JPH0529435B2 - - Google Patents
Info
- Publication number
- JPH0529435B2 JPH0529435B2 JP58185312A JP18531283A JPH0529435B2 JP H0529435 B2 JPH0529435 B2 JP H0529435B2 JP 58185312 A JP58185312 A JP 58185312A JP 18531283 A JP18531283 A JP 18531283A JP H0529435 B2 JPH0529435 B2 JP H0529435B2
- Authority
- JP
- Japan
- Prior art keywords
- ultrafiltration
- membrane
- filtration
- fermentation liquid
- subjected
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000012528 membrane Substances 0.000 claims description 18
- 238000000108 ultra-filtration Methods 0.000 claims description 18
- 239000007788 liquid Substances 0.000 claims description 13
- 238000001914 filtration Methods 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 10
- 238000000855 fermentation Methods 0.000 claims description 9
- 230000004151 fermentation Effects 0.000 claims description 9
- 230000004907 flux Effects 0.000 claims description 6
- 102000004169 proteins and genes Human genes 0.000 claims description 5
- 108090000623 proteins and genes Proteins 0.000 claims description 5
- 150000001413 amino acids Chemical class 0.000 claims description 4
- 230000007423 decrease Effects 0.000 description 4
- 235000018102 proteins Nutrition 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 235000001014 amino acid Nutrition 0.000 description 3
- 239000012510 hollow fiber Substances 0.000 description 3
- 230000000813 microbial effect Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 244000005700 microbiome Species 0.000 description 2
- 229920002492 poly(sulfone) Polymers 0.000 description 2
- -1 polyacronitrile Polymers 0.000 description 2
- 239000013076 target substance Substances 0.000 description 2
- WHUUTDBJXJRKMK-UHFFFAOYSA-N Glutamic acid Natural products OC(=O)C(N)CCC(O)=O WHUUTDBJXJRKMK-UHFFFAOYSA-N 0.000 description 1
- KDXKERNSBIXSRK-UHFFFAOYSA-N Lysine Natural products NCCCCC(N)C(O)=O KDXKERNSBIXSRK-UHFFFAOYSA-N 0.000 description 1
- 239000004472 Lysine Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229920002301 cellulose acetate Polymers 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 235000013922 glutamic acid Nutrition 0.000 description 1
- 239000004220 glutamic acid Substances 0.000 description 1
- 238000005374 membrane filtration Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P13/00—Preparation of nitrogen-containing organic compounds
- C12P13/04—Alpha- or beta- amino acids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/14—Ultrafiltration; Microfiltration
- B01D61/145—Ultrafiltration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D63/00—Apparatus in general for separation processes using semi-permeable membranes
- B01D63/02—Hollow fibre modules
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D63/00—Apparatus in general for separation processes using semi-permeable membranes
- B01D63/06—Tubular membrane modules
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D63/00—Apparatus in general for separation processes using semi-permeable membranes
- B01D63/08—Flat membrane modules
- B01D63/087—Single membrane modules
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D63/00—Apparatus in general for separation processes using semi-permeable membranes
- B01D63/10—Spiral-wound membrane modules
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D65/00—Accessories or auxiliary operations, in general, for separation processes or apparatus using semi-permeable membranes
- B01D65/08—Prevention of membrane fouling or of concentration polarisation
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
- C12N1/00—Microorganisms, e.g. protozoa; Compositions thereof; Processes of propagating, maintaining or preserving microorganisms or compositions thereof; Processes of preparing or isolating a composition containing a microorganism; Culture media therefor
- C12N1/005—Microorganisms, e.g. protozoa; Compositions thereof; Processes of propagating, maintaining or preserving microorganisms or compositions thereof; Processes of preparing or isolating a composition containing a microorganism; Culture media therefor after treatment of microbial biomass not covered by C12N1/02 - C12N1/08
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
- C12N1/00—Microorganisms, e.g. protozoa; Compositions thereof; Processes of propagating, maintaining or preserving microorganisms or compositions thereof; Processes of preparing or isolating a composition containing a microorganism; Culture media therefor
- C12N1/02—Separating microorganisms from their culture media
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Zoology (AREA)
- Wood Science & Technology (AREA)
- Genetics & Genomics (AREA)
- Biotechnology (AREA)
- Bioinformatics & Cheminformatics (AREA)
- General Health & Medical Sciences (AREA)
- Microbiology (AREA)
- Biochemistry (AREA)
- General Engineering & Computer Science (AREA)
- Tropical Medicine & Parasitology (AREA)
- Medicinal Chemistry (AREA)
- Biomedical Technology (AREA)
- Virology (AREA)
- Water Supply & Treatment (AREA)
- General Chemical & Material Sciences (AREA)
- Sustainable Development (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
- Preparation Of Compounds By Using Micro-Organisms (AREA)
Description
アミノ酸等の微生物発酵液をそのまま限外濾過
を行い、微生物を除去することは公知である。し
かし、発酵液中には、目的物質や微生物以外に微
生物反応の副生成物である蛋白質・糖類等の高分
子物質が含まれている。これら高分子物質は限外
濾過の際に限外濾過膜の目詰まりを起こし、この
ため単位時間、単位膜面積当りの透過液量、すな
わちフラツクスが減少するという問題がある。
しかして、本発明者らは、蛋白等の高分子物質
が加熱により変性・凝集するという性質に着目
し、発酵液の限外濾過において、あらかじめ該溶
液の加熱処理を行なうことにより、上記問題点の
解消されることを見出して本発明を完成した。す
なわち、加熱により、上述の如く、蛋白等の高分
子物質を変性・凝集させ、限外濾過膜への目詰ま
りを防止し、該溶液のフラツクス、すなわち透過
性能を上げることが出来るのである。
加熱処理のこまかな条件は、被処理液の種類に
より異なるが、通常50〜100℃、数秒間〜数十分
間で良い。又、加熱後の限外濾過への供給は、加
熱したままでもよいが、または冷却後とすべきか
もしくは冷却後でもよいかは、限外濾過膜の性能
及び目的物質の性質等により決定すべきである。
因みに、限外濾過そのものは前記のように公知
の技術であり、本発明による前処理を経た被処理
液はこのような公知の限外濾過処理に付するとよ
い。
本発明に用いる限外濾過膜は、通常の半透膜素
材でよく、特に問わない。ポリアミド、ポリアク
ロニトリル、ポリスルホン、セルローズアセテー
ト系等が考えられる。膜の形式は、チユーブ状、
平膜、スパイラル、中空糸状等があるが、これも
特に問わない。膜の濾過限界分子量は、濾過速
度、蛋白質等の除去率等から勘案して、5000〜
100000程共が好都合である。
こうして、従来、困難と考えられていた多量の
菌体を含むアミノ酸発酵液を高濃度に濃縮する操
作において濃縮時間を短縮することができる。
以下、本発明を実施例により、さらに詳しく説
明する。
実施例 1
グルタミン酸発酵液48を60〜70℃に10分間加
熱処理を行ない、限外濾過を行なつた。対照とし
て同じ発酵液48を加熱せずにそのまま、同条件
で限外濾過を行なつた。
限外濾過の条件は次のとおりである。すなわ
ち、膜はポリスルホン膜で濾過限界分子量6000の
ものであり、膜構造は中空糸形であり、膜面積は
0.2m2であり、加圧力は1〜2Kg/cm2であり、濾
過温度は35〜45℃であつた。どちらの場合も濾過
液量が38になるまで濾過を行なつた。すなわ
ち、濃縮倍率で表わせばどちらも4.8倍である。
結果を表1に示す。
It is known that a microbial fermentation liquid containing amino acids or the like is directly subjected to ultrafiltration to remove microorganisms. However, in addition to target substances and microorganisms, the fermentation liquid contains polymeric substances such as proteins and sugars that are byproducts of microbial reactions. These polymeric substances cause clogging of the ultrafiltration membrane during ultrafiltration, resulting in a problem in that the amount of permeated liquid per unit time and per unit membrane area, that is, the flux, decreases. Therefore, the present inventors focused on the property that polymeric substances such as proteins denature and aggregate when heated, and solved the above problems by preheating the solution during ultrafiltration of fermentation liquid. The present invention was completed by discovering that the problem can be solved. That is, as mentioned above, heating can denature and coagulate polymeric substances such as proteins, prevent clogging of the ultrafiltration membrane, and increase the flux of the solution, that is, the permeation performance. The detailed conditions for the heat treatment vary depending on the type of liquid to be treated, but are usually 50 to 100°C for several seconds to several tens of minutes. In addition, the supply to the ultrafiltration after heating may be carried out while it is heated, or whether it should be supplied after cooling or after cooling should be determined depending on the performance of the ultrafiltration membrane and the properties of the target substance. It is. Incidentally, ultrafiltration itself is a known technique as described above, and the liquid to be treated that has undergone the pretreatment according to the present invention may be subjected to such known ultrafiltration treatment. The ultrafiltration membrane used in the present invention may be any ordinary semipermeable membrane material and is not particularly limited. Possible materials include polyamide, polyacronitrile, polysulfone, and cellulose acetate. The membrane format is tube-shaped,
There are flat membranes, spirals, hollow fibers, etc., but these are not particularly limited. The filtration limit molecular weight of the membrane is 5000 to 5000, taking into account the filtration rate, removal rate of proteins, etc.
About 100,000 is convenient. In this way, the concentration time can be shortened in the operation of concentrating an amino acid fermentation liquid containing a large amount of bacterial cells to a high concentration, which was conventionally considered difficult. Hereinafter, the present invention will be explained in more detail with reference to Examples. Example 1 Glutamic acid fermentation liquid 48 was heated to 60 to 70°C for 10 minutes and subjected to ultrafiltration. As a control, the same fermented liquid 48 was subjected to ultrafiltration under the same conditions without being heated. The conditions for ultrafiltration are as follows. In other words, the membrane is a polysulfone membrane with a filtration limit molecular weight of 6000, the membrane structure is hollow fiber, and the membrane area is
The area was 0.2 m 2 , the pressure was 1 to 2 Kg/cm 2 , and the filtration temperature was 35 to 45°C. In both cases, filtration was carried out until the amount of filtrate reached 38. In other words, both are 4.8 times in terms of concentration factor. The results are shown in Table 1.
【表】
表1に明らかに示される如く、加熱処理しない
場合(対照)には、濾過開始後、直ちにフラツク
スの急速な減少が認められるが、加熱処理した場
合(本発明)には、フラツクスの低下は極めてわ
ずかである。その結果、未処理の場合には濾過時
間として5時間を要したが、加熱処理の場合には
3時間と約6割の時間で終了した。
実施例 2
リジン発酵液36を90〜100℃に5分間加熱処
理を行ない、限外濾過を行つた。対照として、同
じ発酵液36を加熱せずにそのまま、同じ条件で
限外濾過を行つた。
限外濾過の条件は次のとおりである。すなわ
ち、膜は、ポリアクリロニトリル膜で、分画分子
量は13.000のものであり、膜構造は中空糸形であ
り、膜面積は0.2m2であり、加圧力は1Kg/cm2で
あり、温度は40℃であつた。
どちらの場合も、濃縮倍率が10倍となるまで、
即ち、液量が3.6となるまで濾過を行つた。濾
過に要した時間は、加熱しない場合が、3.8時間、
加熱した場合が2.8時間であつた。平均濾過速度
で表示すれば、各々、43/m2H、58/m2Hで
あつた。
以上より、本発明により、アミノ酸等の微生物
発酵液等を限外濾過処理する場合、あらかじめ該
溶液を加熱処理することにより、該溶液のフラツ
クス、すなわち膜濾過性を従来より顕著に高め、
効率的に処理することができることが理解されよ
う。[Table] As clearly shown in Table 1, in the case without heat treatment (control), a rapid decrease in flux is observed immediately after the start of filtration, but in the case of heat treatment (invention), the flux decreases. The decrease is extremely small. As a result, the filtration time required 5 hours in the case of no treatment, but was completed in 3 hours, about 60% of the time, in the case of heat treatment. Example 2 Lysine fermentation liquid 36 was heat-treated at 90 to 100°C for 5 minutes and subjected to ultrafiltration. As a control, the same fermentation solution 36 was subjected to ultrafiltration under the same conditions without being heated. The conditions for ultrafiltration are as follows. That is, the membrane is a polyacrylonitrile membrane with a molecular weight cut-off of 13,000, the membrane structure is hollow fiber, the membrane area is 0.2 m2 , the pressure is 1Kg/ cm2 , and the temperature is It was 40℃. In both cases, until the concentration factor reaches 10 times,
That is, filtration was performed until the liquid volume reached 3.6. The time required for filtration is 3.8 hours without heating.
The heating time was 2.8 hours. The average filtration rates were 43/m 2 H and 58/m 2 H, respectively. As described above, according to the present invention, when microbial fermentation liquid of amino acids etc. is subjected to ultrafiltration treatment, by heating the solution in advance, the flux of the solution, that is, the membrane filtration property is significantly increased compared to the conventional method.
It will be appreciated that this can be done efficiently.
Claims (1)
らかじめ液を50〜100℃に加熱処理して蛋白等を
変性・凝集させて濾過中の膜のつまりを防ぐこと
を特徴とする限外濾過流束改良法。1 Ultrafiltration flux improvement characterized by pre-heating the amino acid fermentation liquid to 50 to 100°C to denature and aggregate proteins, etc., to prevent membrane clogging during filtration. Law.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP58185312A JPS6078588A (en) | 1983-10-04 | 1983-10-04 | Improvement of flow flux of ultrafiltration |
FR8319862A FR2552674A1 (en) | 1983-10-04 | 1983-12-12 | Process for improving the flow in the ultrafiltration of the amino acids obtained by microbial fermentation. |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP58185312A JPS6078588A (en) | 1983-10-04 | 1983-10-04 | Improvement of flow flux of ultrafiltration |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6078588A JPS6078588A (en) | 1985-05-04 |
JPH0529435B2 true JPH0529435B2 (en) | 1993-04-30 |
Family
ID=16168643
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP58185312A Granted JPS6078588A (en) | 1983-10-04 | 1983-10-04 | Improvement of flow flux of ultrafiltration |
Country Status (2)
Country | Link |
---|---|
JP (1) | JPS6078588A (en) |
FR (1) | FR2552674A1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5017480A (en) * | 1987-08-10 | 1991-05-21 | Ajimomoto Co., Inc. | Process for recovering L-amino acid from fermentation liquors |
JP3617091B2 (en) * | 1994-11-30 | 2005-02-02 | 味の素株式会社 | Purification method of basic amino acids |
DE69625981T2 (en) * | 1995-10-13 | 2004-01-22 | Ajinomoto Co., Inc. | Process for removing cells from fermentation broth |
EP0770676A3 (en) | 1995-10-23 | 1999-05-19 | Ajinomoto Co., Ltd. | Method for treating fermentation broth |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5791196A (en) * | 1980-11-27 | 1982-06-07 | Takeda Chem Ind Ltd | Separation of inosine, guanosine or their mixture from cell bodies and high polymeric substances |
JPS5991196A (en) * | 1982-11-17 | 1984-05-25 | Dai Ichi Kogyo Seiyaku Co Ltd | Viscosity reducer for highly concentrated coke/water slurry |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3427223A (en) * | 1964-06-10 | 1969-02-11 | Exxon Research Engineering Co | Coagulating microbial cells to enhance their separation |
-
1983
- 1983-10-04 JP JP58185312A patent/JPS6078588A/en active Granted
- 1983-12-12 FR FR8319862A patent/FR2552674A1/en not_active Withdrawn
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5791196A (en) * | 1980-11-27 | 1982-06-07 | Takeda Chem Ind Ltd | Separation of inosine, guanosine or their mixture from cell bodies and high polymeric substances |
JPS5991196A (en) * | 1982-11-17 | 1984-05-25 | Dai Ichi Kogyo Seiyaku Co Ltd | Viscosity reducer for highly concentrated coke/water slurry |
Also Published As
Publication number | Publication date |
---|---|
JPS6078588A (en) | 1985-05-04 |
FR2552674A1 (en) | 1985-04-05 |
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