JPH05279428A - Rubber-modified styrenic resin composition having excellent balance of physical property and its production - Google Patents

Rubber-modified styrenic resin composition having excellent balance of physical property and its production

Info

Publication number
JPH05279428A
JPH05279428A JP7971492A JP7971492A JPH05279428A JP H05279428 A JPH05279428 A JP H05279428A JP 7971492 A JP7971492 A JP 7971492A JP 7971492 A JP7971492 A JP 7971492A JP H05279428 A JPH05279428 A JP H05279428A
Authority
JP
Japan
Prior art keywords
rubber
styrene
particles
polymer
weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP7971492A
Other languages
Japanese (ja)
Other versions
JP3274492B2 (en
Inventor
Toshihiko Ando
敏彦 安藤
So Iwamoto
宗 岩本
Masahiro Kaneko
昌弘 金子
Kozo Ichikawa
功三 市川
Akihiko Nakajima
明彦 中島
Masato Takaku
真人 高久
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsui Toatsu Chemicals Inc
Original Assignee
Mitsui Toatsu Chemicals Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsui Toatsu Chemicals Inc filed Critical Mitsui Toatsu Chemicals Inc
Priority to JP07971492A priority Critical patent/JP3274492B2/en
Publication of JPH05279428A publication Critical patent/JPH05279428A/en
Application granted granted Critical
Publication of JP3274492B2 publication Critical patent/JP3274492B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Compositions Of Macromolecular Compounds (AREA)
  • Graft Or Block Polymers (AREA)

Abstract

PURPOSE:To obtain a rubber-modified styrenic resin composition having extremely improved appearance of molded article, especially luster and excellent impact strength. CONSTITUTION:In dispersed rubber particles of rubber-modified styrenic resin composition, particles having a salami structure are made into particles having small particle diameter and blended with particles having a single occlusion structure. A particle diameter distribution has three peaks and the average particle diameter is 0.2-0.8mu. Further the particle diameter distribution is wider than a conventional one and the ratio of 5% value and 95% value of cumulative distribution of particle diameters of volume standard of rubbery polymer particles is 3-45.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、成形物の外観と、耐衝
撃性とのバランスに優れた、高光沢を有するゴム変性ス
チレン系樹脂組成物、及びその製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a rubber-modified styrenic resin composition having a high gloss, which is excellent in the balance between the appearance of molded articles and impact resistance, and a method for producing the same.

【0002】[0002]

【従来の技術】ABS樹脂は成形物の外観と、衝撃強度
とのバランスの良い樹脂であり、家庭電気製品、電子機
器等に広く用いられている。最近、これらの製品のコス
トダウン指向が高まり、ABS樹脂に代えてゴム変性ス
チレン系樹脂の使用が多くなり、また大型でより複雑な
形状を有し、しかも肉厚が薄い成形物にも用いられるよ
うになった。このような状況から、光沢がよく、成形加
工性に優れ、しかも高い衝撃強度を有するゴム変性スチ
レン系樹脂が求められるようになった。
2. Description of the Related Art ABS resin is a resin having a good balance between the appearance of a molded article and impact strength, and is widely used in household electric appliances, electronic devices and the like. Recently, the trend toward cost reduction of these products has increased, the use of rubber-modified styrenic resins in place of ABS resins has increased, and they are also used for molded products having large and more complicated shapes and thin thickness. It became so. Under such circumstances, there has been a demand for a rubber-modified styrenic resin having good gloss, excellent moldability, and high impact strength.

【0003】ゴム変性スチレン系樹脂は、ゴム粒子をス
チレン系樹脂に分散させたものであるが、その分散ゴム
粒子の粒子径が、製品性能に重要な影響を及ぼし、分散
ゴム粒子の粒子径が小さい程、成形物の光沢が向上す
る。通常ゴム変性スチレン系樹脂中のゴム粒子径(平均
粒子径、以下同様)は、1.0〜5.0μm程度である
が、最近では成形物の光沢を向上させるため、1.0μ
m以下のゴム粒子を分散させた樹脂も開発されている。
しかしゴム変性スチレン系樹脂において、そのゴム粒子
径が1.0μm以下になると、通常衝撃強度の低下が著
しく、従って成形物の衝撃強度を保ちながら光沢を向上
させることには限界があった。これらの問題を改良する
為、1.0μm以下のゴム粒子を分散させたゴム変性ス
チレン系樹脂と、1.0μm以上の粒子を分散させたゴ
ム変性スチレン系樹脂をブレンドする方法が、特公昭4
6−41467、特開昭59−1519、特開昭63−
241053、米国特許4,146,589等で提案さ
れている。しかし、これらの方法においては、光沢がま
だ充分でない、また衝撃強度と光沢とのバランスがよく
ない等の問題があった。
The rubber-modified styrenic resin is obtained by dispersing rubber particles in a styrene-based resin, and the particle size of the dispersed rubber particles has an important influence on the product performance. The smaller the size, the better the gloss of the molded product. Usually, the rubber particle size (average particle size, the same applies hereinafter) in the rubber-modified styrene-based resin is about 1.0 to 5.0 μm, but recently, in order to improve the gloss of the molded product, it is 1.0 μm.
Resins in which rubber particles of m or less are dispersed have also been developed.
However, in the rubber-modified styrenic resin, when the rubber particle diameter is 1.0 μm or less, the impact strength is usually remarkably lowered, and therefore there is a limit to improving the gloss while maintaining the impact strength of the molded product. In order to improve these problems, a method of blending a rubber-modified styrene resin in which rubber particles of 1.0 μm or less are dispersed with a rubber-modified styrene resin in which particles of 1.0 μm or more are dispersed is disclosed in JP-B-4.
6-41467, JP-A-59-1519, JP-A-63-
241053, U.S. Pat. No. 4,146,589, and the like. However, these methods have problems that the gloss is not yet sufficient and that the balance between impact strength and gloss is not good.

【0004】一方ゴム成分としてスチレン含有量の多い
スチレン−ブタジエンブロック共重合体を溶解したスチ
レンモノマーの重合を行うと、単一オクルージョン構造
を有する0.5μm以下のゴム粒子がポリスチレン中に
分散された状態で形成される事は良く知られている(例
Angew.Makromol.Chem.58/59
P175〜198(1977))。これを利用して、成
形物の光沢、透明性の非常に優れたゴム変性スチレン系
樹脂を製造する方法が、特公昭48−18594、特開
昭61−500497、特開昭63−48317、特開
昭64−74209等に提案されている。これらの方法
によれば、確かに成形物の表面光沢、透明性は今までの
ゴム変性スチレン系樹脂に比べて格段に改良されてい
る。しかし、衝撃強度については改良は試みられている
ものの、まだ充分ではなかった。
On the other hand, when a styrene monomer having a styrene-butadiene block copolymer having a high styrene content dissolved therein was polymerized as a rubber component, rubber particles of 0.5 μm or less having a single occlusion structure were dispersed in polystyrene. It is well known that they are formed in a state (eg Angew. Makromol. Chem. 58/59.
P175-198 (1977)). Utilizing this, a method for producing a rubber-modified styrene resin having excellent gloss and transparency of a molded article is disclosed in Japanese Patent Publication No. 48-18594, Japanese Patent Publication No. 61-500497, Japanese Patent Publication No. 63-48317, and Japanese Patent Publication No. 63-48317. It is proposed in Kaisha 64-74209. According to these methods, the surface gloss and the transparency of the molded product are remarkably improved as compared with the conventional rubber-modified styrene resin. However, although improvements in impact strength have been attempted, they have not been sufficient.

【0005】又、上記スチレン−ブタジエン共重合体ゴ
ムを用いて形成された単一オクルージョン構造のゴム粒
子を分散させたゴム変性スチレン系樹脂と、少量のサラ
ミ構造のゴム粒子を分散させた通常のゴム変性スチレン
系樹脂をブレンドし、分散ゴム粒子の粒径分布曲線を二
山形状(2つの極大値を有する分布曲線)とすること
で、成形物の光沢を高いレベルに保ちながら、耐衝撃性
を改良しようとする試みが、米国特許4,493,92
2、特開昭63−112646等にみられる。これらの
方法においては、確かに衝撃強度は向上するものの、ま
だ光沢が不充分であったり、また衝撃強度が不充分な
為、樹脂中にポリジメチルシロキサン等を添加する必要
がある等の問題があった。
Further, a rubber-modified styrene resin in which rubber particles having a single occlusion structure formed by using the above styrene-butadiene copolymer rubber are dispersed, and a usual rubber particle in which a small amount of rubber particles having a salami structure are dispersed are used. By blending rubber-modified styrenic resin and making the particle size distribution curve of dispersed rubber particles into a bimodal shape (distribution curve having two maximum values), impact resistance while maintaining the gloss of the molded product at a high level Attempts to improve U.S. Pat. No. 4,493,92
2, found in JP-A-63-112646. In these methods, although the impact strength is certainly improved, the gloss is still insufficient, and the impact strength is insufficient, so that it is necessary to add polydimethylsiloxane or the like to the resin. there were.

【0006】[0006]

【発明が解決しようとする課題】本発明の目的は、従来
のゴム変性スチレン系樹脂に比べて、成形物外観が格段
に向上し、しかも衝撃強度も優れたゴム変性スチレン系
樹脂、及びその製造方法を提供することにある。
SUMMARY OF THE INVENTION An object of the present invention is to provide a rubber-modified styrene-based resin which has a markedly improved appearance of a molded article and is excellent in impact strength as compared with conventional rubber-modified styrene-based resins, and the production thereof. To provide a method.

【0007】本発明の今一つの目的は、例えば射出成形
法で成形される大型で薄肉で複雑な形状を有する成形物
用の樹脂材料として適当な、ゴム変性スチレン系樹脂、
及びその製造方法を提供することにある。
Another object of the present invention is, for example, a rubber-modified styrenic resin suitable as a resin material for a large-sized, thin-walled, molded article having a complicated shape, which is molded by an injection molding method,
And a method for manufacturing the same.

【0008】[0008]

【課題を解決するための手段】本発明者らは、上記目的
の重要性に鑑み、鋭意検討した結果、ゴム変性スチレン
系樹脂組成物において、 (1)サラミ構造を有するゴム粒子を小粒径化し (2)単一オクルージョン構造を有するゴム粒子を分散
状態とし、粒径分布を三山形状にして体積平均径を0.
2〜0.8μmの範囲とし、更に (3)粒径分布を従来より広くし、従来の知見と全く異
なる新しい、ゴム状重合体粒子の体積基準の粒径の累積
分布の5%値と95%値の比の値という特別な指標を見
出し、これをコントロールする事により、このゴム変性
スチレン系樹脂を成形物に用いた場合、成形物の外観、
特に光沢が格段に向上し、衝撃強度も優れたものとなる
ことを見出し、本発明を完成した。
Means for Solving the Problems The inventors of the present invention have made extensive studies in view of the importance of the above object, and as a result, in a rubber-modified styrene-based resin composition, (1) a rubber particle having a salami structure having a small particle size. (2) The rubber particles having a single occlusion structure are made into a dispersed state, the particle size distribution is made into a three-peaked shape, and the volume average diameter is 0.
The range is from 2 to 0.8 μm, and (3) the particle size distribution is made wider than before, which is completely different from the conventional knowledge, and is 5% of the cumulative distribution of the volume-based particle size of rubber-like polymer particles and 95%. By finding a special index called the value of the ratio of% value and controlling it, when this rubber-modified styrene resin is used in a molded article, the appearance of the molded article,
In particular, they have found that the gloss is remarkably improved and the impact strength is also excellent, and the present invention has been completed.

【0009】即ち、本発明はスチレン系単量体の単独重
合体又は共重合体にゴム状重合体粒子を分散させてなる
ゴム変性スチレン系樹脂組成物において、(a)ゴム状
重合体粒子の体積平均径が0.2〜0.8μmの範囲で
あり、(b)ゴム状重合体粒子の体積基準の粒径分布曲
線の形状が三つの山からなり、(c)ゴム状重合体粒子
の体積基準の粒径の累積分布の5%値と95%値の比の
値が3〜45の範囲であり、(d)5重量%スチレン溶
液粘度が20〜50センチポイズでスチレン含有量25
重量%〜50重量%のスチレン−ブタジエンブロック共
重合体(I)と5重量%スチレン溶液粘度が20〜50
センチポイズでスチレン含有量5重量%〜20重量%の
スチレン−ブタジエンブロック共重合体(II)とから成
り、(I)と(II)の重量比が(I)/(II)=95/
5〜40/60であるゴム状重合体をゴム状重合体粒子
の形成原料として用いることを特徴とする物性バランス
の優れたゴム変性スチレン系樹脂組成物であり、ゴム状
重合体粒子がサラミ構造及び単一オクルージョン構造を
有する粒子を含み、サラミ構造を有する粒子の体積平均
径が0.3〜2.0μmであり、単一オクルージョン構
造を有する粒子の体積平均径が0.1〜1.0μmであ
って、かつ単一オクルージョン構造を有する粒子の数の
全粒子数に対する割合が30〜99%で、サラミ構造を
有する粒子の数の割合が70〜1%であることを含む。
That is, the present invention relates to a rubber-modified styrene resin composition obtained by dispersing rubber-like polymer particles in a homopolymer or copolymer of a styrene-based monomer, wherein (a) the rubber-like polymer particles The volume average diameter is in the range of 0.2 to 0.8 μm, the shape of the volume-based particle size distribution curve of the rubber-like polymer particles (b) is composed of three peaks, and (c) the rubber-like polymer particles The value of the ratio of the 5% value and the 95% value of the cumulative distribution of the particle diameter on a volume basis is in the range of 3 to 45, and (d) the 5 wt% styrene solution viscosity is 20 to 50 centipoise and the styrene content is 25.
% To 50% by weight of styrene-butadiene block copolymer (I) and 5% by weight styrene solution having a viscosity of 20 to 50
It is composed of a styrene-butadiene block copolymer (II) having a styrene content of 5 wt% to 20 wt% in centipoise, and the weight ratio of (I) to (II) is (I) / (II) = 95 /
A rubber-modified styrene resin composition having an excellent balance of physical properties, characterized in that a rubber-like polymer of 5 to 40/60 is used as a raw material for forming rubber-like polymer particles, and the rubber-like polymer particles have a salami structure. And particles having a single occlusion structure, the particles having a salami structure have a volume average diameter of 0.3 to 2.0 μm, and the particles having a single occlusion structure have a volume average diameter of 0.1 to 1.0 μm. And the ratio of the number of particles having a single occlusion structure to the total number of particles is 30 to 99%, and the ratio of the number of particles having a salami structure is 70 to 1%.

【0010】また本発明は、ゴム状重合体(I)及び
(II)をスチレン系単量体又はこれらの混合物に溶解し
た溶液を重合することによる請求項1記載のゴム変性ス
チレン系樹脂組成物の製造方法において、ゴム状重合体
を粒子化する反応槽でのスチレン系重合体の量をX重量
%、ゴム状重合体の総量をY重量%、ゴム状重合体
(I)のスチレン含有量をZ重量%として、スチレン系
単量体又はこれらの混合物の転化率を下記式(III ) 42≦X+2.33×Y+(Z−40)≦52…(III ) を満足させる範囲にすることを特徴とする物性バランス
の優れたゴム変性スチレン系樹脂組成物の製造方法であ
り、ゴム状重合体を粒子化する際に有機過酸化物をゴム
状重合体を溶解した溶液100重量部に対し0.000
5〜0.007重量部添加することを含む。
The present invention also provides a rubber-modified styrenic resin composition according to claim 1, which comprises polymerizing a solution of the rubbery polymers (I) and (II) dissolved in a styrenic monomer or a mixture thereof. The amount of styrene-based polymer in the reaction vessel for granulating the rubber-like polymer is X% by weight, the total amount of the rubber-like polymer is Y% by weight, and the styrene content of the rubber-like polymer (I) is Is Z% by weight, and the conversion rate of the styrene-based monomer or the mixture thereof is set to a range satisfying the following formula (III) 42 ≦ X + 2.33 × Y + (Z-40) ≦ 52 (III). A method for producing a rubber-modified styrene-based resin composition having an excellent balance of physical properties, which is 0 per 100 parts by weight of a solution of an organic peroxide in which a rubber-like polymer is dissolved when the rubber-like polymer is made into particles. .000
5 to 0.007 parts by weight is included.

【0011】本発明でいうスチレン系単量体とは、スチ
レン、α−メチルスチレン、α−エチルスチレンのよう
な側鎖アルキル置換スチレン、ビニルトルエン、ビニル
キシレン、o−t−ブチルスチレン、p−t−ブチルス
チレン、p−メチルスチレンのような核アルキル置換ス
チレン、モノクロルスチレン、ジクロルスチレン、トリ
ブロモスチレン、テトラヒドロスチレン等のハロゲン化
スチレン及びp−ヒドロキシスチレン、o−メトキシス
チレン等が挙げられるが、特に好ましくは、スチレン、
α−メチルスチレン、及びp−メチルスチレンである。
スチレン系単量体はこれらのうちの一種又は二種以上を
混合して用いることができる。
The styrene-based monomer referred to in the present invention is a side chain alkyl-substituted styrene such as styrene, α-methylstyrene, α-ethylstyrene, vinyltoluene, vinylxylene, ot-butylstyrene, p-styrene. Nuclear alkyl-substituted styrenes such as t-butylstyrene and p-methylstyrene, halogenated styrenes such as monochlorostyrene, dichlorostyrene, tribromostyrene and tetrahydrostyrene, and p-hydroxystyrene, o-methoxystyrene and the like. , Particularly preferably styrene,
α-methylstyrene and p-methylstyrene.
The styrene-based monomer may be used alone or in combination of two or more.

【0012】ゴム状重合体粒子は、後述するゴム状重合
体、即ちスチレン−ブタジエンブロック共重合体
(I),(II)の所定量を添加した上記スチレン系単量
体又は同単量体の混合物を重合させることにより、スチ
レン系重合体中に分散して形成させるものである。
The rubber-like polymer particles are the above-mentioned rubber-like polymer, that is, the above-mentioned styrene-based monomer added with a predetermined amount of the styrene-butadiene block copolymers (I) and (II) or the same monomer. The mixture is polymerized to form a dispersion in a styrene polymer.

【0013】ここで、スチレン−ブタジエンブロック共
重合体(I)はスチレン含有量が25〜50重量%で、
その5重量%スチレン溶液粘度が20〜50センチポイ
ズのものである。また、スチレン−ブタジエンブロック
共重合体(II)はスチレン含有量が5〜20重量%で、
その5重量%スチレン溶液粘度が20〜50センチポイ
ズのものである。
The styrene-butadiene block copolymer (I) has a styrene content of 25 to 50% by weight,
The viscosity of the 5 wt% styrene solution is 20 to 50 centipoise. The styrene-butadiene block copolymer (II) has a styrene content of 5 to 20% by weight,
The viscosity of the 5 wt% styrene solution is 20 to 50 centipoise.

【0014】本発明においては、上記のようにして形成
するゴム状重合体粒子の体積平均粒子径は0.2〜0.
8μmにする必要がある。ここでいう体積平均粒子径
は、次のようにして測定する。すなわち、樹脂の超薄切
片法による電子顕微鏡写真を撮影し、写真中のゴム粒子
500〜700個の粒子の短径及び長径を測定してその
平均を粒子径とし、次式により平均したものである。
In the present invention, the rubber-like polymer particles formed as described above have a volume average particle size of 0.2 to 0.
It must be 8 μm. The volume average particle diameter here is measured as follows. That is, an electron micrograph of a resin by an ultra-thin section method is taken, and the minor and major diameters of 500 to 700 rubber particles in the photograph are measured, and the average is defined as the particle diameter, which is averaged by the following formula. is there.

【0015】体積平均粒子径=ΣnD4 /ΣnD3 (但し、nは粒子径Dμmのゴム粒子の個数である。) この体積平均粒子径が0.2μm未満の場合には、得ら
れたゴム変性スチレン系樹脂の衝撃強度が低く、又0.
8μmを超える場合は成形物の外観、特に表面光沢が低
下し、好ましくない。
Volume average particle diameter = ΣnD 4 / ΣnD 3 (where n is the number of rubber particles having a particle diameter D μm). When the volume average particle diameter is less than 0.2 μm, the obtained rubber modification The impact strength of styrene resin is low, and
If it exceeds 8 μm, the appearance of the molded article, especially the surface gloss, is deteriorated, which is not preferable.

【0016】本発明においては、ゴム状重合体粒子の分
布曲線の形状は三山にする必要がある。
In the present invention, the shape of the distribution curve of the rubber-like polymer particles needs to have three peaks.

【0017】本発明でいうゴム状重合体粒子の分布曲線
の形状が三つの山からなるということは、横軸に0.1
μm単位で体積基準の粒径、縦軸に頻度をプロットした
場合、接線の傾きの符号(正、負)が変わる変曲点が五
箇所ある分布のことである。
The fact that the shape of the distribution curve of the rubber-like polymer particles in the present invention consists of three peaks means that the horizontal axis is 0.1.
When the particle diameter based on volume is plotted in μm units and the frequency is plotted on the vertical axis, the distribution has five inflection points where the sign (positive or negative) of the tangent slope changes.

【0018】分布曲線の形状が二山では衝撃強度の向上
効果はあるが、成形物の外観が劣り、特に光沢勾配が大
きくなる。本発明の分布は使用するゴム状重合体の分子
量分布、混合するゴム状重合体の量比等によって調整さ
れる。本発明において光沢勾配とは、射出成形の成形物
におけるゲートからの距離の差による光沢の差、肉厚の
変化する部位又は角の形状の部位等射出成形時に流動状
態が大きく変化する部位と標準的な部位との光沢の差の
ことを示す。
When the shape of the distribution curve is two peaks, the impact strength is improved, but the appearance of the molded product is inferior, and the gloss gradient is particularly large. The distribution of the present invention is adjusted by the molecular weight distribution of the rubber-like polymer used, the ratio of the rubber-like polymer to be mixed, and the like. In the present invention, the gloss gradient means a difference in gloss due to a difference in the distance from a gate in a molded article for injection molding, a portion where the wall thickness changes or a corner-shaped portion where the flow state greatly changes during injection molding and a standard. It indicates the difference in gloss from the specific area.

【0019】更に、本発明においては、ゴム状重合体粒
子の体積基準の粒径の大きい方の粒子から個数を累積し
てカウントし、その累積分布の5%と95%とにそれぞ
れ対応する各粒子径の比の値、すなわち累積分布の5%
値と95%値の比の値(以下、分布係数という)を3〜
45の範囲にする。好ましくは3.5〜40の範囲に、
特に好ましくは4〜35の範囲にする。3未満では衝撃
強度の向上効果が低く、45を超えた場合は成形物の外
観が劣り、特に光沢勾配が大きくなる。かかる量は、使
用するゴム状重合体の分子量分布、混合するゴム状重合
体の量比、或いは、重合時の撹拌強度、滞留時間等によ
って調整する。
Further, in the present invention, the number is cumulatively counted from particles having a larger volume-based particle diameter of the rubber-like polymer particles, and the cumulative distributions are respectively 5% and 95%. Value of ratio of particle size, ie 5% of cumulative distribution
Value to 95% value (hereinafter referred to as distribution coefficient)
The range is 45. Preferably in the range of 3.5-40,
It is particularly preferably in the range of 4-35. When it is less than 3, the effect of improving the impact strength is low, and when it exceeds 45, the appearance of the molded product is inferior and particularly the gloss gradient becomes large. The amount is adjusted by the molecular weight distribution of the rubber-like polymer used, the amount ratio of the rubber-like polymer to be mixed, the stirring strength during the polymerization, the residence time and the like.

【0020】本発明においては、前記ゴム状重合体
(I)とゴム状重合体(II)の比は(I)/(II)=9
5/5〜40/60の範囲にする必要がある。95/5
を越えると衝撃強度が低くなり、又40/60未満では
光沢が低下する。
In the present invention, the ratio of the rubber-like polymer (I) to the rubber-like polymer (II) is (I) / (II) = 9.
It should be in the range of 5/5 to 40/60. 95/5
If it exceeds, the impact strength will decrease, and if it is less than 40/60, the gloss will decrease.

【0021】ゴム状重合体(I)及び(II)を分散させ
た本発明に係るゴム変性スチレン系樹脂は、例えばゴム
状重合体(I)を含有するゴム変性スチレン系樹脂組成
物とゴム状重合体(II)を含有するゴム変性スチレン系
樹脂とを別々に製造し、押出機等でブレンドする方法、
ゴム状重合体(I)と(II)をスチレン系樹脂の重合
時、予め重合反応槽にて混合する方法等によって得られ
るが、ゴム状重合体(I)と(II)を重合反応槽にて混
合する方法が好ましい。
The rubber-modified styrenic resin according to the present invention in which the rubber-like polymers (I) and (II) are dispersed is, for example, a rubber-modified styrene-based resin composition containing the rubber-like polymer (I) and a rubber-like composition. A method of separately producing a rubber-modified styrene-based resin containing a polymer (II), and blending with an extruder or the like;
The rubber-like polymers (I) and (II) can be obtained by, for example, preliminarily mixing them in a polymerization reaction tank at the time of polymerizing the styrene resin. The rubber-like polymers (I) and (II) can be used in the polymerization reaction tank. The method of mixing by mixing is preferable.

【0022】本発明においては、ゴム状重合体粒子がサ
ラミ構造、及び単一オクルージョン構造を有する粒子で
ある場合を含むものである。
The present invention includes the case where the rubber-like polymer particles are particles having a salami structure and a single occlusion structure.

【0023】本発明でいうサラミ構造とは、樹脂の超薄
切片法による電子顕微鏡写真を撮影し観察したとき、一
つのゴム粒子内に複数のオクルージョンを有する粒子の
構造のこと示す。又単一オクルージョン構造とは、一つ
のゴム粒子内にただ一つのオクルージョンを有する粒子
の構造のことを示す。
The salami structure in the present invention means the structure of particles having a plurality of occlusions in one rubber particle when an electron micrograph of a resin is taken by an ultra-thin section method and observed. The single occlusion structure means a structure of particles having only one occlusion in one rubber particle.

【0024】本発明においては、ゴム状重合体粒子のう
ちサラミ構造を有する粒子の体積平均径を0.3〜2.
0μmの範囲に、単一オクルージョン構造を有する粒子
の体積平均径を0.1〜1.0μmの範囲にし、かつ単
一オクルージョン構造を有する粒子の全粒子数に対する
割合を30〜99%の範囲にし、サラミ構造を有する粒
子の数の割合を70〜1%の範囲にすることが好まし
い。この場合、ゴム状重合体粒子の体積平均径が0.2
〜0.8μmの範囲にあるように注意する必要がある。
In the present invention, among the rubber-like polymer particles, the particles having a salami structure have a volume average diameter of 0.3 to 2.
In the range of 0 μm, the volume average diameter of the particles having a single occlusion structure is set to a range of 0.1 to 1.0 μm, and the ratio of the particles having a single occlusion structure to the total number of particles is set to a range of 30 to 99%. The ratio of the number of particles having a salami structure is preferably in the range of 70 to 1%. In this case, the volume average diameter of the rubber-like polymer particles is 0.2
Care must be taken to be in the range of ~ 0.8 μm.

【0025】サラミ構造を有する粒子の体積平均径が
2.0μmより大きいと成形物の外観が劣り、特に光沢
勾配が大きくなり、0.3μm未満では衝撃強度が低く
なる。一方、単一オクルージョン構造を有する粒子の体
積平均径が1.0μmより大きいと光沢が低くなり、
0.1μm未満では衝撃強度が低くなる。又、単一オク
ルージョン構造を有する粒子の数が30%未満の場合、
光沢が低下したり光沢勾配が大きくなる。99%より多
いと衝撃強度が低下する。
If the volume average particle diameter of the particles having a salami structure is larger than 2.0 μm, the appearance of the molded product is poor, and especially the gloss gradient is large, and if it is less than 0.3 μm, the impact strength is low. On the other hand, when the volume average particle size of the particles having a single occlusion structure is larger than 1.0 μm, the gloss becomes low,
If it is less than 0.1 μm, the impact strength will be low. When the number of particles having a single occlusion structure is less than 30%,
The gloss decreases and the gloss gradient increases. If it exceeds 99%, the impact strength will decrease.

【0026】上記条件を満す本発明に係るゴム変性スチ
レン系樹脂組成物中のゴム状重合体とスチレン系重合体
の割合は、3/97から25/75の範囲が好ましい。
3/97未満の場合は、成形物の光沢は優れるものの衝
撃強度が低くなり、25/75を越える場合は、衝撃強
度は向上するが光沢が低下したり光沢勾配が大きくな
る。
The ratio of the rubber-like polymer to the styrene-based polymer in the rubber-modified styrene-based resin composition according to the present invention satisfying the above conditions is preferably in the range of 3/97 to 25/75.
When it is less than 3/97, the molded article has excellent gloss, but the impact strength is low. When it is more than 25/75, the impact strength is improved but the gloss is lowered or the gloss gradient is increased.

【0027】本発明のゴム変性スチレン系樹脂組成物を
製造する方法としては、ゴム状重合体(I)及び(II)
をスチレン系単量体に溶解した溶液を塊状重合又は塊状
−懸濁二段重合法にて重合すること等により得られる
が、いずれの場合もゴム状重合体を粒子化する反応槽で
のスチレン系重合体の量をX重量%、ゴム状重合体の総
量をY重量%、ゴム状重合体(I)のスチレン含有量を
Z重量%とすると、下記(IV)式の値を42〜52の範
囲にするようにスチレン系単量体の転化率を調整する必
要がある。
As the method for producing the rubber-modified styrene resin composition of the present invention, the rubber-like polymers (I) and (II) are used.
Is obtained by polymerizing a solution of styrene-based monomer in bulk polymerization or bulk-suspension two-stage polymerization method. In either case, styrene in a reaction tank for granulating a rubber-like polymer is used. When the amount of the system polymer is X% by weight, the total amount of the rubbery polymer is Y% by weight, and the styrene content of the rubbery polymer (I) is Z% by weight, the value of the following formula (IV) is 42 to 52. It is necessary to adjust the conversion rate of the styrene-based monomer so that it falls within the range.

【0028】 X+2.33×Y+(Z−40)……(IV) この範囲以外でも粒子形成は可能であるが、その場合異
常粒子が発生する。42未満では得られた製品の電子顕
微鏡写真観察を行うと棒状に見えるゴム粒子が生成し、
光沢、衝撃強度が低くなる。又52を越える場合は巨大
粒子が生成し、光沢が低下する。上記(IV)式を所定の
値にするということは、具体的にはゴム状重合体を粒子
化する反応槽でのゴム状重合体の量が多い場合、又はゴ
ム状重合体(I)のスチレン含有量が多い場合は、ゴム
状重合体を粒子化する反応槽でのスチレン系重合体の量
が多くなるようにスチレン系単量体の転化率を調整し、
逆の場合は、ゴム状重合体を粒子化する反応槽でのスチ
レン系重合体の量が少なくなるようにスチレン系単量体
の転化率を調整することを意味する。
X + 2.33 × Y + (Z-40) (IV) Particle formation is possible outside this range, but in that case abnormal particles occur. When it is less than 42, rubber particles that look like rods are formed when the obtained product is observed with an electron microscope.
The gloss and impact strength are low. On the other hand, when it exceeds 52, huge particles are generated and the gloss is lowered. Setting the above formula (IV) to a predetermined value specifically means that when the amount of the rubber-like polymer in the reaction tank for granulating the rubber-like polymer is large, or when the rubber-like polymer (I) is When the styrene content is high, the conversion rate of the styrene-based monomer is adjusted so that the amount of the styrene-based polymer in the reaction tank for granulating the rubber-like polymer is increased,
In the opposite case, it means adjusting the conversion rate of the styrene-based monomer so that the amount of the styrene-based polymer in the reaction tank for granulating the rubber-like polymer is reduced.

【0029】本発明においては、スチレン系単量体の転
化率は公知の方法、例えば重合温度、使用する重合開始
剤の種類、濃度、重合時間、連続重合法の場合には滞留
時間等によって調節される。
In the present invention, the conversion of the styrene-based monomer is adjusted by a known method, for example, the polymerization temperature, the kind and concentration of the polymerization initiator to be used, the polymerization time, and the residence time in the case of the continuous polymerization method. To be done.

【0030】本発明においては、ゴム状重合体を粒子化
する際に重合開始剤を使用しなくてもよいが、重合開始
剤として有機過酸化物をゴム状重合体を溶解した溶液1
00重量部に対し、0.0005〜0.007重量部使
用することが好ましい。0.007重量部より多く使用
すると巨大粒子が一部生成し、光沢が低下することがあ
る。本発明のゴム変性スチレン系樹脂には必要に応じて
ヒンダードフェノール系酸化防止剤、リン系酸化防止
剤、イオウ系酸化防止剤等の酸化防止剤、ミネラル油等
の流動性改良剤、ステアリン酸、ステアリン酸亜鉛、有
機ポリシロキサン等の離型剤を原料溶液或いは重合の途
中もしくは重合の終了した時点で添加してもよい。
In the present invention, it is not necessary to use a polymerization initiator when the rubber-like polymer is made into particles, but a solution 1 in which an organic peroxide is dissolved in the rubber-like polymer as a polymerization initiator.
It is preferable to use 0.0005 to 0.007 parts by weight with respect to 00 parts by weight. If it is used in an amount of more than 0.007 parts by weight, a large amount of giant particles may be generated, which may reduce the gloss. The rubber-modified styrenic resin of the present invention may optionally contain a hindered phenolic antioxidant, a phosphorus antioxidant, an antioxidant such as a sulfur antioxidant, a fluidity improver such as mineral oil, and stearic acid. A release agent such as zinc stearate or organic polysiloxane may be added to the raw material solution or during the polymerization or at the time when the polymerization is completed.

【0031】[0031]

【実施例】以下実施例を示して本発明を具体的に説明す
るが、これらは本発明の範囲を限定するものではない。 物性の評価 (1)アイゾット衝撃強度:JIS K−6871に準
じて測定 (2)実用衝撃強度の評価:射出成形により図1
(a)、図1(b)で示される形状の成形物1の3ケ所
の部位、即ち部位(1)、部位(2)、部位(3)につ
いて、落錘衝撃強度試験を行った。落錘の先端部R=
6.4m/m、荷台の内径25m/mとした。部位
(1)は厚みの変化する部位であり、部位(2)は角の
近辺の部位、部位(3)は標準的な部位である。 (3)光沢:JIS 8741(入射角60°)に準じ
て図1(a),図1(b)で示される形状の成形物の3
ケ所の部位、部位(1)、部位(2)、部位(3)につ
いて測定した。 実施例1 3基の直列の撹拌機付き反応器の出口に予熱器、ついで
真空槽を連結した連続塊状重合装置を用いてゴム変性ス
チレン系樹脂を製造した。第1基目の撹拌機付き反応槽
にゴム状重合体(I)としてスチレン含有量40%、5
%スチレン溶液粘度35センチポイズのスチレン−ブタ
ジエンブロック共重合体4.2重量部、ゴム状重合体
(II)として、スチレン含有量15%、5%スチレン溶
液粘度30センチポイズのスチレン−ブタジエンブロッ
ク共重合体1.8重量部、エチルベンゼン15重量部、
スチレン79重量部、有機過酸化物として1,1−ビス
(t−ブチルパーオキシ)3,3,5−トリメチルシク
ロヘキサン0.005重量部より成る原料液を連続的に
供給した。第1基目の撹拌機の撹拌は250rpm、反
応温度は144℃、滞留時間を1.0時間とした。第2
基目は反応温度145℃、滞留時間を2時間とし、第3
基目は反応温度を148℃、滞留時間を2.5時間とし
た。予熱器の温度は、210〜240℃に保持し、真空
槽の真空度は40Torrとした。結果を表1、表2に
示す。 実施例2 第1基目の撹拌を180rpmとした以外は実施例1と
同様の条件で行った。 実施例3 第1基目の撹拌を400rpmとした以外は実施例1と
同様の条件で行った。 比較例1 第1基目の撹拌を80rpmとした以外は実施例1と同
様の条件で行った。得られた製品中のゴム状重合体粒子
の平均粒径は1.00μmと大きく、光沢が低かった。 比較例2 第1基目の撹拌を550rpmとした以外は実施例1と
同様の条件で行った。得られた製品中のゴム状重合体粒
子の平均粒径は0.17μmと小さく、衝撃強度が低か
った。 比較例3 実施例1においてゴム状重合体(I)を6重量部とし、
ゴム状重合体(II)は使用せず、第1基目の撹拌を30
0rpm、反応温度を142℃、滞留時間1.5時間と
した以外は実施例1と同様の条件で、ゴム状重合体粒子
の平均粒子径0.35μmの単一オクルージョン構造を
有する小粒径のゴム変性スチレン系樹脂(A)を製造し
た。別途実施例1においてゴム状重合体(I)及び(I
I)の代わりに5%スチレン溶液粘度50センチポイズ
のポリブタジエン6重量部を使用し、第1基目の撹拌を
300rpm、反応温度を142℃、滞留時間を1.5
時間とした以外は実施例1と同様の条件でゴム状重合体
粒子の平均粒子径1.15μmのサラミ構造を有する大
粒径のゴム変性スチレン径樹脂(B)を製造した。ゴム
変性スチレン系樹脂(A)と(B)を85/15の比で
混合し、押出機にて溶融混練し製品を得た。ゴム状重合
体の粒径分布は二山であり、成形物の光沢勾配が大きか
った。 比較例4 実施例1において第1基目の反応温度を148℃とし、
滞留時間を40分とした以外は実施例1と同様の条件で
行った。得られた製品は、分布係数が51と大きく成形
物の光沢勾配が大きくなった。 比較例5 実施例1において第1基目の反応温度を140℃とし、
滞留時間を3時間とした以外は実施例1と同様の条件で
行った。得られた製品は分布係数が2.7と小さく衝撃
強度が低かった。 実施例4 実施例1においてゴム状重合体(I)5.4重量部、
(II)を0.6重量部とした以外は実施例1と同様の条
件で行った。 実施例5 実施例1においてゴム状重合体(I)2.7重量部、
(II)を3.3重量部とした以外は実施例1と同様の条
件で行った。 比較例6 比較例3で製造したゴム変性スチレン系樹脂(A)をそ
のまま成形し物性評価した。光沢は高いが、衝撃強度が
低かった。 比較例7 実施例1においてゴム状重合体(I)を1.8重量部、
(II)を4.2重量部とした以外は実施例1と同様の条
件で行った。光沢が低かった。 実施例6 実施例1において、反応温度を140℃とした以外は実
施例1と同様の条件で行った。第1基目のスチレンモノ
マーの転化率は36.7%であった。 実施例7 実施例1において反応温度を150℃とした以外は実施
例1と同様の条件で行った。第1基目のスチレンモノマ
ーの転化率は45.6%であった。 実施例7 実施例1において反応温度を147℃とし、有機過酸化
物を使用しなかった以外は実施例1と同様の条件で行っ
た。 比較例8 実施例1において反応温度を136℃とした以外は実施
例1と同様の条件で行った。第1基目のスチレンモノマ
ーの転化率は33%であった。製品の電子顕微鏡写真観
察を行うと棒状の粒子がみられ、光沢、衝撃強度が低か
った。 比較例9 実施例1において反応温度を154℃とした以外は実施
例1と同様の条件で行った。第1基目のスチレンモノマ
ーの転化率は50.5%であった。製品の電子顕微鏡写
真観察を行うと巨大粒子が存在しており、光沢が低かっ
た。 比較例10 実施例1において反応温度を141℃、有機過酸化物を
0.01重量部使用した以外は実施例1と同様の条件で
行った。第1基目のスチレンモノマーの転化率は43%
であった。製品の電子顕微鏡写真観察を行うと巨大粒子
が存在しており、光沢が低かった。
EXAMPLES The present invention will be specifically described below with reference to examples, but these do not limit the scope of the present invention. Evaluation of physical properties (1) Izod impact strength: measured according to JIS K-6871 (2) Evaluation of practical impact strength: Figure 1 by injection molding
A falling weight impact strength test was conducted on three parts of the molded article 1 having the shape shown in (a) and FIG. 1 (b), that is, part (1), part (2), and part (3). Tip of falling weight R =
The inner diameter of the carrier was 6.4 m / m, and the inner diameter was 25 m / m. The part (1) is a part whose thickness changes, the part (2) is a part near the corner, and the part (3) is a standard part. (3) Gloss: According to JIS 8741 (incident angle 60 °), the molded article 3 having the shape shown in FIGS. 1 (a) and 1 (b)
The measurement was carried out on a single site, site (1), site (2), and site (3). Example 1 A rubber-modified styrenic resin was produced using a continuous bulk polymerization apparatus in which a preheater was connected to the outlets of three reactors equipped with a stirrer in series, and then a vacuum tank was connected. The first reaction vessel equipped with a stirrer had a styrene content of 40% as rubbery polymer (I), and
% Styrene solution viscosity 35 centipoise styrene-butadiene block copolymer 4.2 parts by weight, as a rubber-like polymer (II), styrene content 15%, 5% styrene solution viscosity 30 centipoise styrene-butadiene block copolymer 1.8 parts by weight, ethylbenzene 15 parts by weight,
A raw material liquid consisting of 79 parts by weight of styrene and 0.005 parts by weight of 1,1-bis (t-butylperoxy) 3,3,5-trimethylcyclohexane as an organic peroxide was continuously supplied. The stirring of the first stirrer was 250 rpm, the reaction temperature was 144 ° C., and the residence time was 1.0 hour. Second
Basically, the reaction temperature is 145 ° C, the residence time is 2 hours, and the third
In the base, the reaction temperature was 148 ° C. and the residence time was 2.5 hours. The temperature of the preheater was maintained at 210 to 240 ° C., and the degree of vacuum in the vacuum chamber was 40 Torr. The results are shown in Tables 1 and 2. Example 2 It carried out on the same conditions as Example 1 except having set the 1st stirring to 180 rpm. Example 3 The conditions were the same as in Example 1 except that the first stirring was 400 rpm. Comparative Example 1 The conditions were the same as in Example 1 except that the first stirring was 80 rpm. The rubber-like polymer particles in the obtained product had a large average particle size of 1.00 μm and had low gloss. Comparative Example 2 The same conditions as in Example 1 were carried out except that the first stirring was 550 rpm. The rubber-like polymer particles in the obtained product had a small average particle size of 0.17 μm and had a low impact strength. Comparative Example 3 The rubber-like polymer (I) in Example 1 was 6 parts by weight,
The rubbery polymer (II) was not used, and the stirring of the first base was 30
Under the same conditions as in Example 1 except that 0 rpm, the reaction temperature was 142 ° C., and the residence time was 1.5 hours, a rubber-like polymer particle with a small particle size having a single occlusion structure having an average particle size of 0.35 μm was obtained. A rubber-modified styrene resin (A) was produced. Separately in Example 1, the rubbery polymers (I) and (I
Instead of I), 6 parts by weight of a polybutadiene having a viscosity of 50 centipoise in a 5% styrene solution was used, the first stirring was 300 rpm, the reaction temperature was 142 ° C., and the residence time was 1.5.
Under the same conditions as in Example 1 except that the time was changed, a rubber-modified styrene resin (B) having a large particle diameter and a salami structure having an average particle diameter of the rubber-like polymer particles of 1.15 μm was produced. The rubber-modified styrenic resins (A) and (B) were mixed at a ratio of 85/15 and melt-kneaded with an extruder to obtain a product. The particle size distribution of the rubber-like polymer had two peaks, and the gloss gradient of the molded product was large. Comparative Example 4 In Example 1, the first reaction temperature was 148 ° C.,
The conditions were the same as in Example 1 except that the residence time was 40 minutes. The obtained product had a large distribution coefficient of 51 and a large gloss gradient of the molded product. Comparative Example 5 In Example 1, the first reaction temperature was 140 ° C.,
The conditions were the same as in Example 1 except that the residence time was 3 hours. The obtained product had a small distribution coefficient of 2.7 and low impact strength. Example 4 5.4 parts by weight of the rubber-like polymer (I) in Example 1,
The conditions were the same as in Example 1 except that (II) was changed to 0.6 part by weight. Example 5 2.7 parts by weight of the rubber-like polymer (I) in Example 1,
The conditions were the same as in Example 1 except that the amount of (II) was 3.3 parts by weight. Comparative Example 6 The rubber-modified styrenic resin (A) produced in Comparative Example 3 was molded as it was and the physical properties were evaluated. High gloss, but low impact strength. Comparative Example 7 1.8 parts by weight of the rubber-like polymer (I) in Example 1,
The conditions were the same as in Example 1 except that the amount of (II) was 4.2 parts by weight. The gloss was low. Example 6 In Example 1, it carried out on the conditions similar to Example 1 except having set the reaction temperature to 140 degreeC. The conversion rate of the first styrene monomer was 36.7%. Example 7 The procedure of Example 1 was repeated except that the reaction temperature was changed to 150 ° C. The conversion rate of the first styrene monomer was 45.6%. Example 7 Example 1 was repeated except that the reaction temperature was 147 ° C. and no organic peroxide was used. Comparative Example 8 The procedure of Example 1 was repeated, except that the reaction temperature was 136 ° C. The conversion rate of the first styrene monomer was 33%. Electron micrograph observation of the product revealed rod-shaped particles with low gloss and impact strength. Comparative Example 9 The procedure of Example 1 was repeated except that the reaction temperature was changed to 154 ° C. The conversion rate of the first styrene monomer was 50.5%. Electron micrograph observation of the product revealed that there were large particles and the gloss was low. Comparative Example 10 The procedure of Example 1 was repeated except that the reaction temperature was 141 ° C. and the organic peroxide was 0.01 part by weight. Conversion rate of the first styrene monomer is 43%
Met. Electron micrograph observation of the product revealed that there were large particles and the gloss was low.

【0032】[0032]

【表1】 [Table 1]

【0033】[0033]

【表2】 [Table 2]

【0034】[0034]

【発明の効果】以上記述した如く、本発明の方法によっ
て得られるゴム変性スチレン系樹脂は、衝撃強度、及び
外観、特に光沢とのバランスが優れており、家庭電気製
品、電子機器等の部品材料の用途において産業上の利用
価値は大きいものである。
As described above, the rubber-modified styrenic resin obtained by the method of the present invention has an excellent balance of impact strength and appearance, particularly gloss, and is a component material for household electric appliances, electronic devices and the like. The industrial utility value is great in the use of.

【図面の簡単な説明】[Brief description of drawings]

【図1】実用衝撃強度及び光沢の評価に用いた射出成形
試験片の平面図(a)及び同断面図(b)である。
FIG. 1 is a plan view (a) and a sectional view (b) of an injection-molded test piece used for evaluation of practical impact strength and gloss.

【符号の説明】[Explanation of symbols]

1 成形物 1 molded product

───────────────────────────────────────────────────── フロントページの続き (72)発明者 市川 功三 大阪府高石市高砂1丁目6番地 三井東圧 化学株式会社内 (72)発明者 中島 明彦 大阪府高石市高砂1丁目6番地 三井東圧 化学株式会社内 (72)発明者 高久 真人 大阪府高石市高砂1丁目6番地 三井東圧 化学株式会社内 ─────────────────────────────────────────────────── ─── Continuation of front page (72) Inventor Kozo Ichikawa 1-6 Takasago, Takaishi-shi, Osaka Mitsui Toatsu Chemical Co., Ltd. (72) Inventor Akihiko Nakajima 1-6 Takasago, Takaishi-shi, Osaka Mitsui Toatsu Inside the Chemical Co., Ltd. (72) Masato Takahisa 1-6 Takasago, Takaishi City, Osaka Prefecture Mitsui Toatsu Chemical Co., Ltd.

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 スチレン系単量体の単独重合体又は共重
合体にゴム状重合体粒子を分散させてなるゴム変性スチ
レン系樹脂組成物において、(a)ゴム状重合体粒子の
体積平均径が0.2〜0.8μmの範囲であり、(b)
ゴム状重合体粒子の体積基準の粒径分布曲線の形状が三
つの山からなり、(c)ゴム状重合体粒子の体積基準の
粒径の累積分布の5%値と95%値の比の値が3〜45
の範囲であり、(d)5重量%スチレン溶液粘度が20
〜50センチポイズでスチレン含有量25重量%〜50
重量%のスチレン−ブタジエンブロック共重合体(I)
と5重量%スチレン溶液粘度が20〜50センチポイズ
でスチレン含有量5重量%〜20重量%のスチレン−ブ
タジエンブロック共重合体(II)とから成り、(I)と
(II)の重量比が(I)/(II)=95/5〜40/6
0であるゴム状重合体をゴム状重合体粒子の形成原料と
して用いることを特徴とする物性バランスの優れたゴム
変性スチレン系樹脂組成物。
1. A rubber-modified styrenic resin composition obtained by dispersing rubber-like polymer particles in a homopolymer or copolymer of a styrene-based monomer, wherein (a) the volume average diameter of the rubber-like polymer particles. Is in the range of 0.2 to 0.8 μm, and (b)
The shape of the volume-based particle size distribution curve of the rubber-like polymer particles is composed of three peaks, and (c) the ratio of the 5% value to the 95% value of the cumulative distribution of the volume-based particle diameter of the rubber-like polymer particles. Value is 3 to 45
In the range of (d) 5% by weight styrene solution viscosity is 20
~ 50 centipoise styrene content 25% by weight ~ 50
Wt% styrene-butadiene block copolymer (I)
And a styrene-butadiene block copolymer (II) having a 5 wt% styrene solution viscosity of 20 to 50 centipoise and a styrene content of 5 wt% to 20 wt%, and the weight ratio of (I) to (II) is ( I) / (II) = 95 / 5-40 / 6
A rubber-modified styrene-based resin composition having an excellent balance of physical properties, characterized in that a rubber-like polymer of 0 is used as a raw material for forming rubber-like polymer particles.
【請求項2】 ゴム状重合体粒子がサラミ構造及び単一
オクルージョン構造を有する粒子を含み、サラミ構造を
有する粒子の体積平均径が0.3〜2.0μmであり、
単一オクルージョン構造を有する粒子の体積平均径が
0.1〜1.0μmであって、かつ単一オクルージョン
構造を有する粒子の数の全粒子数に対する割合が30〜
99%で、サラミ構造を有する粒子の数の割合が70〜
1%である請求項1記載のゴム変性スチレン系樹脂組成
物。
2. The rubber-like polymer particles include particles having a salami structure and a single occlusion structure, and the volume average diameter of the particles having a salami structure is 0.3 to 2.0 μm.
The volume average diameter of particles having a single occlusion structure is 0.1 to 1.0 μm, and the ratio of the number of particles having a single occlusion structure to the total number of particles is 30 to
99%, the ratio of the number of particles having a salami structure is 70-
The rubber-modified styrene resin composition according to claim 1, which is 1%.
【請求項3】 請求項1に記載のゴム状重合体(I)及
び(II)をスチレン系単量体又はこれらの混合物に溶解
した溶液を重合することによる請求項1記載のゴム変性
スチレン系樹脂組成物の製造方法において、ゴム状重合
体を粒子化する反応槽でのスチレン系重合体の量をX重
量%、ゴム状重合体の総量をY重量%、ゴム状重合体
(I)のスチレン含有量をZ重量%として、スチレン系
単量体又はこれらの混合物の転化率を下記式(III ) 42≦X+2.33×Y+(Z−40)≦52……(III ) を満足させる範囲に制御することを特徴とする物性バラ
ンスの優れたゴム変性スチレン系樹脂組成物の製造方
法。
3. The rubber-modified styrene-based polymer according to claim 1, which is obtained by polymerizing a solution of the rubber-like polymers (I) and (II) according to claim 1 in a styrene-based monomer or a mixture thereof. In the method for producing a resin composition, the amount of the styrene-based polymer in the reaction vessel for granulating the rubber-like polymer is X% by weight, the total amount of the rubber-like polymer is Y% by weight, and the amount of the rubber-like polymer (I) is The styrene content is Z% by weight, and the conversion rate of the styrene-based monomer or the mixture thereof is in a range satisfying the following formula (III) 42 ≦ X + 2.33 × Y + (Z-40) ≦ 52 (III) A method for producing a rubber-modified styrene-based resin composition having an excellent balance of physical properties, which is characterized in that
【請求項4】 ゴム状重合体を粒子化する際に有機過酸
化物をゴム状重合体を溶解した溶液100重量部に対し
0.0005〜0.007重量部添加する請求項3記載
のゴム変性スチレン系樹脂組成物の製造方法。
4. The rubber according to claim 3, wherein 0.0005 to 0.007 parts by weight of an organic peroxide is added to 100 parts by weight of a solution in which the rubbery polymer is dissolved when the rubbery polymer is made into particles. A method for producing a modified styrene resin composition.
JP07971492A 1992-04-01 1992-04-01 Rubber-modified styrenic resin composition having excellent physical property balance and method for producing the same Expired - Fee Related JP3274492B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP07971492A JP3274492B2 (en) 1992-04-01 1992-04-01 Rubber-modified styrenic resin composition having excellent physical property balance and method for producing the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP07971492A JP3274492B2 (en) 1992-04-01 1992-04-01 Rubber-modified styrenic resin composition having excellent physical property balance and method for producing the same

Publications (2)

Publication Number Publication Date
JPH05279428A true JPH05279428A (en) 1993-10-26
JP3274492B2 JP3274492B2 (en) 2002-04-15

Family

ID=13697882

Family Applications (1)

Application Number Title Priority Date Filing Date
JP07971492A Expired - Fee Related JP3274492B2 (en) 1992-04-01 1992-04-01 Rubber-modified styrenic resin composition having excellent physical property balance and method for producing the same

Country Status (1)

Country Link
JP (1) JP3274492B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997016489A1 (en) * 1995-10-31 1997-05-09 Nippon Steel Chemical Co., Ltd. Rubber-modified aromatic vinyl resin composition and process for the production thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997016489A1 (en) * 1995-10-31 1997-05-09 Nippon Steel Chemical Co., Ltd. Rubber-modified aromatic vinyl resin composition and process for the production thereof
US6160052A (en) * 1995-10-31 2000-12-12 Nippon Steel Chemical Co., Ltd. Rubber-modified aromatic vinyl resin composition and process for the production thereof

Also Published As

Publication number Publication date
JP3274492B2 (en) 2002-04-15

Similar Documents

Publication Publication Date Title
JP7280240B2 (en) Thermoplastic resin composition and molded article produced therefrom
CA2456136A1 (en) Monovinylidene aromatic polymers based on highly linear high molecular weight polybutadiene rubbers and a process for their preparation
EP3686244B1 (en) Heat-resistant resin composition
JPH0260912A (en) Styrenic copolymer modified with block copolymer rubber
US5294656A (en) Rubber modified styrene based resin composition
JP3274492B2 (en) Rubber-modified styrenic resin composition having excellent physical property balance and method for producing the same
JP3274491B2 (en) High gloss rubber modified styrenic resin composition and method for producing the same
EP0562804B1 (en) Rubber modified styrenic resin compositions and method of making them
JP3160352B2 (en) Ultra-high gloss rubber-modified styrenic resin composition and method for producing the same
JPH0525897B2 (en)
EP4006062B1 (en) Acrylic copolymer coagulant and method for preparing graft copolymer using the same
JPH069825A (en) Rubber-modified styrenic resin composition and its production
JPH05271360A (en) Ultra-high-gloss and high-impact rubber-modified styrenic resin composition and its production
EP0301780B1 (en) Rubber-modified styrene resin composition
JPH0216139A (en) Styrene copolymer modified with anionically polymerized rubber
JPH05194676A (en) Rubber modified aromatic vinyl-based copolymer resin and its production
JP4313447B2 (en) Styrenic resin composition
AU557626B2 (en) Improved impact-modified monovinylidene aromatic polymer injection molding resins
JPH0234611A (en) Rubber-modified styrene resin
KR910008280B1 (en) Rubber - modified styren based copolymer
JPS63241015A (en) Dispersion of graft rubber particle
JPS62220538A (en) High-gloss rubber modified polystyrene composition
JPS60223850A (en) Phenylene ether resin composition having good crack resistance
JPS63207803A (en) Rubber-modified styrene based copolymer
JPH0234614A (en) Rubber-modified styrene resin

Legal Events

Date Code Title Description
FPAY Renewal fee payment (prs date is renewal date of database)

Year of fee payment: 7

Free format text: PAYMENT UNTIL: 20090201

FPAY Renewal fee payment (prs date is renewal date of database)

Year of fee payment: 8

Free format text: PAYMENT UNTIL: 20100201

LAPS Cancellation because of no payment of annual fees