JPH05283475A - Mounting method for flip chip - Google Patents

Mounting method for flip chip

Info

Publication number
JPH05283475A
JPH05283475A JP4024492A JP4024492A JPH05283475A JP H05283475 A JPH05283475 A JP H05283475A JP 4024492 A JP4024492 A JP 4024492A JP 4024492 A JP4024492 A JP 4024492A JP H05283475 A JPH05283475 A JP H05283475A
Authority
JP
Japan
Prior art keywords
solder
chip
solder bumps
substrate
junction parts
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP4024492A
Other languages
Japanese (ja)
Other versions
JP3175786B2 (en
Inventor
Keiko Sogo
啓子 十河
Tatsuo Hakuta
達夫 伯田
Osamu Asagi
攻 浅黄
Hiroki Tawara
浩樹 田原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sony Corp
Original Assignee
Sony Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sony Corp filed Critical Sony Corp
Priority to JP4024492A priority Critical patent/JP3175786B2/en
Publication of JPH05283475A publication Critical patent/JPH05283475A/en
Application granted granted Critical
Publication of JP3175786B2 publication Critical patent/JP3175786B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732Location after the connecting process
    • H01L2224/73251Location after the connecting process on different surfaces
    • H01L2224/73253Bump and layer connectors

Landscapes

  • Wire Bonding (AREA)

Abstract

PURPOSE:To enhance the reliability of solder junction parts by a method wherein an IC chip adhered to a substrate with flux through the intermediary of solder bumps is processed by reflow keeping the IC downwards. CONSTITUTION:An IC chip 1 adhered on a substrate 4 through the intermediary of solder bumps 3 with flux 11 is made reflow with the IC downwards. Thus, the solder junction parts are pulled downwards by the deadweight of the IC chip 1 itself thereby extending the solder bumps 3 to the extent of the surface tention limit of the solder bumps 3. Accordingly, the solder bumps 3 without expanding sideways can avoid the bridge development even if the interval pitch between leads 5 is small. Besides, the life of solder junction parts for thermal cycle can be lengthened by the increased thickness of the solder junction parts due to the extended solder bumps 3. Furthermore, the solder bumps 3 can be made reflow at the temperature to be completely melted down due to the solder junction parts without expanding sideways. Through these procedures, the reliability of the solder junction parts can be enhanced.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、裸のICチップを基板
に直接フェイスダウンで接続するフリップチップの実装
方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a flip chip mounting method in which a bare IC chip is directly face-down connected to a substrate.

【0002】[0002]

【従来の技術】近年、基板の高密度化、ICの高集積化
によるICチップの多ピン化、実装間隔の狭ピッチ化に
伴い、樹脂封止をしていない裸のICチップを直接フェ
イスダウンで接続するフリップチップ実装が注目されて
いる。このフリップチップ実装の従来のプロセスは、ま
ず図6に示すようにICチップ1の電極パッド2に半田
バンプ3を接着し、電極パッド2と基板4上に形成され
たランド5とを位置合わせする。次に図7に示すように
半田バンプ3をランド5上にマウントして加熱し、リフ
ローを行なって半田バンプ3を溶融し、電極パッド2と
ランド5とを接合する。
2. Description of the Related Art In recent years, a bare IC chip that is not resin-sealed is directly faced down as the number of pins of the IC chip increases and the pitch of the mounting interval becomes narrower due to the higher density of the substrate, the higher integration of the IC. Flip-chip mounting, which is connected with, is drawing attention. In the conventional flip-chip mounting process, first, as shown in FIG. 6, solder bumps 3 are bonded to the electrode pads 2 of the IC chip 1 and the electrode pads 2 and the lands 5 formed on the substrate 4 are aligned with each other. . Next, as shown in FIG. 7, the solder bumps 3 are mounted on the lands 5, heated, and reflowed to melt the solder bumps 3 to bond the electrode pads 2 and the lands 5.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、上記の
ような従来のフリップチップ実装プロセスによると、リ
フロー時に半田バンプ3が完全に溶融する温度に設定す
ると、ICチップ1が自重で沈み込み、図8の左側に示
すように半田接合部が横に広がる。このときICチップ
1の自重が重かったり、電極パッド2間のピッチが例え
ば80μm乃至150μmと狭い場合には、図8の右側
に示すように半田接合部にブリッジが生ずる。また、半
田接合部の高さも半田が横に広がるために確保できず、
例えば電極パッド2間のピッチが150μmの場合20
μm乃至30μmと、かなり薄くなる。
However, according to the conventional flip chip mounting process as described above, when the temperature is set so that the solder bumps 3 are completely melted at the time of reflow, the IC chip 1 sinks under its own weight, and as shown in FIG. The solder joint expands laterally as shown on the left side of FIG. At this time, if the weight of the IC chip 1 is heavy or the pitch between the electrode pads 2 is narrow, for example, 80 μm to 150 μm, a bridge occurs at the solder joint portion as shown on the right side of FIG. Also, the height of the solder joint cannot be secured because the solder spreads laterally,
For example, when the pitch between the electrode pads 2 is 150 μm, 20
It becomes considerably thin, that is, μm to 30 μm.

【0004】一方、ICチップ1のサイズが大きい場合
には、ICチップ1と基板4との熱膨張係数が異なるた
め、熱による伸縮が不整合となる。このため接合部であ
る半田バンプ3に応力が加わるので、半田接合部の高さ
は高いほうが熱サイクルに対する寿命は長くなる。従っ
て前述したように半田接合部が薄いとこの部分の信頼性
を確保することができない。逆に半田接合部の高さを確
保するために、半田が半溶融状態になるようにリフロー
温度を設定すると、ICチップ1の自重による沈み込み
はある程度防止できるが、基板4に対する半田コートが
均一にならず、基板4の反りなどによる未半田部分が発
生するおそれがある。このような未半田部分の発生を防
止するためには、基板4側及びICチップ1側の半田バ
ンプ3の高さを均一にしなければならず、高度の技術が
必要となる。
On the other hand, when the size of the IC chip 1 is large, the expansion and contraction due to heat are mismatched because the IC chip 1 and the substrate 4 have different coefficients of thermal expansion. For this reason, stress is applied to the solder bumps 3 that are the joints, so that the higher the height of the solder joints, the longer the life for the thermal cycle. Therefore, as described above, if the solder joint portion is thin, the reliability of this portion cannot be secured. On the contrary, if the reflow temperature is set so that the solder is in a semi-molten state in order to secure the height of the solder joint portion, it is possible to prevent the IC chip 1 from sinking due to its own weight to some extent, but the solder coat on the substrate 4 is uniform. However, the unsoldered portion may be generated due to the warp of the substrate 4. In order to prevent the occurrence of such unsoldered portions, it is necessary to make the heights of the solder bumps 3 on the substrate 4 side and the IC chip 1 side uniform, and a high level technique is required.

【0005】本発明はこのような状況に鑑みてなされた
ものであり、ICチップと基板との半田接合部の高さを
確保し、接合の信頼性を向上させることのできるフリッ
プチップの実装方法を提供することを目的とする。
The present invention has been made in view of such circumstances, and a flip chip mounting method capable of ensuring the height of a solder joint between an IC chip and a substrate and improving the reliability of the joint. The purpose is to provide.

【0006】[0006]

【課題を解決するための手段】本発明のフリップチップ
の実装方法は、ICチップ1に設けられた電極パッド2
を基板4に対向させ、半田バンプ3を介して電極パッド
2と基板4上に形成されたランド5とを接続するフリッ
プチップの実装方法において、基板4上に形成されたラ
ンド5にフラックス11を塗布する第1の工程と、IC
チップ1の電極パッド2に供給された半田バンプ3をフ
ラックス11を介してランド5に接着させる第2の工程
と、基板4を反転させ、ICチップ1をフラックス11
を介して垂下させた状態で加熱し、半田バンプ3をリフ
ローする第3の工程とを備えたことを特徴とする。
According to the flip-chip mounting method of the present invention, an electrode pad 2 provided on an IC chip 1 is used.
In the flip-chip mounting method in which the electrodes 5 are opposed to the substrate 4 and the electrode pads 2 and the lands 5 formed on the substrate 4 are connected via the solder bumps 3, a flux 11 is applied to the lands 5 formed on the substrate 4. First step of coating and IC
The second step of adhering the solder bumps 3 supplied to the electrode pads 2 of the chip 1 to the lands 5 via the flux 11, and reversing the substrate 4 to set the IC chip 1 to the flux 11
And a third step of reflowing the solder bumps 3 by heating the solder bumps 3 in a suspended state.

【0007】[0007]

【作用】上記のフリップチップの実装方法によると、I
Cチップ1を半田バンプ3及びフラックス11を介して
基板4から垂下した状態でリフローするので、ICチッ
プ1の自重により半田接合部が下方に引っ張られ、半田
の表面張力の限度まで半田が伸びる。従って半田が横に
広がることがなく、ランド5の間隔のピッチが小さい場
合でもブリッジの発生を防止することができる。また半
田が伸びて半田接合部の厚さが厚くなるので、熱サイク
ルに対する半田接合部の寿命を長くすることができる。
さらに半田接合部が横に広がらないので、半田が完全に
溶融する温度でリフローすることができ、上部である基
板4側の半田コートの半田量を確保することにより、未
半田の発生を防止することができる。
According to the above flip-chip mounting method, I
Since the C chip 1 is reflowed in a state of being hung from the substrate 4 via the solder bumps 3 and the flux 11, the solder joint portion is pulled downward by the weight of the IC chip 1 and the solder extends to the limit of the surface tension of the solder. Therefore, the solder does not spread laterally, and it is possible to prevent the occurrence of bridges even when the pitch between the lands 5 is small. In addition, since the solder extends and the thickness of the solder joint increases, the life of the solder joint with respect to the thermal cycle can be extended.
Furthermore, since the solder joint portion does not spread laterally, reflow can be performed at a temperature at which the solder is completely melted, and the amount of solder in the solder coat on the upper side of the substrate 4 is secured to prevent unsolder from occurring. be able to.

【0008】[0008]

【実施例】以下、本発明のフリップチップの実装方法の
一実施例を図面を参照して説明する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of a flip chip mounting method according to the present invention will be described below with reference to the drawings.

【0009】図1乃至図4に本発明の一実施例による実
装方法を示す。これらの図において、図7に示す従来例
の部分と対応する部分には同一の符号を付してあり、そ
の説明は適宜省略する。図1に示す第1の工程におい
て、基板1上に形成されたランド5上にフラックス11
を塗布する。このフラックス11は粘着力のある導電性
材料で構成されている。次に図2に示す第2の工程にお
いて、ICチップ1の電極パッド2に供給された半田バ
ンプ3を基板4上に形成されたランド5の位置に合わ
せ、半田バンプ3とランド5とをフラックス11により
接着する。
1 to 4 show a mounting method according to an embodiment of the present invention. In these figures, parts corresponding to those of the conventional example shown in FIG. 7 are designated by the same reference numerals, and the description thereof will be omitted as appropriate. In the first step shown in FIG. 1, the flux 11 is formed on the land 5 formed on the substrate 1.
Apply. The flux 11 is made of a conductive material having an adhesive force. Next, in the second step shown in FIG. 2, the solder bumps 3 supplied to the electrode pads 2 of the IC chip 1 are aligned with the lands 5 formed on the substrate 4, and the solder bumps 3 and the lands 5 are fluxed. Bond with 11.

【0010】次に図3に示す第3の工程において、基板
4を反転させてICチップ1を半田バンプ3を介して基
板4の下部に垂下させる。そして図4に示す第4の工程
において、半田接合部を加熱して半田バンプ3のリフロ
ーを行なう。この結果ICチップ1の自重により半田接
合部が下に引っ張られ、半田の表面張力限度まで半田が
伸びる。そして半田接合部の形状はつつみ型となる。
Next, in a third step shown in FIG. 3, the substrate 4 is inverted and the IC chip 1 is hung below the substrate 4 via the solder bumps 3. Then, in a fourth step shown in FIG. 4, the solder joints are heated to reflow the solder bumps 3. As a result, the solder joint portion is pulled downward by the self-weight of the IC chip 1, and the solder extends to the surface tension limit of the solder. Then, the shape of the solder joint portion becomes a wrapping type.

【0011】本実施例によれば、半田接合部がICチッ
プ1の自重で下に引っ張られるので横に広がることはな
い。従ってランド5の間隔のピッチが小さい場合でも、
隣接するランド間でブリッジが発生することはない。ま
た半田が伸びて半田接合部の厚さが厚くなるので、熱サ
イクルに対する半田接合部の寿命を長くすることができ
る。さらに半田接合部が横に広がらないので、半田が完
全に溶融する温度でリフローすることができ、半田バン
プ3の高さのバラツキがあっても、半田量を適性に確保
することにより未半田の発生を防止することができる。
また半田接合部の形状が熱サイクルに対する寿命が長い
といわれているつづみ型であるので、実装の信頼性を確
保することができる。しかも半田が溶融したときに表面
張力により位置補正がなされるので、セルフアライメン
ト効果が増大する。
According to this embodiment, since the solder joint portion is pulled downward by the weight of the IC chip 1, it does not spread laterally. Therefore, even if the land 5 pitch is small,
No bridge will occur between adjacent lands. In addition, since the solder extends and the thickness of the solder joint increases, the life of the solder joint with respect to the thermal cycle can be extended. Further, since the solder joint portion does not spread laterally, reflow can be performed at a temperature at which the solder is completely melted, and even if there is variation in the height of the solder bumps 3, an appropriate amount of solder can be secured to prevent unsoldered solder. Occurrence can be prevented.
In addition, since the shape of the solder joint is a staggered type, which is said to have a long life with respect to the thermal cycle, it is possible to secure the reliability of mounting. Moreover, when the solder melts, the position is corrected by the surface tension, so that the self-alignment effect is increased.

【0012】なお、ICチップ1のサイズが大きくなる
と重量が増大し、リフロー時にICチップ1が基板4か
ら落下するおそれのある場合は、ダミーバンプを形成し
て接合点を多くするとよい。または図5に示すように複
数本の支柱21が立設された治具板22を用い、支柱2
1により基板4を支持し、基板4から垂下されたICチ
ップ1と治具板22との間に所定の間隔を設けてリフロ
ーを行ない、ICチップ1の落下を防止するようにして
もよい。
If the size of the IC chip 1 is increased and the IC chip 1 may drop from the substrate 4 during reflow, dummy bumps may be formed to increase the number of bonding points. Alternatively, as shown in FIG. 5, using a jig plate 22 in which a plurality of columns 21 are erected,
The substrate 4 may be supported by 1 and a reflow may be performed by providing a predetermined gap between the IC chip 1 hanging from the substrate 4 and the jig plate 22 to prevent the IC chip 1 from dropping.

【0013】上記実施例では半田バンプ3をICチップ
1の電極パッド2側に設けた場合について説明したが、
半田バンプ3を基板4のランド5側に設けてもよいし、
両側に設けてもよい。なおフラックス11の代わりに接
着剤を用いると、セルフアライメントが不可能になるの
で好ましくない。
In the above embodiment, the case where the solder bump 3 is provided on the electrode pad 2 side of the IC chip 1 has been described.
The solder bumps 3 may be provided on the land 5 side of the substrate 4,
It may be provided on both sides. It is not preferable to use an adhesive instead of the flux 11 because self-alignment becomes impossible.

【0014】[0014]

【発明の効果】以上説明したように、本発明のフリップ
チップの実装方法によれば、ICチップを下にして半田
バンプを介してフラックスにより基板に接着させてリフ
ローするようにしたので、ICチップ実装時に半田バン
プが横に広がらず、厚さが厚くなるので、半田のブリッ
ジの発生を防止し、熱サイクルに対する半田接合部の寿
命を長くすることができ、実装の信頼性を向上すること
ができる。
As described above, according to the flip-chip mounting method of the present invention, since the IC chip is faced down and the solder bumps are used to adhere the flux to the substrate for reflow, the IC chip is reflowed. Since the solder bumps do not spread laterally during mounting and the thickness becomes thicker, it is possible to prevent the occurrence of solder bridges, prolong the life of the solder joint part against thermal cycles, and improve the mounting reliability. it can.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明のフリップチップの実装方法の一実施例
の第1の工程を示す側面図である。
FIG. 1 is a side view showing a first step of an embodiment of a flip chip mounting method of the present invention.

【図2】本実施例における第2の工程を示す側面図であ
る。
FIG. 2 is a side view showing a second step in the present embodiment.

【図3】本実施例における第3の工程を示す側面図であ
る。
FIG. 3 is a side view showing a third step in the present embodiment.

【図4】本実施例における第4の工程を示す側面図であ
る。
FIG. 4 is a side view showing a fourth step in the present embodiment.

【図5】本発明の他の実施例による治具の構成を示す側
面図である。
FIG. 5 is a side view showing the configuration of a jig according to another embodiment of the present invention.

【図6】従来のフリップチップの実装方法の一例のIC
チップと基板との位置合わせの工程を示す示す側面図で
ある。
FIG. 6 is an example of an IC of a conventional flip-chip mounting method.
It is a side view which shows the process of position alignment of a chip | tip and a board | substrate.

【図7】図6のICチップの基板へのマウント工程を示
す側面図である。
7 is a side view showing a step of mounting the IC chip of FIG. 6 on a substrate.

【図8】図6の半田リフロー時の状態を示す側面図であ
る。
FIG. 8 is a side view showing a state during solder reflow in FIG.

【符号の説明】[Explanation of symbols]

1 ICチップ 2 電極パッド 3 半田バンプ 4 基板 5 ランド 11 フラックス 1 IC chip 2 Electrode pad 3 Solder bump 4 Substrate 5 Land 11 Flux

───────────────────────────────────────────────────── フロントページの続き (72)発明者 田原 浩樹 東京都品川区北品川6丁目7番35号 ソニ ー株式会社内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Hiroki Tahara 6-735 Kitashinagawa, Shinagawa-ku, Tokyo Sony Corporation

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 ICチップに設けられた電極パッドを基
板に対向させ、半田バンプを介して前記電極パッドと前
記基板上に形成されたランドとを接続するフリップチッ
プの実装方法において、 前記基板上に形成された前記ランドにフラックスを塗布
する第1の工程と、 前記ICチップの電極パッドに供給された前記半田バン
プを前記フラックスを介して前記ランドに接着させる第
2の工程と、 前記基板を反転させ、前記ICチップを前記フラックス
を介して垂下させた状態で加熱し、前記半田バンプをリ
フローする第3の工程とを備えたことを特徴とするフリ
ップチップの実装方法。
1. A flip-chip mounting method in which an electrode pad provided on an IC chip is opposed to a substrate and the electrode pad and a land formed on the substrate are connected via a solder bump. A first step of applying a flux to the land formed on the substrate; a second step of adhering the solder bumps supplied to the electrode pads of the IC chip to the land through the flux; A flip chip mounting method, which comprises a third step of reversing, heating the IC chip in a suspended state via the flux, and reflowing the solder bumps.
JP4024492A 1992-01-30 1992-01-30 Flip chip mounting method Expired - Fee Related JP3175786B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4024492A JP3175786B2 (en) 1992-01-30 1992-01-30 Flip chip mounting method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4024492A JP3175786B2 (en) 1992-01-30 1992-01-30 Flip chip mounting method

Publications (2)

Publication Number Publication Date
JPH05283475A true JPH05283475A (en) 1993-10-29
JP3175786B2 JP3175786B2 (en) 2001-06-11

Family

ID=12575301

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4024492A Expired - Fee Related JP3175786B2 (en) 1992-01-30 1992-01-30 Flip chip mounting method

Country Status (1)

Country Link
JP (1) JP3175786B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012164957A1 (en) * 2011-06-02 2012-12-06 パナソニック株式会社 Electronic component mounting method, electronic component loading device and electronic component mounting system
CN103548430A (en) * 2011-06-02 2014-01-29 松下电器产业株式会社 Electronic component mounting method, electronic component loading device and electronic component mounting system
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