを保持するヨーク鉄心部とを備えた固定子用鉄
心片の所要形状を形成する打抜き加工手段と、該鉄心片
に配したカシメ用突起を用いて分割積層して、積層鉄心
部材と積層ヨーク鉄心部材とを形成する積層組立加工手
段を備えた電動機の固定子用積層鉄心の積層金型装置に
おいて、 予め、前記磁極鉄心片間の間隙とエアーギャップに相当
する領域の一部に角孔を形成するように所定の角孔パン
チとダイを備え、且つ、該角孔パンチを間欠的に作動す
るスライドプレートと、該プレートを作動する駆動部を
具備して構成された角孔形成手段と、 前記固定子と回転子の間に間隙を形成するエアーギャッ
プ形成パンチの外周に等配列した少なくとも2個の突起
を備えた第1のエアーギャップ形成パンチと、該パンチ
を間欠的に作動するスライドカムプレートと、該プレー
トを作動する駆動部とを有して構成された第1の磁極鉄
心形成手段と、 前記第1のエアーギャップ形成パンチに備えた突起位置
と異なる位置に少なくとも2個の突起を備えた第2のエ
アーギャップ形成パンチと、該パンチを間欠的に作動す
るスライドカムプレートと、該プレートを作動する駆動
部とで構成された第2の磁極鉄心形成手段と、 前記第1の磁極鉄心と第2の磁極鉄心を分割打ち抜くよ
うに外周に分割突起を備えたパンチ、ダイ及びカシメ加
圧機能を備え、前記第1の磁極鉄心と第2の磁極鉄心を
順次打抜き重合して連結磁極鉄心の積層形成と、前記連
結磁極鉄心に第3の磁極鉄心を打抜き重合して主磁極部
の積層形成と、前記主磁極部に前記連結鉄心とを相互に
固着して積層磁極鉄心部材を形成する積層組立手段と、 ヨーク鉄心片を順次積層するパンチ、ダイと前記鉄心片
を重合するカシメ加圧機構と板厚偏差を解消する転積機
構を備え、前記ヨーク鉄心片を打抜き重合して積層ヨー
ク鉄心部材を形成する転積組立手段とを有し、 前記積層磁極鉄心部材と、前記積層ヨーク鉄心部材とを
金型内で分割組立形成することを特徴とする電動機の固
定子用積層鉄心の積層金型装置。
2. A punching means for forming a required shape of an iron core piece for a stator, comprising a magnetic pole iron core portion radially arranged from a metal strip and a yoke iron core portion for holding the magnetic pole iron core portion, and a punching means arranged on the iron core piece. A laminated die apparatus for a laminated core of a stator of an electric motor, comprising a laminated assembly processing means for forming a laminated core member and a laminated yoke core member by performing laminated lamination using caulking projections. A slide plate provided with a predetermined square hole punch and a die so as to form a square hole in a part corresponding to a gap between them and an air gap, and a slide plate which operates the square hole punch intermittently, and the plate. A first structure comprising a square hole forming means having an operating drive unit and at least two protrusions equally arranged on the outer circumference of an air gap forming punch forming a gap between the stator and the rotor. Air Gya Punch forming punch, a slide cam plate that operates the punch intermittently, and a first magnetic pole core forming means that includes a driving unit that operates the plate, and the first air gap forming punch. A second air gap forming punch having at least two protrusions at positions different from the protrusion position provided on the above, a slide cam plate for intermittently operating the punch, and a drive unit for operating the plate. A second magnetic pole core forming means, a punch having a dividing projection on the outer periphery so as to punch out the first magnetic pole core and the second magnetic pole core in a divided manner, a die and a crimping pressurizing function, and the first magnetic pole. An iron core and a second magnetic pole core are sequentially punched and stacked to form a laminated magnetic pole core; a third magnetic pole core is punched and stacked on the coupled magnetic pole core to form a stacked main magnetic pole portion; Communicating Laminating and assembling means for fixing the iron core to each other to form a laminated magnetic pole iron core member, a punch for sequentially laminating the yoke iron core pieces, a caulking pressurizing mechanism for superposing the die and the iron core pieces, and a rolling means for eliminating the plate thickness deviation. A stacking mechanism, and a transposing and assembling means for punching and stacking the yoke core pieces to form a laminated yoke core member. The laminated magnetic pole core member and the laminated yoke core member are separately assembled in a mold. A laminated die device for a laminated iron core for a stator of an electric motor, characterized by being formed.
JP3209875A 1991-07-26 1991-07-26 Laminated mold device for laminated iron core for motor stator Expired - Fee Related JP2592368B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3209875A JP2592368B2 (en) 1991-07-26 1991-07-26 Laminated mold device for laminated iron core for motor stator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3209875A JP2592368B2 (en) 1991-07-26 1991-07-26 Laminated mold device for laminated iron core for motor stator

Publications (2)

Publication Number Publication Date
JPH0538105A true JPH0538105A (en) 1993-02-12
JP2592368B2 JP2592368B2 (en) 1997-03-19

Family

ID=16580092

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3209875A Expired - Fee Related JP2592368B2 (en) 1991-07-26 1991-07-26 Laminated mold device for laminated iron core for motor stator

Country Status (1)

Country Link
JP (1) JP2592368B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100964023B1 (en) * 2008-07-14 2010-06-16 주식회사 포스코아 Air gap die and apparatus for manufacturing core lamination adopting the same
CN113890288A (en) * 2021-10-08 2022-01-04 深圳市中科世纪科技有限公司 Automatic processing equipment for manufacturing stator assembly of brushless direct current motor

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS54152103A (en) * 1978-05-23 1979-11-30 Fuji Electric Co Ltd Lamination of stator core of revolving armature
JPH033636A (en) * 1989-05-30 1991-01-09 Toshiba Corp Manufacture of stator core
JPH053648A (en) * 1991-06-26 1993-01-08 Mitsui High Tec Inc Laminated core for stator of motor and its manufacture

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS54152103A (en) * 1978-05-23 1979-11-30 Fuji Electric Co Ltd Lamination of stator core of revolving armature
JPH033636A (en) * 1989-05-30 1991-01-09 Toshiba Corp Manufacture of stator core
JPH053648A (en) * 1991-06-26 1993-01-08 Mitsui High Tec Inc Laminated core for stator of motor and its manufacture

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100964023B1 (en) * 2008-07-14 2010-06-16 주식회사 포스코아 Air gap die and apparatus for manufacturing core lamination adopting the same
CN113890288A (en) * 2021-10-08 2022-01-04 深圳市中科世纪科技有限公司 Automatic processing equipment for manufacturing stator assembly of brushless direct current motor
CN113890288B (en) * 2021-10-08 2022-10-14 深圳市中科世纪科技有限公司 Automatic processing equipment for manufacturing stator component of brushless direct current motor

Also Published As

Publication number Publication date
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