JP3160352B2 - Ultra-high gloss rubber-modified styrenic resin composition and method for producing the same - Google Patents

Ultra-high gloss rubber-modified styrenic resin composition and method for producing the same

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Publication number
JP3160352B2
JP3160352B2 JP06632392A JP6632392A JP3160352B2 JP 3160352 B2 JP3160352 B2 JP 3160352B2 JP 06632392 A JP06632392 A JP 06632392A JP 6632392 A JP6632392 A JP 6632392A JP 3160352 B2 JP3160352 B2 JP 3160352B2
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JP
Japan
Prior art keywords
rubber
rubbery polymer
polymer
resin composition
styrene
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP06632392A
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Japanese (ja)
Other versions
JPH05271512A (en
Inventor
敏彦 安藤
宗 岩本
昌弘 金子
功三 市川
明彦 中島
真人 高久
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsui Chemicals Inc
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Mitsui Chemicals Inc
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Application filed by Mitsui Chemicals Inc filed Critical Mitsui Chemicals Inc
Priority to JP06632392A priority Critical patent/JP3160352B2/en
Publication of JPH05271512A publication Critical patent/JPH05271512A/en
Application granted granted Critical
Publication of JP3160352B2 publication Critical patent/JP3160352B2/en
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Expired - Fee Related legal-status Critical Current

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Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、成形物の外観と耐衝撃
性のバランスに優れた高光沢を有するゴム変性スチレン
系樹脂組成物及びその製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a rubber-modified styrenic resin composition having high gloss and excellent balance between appearance and impact resistance of a molded product and a method for producing the same.

【0002】[0002]

【従来の技術】従来、家庭用電化製品、電子機器等の分
野においては、外観と衝撃強度のバランスの良い成形物
が得られるABS樹脂が広く利用されてきた。しかしな
がら、最近、これらの製品のコストダウン志向が高ま
り、又、大型で複雑な形状を有し、肉厚が薄い成形物が
要望されていることから、ABS樹脂に比べて安価で加
工性の良いゴム変性スチレン系樹脂組成物が用いられて
いる。このような状況から、ゴム変性スチレン系樹脂組
成物は、光沢が良く、成形加工性に優れ、しかも高い衝
撃強度を有することが求められている。
2. Description of the Related Art Conventionally, in the fields of household electric appliances and electronic equipment, ABS resins capable of obtaining molded articles having a good balance between appearance and impact strength have been widely used. However, recently, there has been an increasing demand for cost reduction of these products, and there has been a demand for a molded product having a large, complicated shape and a small thickness. A rubber-modified styrene resin composition is used. Under such circumstances, the rubber-modified styrenic resin composition is required to have good gloss, excellent moldability, and high impact strength.

【0003】ゴム変性スチレン系樹脂組成物において
は、そのゴム状重合体の分散粒子(以下、ゴム粒子と略
記する。)の粒径が、製品性能に重要な影響を及ぼし、
ゴム粒子の粒径が小さい程、成形物の光沢が向上する。
通常ゴム変性スチレン系樹脂組成物中のゴム粒子の粒径
は、1.0〜5.0μm程度であるが、最近では成形物
の光沢を向上させるため、ゴム粒子径が1.0μm以下
の樹脂も開発されている。しかしながら、ゴム変性スチ
レン系樹脂組成物においては、通常そのゴム粒子径が
1.0μm以下になると衝撃強度の低下が著しく、従っ
て成形物の衝撃強度を保ちながら光沢を向上させるには
限界があった。このような問題を解決するため、粒径が
1.0μm以下のゴム粒子を持つゴム変性スチレン系樹
脂組成物と、1.0μm以上のゴム粒子を持つゴム変性
スチレン系樹脂組成物とをブレンドする方法が、特公昭
46−41467、特開昭59−1519、特開昭63
−241053、米国特許4,146,589等で開示
されている。これらの方法においては、光沢がまだ充分
ではなかったり、耐衝撃性と光沢とのバランスが良くな
い等の問題があった。
In a rubber-modified styrenic resin composition, the particle size of the dispersed particles of the rubbery polymer (hereinafter abbreviated as rubber particles) has an important effect on product performance,
The smaller the particle size of the rubber particles, the higher the gloss of the molded product.
Usually, the particle size of the rubber particles in the rubber-modified styrenic resin composition is about 1.0 to 5.0 μm, but recently, in order to improve the gloss of a molded product, a resin having a rubber particle diameter of 1.0 μm or less has been used. Has also been developed. However, in the rubber-modified styrene resin composition, when the rubber particle diameter is 1.0 μm or less, the impact strength is significantly reduced. Therefore, there is a limit to improving the gloss while maintaining the impact strength of the molded product. . In order to solve such a problem, a rubber-modified styrenic resin composition having rubber particles having a particle size of 1.0 μm or less and a rubber-modified styrenic resin composition having rubber particles having a particle size of 1.0 μm or more are blended. The method is described in JP-B-46-41467, JP-A-59-1519, JP-A-63
-241033, and U.S. Pat. No. 4,146,589. In these methods, there have been problems such as insufficient gloss or poor balance between impact resistance and gloss.

【0004】一方、ゴム成分としてスチレン含有量の多
いスチレン−ブタジエンブロック共重合体を用いてゴム
変性スチレン系樹脂組成物の重合を行うと、単一オクル
ージョン構造を有する粒径が0.5μm以下のゴム粒子
が形成されることは良く知られており(例えばAngew.Ma
kromol.Chem.58/59,P175〜198,1977)、これらを利用し
て成形物の光沢、透明性の非常に優れたゴム変性スチレ
ン系樹脂組成物を製造する方法が、特公昭48−185
94、特開昭61−500497、特開昭63−483
17、特開昭64−74209等で開示されている。こ
れらの方法によれば、確かに成形物の光沢、透明性は従
来のゴム変性スチレン系樹脂組成物に比べて格段に改良
されてはいるが、衝撃強度についてはまだ充分な物性が
得られていなかった。
On the other hand, when a rubber-modified styrene resin composition is polymerized using a styrene-butadiene block copolymer having a high styrene content as a rubber component, the particle size having a single occlusion structure is 0.5 μm or less. It is well known that rubber particles are formed (eg, Angew.
58/59, pp. 175-198, 1977), and a method for producing a rubber-modified styrenic resin composition having excellent gloss and transparency of a molded product by using these is disclosed in JP-B-48-185.
94, JP-A-61-500977, JP-A-63-483
17, disclosed in JP-A-64-74209. According to these methods, although the gloss and transparency of the molded product have been remarkably improved as compared with the conventional rubber-modified styrenic resin composition, sufficient physical properties are still obtained for the impact strength. Did not.

【0005】又、上記スチレン−ブタジエン共重合体ゴ
ムを用いて形成された単一オクルージョン構造のゴム粒
子を有するゴム変性スチレン系樹脂組成物と、少量のサ
ラミ構造のゴム粒子を有する通常のゴム変性スチレン系
樹脂組成物とをブレンドし分散ゴム粒子の粒径分布を2
山とすることで、成形物の光沢を高いレベルに保ちなが
ら、耐衝撃性を改良しようとする試みが、米国特許4,
493,922、特開昭63−112646等でみられ
る。これらの方法においては、確かに衝撃強度は向上す
るものの、まだ光沢が不十分なため、樹脂中にポリジメ
チルシロキサン等を添加する必要があった。
Further, a rubber-modified styrenic resin composition having rubber particles having a single occlusion structure formed using the styrene-butadiene copolymer rubber, and a general rubber-modified resin having a small amount of rubber particles having a salami structure Blend with styrenic resin composition and adjust particle size distribution of dispersed rubber particles to 2
Attempts to improve the impact resistance while maintaining the gloss of the molded article at a high level by forming a mountain are disclosed in US Pat.
493,922 and JP-A-63-112646. In these methods, although the impact strength is improved, the gloss is still insufficient, so that it is necessary to add polydimethylsiloxane or the like to the resin.

【0006】[0006]

【発明が解決しようとする課題】従って、本発明の目的
は従来のゴム変性スチレン系樹脂に比べて、成形物の外
観が格段に向上し、しかも衝撃強度も優れたゴム変性ス
チレン系樹脂組成物及びその製造方法を提供することに
ある。
SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a rubber-modified styrenic resin composition having a significantly improved appearance and a superior impact strength as compared with conventional rubber-modified styrenic resins. And a method for manufacturing the same.

【0007】又、本発明の他の目的は、例えば射出成形
法で成形される大型且つ薄肉で複雑な形状を有する樹脂
材料として適当なゴム変性スチレン系樹脂組成物及びそ
の製造方法を提供することにある。
Another object of the present invention is to provide a rubber-modified styrenic resin composition suitable as a resin material having a large, thin, and complicated shape formed by, for example, injection molding, and a method for producing the same. It is in.

【0008】[0008]

【課題を解決するための手段】本発明者らは、上記目的
の重要性に鑑み、鋭意検討した結果、ゴム変性スチレン
系樹脂組成物において、(1)サラミ構造を有するゴム
粒子を小粒径化し、(2)従来粒子より粒径の大きい単
一オクルージョン構造を有するゴム粒子を混合し、粒径
分布を3山にして平均粒径を0.2〜0.8μmの範囲
とし、更に、(3)粒径分布を従来より広くして、従来
技術においてはみられなかった新規な指標、即ち、ゴム
粒子の体積基準の累積粒径分布の5%値と95%値の比
をコントロールすることにより、成形物の外観、特に光
沢が格段に向上し、衝撃強度も優れることを見いだし本
発明を完成した。
Means for Solving the Problems The inventors of the present invention have conducted intensive studies in view of the importance of the above object, and have found that, in a rubber-modified styrenic resin composition, (1) rubber particles having a salami structure have a small particle size. (2) rubber particles having a single occlusion structure having a larger particle size than conventional particles are mixed, the particle size distribution is made three peaks, the average particle size is in the range of 0.2 to 0.8 μm, and ( 3) To make the particle size distribution wider than before and control a new index not found in the prior art, that is, the ratio of 5% value to 95% value of the volume-based cumulative particle size distribution of rubber particles. As a result, it was found that the appearance of the molded product, particularly the gloss, was remarkably improved and the impact strength was also excellent, and the present invention was completed.

【0009】即ち、本発明はスチレン系重合体及びゴム
状重合体からなるゴム変性スチレン系樹脂組成物におい
て、(a)ゴム状重合体が、5%スチレン溶液粘度が2
0〜50センチポイズで、スチレン含有量が25重量%
〜50重量%であるスチレン−ブタジエンブロック共重
合体からなるゴム状重合体1、5%スチレン溶液粘度が
20〜50センチポイズで、スチレン含有量が5重量%
〜20重量%であるスチレン−ブタジエンブロック共重
合体からなるゴム状重合体2及び5%スチレン溶液粘度
が30〜90センチポイズであるポリブタジエンからな
るゴム状重合体3からなり、ゴム状重合体1とゴム状重
合体2の重量比がゴム状重合体1/ゴム状重合体2=9
5/5〜40/60であり、ゴム状重合体1とゴム状重
合体2の和とゴム状重合体3の重量比が(ゴム状重合体
1+ゴム状重合体2)/ゴム状重合体3=99/1〜7
0/30であり、且つ、該組成物中のゴム変性ポリスチ
レン中にゴム状重合体が分散粒子として分散しており、
そのゴム状重合体の分散粒子の(b)体積平均径が0.
2〜0.8μmの範囲であり、(c)体積基準の粒径分
布が3つの山からなり、(d)体積基準の累積粒径分布
の5%値と95%値との比が3〜45の範囲であること
を特徴とするゴム変性スチレン系樹脂組成物である。
That is, the present invention relates to a rubber-modified styrenic resin composition comprising a styrenic polymer and a rubbery polymer, wherein (a) the rubbery polymer has a 5% styrene solution viscosity of 2%.
0-50 centipoise, styrene content 25% by weight
A rubbery polymer 1 comprising a styrene-butadiene block copolymer having a styrene content of 5 to 50% by weight and a styrene content of 5% by weight;
A rubbery polymer 2 composed of a styrene-butadiene block copolymer having a viscosity of 30 to 90 centipoise and a rubbery polymer 3 composed of a polybutadiene having a viscosity of 30 to 90 centipoise. The weight ratio of rubbery polymer 2 is rubbery polymer 1 / rubbery polymer 2 = 9
5/5 to 40/60, and the sum of the rubber-like polymer 1 and the rubber-like polymer 2 and the weight ratio of the rubber-like polymer 3 are (rubber-like polymer 1 + rubber-like polymer 2) / rubber-like polymer 3 = 99 / 1-7
0/30, and the rubber-like polymer is dispersed as dispersed particles in the rubber-modified polystyrene in the composition,
The (b) volume average diameter of the dispersed particles of the rubbery polymer is 0.
(C) the volume-based particle size distribution is composed of three peaks, and (d) the ratio between the 5% value and the 95% value of the volume-based cumulative particle size distribution is 3 to 0.8 μm. 45 is a rubber-modified styrenic resin composition characterized by being in the range of 45.

【0010】又、本発明はゴム状重合体の分散粒子のう
ち、サラミ構造を有する分散粒子の体積平均径が0.3
〜2.0μmの範囲であり、単一オクルージョン構造を
有する分散粒子の体積平均径が0.1〜1.0μmの範
囲であって、且つ単一オクルージョン構造を有する分散
粒子の数が全粒子数に対して30〜99%であり、サラ
ミ構造を有する分散粒子の数が全粒子数に対して70〜
1%であることを特徴とする上記ゴム変性スチレン系樹
脂組成物である。
In the present invention, among the dispersed particles of the rubber-like polymer, the dispersed particles having a salami structure have a volume average diameter of 0.3.
To 2.0 μm, the volume average diameter of the dispersed particles having a single occlusion structure is in the range of 0.1 to 1.0 μm, and the number of dispersed particles having a single occlusion structure is the total number of particles. And the number of dispersed particles having a salami structure is 70 to 99% with respect to the total number of particles.
The rubber-modified styrenic resin composition is 1%.

【0011】又、本発明はゴム状重合体1、2及び3を
スチレン系単量体に溶解し、この溶液を重合させるゴム
変性スチレン系樹脂組成物の製造方法に於て、ゴム状重
合体を粒子化する反応槽でのスチレン系重合体の割合を
X重量%、ゴム状重合体の割合をY重量%、ゴム状重合
体1のスチレン含有量をZ重量%とすると、X、Y、Z
が下記1式、
The present invention also relates to a process for producing a rubber-modified styrenic resin composition by dissolving rubbery polymers 1, 2 and 3 in a styrene monomer and polymerizing the solution. Assuming that the proportion of the styrene-based polymer in the reaction vessel for forming particles is X% by weight, the proportion of the rubbery polymer is Y% by weight, and the styrene content of the rubbery polymer 1 is Z% by weight, X, Y, Z
Is the following formula,

【0012】[0012]

【数2】 42≦X+2.33Y+(Z−40)≦52 … 1 を満足することを特徴とする上記ゴム変性スチレン系樹
脂組成物の製造方法である。
The method for producing the rubber-modified styrenic resin composition, wherein the following formula is satisfied: 42 ≦ X + 2.33Y + (Z−40) ≦ 52

【0013】又、本発明はゴム状重合体を粒子化する際
に、有機過酸化物をゴム状重合体を溶解した溶液100
重量部に対し0.0005〜0.007重量部使用する
ことを特徴とする上記のゴム変性スチレン系樹脂組成物
の製造方法。
In the present invention, when the rubber-like polymer is formed into particles, the organic peroxide is dissolved in a solution 100 in which the rubber-like polymer is dissolved.
The method for producing the above rubber-modified styrene resin composition, wherein 0.0005 to 0.007 parts by weight is used per part by weight.

【0014】以下、本発明を詳細に説明する。Hereinafter, the present invention will be described in detail.

【0015】本発明でいうスチレン系重合体とは、以下
に示すスチレン系単量体の中から1種又は2種以上選択
して単独重合又は共重合されるものである。
The styrene-based polymer referred to in the present invention is a polymer selected from one or more of the following styrene-based monomers and homopolymerized or copolymerized.

【0016】スチレン系単量体とは、スチレン、α−メ
チルスチレン、α−エチルスチレンのような側鎖アルキ
ル置換スチレン、ビニルトルエン、ビニルキシレン、o
−t−ブチルスチレン、p−t−ブチルスチレン、p−
メチルスチレンのような核アルキル置換スチレン、モノ
クロルスチレン、ジクロルスチレン、トリブロモスチレ
ン、テトラヒドロキシスチレン等のハロゲン化スチレン
及びp−ヒドロキシスチレン、o−メトキシスチレン等
を指す。中でも特に好ましいのは、スチレン、α−メチ
ルスチレン及びp−メチルスチレンである。
Styrene monomers include side-chain alkyl-substituted styrenes such as styrene, α-methylstyrene and α-ethylstyrene, vinyl toluene, vinyl xylene, o
-T-butylstyrene, pt-butylstyrene, p-
Nuclear alkyl-substituted styrenes such as methylstyrene, halogenated styrenes such as monochlorostyrene, dichlorostyrene, tribromostyrene, and tetrahydroxystyrene, and p-hydroxystyrene, o-methoxystyrene, and the like. Among them, styrene, α-methylstyrene and p-methylstyrene are particularly preferred.

【0017】本発明においてはゴム状重合体1とゴム状
重合体2の比はゴム状重合体1/ゴム状重合たい2=9
5/5〜40/60の範囲にする必要がある。95/5
を超えると衝撃強度が低下し、40/60未満では光沢
が低下する。ゴム状重合体1とゴム状重合体2の和と、
ゴム状重合体3の比は(ゴム状重合体1+ゴム状重合体
2)/ゴム状重合体3=99/1〜70/30の範囲に
する必要がある。70/30未満では光沢が低下し、9
9/1を超えると衝撃強度が低下する。
In the present invention, the ratio of the rubbery polymer 1 to the rubbery polymer 2 is rubbery polymer 1 / rubbery polymer 2 = 9.
It is necessary to be in the range of 5/5 to 40/60. 95/5
If it exceeds 300, the impact strength decreases, and if it is less than 40/60, the gloss decreases. The sum of the rubbery polymer 1 and the rubbery polymer 2;
The ratio of the rubbery polymer 3 needs to be in the range of (rubbery polymer 1 + rubbery polymer 2) / rubbery polymer 3 = 99/1 to 70/30. If it is less than 70/30, the gloss is reduced and 9
If it exceeds 9/1, the impact strength decreases.

【0018】本発明においては、ゴム状重合体1を含有
するゴム変性スチレン系樹脂組成物、ゴム状重合体2を
含有するゴム変性スチレン系樹脂組成物及びゴム状重合
体3を別々に製造し、押出機等でブレンドしても良い
が、好ましくは、スチレン系重合体との共重合に先立っ
て、ゴム状重合体1、ゴム状重合体2及びゴム状重合体
3を予め重合反応槽にて混合しておくことが好ましい。
In the present invention, a rubber-modified styrenic resin composition containing the rubbery polymer 1, a rubber-modified styrenic resin composition containing the rubbery polymer 2 and a rubbery polymer 3 are separately produced. Although it may be blended by an extruder or the like, preferably, the rubbery polymer 1, the rubbery polymer 2, and the rubbery polymer 3 are previously placed in a polymerization reaction tank prior to copolymerization with the styrene-based polymer. It is preferable to mix them.

【0019】本発明における体積平均径は、以下のよう
にして求める。即ち、樹脂の超薄切片法による電子顕微
鏡写真を撮影し、写真中のゴム粒子500〜700個の
短径及び長径を各々測定してその平均値を粒径とし、次
式により体積平均径を求める。
The volume average diameter in the present invention is determined as follows. That is, an electron micrograph is taken by an ultra-thin section method of the resin, the short diameter and the long diameter of each of the 500 to 700 rubber particles in the photograph are measured, and the average value is determined as the particle diameter. Ask.

【0020】[0020]

【数3】 体積平均径=ΣnD4/ΣnD3 (但し、nは粒子径Dμmのゴム粒子の個数である。) この体積平均径が0.2μm未満では、ゴム変性スチレ
ン系樹脂の衝撃強度が低下し、一方0.8μmを超えた
場合は成形物の外観、特に表面光沢が低下するので好ま
しくない。
[Equation 3] Volume average diameter = ΣnD 4 / ΣnD 3 (where n is the number of rubber particles having a particle diameter of D μm.) When the volume average diameter is less than 0.2 μm, the impact strength of the rubber-modified styrenic resin is reduced. On the other hand, if it exceeds 0.8 μm, the appearance of the molded product, particularly the surface gloss, is undesirably reduced.

【0021】又、ゴム粒子の体積基準の粒径分布は、3
山にする必要がある。即ち、横軸に0.1μm単位で体
積平均径、縦軸にその頻度をプロットした場合、接線の
傾きの符号(正又は負)が変わる変曲点が5箇所ある分
布のことである。粒径分布はゴム状重合体の分子量分
布、ゴム状重合体の混合比等によって調整する。
The volume-based particle size distribution of the rubber particles is 3
It needs to be a mountain. That is, when the volume average diameter is plotted in 0.1 μm units on the horizontal axis and the frequency is plotted on the vertical axis, the distribution has five inflection points where the sign (positive or negative) of the slope of the tangent changes. The particle size distribution is adjusted by the molecular weight distribution of the rubbery polymer, the mixing ratio of the rubbery polymer, and the like.

【0022】分布が2山の場合は、従来技術にあるよう
に、衝撃強度は向上するものの、成形物の外観が劣り、
特に光沢勾配が大きくなる。光沢勾配とは、射出成形、
トランスファー成形等による成形物の部位による光沢の
差のことである。ここでは射出ゲートからの距離による
光沢の差、肉厚の変化する部位あるいは角の形状の部位
等の射出成形時に流動状態が大きく変化する部位と流動
状態が標準的な部位との光沢の差を指す。
When the distribution is two peaks, as in the prior art, the impact strength is improved, but the appearance of the molded product is inferior.
In particular, the gloss gradient increases. Gloss gradient is injection molding,
This is the difference in gloss depending on the part of the molded product obtained by transfer molding or the like. Here, the difference in gloss due to the distance from the injection gate and the difference in gloss between the part where the flow state changes significantly during injection molding, such as a part where the wall thickness changes or a corner-shaped part, and a part where the flow state is standard are shown. Point.

【0023】又、ゴム粒子の体積基準粒径を大きい方の
粒子から累積してカウントし、その累積分布が5%とな
る粒径D1と95%となる粒径D2の比D1/D2(以
下、分布係数という)を3〜45の範囲にする必要があ
る。好ましくは3.5〜40の範囲に、更に好ましくは
4〜35の範囲にする必要がある。3未満では衝撃強度
の向上効果が低く、45を超えた場合は成形物の外観が
劣り、特に光沢勾配が大きくなる。分布係数はゴム状重
合体の分子量分布、ゴム状重合体の混合比、重合時の攪
拌強度及び滞留時間等によって調整される。
Further, the volume-based particle diameter of the rubber particles is counted from the larger particle and counted, and the ratio D1 / D2 (hereinafter referred to as D1 / D2) of particle diameter D1 at which the cumulative distribution is 5% and particle diameter D2 at which the cumulative distribution is 95% is obtained. , Distribution coefficient) in the range of 3 to 45. It is preferably in the range of 3.5 to 40, more preferably in the range of 4 to 35. If it is less than 3, the effect of improving the impact strength is low, and if it exceeds 45, the appearance of the molded product is inferior, and particularly the gloss gradient becomes large. The distribution coefficient is adjusted by the molecular weight distribution of the rubber-like polymer, the mixing ratio of the rubber-like polymer, the stirring intensity during polymerization, the residence time, and the like.

【0024】本発明においては、ゴム状重合体の分散粒
子のうちサラミ構造を有するゴム粒子の体積平均径を
0.3〜2.0μmの範囲に、単一オクルージョン構造
を有するゴム粒子の体積平均径を0.1〜1.0の範囲
にし、且つ単一オクルージョン構造を有するゴム粒子の
全粒子数に対する割合を30〜99%の範囲にし、サラ
ミ構造を有するゴム粒子の数の割合を70〜1%の範囲
にする必要がある。サラミ構造を有するゴム粒子の体積
平均径が2.0μmより大きいと成形物の外観が劣り、
特に光沢勾配が大きくなる。一方、0.3μm未満では
衝撃強度が低くなる。又、単一オクルージョン構造を有
するゴム粒子の体積平均径が1.0μmより大きいと光
沢が低下し、0.1μm未満では衝撃強度が低下する。
更に、単一オクルージョン構造を有するゴム粒子の数が
全粒子数の30%未満の場合、光沢が低下したり、光沢
勾配が大きくなる。逆に99%より多いと衝撃強度が低
下する。
In the present invention, among the dispersed particles of the rubbery polymer, the volume average diameter of the rubber particles having a salami structure is set in the range of 0.3 to 2.0 μm, and the volume average diameter of the rubber particles having a single occlusion structure is adjusted. The diameter is in the range of 0.1 to 1.0, the ratio of rubber particles having a single occlusion structure to the total number of particles is 30 to 99%, and the ratio of the number of rubber particles having a salami structure is 70 to It must be in the range of 1%. If the volume average diameter of the rubber particles having a salami structure is larger than 2.0 μm, the appearance of the molded product is inferior,
In particular, the gloss gradient increases. On the other hand, if it is less than 0.3 μm, the impact strength will be low. When the volume average diameter of the rubber particles having a single occlusion structure is larger than 1.0 μm, the gloss is reduced, and when it is smaller than 0.1 μm, the impact strength is reduced.
Further, when the number of rubber particles having a single occlusion structure is less than 30% of the total number of particles, the gloss is reduced or the gloss gradient is increased. Conversely, if it is more than 99%, the impact strength is reduced.

【0025】本発明でいうサラミ構造とは、樹脂の超薄
切片法による電子顕微鏡写真を撮影し観察したとき、1
つのゴム粒子内に複数のオクルージョンを有する粒子の
構造のことを指す。又、単一オクルージョン構造とは、
1つのゴム粒子内にただ1つのオクルージョンを有する
粒子のことを指す。
The salami structure referred to in the present invention means, when an electron micrograph is taken and observed by an ultra-thin section method of a resin,
It refers to the structure of particles having multiple occlusions within one rubber particle. Also, the single occlusion structure is
Refers to particles having only one occlusion within one rubber particle.

【0026】本発明においては、ゴム状重合体とスチレ
ン系重合体の組成比は、ゴム状重合体/スチレン系重合
体=3/97〜25/75の範囲が好ましい。3/97
未満の場合には、成形物の光沢は優れるものの衝撃強度
が低下し、25/75を超える場合は、衝撃強度は向上
するが光沢が低下したり、光沢勾配が大きくなる。
In the present invention, the composition ratio of the rubbery polymer and the styrene-based polymer is preferably in the range of rubbery polymer / styrene-based polymer = 3/97 to 25/75. 3/97
If it is less than 30%, the molded article has excellent gloss but the impact strength is reduced. If it is more than 25/75, the impact strength is improved but the gloss is reduced or the gloss gradient is increased.

【0027】本発明方法は、ゴム状重合体1、2及び3
をスチレン系単量体に溶解した溶液を塊状重合又は塊状
−懸濁二段重合し、該組成物を得るものであるが、この
時ゴム状重合体を粒子化する反応槽でのスチレン系重合
体の量をX重量%、ゴム状重合体の総量をY重量%、ゴ
ム状重合体1のスチレン含有量をZ重量%とすると、下
記2式の値が42以上且つ52以下となるようにスチレ
ン系単量体の添加率を調整する必要がある。
The process of the present invention comprises the steps of
Is obtained by bulk polymerization or bulk-suspension two-stage polymerization of a solution prepared by dissolving a styrene monomer in a styrene monomer. Assuming that the amount of the coalescing is X% by weight, the total amount of the rubbery polymer is Y% by weight, and the styrene content of the rubbery polymer 1 is Z% by weight, the values of the following two formulas become 42 or more and 52 or less. It is necessary to adjust the addition rate of the styrene monomer.

【0028】[0028]

【数4】 X+2.33Y+(Z−40) …2 上記範囲以外でも粒子形成は可能であるが、その場合異
常粒子が発生する。上式の値が42未満の場合は、得ら
れた製品の電子顕微鏡観察を行うと、棒状に見えるゴム
粒子が生成し、光沢、衝撃強度が共に低下する。一方、
上式の値が52を超えた場合は巨大粒子が生成し、光沢
が低下する。上記2式を満足するためには、具体的には
ゴム状重合体を粒子化する際に、反応槽内のゴム状重合
体の量Yが多い場合及び/又はゴム状重合体1のスチレ
ン含有量Zが多い場合は、反応槽内のスチレン系重合体
の量Xが多くなるようにスチレン系単量体の転化率を調
整し、逆の場合は、反応槽内のスチレン系重合体の量X
が少なくなるようにスチレン系単量体の転化率を調整す
る。
X + 2.33Y + (Z−40) 2 Particle formation is possible outside the above range, but abnormal particles are generated in that case. When the value of the above equation is less than 42, when the obtained product is observed with an electron microscope, rubber particles that look like rods are generated, and both gloss and impact strength are reduced. on the other hand,
When the value of the above formula exceeds 52, giant particles are generated, and the gloss is reduced. In order to satisfy the above two formulas, specifically, when granulating the rubber-like polymer, when the amount Y of the rubber-like polymer in the reaction tank is large and / or when the rubber-like polymer 1 contains styrene, When the amount Z is large, the conversion of the styrene-based monomer is adjusted so that the amount X of the styrene-based polymer in the reaction tank increases, and when the amount Z is large, the amount of the styrene-based polymer in the reaction tank is adjusted. X
The conversion of the styrene monomer is adjusted so as to reduce the amount of the styrene monomer.

【0029】スチレン系単量体の転化率は、重合温度、
重合開始剤の種類、濃度、重合時間、連続重合法の場合
には滞留時間等を調節する公知の方法によって調整する
ことができる。
The conversion of the styrene monomer is determined by the polymerization temperature,
The type and concentration of the polymerization initiator, the polymerization time, and in the case of the continuous polymerization method, can be adjusted by a known method for adjusting the residence time and the like.

【0030】本発明方法においては、ゴム状重合体を粒
子化する際に重合開始剤を使用しなくても良いが、重合
開始剤として有機過酸化物をゴム状重合体を溶解した溶
液100重量部に対し、0.0005〜0.007重量
部使用することが好ましい。0.007重量部より多く
使用すると巨大粒子が1部生成し、光沢が低下する。
又、必要に応じてヒンダードフェノール系酸化防止剤、
リン系酸化防止剤、イオウ系酸化防止剤等の酸化防止
剤、ミネラル油等の流動性改良剤、ステアリン酸、ステ
アリン酸亜鉛、有機ポリシロキサン等の離型剤を原料溶
液あるいは重合の途中もしくは重合の終了した時点で添
加してもよい。
In the method of the present invention, it is not necessary to use a polymerization initiator when granulating the rubber-like polymer. It is preferable to use 0.0005 to 0.007 parts by weight based on parts. If it is used in an amount of more than 0.007 parts by weight, one part of giant particles is formed, and the gloss is reduced.
Also, if necessary, hindered phenolic antioxidants,
Antioxidants such as phosphorus antioxidants and sulfur antioxidants, fluidity improvers such as mineral oil, and release agents such as stearic acid, zinc stearate, and organic polysiloxane are used as a raw material solution or during or during polymerization. May be added at the end of the process.

【0031】[0031]

【実施例】以下、実施例を示して本発明をより具体的に
説明するが、これらは本発明を限定するものではない。
尚、物性の評価は下記の要領で行った。 (1)アイゾット衝撃強度:JISk−6871に準じ
て測定した。 (2)実用衝撃強度の評価:射出成形により図1(a)
及び(b)で示される形状の成形物の3箇所の部位、部
位1、部位2、部位3について落錘衝撃強度試験を行っ
た。落錘の先端部R=6.4m/m、荷台の内径25m
/mとした。図1において部位1は厚さの変化する部位
であり、部位2は角の近辺の部位、部位3は標準的な部
位である。 (3)光沢:JIS8741(入射角60゜)に準じて
図1(a)及び(b)で示される形状の成形物の3箇所
の部位、部位1、部位2、部位3について測定した。
The present invention will be described in more detail with reference to the following examples, which do not limit the present invention.
The evaluation of physical properties was performed in the following manner. (1) Izod impact strength: Measured according to JISk-6871. (2) Evaluation of practical impact strength: FIG.
A falling weight impact strength test was performed on three portions, a portion 1, a portion 2 and a portion 3 of the molded article having the shape shown in FIG. Tip of falling weight R = 6.4m / m, inner diameter of loading platform 25m
/ M. In FIG. 1, a portion 1 is a portion where the thickness changes, a portion 2 is a portion near a corner, and a portion 3 is a standard portion. (3) Gloss: Measured at three sites, site 1, site 2 and site 3, of the molded article having the shape shown in FIGS. 1A and 1B according to JIS8741 (incident angle 60 °).

【0032】以下の各実施例及び比較例によって製造し
たゴム変性スチレン系樹脂組成物について上記物性評価
の結果を表1及び表2に示した。
Tables 1 and 2 show the results of the evaluation of the physical properties of the rubber-modified styrenic resin compositions produced in the following Examples and Comparative Examples.

【0033】実施例1 3基の直列の攪拌機付き反応器の出口に予熱器、ついで
真空槽を連結した連続塊状重合装置を用いてゴム変性ス
チレン系樹脂組成物を製造した。第1基目の攪拌機付き
反応槽にゴム状重合体1としてスチレン含有量42%、
5%スチレン溶液粘度32センチポイズのスチレン−ブ
タジエンブロック共重合体4.0重量部、ゴム状重合体
2として、スチレン含有量15%、5%スチレン溶液粘
度30センチポイズのスチレン−ブタジエンブロック共
重合体1.7重量部、ゴム状重合体3として、5%スチ
レン溶液粘度45センチポイズのポリブタジエン0.3
重量部、エチルベンゼン15重量部、スチレン79重量
部、有機過酸化物として1,1−ビス(t−ブチルパー
オキシ)3,3,5−トリメチルシクロヘキサン0.0
05重量部よりなる原料液を連続的に供給した。第1基
目の攪拌機の攪拌速度は250rpm、反応温度は14
4℃、滞留時間を1.0時間とした。第2基目は反応温
度を145℃、滞留時間を2時間とし、第3基目は反応
温度を145℃、滞留時間を2.5時間とした。予熱器
の温度は210〜240℃に保持し、真空槽の真空度は
40Torrとした。
Example 1 A rubber-modified styrenic resin composition was produced using a continuous bulk polymerization apparatus in which three series reactors each having a stirrer were connected to a preheater at the outlet and then connected to a vacuum tank. 42% styrene content as a rubbery polymer 1 in a first reaction vessel with a stirrer,
4.0% by weight of a styrene-butadiene block copolymer having a viscosity of 32 centipoise in a 5% styrene solution, and a rubbery polymer 2 as a styrene-butadiene block copolymer 1 having a styrene content of 15% and a 5% styrene solution having a viscosity of 30 centipoise 0.7 parts by weight, as a rubbery polymer 3, 0.3% polybutadiene having a 5% styrene solution viscosity of 45 centipoise.
Parts by weight, 15 parts by weight of ethylbenzene, 79 parts by weight of styrene, and 1,1-bis (t-butylperoxy) 3,3,5-trimethylcyclohexane as an organic peroxide 0.0
A raw material liquid consisting of 05 parts by weight was continuously supplied. The stirring speed of the first stirrer is 250 rpm and the reaction temperature is 14
At 4 ° C., the residence time was 1.0 hour. The second group had a reaction temperature of 145 ° C. and a residence time of 2 hours, and the third group had a reaction temperature of 145 ° C. and a residence time of 2.5 hours. The temperature of the preheater was maintained at 210 to 240 ° C., and the degree of vacuum in the vacuum chamber was set at 40 Torr.

【0034】実施例2 第1基目の攪拌速度を180rpmとした以外は実施例
1と同様の条件でゴム変性スチレン系樹脂組成物を製造
した。
Example 2 A rubber-modified styrenic resin composition was produced under the same conditions as in Example 1 except that the first stirring speed was 180 rpm.

【0035】実施例3 第1基目の攪拌速度を400rpmとした以外は実施例
1と同様の条件でゴム変性スチレン系樹脂組成物を製造
した。
Example 3 A rubber-modified styrene resin composition was produced under the same conditions as in Example 1 except that the first stirring speed was 400 rpm.

【0036】比較例1 第1基目の攪拌速度を80rpmとした以外は実施例1
と同様の条件でゴム変性スチレン系樹脂組成物を製造し
た。得られた製品中のゴム状重合体粒子の体積平均径は
1.10μmと大きく、光沢が低かった。
Comparative Example 1 Example 1 was repeated except that the first stirring speed was 80 rpm.
A rubber-modified styrenic resin composition was produced under the same conditions as described above. The volume average diameter of the rubber-like polymer particles in the obtained product was as large as 1.10 μm, and the gloss was low.

【0037】比較例2 第1基目の攪拌速度を550rpmとした以外は実施例
1と同様の条件でゴム変性スチレン系樹脂組成物を製造
した。得られた製品中のゴム状粒子の平均粒径は0.1
8μmと小さく、衝撃強度が低かった。
Comparative Example 2 A rubber-modified styrenic resin composition was produced under the same conditions as in Example 1 except that the first stirring speed was 550 rpm. The average particle size of the rubber-like particles in the obtained product is 0.1
As small as 8 μm, the impact strength was low.

【0038】比較例3 ゴム状重合体1を6重量部とし、ゴム状重合体2及び3
を使用せず、第1基目の反応温度を142℃、滞留時間
を1.5時間、攪拌速度を300rpmとした以外は実
施例1と同様の条件で、ゴム粒子が単一オクルージョン
構造を有し、体積平均径が0.35μmの小粒径である
ゴム変性スチレン系樹脂組成物Aを製造した。別途、ゴ
ム状重合体1及び2を使用せず、ゴム状重合体3として
5%スチレン溶液粘度50センチポイズのポリブタジエ
ン6重量部を使用し、第1基目の反応温度を142℃、
滞留時間を1.5時間、攪拌速度を300rpmとした
以外は実施例1と同様の条件で、ゴム粒子がサラミ構造
で、体積平均径1.15μmの大粒径であるゴム変性ス
チレン系樹脂組成物Bを製造した。前記ゴム変性スチレ
ン系樹脂組成物A及びBを85/15の割合で混合し、
押出機にて溶融混練し製品を得た。該樹脂組成物中に分
散しているゴム粒子の粒径分布は2山であり、成形物の
光沢勾配が大きかった。
COMPARATIVE EXAMPLE 3 Rubbery polymer 1 was added to 6 parts by weight, and rubbery polymers 2 and 3 were used.
Rubber particles having a single occlusion structure under the same conditions as in Example 1 except that the first reaction temperature was 142 ° C., the residence time was 1.5 hours, and the stirring speed was 300 rpm, Then, a rubber-modified styrenic resin composition A having a small average particle diameter of 0.35 μm was produced. Separately, without using the rubbery polymers 1 and 2, 6 parts by weight of a polybutadiene having a 5% styrene solution viscosity of 50 centipoise was used as the rubbery polymer 3, and the first reaction temperature was 142 ° C.
A rubber-modified styrene resin composition in which the rubber particles have a salami structure and a large average particle diameter of 1.15 μm under the same conditions as in Example 1 except that the residence time is 1.5 hours and the stirring speed is 300 rpm. Material B was produced. The rubber-modified styrenic resin compositions A and B are mixed at a ratio of 85/15,
The product was obtained by melt-kneading with an extruder. The particle size distribution of the rubber particles dispersed in the resin composition was two peaks, and the gloss gradient of the molded product was large.

【0039】比較例4 第1基目の反応温度を148℃とし、滞留時間を40分
とした以外は実施例1と同様の条件でゴム変性スチレン
系樹脂組成物を製造した。得られた製品は、累積粒径分
布の分布係数が53と大きく成形物の光沢勾配が大きか
った。
Comparative Example 4 A rubber-modified styrene resin composition was produced under the same conditions as in Example 1 except that the first reaction temperature was 148 ° C. and the residence time was 40 minutes. In the obtained product, the distribution coefficient of the cumulative particle size distribution was as large as 53, and the gloss gradient of the molded product was large.

【0040】比較例5 第1基目の反応温度を148℃とし、滞留時間を3時間
とした以外は実施例1と同様の条件でゴム変性スチレン
系樹脂組成物を製造した。得られた製品は累積粒径分布
の分布係数が2.7と小さく衝撃強度が低かった。
Comparative Example 5 A rubber-modified styrene resin composition was produced under the same conditions as in Example 1 except that the first reaction temperature was 148 ° C. and the residence time was 3 hours. The obtained product had a small distribution coefficient of the cumulative particle size distribution of 2.7 and low impact strength.

【0041】実施例4 ゴム状重合体1を4.05重量部、ゴム状重合体2を
0.45重量部、ゴム状重合体3を1.5重量部とした
以外は実施例1と同様にゴム変性スチレン系樹脂組成物
を製造した。
Example 4 The same as Example 1 except that the rubbery polymer 1 was 4.05 parts by weight, the rubbery polymer 2 was 0.45 parts by weight, and the rubbery polymer 3 was 1.5 parts by weight. A rubber-modified styrenic resin composition was produced.

【0042】実施例5 ゴム状重合体1を2.65重量部、ゴム状重合体2を
3.23重量部、ゴム状重合体3を0.12重量部とし
た以外は実施例1と同様にゴム変性スチレン系樹脂組成
物を製造した。
Example 5 Same as Example 1 except that the rubbery polymer 1 was 2.65 parts by weight, the rubbery polymer 2 was 3.23 parts by weight, and the rubbery polymer 3 was 0.12 parts by weight. A rubber-modified styrenic resin composition was produced.

【0043】比較例6 比較例3で製造したゴム変性スチレン系樹脂組成物Aを
そのまま成形し物性評価した。光沢は高いが、衝撃強度
が低かった。
Comparative Example 6 The rubber-modified styrenic resin composition A produced in Comparative Example 3 was directly molded and evaluated for physical properties. The gloss was high, but the impact strength was low.

【0044】比較例7 ゴム状重合体1を1.78重量部、ゴム状重合体2を
4.16重量部、ゴム状重合体3を0.06重量部とし
た以外は実施例1と同様の条件でゴム変性スチレン系樹
脂組成物を製造した。光沢が低かった。
Comparative Example 7 Same as Example 1 except that rubbery polymer 1 was 1.78 parts by weight, rubbery polymer 2 was 4.16 parts by weight, and rubbery polymer 3 was 0.06 parts by weight. A rubber-modified styrenic resin composition was produced under the following conditions. The gloss was low.

【0045】実施例6 反応温度を140℃とした以外は実施例1と同様の条件
でゴム変性スチレン系樹脂組成物を製造した。
Example 6 A rubber-modified styrene resin composition was produced under the same conditions as in Example 1 except that the reaction temperature was changed to 140 ° C.

【0046】実施例7 反応温度を150℃とした以外は実施例1と同様の条件
でゴム変性スチレン系樹脂組成物を製造した。
Example 7 A rubber-modified styrene resin composition was produced under the same conditions as in Example 1 except that the reaction temperature was changed to 150 ° C.

【0047】実施例8 反応温度を146℃とし、有機過酸化物を使用しなかっ
た以外は実施例1と同様の条件でゴム変性スチレン系樹
脂組成物を製造した。
Example 8 A rubber-modified styrene resin composition was produced under the same conditions as in Example 1 except that the reaction temperature was 146 ° C. and no organic peroxide was used.

【0048】比較例8 反応温度を136℃とした以外は実施例1と同様の条件
でゴム変性スチレン系樹脂組成物を製造した。第1基目
のスチレンモノマーの転化率は30%であった。製品の
電子顕微鏡写真観察を行うと棒状のゴム粒子がみられ、
光沢、衝撃強度が低かった。
Comparative Example 8 A rubber-modified styrene resin composition was produced under the same conditions as in Example 1 except that the reaction temperature was changed to 136 ° C. The conversion of the first styrene monomer was 30%. When observing the product with an electron micrograph, stick-shaped rubber particles are seen.
Gloss and impact strength were low.

【0049】比較例9 反応温度を154℃とした以外は実施例1と同様の条件
でゴム変性スチレン系樹脂組成物を製造した。第1基目
のスチレンモノマーの転化率は48%であった。製品の
電子顕微鏡写真観察を行うと巨大粒子が存在しており、
光沢が低かった。
Comparative Example 9 A rubber-modified styrene resin composition was produced under the same conditions as in Example 1 except that the reaction temperature was changed to 154 ° C. The conversion of the first styrene monomer was 48%. Observation of the product with electron micrographs reveals huge particles,
The gloss was low.

【0050】比較例10 反応温度を141℃、有機過酸化物を0.01重量部使
用した以外は実施例1と同様の条件で行った。第1基目
のスチレンモノマーの転化率は40%であった。製品の
電子顕微鏡写真観察を行うと巨大粒子が存在しており、
光沢が低かった。
Comparative Example 10 A reaction was carried out under the same conditions as in Example 1 except that the reaction temperature was 141 ° C. and 0.01 parts by weight of an organic peroxide was used. The conversion of the first styrene monomer was 40%. Observation of the product with electron micrographs reveals huge particles,
The gloss was low.

【0051】[0051]

【表1】 [Table 1]

【0052】[0052]

【表2】 [Table 2]

【0053】[0053]

【発明の効果】以上記述した如く、本発明によるゴム変
性スチレン系樹脂組成物は、衝撃強度と、外観、特に光
沢との物性バランスが優れており、家庭電化製品、電子
機器等の部品材料の用途に於て産業上の利用価値は大き
いものである。
As described above, the rubber-modified styrenic resin composition according to the present invention has an excellent balance of impact strength and physical properties such as appearance and, in particular, gloss, and is useful as a material for parts of home electric appliances and electronic equipment. The industrial value of use is great.

【図面の簡単な説明】[Brief description of the drawings]

【図1】実用衝撃強度及び光沢の評価に用いた射出成形
試験片の(a)は平面図、(b)はA−A’切断線に沿
った切断断面図である。
FIG. 1A is a plan view of an injection-molded test piece used for evaluation of practical impact strength and gloss, and FIG. 1B is a cross-sectional view taken along line AA ′.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 市川 功三 大阪府高石市高砂1丁目6番地 三井東 圧化学株式会社内 (72)発明者 中島 明彦 大阪府高石市高砂1丁目6番地 三井東 圧化学株式会社内 (72)発明者 高久 真人 大阪府高石市高砂1丁目6番地 三井東 圧化学株式会社内 (56)参考文献 特開 平4−88006(JP,A) 特開 平2−34613(JP,A) (58)調査した分野(Int.Cl.7,DB名) C08L 51/04 C08F 279/02 C08F 287/00 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Kozo Ichikawa 1-6-6 Takasago, Takaishi City, Osaka Prefecture Inside Mitsui Toatsu Chemicals Co., Ltd. (72) Inventor Akihiko Nakajima 1-6-6 Takasago, Takaishi City, Osaka Prefecture Mitsui Toatsu In Chemical Co., Ltd. (72) Inventor Masato Takaku 1-6-6 Takasago, Takaishi-shi, Osaka Mitsui East Pressure Chemical Co., Ltd. (56) References JP-A-4-88006 (JP, A) JP-A-2-34613 ( JP, A) (58) Fields investigated (Int. Cl. 7 , DB name) C08L 51/04 C08F 279/02 C08F 287/00

Claims (4)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 スチレン系重合体及びゴム状重合体から
なるゴム変性スチレン系樹脂組成物において、(a)ゴ
ム状重合体が、5%スチレン溶液粘度が20〜50セン
チポイズで、スチレン含有量が25重量%〜50重量%
であるスチレン−ブタジエンブロック共重合体からなる
ゴム状重合体1、5%スチレン溶液粘度が20〜50セ
ンチポイズで、スチレン含有量が5重量%〜20重量%
であるスチレン−ブタジエンブロック共重合体からなる
ゴム状重合体2及び5%スチレン溶液粘度が30〜90
センチポイズであるポリブタジエンからなるゴム状重合
体3からなり、ゴム状重合体1とゴム状重合体2の重量
比がゴム状重合体1/ゴム状重合体2=95/5〜40
/60であり、ゴム状重合体1とゴム状重合体2の和と
ゴム状重合体3の重量比が(ゴム状重合体1+ゴム状重
合体2)/ゴム状重合体3=99/1〜70/30であ
り、且つ、該組成物中のゴム変性ポリスチレン中にゴム
状重合体が分散粒子として分散しており、そのゴム状重
合体の分散粒子の(b)体積平均径が0.2〜0.8μ
mの範囲であり、(c)体積基準の粒径分布が3つの山
からなり、(d)体積基準の累積粒径分布の5%値と9
5%値との比が3〜45の範囲であることを特徴とする
ゴム変性スチレン系樹脂組成物。
1. A rubber-modified styrenic resin composition comprising a styrenic polymer and a rubbery polymer, wherein (a) the rubbery polymer has a 5% styrene solution viscosity of 20 to 50 centipoise and a styrene content of 25% to 50% by weight
A rubber-like polymer 1 comprising a styrene-butadiene block copolymer, having a 5% styrene solution viscosity of 20 to 50 centipoise and a styrene content of 5% to 20% by weight
The rubbery polymer 2 comprising a styrene-butadiene block copolymer and a 5% styrene solution having a viscosity of 30 to 90
It is composed of a rubbery polymer 3 composed of polybutadiene having a centipoise, and the weight ratio of the rubbery polymer 1 and the rubbery polymer 2 is rubbery polymer 1 / rubbery polymer 2 = 95/5 to 40
/ 60, and the weight ratio of the sum of the rubbery polymer 1 and the rubbery polymer 2 and the rubbery polymer 3 is (rubbery polymer 1 + rubbery polymer 2) / rubbery polymer 3 = 99/1. And the rubber-like polymer is dispersed as dispersed particles in the rubber-modified polystyrene in the composition, and the (b) volume average diameter of the dispersed particles of the rubber-like polymer is 0.1. 2-0.8μ
m, (c) the volume-based particle size distribution is composed of three peaks, and (d) the 5% value of the volume-based cumulative particle size distribution and 9
A rubber-modified styrenic resin composition having a ratio of 5% to a range of 3 to 45.
【請求項2】 ゴム状重合体の分散粒子のうち、サラミ
構造を有する分散粒子の体積平均径が0.3〜2.0μ
mの範囲であり、単一オクルージョン構造を有する分散
粒子の体積平均径が0.1〜1.0μmの範囲であっ
て、且つ単一オクルージョン構造を有する分散粒子の数
が全粒子数に対して30〜99%であり、サラミ構造を
有する分散粒子の数が全粒子数に対して70〜1%であ
ることを特徴とする請求項1記載のゴム変性スチレン系
樹脂組成物。
2. Among the dispersed particles of a rubber-like polymer, the dispersed particles having a salami structure have a volume average diameter of 0.3 to 2.0 μm.
m, the volume average diameter of the dispersed particles having a single occlusion structure is in the range of 0.1 to 1.0 μm, and the number of dispersed particles having a single occlusion structure is based on the total number of particles. The rubber-modified styrenic resin composition according to claim 1, wherein the composition is 30 to 99%, and the number of dispersed particles having a salami structure is 70 to 1% based on the total number of particles.
【請求項3】 ゴム状重合体1、2及び3をスチレン系
単量体に溶解し、この溶液を重合させるゴム変性スチレ
ン系樹脂組成物の製造方法に於て、ゴム状重合体を粒子
化する反応槽でのスチレン系重合体の割合をX重量%、
ゴム状重合体の割合をY重量%、ゴム状重合体1のスチ
レン含有量をZ重量%とすると、X、Y、Zが下記1
式、 【数1】 42≦X+2.33Y+(Z−40)≦52 … 1 を満足することを特徴とする請求項1又は2記載のゴム
変性スチレン系樹脂組成物の製造方法。
3. A method for producing a rubber-modified styrenic resin composition comprising dissolving rubbery polymers 1, 2 and 3 in a styrene monomer and polymerizing the solution, granulating the rubbery polymer. X percentage by weight of the styrenic polymer in the reaction vessel
Assuming that the proportion of the rubbery polymer is Y% by weight and the styrene content of the rubbery polymer 1 is Z% by weight, X, Y and Z are as follows.
3. The method for producing a rubber-modified styrenic resin composition according to claim 1, wherein the following expression is satisfied: 42 ≦ X + 2.33Y + (Z−40) ≦ 52.
【請求項4】 ゴム状重合体を粒子化する際に、有機過
酸化物をゴム状重合体を溶解した溶液100重量部に対
し0.0005〜0.007重量部使用することを特徴
とする請求項3記載のゴム変性スチレン系樹脂組成物の
製造方法。
4. When the rubbery polymer is formed into particles, the organic peroxide is used in an amount of 0.0005 to 0.007 parts by weight based on 100 parts by weight of the solution in which the rubbery polymer is dissolved. A method for producing the rubber-modified styrenic resin composition according to claim 3.
JP06632392A 1992-03-24 1992-03-24 Ultra-high gloss rubber-modified styrenic resin composition and method for producing the same Expired - Fee Related JP3160352B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP06632392A JP3160352B2 (en) 1992-03-24 1992-03-24 Ultra-high gloss rubber-modified styrenic resin composition and method for producing the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP06632392A JP3160352B2 (en) 1992-03-24 1992-03-24 Ultra-high gloss rubber-modified styrenic resin composition and method for producing the same

Publications (2)

Publication Number Publication Date
JPH05271512A JPH05271512A (en) 1993-10-19
JP3160352B2 true JP3160352B2 (en) 2001-04-25

Family

ID=13312518

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Country Link
JP (1) JP3160352B2 (en)

Also Published As

Publication number Publication date
JPH05271512A (en) 1993-10-19

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