JPH0536672Y2 - - Google Patents
Info
- Publication number
- JPH0536672Y2 JPH0536672Y2 JP1985149739U JP14973985U JPH0536672Y2 JP H0536672 Y2 JPH0536672 Y2 JP H0536672Y2 JP 1985149739 U JP1985149739 U JP 1985149739U JP 14973985 U JP14973985 U JP 14973985U JP H0536672 Y2 JPH0536672 Y2 JP H0536672Y2
- Authority
- JP
- Japan
- Prior art keywords
- trim cover
- turntable
- molding
- lower mold
- section
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000465 moulding Methods 0.000 claims description 16
- 238000010438 heat treatment Methods 0.000 claims description 13
- 238000002788 crimping Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 8
- 239000000853 adhesive Substances 0.000 claims description 4
- 230000001070 adhesive effect Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 1
Landscapes
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Description
【考案の詳細な説明】
（産業上の利用分野）
本考案は成形シート、詳しくは、クツシヨン材
にトリムカバーを接着してシート（座席）を形成
する製造装置に関する。[Detailed Description of the Invention] (Industrial Application Field) The present invention relates to a molded sheet, and more particularly, to a manufacturing apparatus for forming a seat by bonding a trim cover to a cushion material.
（従来技術とその問題点）
従来、トリムカバーの成形プレスは成形上型と
成形下型との間にヒーターを挿入して成形型を加
熱させていたので、同じ型で加熱後プレス加工と
なり製造時間が長くかかつてしまうとともに、ヒ
ーターを出入りさせる為の出没機構を設けるので
機構が複雑化する（特開昭56−68532号公報）。(Prior art and its problems) Conventionally, trim cover molding presses inserted a heater between the upper mold and lower mold to heat the mold, so the same mold was heated and then pressed. This takes a long time and requires a mechanism for moving the heater in and out, making the mechanism complicated (Japanese Patent Laid-Open No. 56-68532).
またクツシヨン材の圧着等を別加工としていた
ので工数が多いとともに、装置が複雑化する不具
合があつた。 In addition, since crimping of the cushion material was a separate process, there were problems in that it required a large number of man-hours and complicated the equipment.
（技術的課題）
斯る本考案の解決しようとする技術的課題は、
円周方向に90度ずつ回転するターンテーブルに沿
つて、供給部、加熱部、成形部、圧着部を順次設
けるようにして、先のトリムカバーの成形中に次
の加熱が一緒に出来るようにして工程時間の短縮
化を図るとともに、ターンテーブルに沿つて各工
程を設けることによつて装置の簡略化を図ること
にある。(Technical Issues) The technical issues that this invention attempts to solve are as follows:
A supply section, a heating section, a forming section, and a crimping section are provided in sequence along the turntable that rotates 90 degrees in the circumferential direction, so that the next heating can be done simultaneously while the previous trim cover is being formed. The purpose of this invention is to shorten the process time, and to simplify the apparatus by providing each process along the turntable.
（構成）
斯る本考案の成形シートの製造装置は、円周方
向に90度ずつ間欠回転するターンテーブルを設
け、該ターンテーブルを円周方向に４等分割して
各々成形下型を設けるとともに、各成形下型には
順次、トリムカバーを供給する供給部、成形下型
を加熱する加熱部、トリムカバーを成形する成形
プレス部、トリムカバーにクツシヨン材を位置決
め圧着する圧着部を設けたことを特徴とする。(Structure) The molded sheet manufacturing apparatus of the present invention is provided with a turntable that rotates intermittently by 90 degrees in the circumferential direction, and the turntable is divided into four equal parts in the circumferential direction, each of which is provided with a molding lower die. Each lower mold was sequentially provided with a supply part for supplying the trim cover, a heating part for heating the lower mold, a molding press part for molding the trim cover, and a crimping part for positioning and crimping the cushion material on the trim cover. It is characterized by
（実施例）
本考案の一実施例を図面により説明すれば、第
１図中１はターンテーブル、１０は機台、Ａは供
給部、Ｂは加熱部、Ｃは成形プレス部、Ｄは圧着
部である。(Embodiment) An embodiment of the present invention will be described with reference to the drawings. In Fig. 1, 1 is a turntable, 10 is a machine base, A is a supply section, B is a heating section, C is a molding press section, and D is a pressure bonding section. Department.
機台１０は平面正八角形状に形成されており、
該機台１０上には平面同芯円状のガイドレール１
１が形成されるとともに、該ガイドレール１１上
に下型台車２が４個走行自在に設けられている。 The machine base 10 is formed into a regular octagonal shape when viewed from above,
On the machine base 10, there is a planar concentric guide rail 1.
1 is formed, and four lower mold carts 2 are movably provided on the guide rail 11.
下型台車２はその上面に成形下型３を載置する
ものであり、円周方向に90度ずつ間隔をおいて設
けられ、加熱部Ｂによつて加熱されている。 The lower mold truck 2 is used to place the molding lower molds 3 on its upper surface, and is heated by a heating section B, which is provided at intervals of 90 degrees in the circumferential direction.
前記機台１０の内側にはターンテーブル取付台
１２が設けられ、該取付台１２にターンテーブル
１が、前記ガイドレール１１に同芯状になるよう
に配設されている。 A turntable mounting base 12 is provided inside the machine base 10, and the turntable 1 is disposed on the mounting base 12 so as to be concentric with the guide rail 11.
ターンテーブル１はモータＭに連係されていて
90度ずつ間欠的に回転されるとともに、このター
ンテーブル１と各下型台車２とは連結部材１３に
て各々連結されている。なお図中９は位置決めピ
ンであり、ターンテーブル１が90度移動する穴に
セツトされるものである。 Turntable 1 is linked to motor M.
The turntable 1 is rotated intermittently by 90 degrees, and the turntable 1 and each lower carriage 2 are connected by connecting members 13. Note that numeral 9 in the figure is a positioning pin, which is set in a hole through which the turntable 1 moves 90 degrees.
即ち、下型台車２に設けられた各成形下型３は
ターンテーブル１の回転により90度ずつ移行する
ものである。 That is, each lower mold 3 provided on the lower mold truck 2 is moved by 90 degrees as the turntable 1 rotates.
供給部Ａは下型台車２に設けられた成形下型３
にトリムカバーを手動もしくは自動的に取付ける
とともに、全工程の終了した製品を取出すもので
ある。 The supply section A is a molding lower mold 3 provided on a lower mold truck 2.
The trim cover is attached manually or automatically to the machine, and the product is removed after all processes have been completed.
加熱部Ｂは第２図に示すように、成形下型３を
覆うように門型の取付枠ｂ１を設けると共に、該
取付枠ｂ１にはヒーターユニツトｂ２を設けて成
形下型３に対向させている。 As shown in FIG. 2, the heating section B is provided with a gate-shaped mounting frame b1 so as to cover the lower molding mold 3, and a heater unit b2 is provided on the mounting frame b1 to face the lower molding mold 3. There is.
前記ヒーターユニツトｂ２はターンテーブル１
の間欠回転に合わせて適宜時間成形下型３を加熱
するものである。 The heater unit b2 is the turntable 1
The lower mold 3 is heated for an appropriate time in accordance with the intermittent rotation.
成形プレス部Ｃは第３図に示すように、門型状
の取付枠ｃ１が設けられるとともに、該取付枠ｃ
１の上部には昇降用シリンダーｃ２が設けられ、
該シリンダーｃ２の下部にはターレツト取付部材
ｃ３が設けられている。ターレツト取付部材ｃ３
の下部にはターレツトｃ４が軸ｃ６を中心に回動
自在に設けられるとともに、ターレツトｃ４は略
十字状に形成され種々の成形上型４，４′が設け
られる。そしてターレツト取付部材ｃ３とターレ
ツトｃ４とは切換用シリンダーｃ５で連係されて
おり、任意の成形上型４，４′を選択できるよう
になつている。 As shown in FIG. 3, the molding press part C is provided with a gate-shaped mounting frame c1, and the mounting frame c
A lifting cylinder c2 is provided at the top of 1,
A turret mounting member c3 is provided at the bottom of the cylinder c2. Turret mounting member c3
A turret C4 is provided at the lower part of the turret C4 so as to be rotatable about an axis C6, and the turret C4 is formed in a substantially cross shape, and various upper molds 4 and 4' are provided thereon. The turret mounting member c3 and the turret c4 are linked by a switching cylinder c5, so that any upper mold 4, 4' can be selected.
圧着部Ｄは第２図に示すように、門型状の取付
枠ｄ１が設けられるとともに、該取付枠ｄ１の上
部には昇降用シリンダーｄ２が設けられ、該シリ
ンダーｄ２の下部にターレツト取付部材ｄ３が設
けられている。そしてターレツト取付部材ｄ３の
下部にはターレツトｄ４が軸ｄ６を中心に回動自
在に設けられている。ターレツトｄ４は略十字状
に形成され、４ケ所のクツシヨン取付部が形成さ
れ、クツシヨン材５を吸引力によつて吸着するよ
うになつている。ターレツト取付部材ｄ３とター
レツトｄ４とは切換用シリンダーｄ５で連係され
ており、前面で取付けたクツシヨン材５を順次下
面へ移動させるものである。 As shown in FIG. 2, the crimping part D is provided with a gate-shaped mounting frame d1, an elevating cylinder d2 is provided at the top of the mounting frame d1, and a turret mounting member d3 is provided at the bottom of the cylinder d2. is provided. A turret d4 is provided at the lower part of the turret mounting member d3 so as to be rotatable about an axis d6. The turret d4 is formed approximately in the shape of a cross, has four cushion mounting portions, and is designed to attract the cushion material 5 by suction force. The turret mounting member d3 and the turret d4 are linked by a switching cylinder d5, and are used to sequentially move the cushion material 5 attached on the front side to the bottom side.
なお、クツシヨン材５内に金属を埋設して、磁
石でターレツトｄ４に止着するようにするも任意
である。 It is also optional to embed metal in the cushion material 5 and fix it to the turret d4 using a magnet.
而して前記実施例の工程手順を説明すれば、先
ず供給部Ａにてトリムカバーを成形下型３に取付
けて、ターンテーブル１を90度回転させる。 To explain the process steps of the above embodiment, first, the trim cover is attached to the lower mold 3 in the supply section A, and the turntable 1 is rotated 90 degrees.
加熱部Ｂは成形下型３上に、前記供給部Ａで供
給したトリムカバーを加熱する。同時に次の成形
下型３に次のトリムカバーを取付ける。そしてタ
ーンテーブル１を90度回転させる。 The heating section B heats the trim cover supplied by the supply section A onto the lower mold 3 . At the same time, attach the next trim cover to the next lower mold 3. Then rotate turntable 1 90 degrees.
ターンテーブル１が位置決めされるとプレス成
形部Ｃでは昇降用シリンダーｃ２が昇降動してト
リムカバーを所定の凹凸形状に成形する。そして
ターンテーブル１を90度回転させる。 When the turntable 1 is positioned, the lifting cylinder c2 moves up and down in the press forming section C to form the trim cover into a predetermined uneven shape. Then rotate turntable 1 90 degrees.
圧着部Ｄには接着剤が塗布されたクツシヨン５
がターレツトｄ４の下部に位置するように取付け
られており、ターンテーブル１が90度回転された
時点で昇降用シリンダーｄ２が昇降動して、クツ
シヨン５をトリムカバーに圧着させる。 The cushion 5 has adhesive applied to the crimping part D.
is attached to be located at the lower part of the turret d4, and when the turntable 1 is rotated 90 degrees, the lifting cylinder d2 moves up and down to press the cushion 5 to the trim cover.
工程終了したものは90度回転後、供給部Ａより
取出して次のトリムカバーを取付けるようにす
る。 Once the process has been completed, the trim cover is rotated 90 degrees, then taken out from supply section A and the next trim cover is attached.
なお圧着部Ｄにおいては、予め接着剤の塗布さ
れたクツシヨン５を取付けるに限らず、先にクツ
シヨン５を取付けてから接着剤を塗布するように
してもよく任意である。 Note that in the crimping portion D, it is not limited to attaching the cushion 5 to which adhesive has been applied in advance, but it is also possible to attach the cushion 5 first and then apply the adhesive.
（効果） 本考案によれば次のような効果がある。(effect) The present invention has the following effects.
(1) トリムカバーの供給、加熱、成形、圧着の各
工程を一工程ずつずらして同時に加工し、特
に、トリムカバーの加熱と成形とが別工程で、
加熱中に、加熱されたトリムカバーが成形プレ
ス部で成形されるため、無駄な時間が皆無とな
り極めて能率がよい。(1) The trim cover supplying, heating, forming, and crimping processes are shifted one step at a time and processed at the same time, and in particular, heating and forming the trim cover are separate processes.
During heating, the heated trim cover is molded in the molding press section, so there is no wasted time and it is extremely efficient.
(2) 従来例のようなヒーターの出没機構が不要で
あるとともに、各工程をターンテーブルにまと
めたので構造が極めて簡単である。(2) There is no need for a heater retraction mechanism as in the conventional example, and the structure is extremely simple because each process is integrated into a turntable.
第１図は本考案実施例の製造装置を示す平面
図、第２図は同正面図、第３図は同要部の側面図
である。
図中、１……ターンテーブル、２……下型台
車、３……成形下型、４，４′……成形上型、５
……クツシヨン、Ａ……供給部、Ｂ……加熱部、
Ｃ……成形プレス部、Ｄ……圧着部である。
FIG. 1 is a plan view showing a manufacturing apparatus according to an embodiment of the present invention, FIG. 2 is a front view of the same, and FIG. 3 is a side view of the main parts. In the figure, 1...turntable, 2...lower mold trolley, 3...lower mold, 4, 4'...upper mold, 5
...Cushion, A... Supply section, B... Heating section,
C: Molding press part, D: crimping part.
Claims (1)
ルを設け、該ターンテーブルを円周方向に４等分
割して各々成形下型を設けるとともに、各成形下
型には順次、下型トリムカバーを供給し且つトリ
ムカバーを接着したクツシヨン材を取出す供給
部、成形下型上のトリムカバーを加熱する加熱
部、トリムカバーを成形する成形プレス部、トリ
ムカバーに前記クツシヨン材を圧着して接着剤で
接着する圧着部を設けてなる成形シートの製造装
置。 A turntable that rotates intermittently by 90 degrees in the circumferential direction is provided, and the turntable is divided into four equal parts in the circumferential direction, each with a molding lower mold, and a lower mold trim cover is sequentially supplied to each molding lower mold. A supply section that takes out the cushion material with the trim cover adhered to it; a heating section that heats the trim cover on the lower molding mold; a molding press section that molds the trim cover; and a press unit that presses the cushion material onto the trim cover and adheres it with adhesive. A molded sheet manufacturing device equipped with a crimping section.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1985149739U JPH0536672Y2 (en) | 1985-09-30 | 1985-09-30 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1985149739U JPH0536672Y2 (en) | 1985-09-30 | 1985-09-30 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6267731U JPS6267731U (en) | 1987-04-27 |
| JPH0536672Y2 true JPH0536672Y2 (en) | 1993-09-16 |
Family
ID=31065235
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1985149739U Expired - Lifetime JPH0536672Y2 (en) | 1985-09-30 | 1985-09-30 |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0536672Y2 (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5232954A (en) * | 1975-09-08 | 1977-03-12 | Sifsa | Automatic continuous molded article fabricating device and method of producing article using same |
| JPS5274681A (en) * | 1975-12-19 | 1977-06-22 | Nissan Motor Co Ltd | Interior trim material and process for making it |
| JPS5571520A (en) * | 1978-11-22 | 1980-05-29 | Hitachi Zosen Corp | Compression molding device for plastic sheet |
-
1985
- 1985-09-30 JP JP1985149739U patent/JPH0536672Y2/ja not_active Expired - Lifetime
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5232954A (en) * | 1975-09-08 | 1977-03-12 | Sifsa | Automatic continuous molded article fabricating device and method of producing article using same |
| JPS5274681A (en) * | 1975-12-19 | 1977-06-22 | Nissan Motor Co Ltd | Interior trim material and process for making it |
| JPS5571520A (en) * | 1978-11-22 | 1980-05-29 | Hitachi Zosen Corp | Compression molding device for plastic sheet |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6267731U (en) | 1987-04-27 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US4764241A (en) | Apparatus for manufacturing a seat | |
| US4929304A (en) | Method for manufacturing automotive seat | |
| JPH0536672Y2 (en) | ||
| CN112277330A (en) | Automatic welding set that bordures of car stand | |
| CN112706417A (en) | Car handrail spouts gluey system of borduring | |
| JP2544650B2 (en) | Manufacturing apparatus and manufacturing method for automobile seat | |
| JPH10230531A (en) | Apparatus for producing decorated molded product | |
| JPH1177815A (en) | Molding equipment of laminated molded material | |
| JPH045308Y2 (en) | ||
| JPH11262929A (en) | Method and apparatus for in-mold decorating injection molding | |
| JP3164277B2 (en) | Type change mechanism of decorative body sticking device | |
| JPH0320075Y2 (en) | ||
| JPS6229454Y2 (en) | ||
| JPH0331545Y2 (en) | ||
| JP2505610Y2 (en) | Manufacturing equipment for automobile interior materials | |
| JPH0345678Y2 (en) | ||
| JPS6213177B2 (en) | ||
| KR100487353B1 (en) | Apparatus for joining jacket to cover of book bound in western style | |
| JPH0218975B2 (en) | ||
| JPH024464B2 (en) | ||
| JP2595367B2 (en) | Processing and finishing equipment for resin molded products | |
| JPH042634Y2 (en) | ||
| JPH03132332A (en) | Manufacture of molded ceiling for automobile | |
| JP2000141481A (en) | Manufacture of roll formed on surface with fine shape and manufacture of film member | |
| JP2783135B2 (en) | Integral molding method and integral mold for skin material and pad material |