JPH0527825Y2 - - Google Patents

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Publication number
JPH0527825Y2
JPH0527825Y2 JP1988005238U JP523888U JPH0527825Y2 JP H0527825 Y2 JPH0527825 Y2 JP H0527825Y2 JP 1988005238 U JP1988005238 U JP 1988005238U JP 523888 U JP523888 U JP 523888U JP H0527825 Y2 JPH0527825 Y2 JP H0527825Y2
Authority
JP
Japan
Prior art keywords
heater
opening
heaters
closing
furnace shell
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP1988005238U
Other languages
Japanese (ja)
Other versions
JPH01109194U (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP1988005238U priority Critical patent/JPH0527825Y2/ja
Publication of JPH01109194U publication Critical patent/JPH01109194U/ja
Application granted granted Critical
Publication of JPH0527825Y2 publication Critical patent/JPH0527825Y2/ja
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Description

【考案の詳細な説明】 産業上の利用分野 本考案は焼き入れ、ろう付け、焼結その他の熱
処理を行う熱処理炉に装備される熱処理炉用加熱
ヒータに関する。
[Detailed Description of the Invention] Industrial Application Field The present invention relates to a heater for a heat treatment furnace that is installed in a heat treatment furnace that performs quenching, brazing, sintering, and other heat treatments.

従来の技術 第5図は焼き入れ炉の簡略断面図、第6図は第
5図のB−B線による断面図である。
BACKGROUND ART FIG. 5 is a simplified sectional view of a hardening furnace, and FIG. 6 is a sectional view taken along line BB in FIG.

開放両端面に開閉扉11A,11Bを備える炉
殻10の内部には、開閉扉11A,11Bを開け
て挿入された被処理物30を載置する炉床(図示
せず)が設けられており、この被処理物30の回
りにはロツドヒータ70A〜70Hが設けられて
いる。また炉殻10の外部に漏れるロツドヒータ
70A〜70Hからの輻射熱を遮蔽するために、
炉殻10とロツドヒータ70A〜70Hとの間に
は筒体状断熱壁20が設けられており、一方開閉
扉11A,11Bの裏面にも円盤状断熱壁21
A,21Bが夫々設けられている。更に詳しく説
明すると、図外の電極を介して電源供給されてい
るロツドヒータ70A〜70Hは、被処理物30
を中心とした45度ピツチで炉殻10の長手方向に
夫々合計8本配設されており、これで被処理物3
0の焼き入れが行われるような構成となつてい
る。
A hearth (not shown) is provided inside the furnace shell 10, which has opening/closing doors 11A, 11B on both open end faces, on which a workpiece 30 inserted by opening the opening/closing doors 11A, 11B is placed. Rod heaters 70A to 70H are provided around the object 30 to be processed. In addition, in order to shield the radiant heat from the rod heaters 70A to 70H leaking to the outside of the furnace shell 10,
A cylindrical insulating wall 20 is provided between the furnace shell 10 and the rod heaters 70A to 70H, and a disc-shaped insulating wall 21 is also provided on the back side of the opening/closing doors 11A and 11B.
A and 21B are provided respectively. To explain in more detail, the rod heaters 70A to 70H, which are supplied with power through electrodes (not shown), are connected to the workpiece 30.
A total of 8 rods are arranged in the longitudinal direction of the furnace shell 10 at a pitch of 45 degrees with
The structure is such that zero hardening is performed.

考案が解決しようとする課題 しかしながら、上記従来例による場合には、最
近の熱処理炉の大型化に対応する上で次に述べる
ような問題がある。つまり被処理物30の側周面
はこれに対向するロツドヒータ70A〜70Hに
より均等加熱されているものの、対向するヒータ
が設けられていない被処理物30の両端面は、ロ
ツドヒータ70A〜70Hの両端部からの輻射熱
により加熱されているに過ぎず、この部の温度分
布が被処理物30の側周面に比べて不均一で、し
かもこの不均一が熱処理炉の大型化とともに顕著
となるからである。
Problems to be Solved by the Invention However, in the case of the conventional example described above, there are problems as described below in dealing with the recent increase in the size of heat treatment furnaces. In other words, although the side peripheral surface of the workpiece 30 is uniformly heated by the opposing rod heaters 70A to 70H, both end faces of the workpiece 30, which are not provided with opposing heaters, are heated at both ends of the rod heaters 70A to 70H. This is because the temperature distribution in this area is not uniform compared to the side peripheral surface of the workpiece 30, and this non-uniformity becomes more noticeable as the heat treatment furnace becomes larger. .

一方において円盤状断熱壁21A,21Bの裏
面にもヒータを夫々配設すれば、被処理物30の
両端面も均等加熱されることになるのだが、ヒー
タ取付部材、電源引き込み用電極等を別に必要と
することから、大幅にコスト高になるという欠点
がある。
On the other hand, if heaters are installed on the back surfaces of the disk-shaped heat insulating walls 21A and 21B, both end surfaces of the object to be processed 30 will be heated evenly, but the heater mounting members, power supply lead-in electrodes, etc. This has the disadvantage of significantly increasing costs.

本考案は上記事情に鑑みて創案されたものであ
り、低コストで熱処理炉の大型化に対応すること
ができる熱処理炉用加熱ヒータを提供することを
目的とする。
The present invention was devised in view of the above-mentioned circumstances, and an object of the present invention is to provide a heater for a heat treatment furnace that can be used at a low cost and correspond to an increase in the size of the heat treatment furnace.

課題を解決するための手段 本考案にかかる熱処理炉用加熱ヒータは、開閉
扉が炉殻の端面に開閉自在な構造である熱処理炉
の炉殻内に装備される加熱ヒータであつて、炉殻
の奥行方向に向けて配設された固定ヒータと、一
端が固定ヒータの炉殻端面側の一端にヒンジで連
結されており炉殻の端面方向から炉殻の奥行方向
にかけて開閉自在に設けられた開閉ヒータとを具
備することを特徴としている。
Means for Solving the Problems The heater for a heat treatment furnace according to the present invention is a heater installed in the furnace shell of a heat treatment furnace having a structure in which an opening/closing door can be freely opened and closed on the end face of the furnace shell. One end of the fixed heater is connected to one end of the fixed heater on the end surface of the furnace shell by a hinge, and the heater is provided so as to be openable and closable from the end surface of the furnace shell to the depth direction of the furnace shell. It is characterized by being equipped with an opening/closing heater.

作 用 開閉扉、開閉ヒータを共に開けて、被処理物を
炉殻の内部にセツトした後に、開閉ヒータと開閉
扉を閉じて、開閉ヒータ及び固定ヒータに給電す
ると、被処理物の側周面は固定ヒータからの輻射
熱により、一方被処理物の端面は開閉ヒータから
の輻射熱により夫々加熱され、これで被処理物の
均等加熱が行われることになる。
Operation After opening both the opening/closing door and opening/closing heater and setting the workpiece inside the furnace shell, closing the opening/closing heater and opening/closing door and supplying power to the opening/closing heater and fixed heater, the side peripheral surface of the workpiece is heated by radiant heat from the fixed heater, and the end face of the object to be processed is heated by radiant heat from the opening/closing heater, thereby uniformly heating the object.

実施例 以下、本考案にかかる熱処理炉用加熱ヒータの
実施例を図面を参照して説明する。第1図は焼き
入れ炉の簡略断面図、第2図は第1図のA−A線
による矢視図、第3図は固定ヒータ及び開閉ヒー
タの斜視図である。
Embodiments Hereinafter, embodiments of the heater for a heat treatment furnace according to the present invention will be described with reference to the drawings. FIG. 1 is a simplified sectional view of the quenching furnace, FIG. 2 is a view taken along line A--A in FIG. 1, and FIG. 3 is a perspective view of a fixed heater and an opening/closing heater.

円筒状の炉殻10の開放両端面には、開閉扉1
1A,11Bが夫々設けられており、開閉扉11
A,11Bの裏面にはグラフアイト等からなる円
盤状断熱壁21A,21Bが夫々設けられてい
る。一方炉殻10の内部には、円盤状断熱壁21
A,21Bと同じ素材からなる筒体状断熱壁20
が設けられており、開閉扉11A,11Bが閉じ
た状態において筒体状断熱壁20の開放両端面が
円盤状断熱壁21A,21Bでもつて夫々閉合さ
れるような構成となつている。この筒体状断熱壁
20の下部には、開閉扉11A,11Bを介して
挿入された被処理物30を載置する炉床(図示せ
ず)が設けられており、この被処理物30を中心
とした回りには、グラフアイト製ロツドヒータで
ある固定ヒータ40A〜40H等が夫々設けられ
ている。なお、図示されていないが、炉殻10に
は被処理物30を焼き入れするに必要な真空排気
装置等が接続されている。
Opening/closing doors 1 are provided on both open end surfaces of the cylindrical furnace shell 10.
1A and 11B are respectively provided, and the opening/closing door 11
Disc-shaped heat insulating walls 21A and 21B made of graphite or the like are provided on the back surfaces of A and 11B, respectively. On the other hand, inside the furnace shell 10, a disc-shaped heat insulating wall 21 is provided.
Cylindrical heat insulating wall 20 made of the same material as A and 21B
are provided, and the structure is such that when the opening/closing doors 11A, 11B are closed, both open end surfaces of the cylindrical heat insulating wall 20 are closed by the disc-shaped heat insulating walls 21A, 21B, respectively. A hearth (not shown) is provided at the bottom of the cylindrical heat insulating wall 20, on which the object 30 inserted through the opening/closing doors 11A, 11B is placed. Fixed heaters 40A to 40H, which are graphite rod heaters, are provided around the center. Although not shown, the furnace shell 10 is connected to a vacuum evacuation device and the like necessary for hardening the workpiece 30.

固定ヒータ40A〜40Hは、筒体状断熱壁2
0の内面に炉殻10の長手方向に向けて合計8本
固着されており、第2図に示すように、被処理物
30の下面を固定ヒータ40A,40Bにより、
被処理物30の図中右側面を固定ヒータ40C,
40Dにより、被処理物30の上面を固定ヒータ
40E,40Fにより、被処理物30の図中左側
面を固定ヒータ40G,40Hにより夫々対向加
熱するような構成となつている。つまり固定ヒー
タ40A〜40Hは、全体として被処理物30の
側周面を加熱するものであるが、被処理物30の
両端面を加熱するものとしては、固定ヒータ40
C,40Dの両端部に夫々設けられている開閉ヒ
ータ50A,50Bがある。なお、図示されてい
ないが、固定ヒータ40A〜40Hは所定の三相
結線でもつて互いに接続され、しかも炉殻10、
筒状体断熱壁20を貫通した電源引き込み用電極
と接続されており、これで固定ヒータ40A〜4
0H等の三相電源供給が行われている。
The fixed heaters 40A to 40H are connected to the cylindrical heat insulating wall 2.
A total of eight heaters are fixed to the inner surface of the furnace shell 10 in the longitudinal direction of the furnace shell 10, and as shown in FIG.
A heater 40C is fixed to the right side of the workpiece 30 in the figure.
40D, the upper surface of the object to be processed 30 is heated by fixed heaters 40E and 40F, and the left side surface of the object to be processed 30 in the drawing is heated by fixed heaters 40G and 40H, respectively. In other words, the fixed heaters 40A to 40H heat the side peripheral surface of the object 30 as a whole, but the fixed heater 40 heats both end surfaces of the object 30.
There are open/close heaters 50A and 50B provided at both ends of C and 40D, respectively. Although not shown, the fixed heaters 40A to 40H are connected to each other through a predetermined three-phase connection, and the furnace shell 10,
It is connected to a power supply lead-in electrode that penetrates the cylindrical heat insulating wall 20, and this connects the fixed heaters 40A to 4.
Three-phase power supply such as 0H is provided.

開閉ヒータ50A,50Bは、固定ヒータ40
C,40Dの両端部にヒンジ機構で開閉自在にな
されているもので、開閉ヒータ50Aは、グラフ
アイト製ロツドヒータであるヒータ51A,52
A,53Aから構成されており、開閉ヒータ50
Bも同じくヒータ51B,52B,53Bから構
成されている。つまり開閉ヒータ50A,50B
は、開閉扉11A,11Bを開けて被処理物30
を炉殻10の内部に挿入する際における扉の役目
をも果たすことになる。
The opening/closing heaters 50A and 50B are fixed heaters 40
The opening/closing heater 50A is a graphite rod heater made of graphite rod heaters 51A, 52.
A, 53A, opening/closing heater 50
Similarly, heater B is composed of heaters 51B, 52B, and 53B. In other words, open/close heaters 50A, 50B
, open the opening/closing doors 11A and 11B to remove the workpiece 30.
It also serves as a door when inserting into the furnace shell 10.

次に開閉ヒータ50Aについて第3図を参照し
て更に詳しく説明する。ヒータ52Aの接続金具
がヒータ51A,53Aの接続金具の一方にボル
ト・ナツト56A,57Aでもつて夫々連結さ
れ、更に固定ヒータ40D,40Cの接続金具が
ヒータ51A,53Aの接続金具の他方にボル
ト・ナツト54A,55Aでもつて夫々連結され
て、これで緩められたボルト・ナツト54A,5
5Aを軸として開閉するような構成となつてい
る。また開閉ヒータ50Aにおける横方向の長
さ、重量等を考慮して、閉じられた状態でのその
安定性を高めるために、他のヒータの接続金具よ
りは遥かに長いヒータ52Aの接続金具の一方を
支持棒521Aとして筒体状断熱壁20の手前側
下面に設けてあるヒータ絶縁ガイシ60Aの上面
で受け止めるようにしてある。ところで開閉ヒー
タ50Aは、固定ヒータ40D,40Cに対して
直列に接続された形となつており、これで電源供
給が行われるようになつている。しかし電流経路
となるボルト・ナツト54A,55Aを手で締め
る程度でも、他のヒータからの輻射熱により接続
金具自体が膨張することにより、この部の接触不
良が生じるという虞れは生じない。一方の開閉ヒ
ータ50Bの構成についても上記と全く同様であ
るので説明は省略する。
Next, the opening/closing heater 50A will be explained in more detail with reference to FIG. The connecting fitting of the heater 52A is connected to one of the connecting fittings of the heaters 51A, 53A with bolts and nuts 56A, 57A, respectively, and the connecting fitting of the fixed heaters 40D, 40C is connected with the other connecting fitting of the heaters 51A, 53A with a bolt/nut. The bolts and nuts 54A and 5 are connected with the nuts 54A and 55A, respectively, and are loosened with this.
It is configured to open and close around 5A. Also, in consideration of the lateral length, weight, etc. of the opening/closing heater 50A, one of the connecting fittings of the heater 52A is much longer than the connecting fittings of other heaters in order to increase its stability in the closed state. The supporting rod 521A is received by the upper surface of the heater insulating insulator 60A provided on the lower surface of the near side of the cylindrical heat insulating wall 20. By the way, the opening/closing heater 50A is connected in series to the fixed heaters 40D and 40C, so that power is supplied thereto. However, even if the bolts and nuts 54A and 55A, which form the current path, are tightened by hand, there is no risk that the connecting fittings themselves will expand due to radiant heat from other heaters, resulting in poor contact in these parts. The configuration of one opening/closing heater 50B is also exactly the same as described above, so a description thereof will be omitted.

従つて、本実施例による場合には、開閉扉11
A,11B、開閉ヒータ50A,50Bを開け
て、被処理物30をセツトした後に、開閉ヒータ
50A,50B、開閉扉11A,11Bを順次的
に閉じ、その後炉殻10の内部が所定の条件に達
したならば、固定ヒータ40A〜40F、開閉ヒ
ータ50A,50Bの給電を行うという順序で、
被処理物30の焼き入れを行うのであるが、被処
理物30の側周面は固定ヒータ40A〜40Fか
らの輻射熱により、一方被処理物30の両端面は
開閉ヒータ50A,50Bからの輻射熱により
夫々対向加熱されるようになつているので、ここ
に被処理物30の均等加熱が行われることにな
る。しかも従来設備を有効に利用することができ
ることから、被処理物30の焼き入れの質向上と
ともに経済性のメリツトも十分で、それ故実用性
も十分ある。
Therefore, in the case of this embodiment, the opening/closing door 11
After opening the opening/closing heaters 50A, 11B and the opening/closing heaters 50A, 50B and setting the workpiece 30, the opening/closing heaters 50A, 50B and the opening/closing doors 11A, 11B are sequentially closed, and then the inside of the furnace shell 10 is brought under predetermined conditions. When the power is reached, power is supplied to the fixed heaters 40A to 40F and the opening/closing heaters 50A and 50B.
The workpiece 30 is hardened, and the side peripheral surface of the workpiece 30 is heated by radiant heat from the fixed heaters 40A to 40F, while both end faces of the workpiece 30 are hardened by the radiant heat from the opening/closing heaters 50A and 50B. Since they are heated facing each other, the object to be processed 30 is heated evenly. Moreover, since conventional equipment can be used effectively, the quality of hardening of the object 30 to be treated is improved and there are sufficient economic merits, and therefore, it is also sufficiently practical.

なお、本考案にかかる熱処理炉用加熱ヒータ
は、上記実施例に限定されず、例えば第4図に示
すように固定ヒータ40A,40B,40E,4
0F(40A,40Fは図示せず)の途中を、或
いは開閉ヒータ50A,50Bの途中を夫々折れ
曲げ可能なようにしても構わない。この場合には
いびつな形状の被処理物30でも均等加熱が行わ
れることになる。また固定ヒータ、開閉ヒータに
あつては、フレキシブル性を元来有する一枚のク
ロスヒータで代用させるようにしても構わない。
Note that the heater for a heat treatment furnace according to the present invention is not limited to the above-mentioned embodiment, and may include fixed heaters 40A, 40B, 40E, 4 as shown in FIG.
0F (40A, 40F are not shown) or the opening/closing heaters 50A, 50B may be made bendable. In this case, uniform heating is performed even on the object 30 having an irregular shape. Furthermore, in the case of a fixed heater or an opening/closing heater, a single cross heater which inherently has flexibility may be used instead.

考案の効果 以上、本考案にかかる熱処理炉用加熱ヒータに
よる場合には、固定ヒータ及び開閉ヒータによつ
て被処理物を均等に加熱することができ、熱処理
の質向上を図ることができる。しかも開閉ヒータ
を固定ヒータの炉殻端面側の一端にヒンジで連結
するようにしていることから、開閉扉の裏側に別
途ヒータを取り付ける場合とは異なり、特別なヒ
ータ取付部材や電源引き込み用の電極等が要ら
ず、低コストを図る上でもメリツトがある。よつ
て、熱処理炉の大型化にも十分に対応することが
可能となる。
Effects of the Invention As described above, in the case of the heater for a heat treatment furnace according to the present invention, the workpiece can be heated evenly by the fixed heater and the opening/closing heater, and the quality of heat treatment can be improved. Moreover, since the opening/closing heater is connected to one end of the fixed heater on the furnace shell end face side with a hinge, unlike the case where a separate heater is attached to the back side of the opening/closing door, special heater mounting parts and power supply electrodes are required. etc., which is advantageous in terms of reducing costs. Therefore, it becomes possible to sufficiently cope with an increase in the size of the heat treatment furnace.

【図面の簡単な説明】[Brief explanation of drawings]

第1図から第4図にかけては、本考案にかかる
熱処理炉用加熱ヒータにおける実施例の説明図で
あつて、第1図は焼き入れ炉の簡略断面図、第2
図は第1図のA−A線による矢視図、第3図は固
定ヒータ及び開閉ヒータの斜視図、第4図は変形
例を説明するための焼き入れ炉の簡略断面図であ
る。第5図から第6図にかけては、従来の熱処理
炉用加熱ヒータの説明図であつて、第5図は焼き
入れ炉の簡略断面図、第6図は第5図のB−B線
による断面図である。 10……炉殻、11A,11B……開閉扉、3
0……被処理物、40A〜40H……固定ヒー
タ、50A,50B……開閉ヒータ。
1 to 4 are explanatory diagrams of an embodiment of a heater for a heat treatment furnace according to the present invention, in which FIG. 1 is a simplified sectional view of a quenching furnace, and FIG.
3 is a perspective view of a fixed heater and an opening/closing heater, and FIG. 4 is a simplified sectional view of a quenching furnace for explaining a modification. 5 to 6 are explanatory diagrams of a conventional heater for a heat treatment furnace, in which FIG. 5 is a simplified cross-sectional view of a quenching furnace, and FIG. 6 is a cross-sectional view taken along line B-B in FIG. It is a diagram. 10... Furnace shell, 11A, 11B... Opening/closing door, 3
0: Object to be processed, 40A to 40H: Fixed heater, 50A, 50B: Open/close heater.

Claims (1)

【実用新案登録請求の範囲】[Scope of utility model registration request] 開閉扉が炉殻の端面に開閉自在な構造である熱
処理炉の炉殻内に装備される加熱ヒータであつ
て、炉殻の奥行方向に向けて配設された固定ヒー
タと、一端が固定ヒータの炉殻端面側の一端にヒ
ンジで連結されており炉殻の端面方向から炉殻の
奥行方向にかけて開閉自在に設けられた開閉ヒー
タとを具備することを特徴とする熱処理炉用加熱
ヒータ。
A heater installed in the furnace shell of a heat treatment furnace whose opening/closing door can be opened and closed on the end face of the furnace shell, and includes a fixed heater arranged toward the depth of the furnace shell and a fixed heater at one end. A heater for a heat treatment furnace, characterized in that the heater is connected to one end of the furnace shell by a hinge and is provided to be openable and closable from the end surface direction of the furnace shell to the depth direction of the furnace shell.
JP1988005238U 1988-01-18 1988-01-18 Expired - Lifetime JPH0527825Y2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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JPH01109194U JPH01109194U (en) 1989-07-24
JPH0527825Y2 true JPH0527825Y2 (en) 1993-07-15

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JP5808730B2 (en) * 2012-12-20 2015-11-10 イプセン,インコーポレイテッド Heating element array structure for vacuum heat treatment furnace

Citations (1)

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Publication number Priority date Publication date Assignee Title
JPS6333595B2 (en) * 1980-08-11 1988-07-06 Sharp Kk

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JPS6333595U (en) * 1986-08-21 1988-03-04

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JPS6333595B2 (en) * 1980-08-11 1988-07-06 Sharp Kk

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