JPH0529523B2 - - Google Patents
Info
- Publication number
- JPH0529523B2 JPH0529523B2 JP1217450A JP21745089A JPH0529523B2 JP H0529523 B2 JPH0529523 B2 JP H0529523B2 JP 1217450 A JP1217450 A JP 1217450A JP 21745089 A JP21745089 A JP 21745089A JP H0529523 B2 JPH0529523 B2 JP H0529523B2
- Authority
- JP
- Japan
- Prior art keywords
- top plate
- surrounding frame
- mold
- decorative surface
- male mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000463 material Substances 0.000 claims description 13
- 229920005989 resin Polymers 0.000 claims description 11
- 239000011347 resin Substances 0.000 claims description 11
- 229920001971 elastomer Polymers 0.000 claims description 9
- 238000002347 injection Methods 0.000 claims description 7
- 239000007924 injection Substances 0.000 claims description 7
- 238000000465 moulding Methods 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims 1
- 238000009415 formwork Methods 0.000 description 13
- 239000012530 fluid Substances 0.000 description 6
- 239000002184 metal Substances 0.000 description 4
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 4
- 229920002050 silicone resin Polymers 0.000 description 3
- 229920006311 Urethane elastomer Polymers 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- 229920006328 Styrofoam Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000008261 styrofoam Substances 0.000 description 1
Description
【発明の詳細な説明】
＜産業上の利用分野＞
この発明は、建物（家屋、ビルデイング）や、
擁壁の壁面に取付けて、壁面を装飾する立体造形
模様付きコンクリート板等のコンクリート製品成
形用の雌型の製造方法に関する。[Detailed Description of the Invention] <Industrial Application Field> This invention is applicable to buildings (houses, buildings),
The present invention relates to a method for manufacturing a female mold for molding concrete products such as concrete plates with three-dimensional patterns that are attached to the wall surface of a retaining wall to decorate the wall surface.
＜従来の技術＞
本出願人は特願昭62−173005号によつて、対向
する二枚の型枠パネルの一方の内面に造形立体装
飾面を表現する雌型を固定し、上記型枠パネルの
対向した内面間に鉄筋を縦横に配して組立てた後
コンクリートを打設し、コンクリート層の凝固後
に両型枠パネルを脱型して造形立体装飾面を有す
るコンクリート板を製造することを提案した。<Prior art> The present applicant, in accordance with Japanese Patent Application No. 62-173005, fixed a female mold expressing a three-dimensional decorative surface on the inner surface of one of two opposing formwork panels, and We propose to assemble the concrete by arranging reinforcing bars vertically and horizontally between the opposing inner surfaces, then pouring concrete, and after the concrete layer solidifies, both formwork panels are removed from the mold to produce a concrete plate with a three-dimensional decorative surface. did.
上記型枠パネルの一方の内面に固定する造形立
体装飾面表現用の雌型は発泡スチロール、シリコ
ン樹脂、ウレタン樹脂、天然ゴム、その他の軟質
材料による成形品である。 The female mold for expressing the three-dimensional decorative surface fixed to the inner surface of one of the formwork panels is a molded product made of styrofoam, silicone resin, urethane resin, natural rubber, or other soft material.
この雌型を凝固性のシリコン樹脂、ウレタン樹
脂、ゴム等で成形するには、適宜の材料で原型を
作り、同様に装飾面を上に向けて原型をフレーム
で囲み、フレームが囲む内部にシリコン樹脂、ウ
レタン樹脂、ゴム等の流動体を注入してフレーム
内に満たし、凝固後に雌型を脱型する。 To mold this female mold with coagulable silicone resin, urethane resin, rubber, etc., make a master mold from the appropriate material, surround the master mold with a frame with the decorative side facing up, and place silicone inside the frame. A fluid such as resin, urethane resin, or rubber is injected to fill the frame, and after solidification, the female mold is removed.
＜発明が解決しようとする課題＞
このようにして成形した雌型は、従来の装飾面
とは反対側の平な面で型枠パネルの内面に当て、
接着剤、ボルトナツト、釘等で型枠パネルに固定
して使用するが、使用中に接着した個所や、ボル
トナツト、釘等で留めた個所が剥れたり、これか
ら破かれたりする。その場合は再接着などし、補
修しては使用するが、再び剥れたり、破れたりす
るので反復使用できる回数は少なく、同じコンク
リート製品を多量に生産する場合は雌型を多数成
形して置く必要があつた。<Problem to be solved by the invention> The female mold formed in this way is applied to the inner surface of the formwork panel with the flat surface opposite to the conventional decorative surface,
They are used by being fixed to formwork panels with adhesives, bolts, nuts, nails, etc., but during use, the glued parts and the parts fastened with bolts, nuts, nails, etc. peel off or break. In that case, it can be re-adhered, repaired, and used, but it will peel or tear again, so it can only be used repeatedly.If the same concrete product is to be produced in large quantities, many female molds are molded. The need arose.
＜課題を解決するための手段＞
そこで本発明は雌型を成形する際に、その平な
面を裏打ちする板と一体化するようにしたのであ
つて、立体造形装飾用模様付きコンクリート製品
成形用の雌型の製造方法として、コンクリート製
品に表現すべき立体造形装飾面と同じ装飾面を有
する雄型を、該装飾面を上に向けて定置し、上記
雄型の回りを周囲枠で囲むと共に、該周囲枠を上
から上面板で塞ぐが、この上面板の下面には、周
囲枠の上面に載る周縁部を除き立体網目材を予め
取付けて置き、前記雄型、周囲枠、上面板で包囲
された内部空間に凝固性の樹脂やゴムの流動体を
上面板に設けた注入口から注入して充填し、該樹
脂やゴムの凝固後、その凝固層と上面板を一体と
して雄型から脱型することを特徴とする。<Means for Solving the Problems> Therefore, the present invention is designed to integrate the flat surface of the female mold with a lining plate when molding the female mold, and is suitable for molding patterned concrete products for three-dimensional modeling decoration. As a method for manufacturing a female mold, a male mold having the same decorative surface as the three-dimensional decorative surface to be expressed on the concrete product is placed with the decorative surface facing upward, and the male mold is surrounded by a surrounding frame. , the surrounding frame is covered from above with a top plate, and a three-dimensional mesh material is attached in advance to the bottom surface of this top plate, except for the peripheral edge that rests on the top surface of the surrounding frame, and the male mold, the surrounding frame, and the top plate are The enclosed internal space is filled with a coagulable resin or rubber fluid by injecting it from the injection port provided on the top plate, and after the resin or rubber solidifies, the coagulated layer and the top plate are integrated and poured from the male mold. It is characterized by being demolded.
＜実施例＞
図示の実施例において、１は任意の材料で作つ
た雄型で、大きさは各種あるが、例えば長辺が約
３ｍ、短辺が約２ｍの長方形であり、その装飾面
１′を上にして例えば定盤２上に定置する。そし
て、定盤２上には周囲枠３を置いて上記雄型１の
回りを囲む。<Example> In the illustrated example, 1 is a male mold made of any material, and there are various sizes, but for example, it is a rectangle with a long side of about 3 m and a short side of about 2 m, and its decorative surface 1 For example, place it on surface plate 2 with '' facing up. A surrounding frame 3 is placed on the surface plate 2 to surround the male mold 1.
４は周囲枠を塞ぐ上面板で、その下面には、周
囲枠の上面に載る周縁部を除き立体網目材５を予
め熔接、ボルトナツト等で取付けて張つて置く。 Reference numeral 4 denotes an upper surface plate that closes the surrounding frame, and a three-dimensional mesh material 5 is previously attached and stretched by welding, bolts, nuts, etc., on the lower surface of the upper surface plate, except for the peripheral edge portion that rests on the upper surface of the surrounding frame.
周囲枠３、上面板４の材質は金属板、木板、プ
ラツチツク板等任意である。又、立体網目材５は
屈曲などして全体的に波を打つたような網目材で
あればよく、例えばモルタル壁の下地材である金
属ラス、エキスパンシヨンメタル等を使用するこ
とができる。 The surrounding frame 3 and the top plate 4 may be made of any material such as a metal plate, a wooden plate, or a plastic plate. Further, the three-dimensional mesh material 5 may be any mesh material that is bent or otherwise wavy as a whole, and for example, metal lath, expansion metal, etc., which is a base material for a mortar wall, can be used.
そして、上面板４には成形すべき雌型の大きさ
に応じ適当な数の注入口６…と、空気抜き孔７…
を開設して置く。 The upper plate 4 has an appropriate number of injection ports 6 and air vent holes 7 depending on the size of the female mold to be molded.
Establish and set up.
尚、上面板４の周縁部は周囲枠３の上面にボル
トナツトなどで分解可能に結合するか、或は両方
が金属板製の場合は溶接などで固定し、一体にし
てもよい。 The peripheral edge of the top plate 4 may be detachably connected to the top surface of the surrounding frame 3 with bolts and nuts, or if both are made of metal plates, may be fixed by welding or the like to form an integral unit.
これにより雄型１の上方には上面板４の下面に
取付けて張つた立体網目材５が位置する。 As a result, a three-dimensional mesh material 5 attached to and stretched on the lower surface of the upper plate 4 is positioned above the male die 1.
従つて、雄型１、周囲枠３、上面板４で包囲さ
れた内部空間８に、該空間内の空気を空気抜き孔
７から外に排除しながら凝固性の樹脂、例えばシ
リコン樹脂、二液性のウレタン樹脂やゴムの流動
体をジヨウゴ９で注入口６から注入し、内部空間
に充填することにより樹脂やゴムは立体網目材５
の全部の網目を埋めて上面板４の下面に密着し、
やがて固まつて雌型の凝固層１０になる。 Therefore, a coagulable resin such as silicone resin, two-component resin, etc. is poured into the internal space 8 surrounded by the male mold 1, the surrounding frame 3, and the top plate 4 while expelling the air in the space through the air vent hole 7. A fluid of urethane resin or rubber is injected from the injection port 6 using a funnel 9 and filled into the internal space, so that the resin or rubber becomes a three-dimensional mesh material 5.
fill in all the meshes and adhere tightly to the bottom surface of the top plate 4,
Eventually, it solidifies and becomes a female-shaped coagulated layer 10.
この凝固層を雄型の装飾面１′から剥離し易く
するため装飾面１′上に離型剤層１１を塗布や、
吹付けで設けて置くとよい。 In order to make it easier to peel off this coagulated layer from the decorative surface 1' of the male mold, a release agent layer 11 is applied on the decorative surface 1',
It is best to spray it on.
こうして固まつたら周囲枠３を定盤上から外す
と共に、雄型装飾面１′から凝固層１０を剥し、
雌型を上面板ごと雄型から脱型する。 After solidifying in this way, remove the surrounding frame 3 from the surface plate and peel off the solidified layer 10 from the male decorative surface 1'.
Remove the female mold along with the top plate from the male mold.
第２図は周囲枠３を上面板４に固定したまゝ垂
直な型枠箱１２に収容し、該型枠箱１２の垂直な
開放面を型枠パネル１３で取外し可能に塞ぎ、雌
型の凝固層１０と型枠パネル１３の間の鉄筋を配
設した空間に上から生コンを流し込んで雄型１の
装飾面１′と同じ立体造形装飾面を有するコンク
リート板１４を成形している状態を示し、凝固層
１０の装飾面には離型剤層１１を同様に塗布や、
吹付けで予め設けて置く。 In FIG. 2, the peripheral frame 3 is housed in a vertical form box 12 while being fixed to the top plate 4, and the vertical open surface of the form box 12 is removably closed with a form panel 13, and the female mold is The concrete plate 14 having the same three-dimensional decorative surface as the decorative surface 1' of the male mold 1 is formed by pouring fresh concrete from above into the space between the coagulation layer 10 and the formwork panel 13 where reinforcing bars are placed. Similarly, a release agent layer 11 is applied to the decorative surface of the coagulated layer 10,
Place it in advance by spraying.
コンクリート板の成形は、このように垂直な型
枠箱１２と、型枠パネル１３を使用する以外に、
上面が開放した型枠箱内に凝固層１０の装飾面を
上に向けて上面板、周囲枠ごと収容し、箱内に生
コンを流し込んで成形することもできる。 In addition to using the vertical formwork box 12 and formwork panel 13, there are other ways to form a concrete plate.
It is also possible to accommodate the solidified layer 10, together with the top plate and the surrounding frame, with the decorative surface facing upward in a form box with an open top, and to form the concrete by pouring the ready-mixed concrete into the box.
更に、周囲枠を上面板から取外し、凝固層と上
面板だけを、上面板で型枠の内部に固定し、コン
クリート板等を成形してもよい。 Furthermore, the peripheral frame may be removed from the top plate, only the solidified layer and the top plate may be fixed inside the formwork using the top plate, and a concrete plate or the like may be formed.
尚、上面板４の空気抜き孔７を雌ねじ孔にして
置くと、成形した雌型１０をコンクリート製品成
形用型枠の内部に位置させるために型枠箱や、型
枠パネルに上面板を固定する際、該箱や、パネル
に通したボルトを上記雌ねじ孔にねじ込んで取付
けるのに利用できる。又、注入口６や、空気抜き
孔７の回りを上面板上で低く囲む囲み１５を設け
ることにより、内部空間８に注入した樹脂やゴム
の流動体が注入口６や、孔７から囲み１５の中に
溢出することで内部空間が流動体で満たされたこ
とを知ることができる。 In addition, if the air vent hole 7 of the top plate 4 is set as a female screw hole, the top plate is fixed to a formwork box or a formwork panel in order to position the formed female mold 10 inside the formwork for forming concrete products. In this case, it can be used to attach a bolt passed through the box or panel by screwing it into the female threaded hole. Furthermore, by providing a low enclosure 15 surrounding the injection port 6 and the air vent hole 7 on the top plate, the fluid of resin or rubber injected into the internal space 8 can flow from the injection port 6 and the air vent hole 7 into the enclosure 15. You can tell that the internal space is filled with fluid by overflowing inside.
＜発明の効果＞
本発明によれば雄型の装飾面１′とは逆の装飾
面を有する雌型を樹脂や、ゴム等の流動体を固ま
らせ、凝固層１０として成形する際に、該凝固層
の装飾面とは反対の面は、板４に取付けた立体網
目材５を介して該板４に強力に密着する。<Effects of the Invention> According to the present invention, when a female mold having a decorative surface opposite to the decorative surface 1' of the male mold is solidified with a fluid such as resin or rubber and molded as a coagulated layer 10, The surface of the coagulated layer opposite to the decorative surface is tightly adhered to the plate 4 via the three-dimensional mesh material 5 attached to the plate 4.
従つて、コンクリート製品成形用の型枠に対し
ては板４の部分を釘や、ボルトナツトで固定すれ
ばよいので雌型は傷まないと共に、製品を成形し
ても雌型は板と一体に密着しているので剥れた
り、破れたりすることなく、反復して長寿命に使
用できる。 Therefore, since the plate 4 can be fixed to the formwork for molding concrete products with nails or bolts, the female mold will not be damaged, and the female mold will remain in close contact with the plate even when the product is molded. Because of this, it can be used repeatedly for a long life without peeling or tearing.
第１図は本発明により雌型を成形している状態
の断面図、第２図は成形した雌型によりコンクリ
ート製品を成形している状態の一例の断面図であ
る。
図中、１は雄型、１′はその立体造形装飾面、
２は定盤、３は周囲枠、４は上面板、５は立体網
目材、６は注入口、７は空気抜き孔、８は雌型成
形用の内部空間、９はジヨウゴ、１０は樹脂、ゴ
ムなどの凝固層を示す。
FIG. 1 is a cross-sectional view of a state in which a female mold is being molded according to the present invention, and FIG. 2 is a cross-sectional view of an example of a state in which a concrete product is being molded using the formed female mold. In the figure, 1 is the male mold, 1' is its three-dimensional decorative surface,
2 is a surface plate, 3 is a surrounding frame, 4 is a top plate, 5 is a three-dimensional mesh material, 6 is an injection port, 7 is an air vent hole, 8 is an internal space for female mold molding, 9 is a mold, 10 is resin, rubber It shows a coagulated layer such as.
Claims (1)
面と同じ装飾面を有する雄型を、該装飾面を上に
向けて定置し、上記雄型の回りを周囲枠で囲むと
共に、該周囲枠を上から上面板で塞ぐが、この上
面板の下面には、周囲枠の上面に載る周縁部を除
き立体網目材を予め取付けて置き、前記雄型、周
囲枠、上面板で包囲された内部空間に凝固性の樹
脂やゴムの流動体を上面板に設けた注入口から注
入して充填し、該樹脂やゴムの凝固後、その凝固
層と上面板を一体として雄型から脱型することを
特徴とする立体造形装飾模様付きコンクリート製
品成形用の雌型の製造方法。1. Place a male mold with the same decorative surface as the three-dimensional decorative surface to be expressed on the concrete product with the decorative surface facing upward, surround the male mold with a surrounding frame, and insert the surrounding frame from above. A three-dimensional mesh material is attached to the bottom of the top plate in advance, except for the peripheral edge that rests on the top surface of the surrounding frame, and solidified into the internal space surrounded by the male mold, the surrounding frame, and the top plate. The method is characterized in that a liquid resin or rubber is injected and filled through an injection port provided on the top plate, and after the resin or rubber solidifies, the coagulated layer and the top plate are removed from the male mold as one unit. A method for manufacturing a female mold for molding concrete products with three-dimensional decorative patterns.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP21745089A JPH0382503A (en) | 1989-08-25 | 1989-08-25 | Manufacture of female mold for molding concrete product with decorative pattern of three-dimensional shape |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP21745089A JPH0382503A (en) | 1989-08-25 | 1989-08-25 | Manufacture of female mold for molding concrete product with decorative pattern of three-dimensional shape |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0382503A JPH0382503A (en) | 1991-04-08 |
| JPH0529523B2 true JPH0529523B2 (en) | 1993-04-30 |
Family
ID=16704429
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP21745089A Granted JPH0382503A (en) | 1989-08-25 | 1989-08-25 | Manufacture of female mold for molding concrete product with decorative pattern of three-dimensional shape |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0382503A (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0813454B2 (en) * | 1992-01-13 | 1996-02-14 | 有限会社鈴木利一鉄工所 | Composite structure roof molding die and method for manufacturing composite structure roof molding die |
| JPH0796217B2 (en) * | 1992-11-30 | 1995-10-18 | マルエス鐵工株式会社 | Surface type of concrete molding |
| JP2588832B2 (en) * | 1993-06-01 | 1997-03-12 | 株式会社テトラ | Method for manufacturing artificial stone made of concrete |
| JP4591966B2 (en) * | 2005-12-08 | 2010-12-01 | 有限会社テクノクリート | Manufacturing or construction method of an object having a plurality of recesses or protrusions |
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|---|---|---|---|---|
| JPS5246430Y2 (en) * | 1973-04-10 | 1977-10-21 | ||
| JPS56168312U (en) * | 1980-05-19 | 1981-12-12 | ||
| JPS6046229U (en) * | 1983-09-02 | 1985-04-01 | 東海ゴム工業株式会社 | Decorative pine for concrete board molding |
-
1989
- 1989-08-25 JP JP21745089A patent/JPH0382503A/en active Granted
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|---|---|---|---|---|
| JPS4930988U (en) * | 1972-06-19 | 1974-03-16 | ||
| JPS5710813U (en) * | 1980-06-24 | 1982-01-20 | ||
| JPS6052316A (en) * | 1983-09-01 | 1985-03-25 | Achilles Corp | Preparation of end plate with rugged pattern |
| JPS6056505A (en) * | 1983-09-09 | 1985-04-02 | 清水 敬二 | Manufacture of reinforced concrete body |
| JPS6046229B2 (en) * | 1983-11-28 | 1985-10-15 | 株式会社イナックス | Tiles with bulges used in the tile formwork pre-installation method |
| JPS62228770A (en) * | 1986-03-28 | 1987-10-07 | Kubota Ltd | Manufacture of valve box made of resin |
| JPS63296905A (en) * | 1987-05-29 | 1988-12-05 | Nissan Motor Co Ltd | Manufacture of molding tool made of concrete |
| JPS63307910A (en) * | 1987-09-29 | 1988-12-15 | Inoue Mtp Co Ltd | Preparation of different hardness cushion body |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0382503A (en) | 1991-04-08 |
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