JPH05273197A - Fused metal sample collecting device - Google Patents
Fused metal sample collecting deviceInfo
- Publication number
- JPH05273197A JPH05273197A JP4101790A JP10179092A JPH05273197A JP H05273197 A JPH05273197 A JP H05273197A JP 4101790 A JP4101790 A JP 4101790A JP 10179092 A JP10179092 A JP 10179092A JP H05273197 A JPH05273197 A JP H05273197A
- Authority
- JP
- Japan
- Prior art keywords
- molten metal
- chamber
- inflow chamber
- closing member
- sample
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Sampling And Sample Adjustment (AREA)
- Investigating And Analyzing Materials By Characteristic Methods (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、溶鋼や溶銑等を採取
し、採取した凝固試料を分析に供するための溶融金属試
料採取装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a molten metal sampler for collecting molten steel, hot metal, etc. and using the collected solidified sample for analysis.
【0002】[0002]
【従来の技術】従来、溶鋼や溶銑等の溶融金属を試料と
して採取するための溶融金属試料採取装置は、側方から
溶融金属を流入せしめる流入室と、前記流入室の下部に
連通孔を介して連通され前記溶融金属を充填凝固せしめ
る試料採取室とを形成するカップ形のサンプラーを具備
しており、特に、炭素鋼やステンレス鋼等の溶融金属を
採取するためのサンプラーにおいては、前記流入室内に
脱酸剤を設けることが公知である。2. Description of the Related Art Conventionally, a molten metal sampler for sampling molten metal such as molten steel or hot metal as a sample has an inflow chamber into which the molten metal is introduced from the side and a communication hole at the bottom of the inflow chamber. And a sample-collecting chamber for forming a sampling chamber for filling and solidifying the molten metal, and in particular, in a sampler for sampling molten metal such as carbon steel or stainless steel, the inflow chamber is It is known to provide a deoxidizer in the.
【0003】前記脱酸剤は、Al、Ti等により箔状
(極薄板状)或いは線状に形成され、前記流入室内に収
容されている。The deoxidizer is formed of Al, Ti or the like into a foil shape (extremely thin plate shape) or a linear shape, and is contained in the inflow chamber.
【0004】前記装置を溶融金属に浸漬することにより
該溶融金属を採取する際、溶融金属は、前記流入室を経
て試料採取室に充填される。そこで、流入する溶融金属
は、流入室内の脱酸剤により脱酸され、脱酸された後に
試料採取室に充填され凝固する。このように溶融金属を
脱酸せしめる目的は、凝固試料の内部において残存ガス
による巣が発生することを防止するためである。When collecting the molten metal by immersing the apparatus in the molten metal, the molten metal is filled in the sampling chamber through the inflow chamber. Therefore, the inflowing molten metal is deoxidized by the deoxidizing agent in the inflow chamber, and after being deoxidized, it is filled in the sampling chamber and solidified. The purpose of deoxidizing the molten metal in this way is to prevent generation of cavities due to residual gas inside the solidified sample.
【0005】[0005]
【発明が解決しようとする課題】前述の目的のため、流
入室に収容される脱酸剤の量は、試料採取室に充填せし
められる採取試料の量を勘案して、必要且つ十分な量が
定められる。For the above-mentioned purpose, the amount of the deoxidizing agent contained in the inflow chamber should be a necessary and sufficient amount in consideration of the amount of the sample collected in the sampling chamber. Determined.
【0006】そして、従来の構成では、溶融金属が流入
室に流入するや否や、直ちに脱酸剤を溶融せしめ該溶融
金属中に混入する。そして、流入室は試料採取室にダイ
レクトに連通せしめられているため、流入室に流入した
溶融金属は直ちに試料採取室に進入し、充填せしめられ
凝固する。In the conventional structure, as soon as the molten metal flows into the inflow chamber, the deoxidizing agent is immediately melted and mixed into the molten metal. Since the inflow chamber is directly communicated with the sampling chamber, the molten metal flowing into the inflow chamber immediately enters the sampling chamber and is filled and solidified.
【0007】ところで、カップ形のサンプラーにより採
取された円柱状の金属試料は、試料底部から約15〜2
0mm程度上位の部分を直径方向に切断すると共に、切断
面を研磨し、この研磨面を発光分光分析に供されるが、
本発明者らの調査によれば、しばしば異常発光による分
析不能や、組成偏析による分析不良を生じることが知見
された。By the way, the cylindrical metal sample collected by the cup-shaped sampler is about 15 to 2 from the bottom of the sample.
The upper part of about 0 mm is cut in the diametrical direction, and the cut surface is polished, and the polished surface is used for emission spectroscopic analysis.
According to the investigation conducted by the present inventors, it has been found that analysis is often impossible due to abnormal light emission and poor analysis due to composition segregation.
【0008】そこで、この原因を究明すべく調査したと
ころ、概ね次の二つの問題に起因していることが判明し
た。[0008] Then, as a result of an investigation to find out the cause, it was found that it was caused by the following two problems.
【0009】即ち、第一に、AOD炉や二次精錬炉等に
見られるように、浴を強制攪拌すべく不活性ガス
(Ar 、N2 等)やO2 ガスを炉底部から強制注入する
炉においては、浴中にガス気泡が多量に混在しているた
め、サンプラーにより採取した溶融金属が多量のガスを
含有している。そこで、従来の試料採取装置では、この
ようなガスを含有せしめたまま溶融金属を流入室から試
料採取室に流入せしめ凝固させてしまうため、前記分析
面を含む凝固試料の随所に残存ガスによる巣が見られ、
これが異常発光の原因となっている。[0009] That is, first, as seen in AOD furnace and secondary refining furnace or the like, forced injection inert gas (A r, N 2, etc.) in order to stir forcibly the bath and O 2 gas from the bottom portion of the furnace In the furnace, a large amount of gas bubbles are mixed in the bath, so the molten metal sampled by the sampler contains a large amount of gas. Therefore, in the conventional sampling device, since molten metal is allowed to flow into the sampling chamber from the inflow chamber and solidifies while containing such a gas, solidification of the solidified sample including the analysis surface is caused by residual gas. Is seen,
This causes abnormal light emission.
【0010】また、第二に、従来の試料採取装置では、
流入室に収容された脱酸剤は、該流入室に最初に流入す
る少量の溶融金属により溶融せしめられ、該溶融金属に
混入した状態で流入室から試料採取室へ移動する。即
ち、脱酸剤は、試料採取室を十分に充填するには至らな
い少量の溶融金属に追従して早期に流入室から試料採取
室に引き込まれてしまうため、引き続き流入室に流入す
る後続の溶融金属は、もはや流入室において脱酸されず
に試料採取室に進入する。このため、試料採取室に充填
凝固された試料は、全体にわたり均質な脱酸が行われ
ず、試料底部と上部との間に脱酸剤の偏析(例えばアル
ミニウム偏析)を生じ、これが組成偏析の原因となって
いる。Secondly, in the conventional sampling device,
The deoxidizer contained in the inflow chamber is melted by a small amount of molten metal that first flows into the inflow chamber, and moves from the inflow chamber to the sampling chamber while being mixed with the molten metal. In other words, the deoxidizer follows a small amount of molten metal that does not sufficiently fill the sampling chamber and is drawn into the sampling chamber from the inflow chamber at an early stage. The molten metal enters the sampling chamber without being deoxidized in the inflow chamber anymore. For this reason, the sample packed and solidified in the sampling chamber is not uniformly deoxidized throughout, and segregation of the deoxidizer (for example, aluminum segregation) occurs between the sample bottom and the top, which is the cause of composition segregation. Has become.
【0011】[0011]
【課題を解決するための手段】本発明は、前述したよう
な従来の問題点を解決し、十分なガス抜きを可能とする
ことにより試料中に巣が発生することを防止すると共
に、試料の全体にわたる均質な脱酸を可能とすることに
より試料中に組成偏析が生じることを防止した溶融金属
試料採取装置を提供するものである。The present invention solves the above-mentioned conventional problems and enables sufficient degassing to prevent the formation of cavities in a sample, and The present invention provides a molten metal sampling apparatus capable of preventing composition segregation in a sample by enabling uniform deoxidation throughout.
【0012】そこで、本発明が第一の手段として構成し
たところは、側方から溶融金属を流入せしめる流入室
と、前記流入室の下部に連通孔を介して連通され前記溶
融金属を充填凝固せしめる試料採取室とを形成するサン
プラーを具備し、前記流入室内に脱酸剤を設けた溶融金
属試料採取装置において、溶融金属が流入室に流入し該
流入室に充填せしめられた後に溶融する閉止部材により
前記流入室と試料採取室の間の連通孔を閉塞して成る点
にある。Therefore, the first aspect of the present invention is that the inflow chamber for inflowing the molten metal from the side is communicated with the lower part of the inflow chamber through the communication hole to fill and solidify the molten metal. In a molten metal sampler having a sampler forming a sampling chamber and a deoxidizer provided in the inflow chamber, a closing member that melts after the molten metal flows into the inflow chamber and is filled in the inflow chamber. By this, the communication hole between the inflow chamber and the sampling chamber is closed.
【0013】また、本発明が第二の手段として構成した
ところは、閉止部材が肉厚約0.1ないし1.0mmの金
属薄板から成る点にある。The second aspect of the present invention is that the closing member is a thin metal plate having a wall thickness of about 0.1 to 1.0 mm.
【0014】また、本発明が第三の手段として構成した
ところは、閉止部材が突起、凹部、ピンホールの一つ又
は複数から選ばれた溶融制御部を設けて成る点にある。Further, the third aspect of the present invention is that the closing member is provided with a melting control portion selected from one or a plurality of protrusions, recesses and pinholes.
【0015】[0015]
【実施例】以下図面に基づいて本発明の実施例を詳述す
る。Embodiments of the present invention will be described in detail below with reference to the drawings.
【0016】図1において、先端を下向きとする円筒状
のプローブ本体1は、紙管から成る複数の保護管2、3
を内外嵌合して形成され、該プローブ本体1の先端に近
傍して内部にサンプラー4を収納している。In FIG. 1, a cylindrical probe main body 1 with its tip facing downward comprises a plurality of protective tubes 2 and 3 made of paper tubes.
Are fitted inside and outside, and the sampler 4 is housed inside near the tip of the probe body 1.
【0017】前記サンプラー4は、溶融金属を流入せし
めるための流入室5を形成する流入案内容器6と、前記
流入室5に連通し溶融金属を充填凝固せしめるための試
料採取室7を形成する試料採取容器8とを、上下に配置
して構成されている。The sampler 4 is a sample forming an inflow guide container 6 for forming an inflow chamber 5 for inflowing the molten metal, and a sample collecting chamber 7 communicating with the inflow chamber 5 for filling and solidifying the molten metal. The collection container 8 and the collection container 8 are arranged one above the other.
【0018】前記流入案内容器6は、シェルモールド等
の機械的に崩壊容易な耐熱成形物により形成するのが好
ましいが、鋼等の金属により形成しても良い。また、図
例では、流入案内容器6を、円筒状に形成された側壁9
と、該円筒体の頂部を閉塞する蓋材10とにより構成し
ているが、これらの側壁9及び蓋材10を一体に形成し
ても良い。The inflow guide container 6 is preferably formed of a heat-resistant molded product such as a shell mold that is easily mechanically disintegrated, but may be formed of a metal such as steel. Further, in the illustrated example, the inflow guide container 6 is provided with a cylindrical side wall 9
And the lid member 10 that closes the top of the cylindrical body, the side wall 9 and the lid member 10 may be integrally formed.
【0019】前記流入室5は、流入案内容器6の側部に
流入口11を設けている。この流入口11には、セラミ
ックスその他の耐熱材により形成されたノズル部材12
が設けられ、該ノズル部材12の開口はプローブ本体1
の外周に設けられた薄紙等の保護膜13により被覆され
ている。この保護膜13は、装置を溶融金属に浸漬した
際、該装置がスラグ層を通過して溶融金属浴中の所定位
置まで沈下した後に喪失してノズル部材12を開口せし
め、該ノズル部材12を経て流入する溶融金属を流入室
5に流入せしめる。The inflow chamber 5 is provided with an inflow port 11 on the side of the inflow guide container 6. The inlet 11 has a nozzle member 12 made of ceramics or other heat-resistant material.
Is provided, and the opening of the nozzle member 12 is provided in the probe main body 1.
Is covered with a protective film 13 such as thin paper provided on the outer periphery of the. This protective film 13 is lost when the device is immersed in the molten metal after the device passes through the slag layer and sinks to a predetermined position in the molten metal bath, and causes the nozzle member 12 to open. The molten metal flowing in through the above is caused to flow into the inflow chamber 5.
【0020】前記試料採取容器8は、鋼等の金属により
形成される。この試料採取室7は、円柱状試料を採取す
るようにコップ形状とされており、これによりコップ形
のサンプラーを構成する。The sampling container 8 is made of metal such as steel. The sample collection chamber 7 has a cup shape so as to collect a cylindrical sample, and thus constitutes a cup-shaped sampler.
【0021】前記流入室5と試料採取室7は、両室5、
7の内径よりも小径とされた連通孔14により連通され
ている。図例の場合、流入案内容器6と試料採取容器8
の間に環状の仕切部材15を介装せしめ、該仕切部材1
5に連通孔14を形成しているが、このような仕切部材
15を流入案内容器6及び/又は試料採取容器8に一体
に形成しても良い。The inflow chamber 5 and the sampling chamber 7 are both chambers 5,
7 are communicated with each other by a communication hole 14 having a smaller diameter than the inner diameter of 7. In the case of the illustrated example, the inflow guide container 6 and the sampling container 8
An annular partition member 15 is interposed between the partition member 1 and
Although the communication hole 14 is formed in 5, the partition member 15 may be formed integrally with the inflow guide container 6 and / or the sampling container 8.
【0022】尚、プローブ本体1の先端部は、セラミッ
クス製の栓体16により閉塞され、溶融金属浴の温度を
測定するための温度測定素子17を設けている。The tip of the probe body 1 is closed by a ceramic plug 16 and is provided with a temperature measuring element 17 for measuring the temperature of the molten metal bath.
【0023】上記のような構成において、前記流入室5
内には、脱酸剤18が設けられている。この脱酸剤18
は、Al、Ti等により箔状(極薄板状)或いは線状に
形成され、流入室5に収容されているが、その収容方法
は問わない。In the above construction, the inflow chamber 5
A deoxidizer 18 is provided inside. This deoxidizer 18
Is formed into a foil shape (extremely thin plate shape) or a linear shape from Al, Ti and the like and is housed in the inflow chamber 5, but the housing method is not limited.
【0024】そして、前記流入室5と試料採取室7を連
通せしめる連通孔14は、閉止部材19により閉塞され
ており、この閉止部材19は、試料分析値に影響を与え
ない材質により薄板状に形成されている。即ち、この閉
止部材19は、後述するように、溶融金属が流入室5に
流入し該流入室5に充填せしめられた後に溶融する。従
って、閉止部材19が溶融するまでの間は連通孔14を
閉塞しており、所定時間が経過して閉止部材19が溶融
した後に連通孔14を開口せしめる。The communication hole 14 that connects the inflow chamber 5 and the sampling chamber 7 is closed by a closing member 19, and the closing member 19 is formed in a thin plate shape by a material that does not affect the sample analysis value. Has been formed. That is, as will be described later, the closing member 19 melts after the molten metal flows into the inflow chamber 5 and is filled in the inflow chamber 5. Therefore, the communication hole 14 is closed until the closing member 19 is melted, and the communication hole 14 is opened after the closing member 19 is melted after a predetermined time elapses.
【0025】図1に示す実施例では、前記閉止部材19
は、円板状の薄板に形成され、流入案内容器6と仕切部
材15の間に介装され、これにより流入室5側から連通
孔14を閉塞しているが、このような構成に限らず、図
2(A)ないし(C)に示すような変形実施例が可能で
ある。In the embodiment shown in FIG. 1, the closing member 19
Is formed into a disk-shaped thin plate and is interposed between the inflow guide container 6 and the partition member 15, thereby closing the communication hole 14 from the inflow chamber 5 side, but the invention is not limited to such a configuration. Modifications such as those shown in FIGS. 2A to 2C are possible.
【0026】図2(A)に示す変形実施例において、閉
止部材19は、仕切部材15の一側側に設けた凹部20
に嵌入され、これにより流入室5側から連通孔14を閉
塞している。In the modified embodiment shown in FIG. 2A, the closing member 19 has a recess 20 provided on one side of the partition member 15.
, Thereby closing the communication hole 14 from the inflow chamber 5 side.
【0027】図2(B)に示す変形実施例において、仕
切部材15は分割された重合自在な分割片15a、15
bから成り、両分割片の間に閉止部材19を介装するこ
とにより連通孔14を閉塞せしめている。In the modified embodiment shown in FIG. 2 (B), the partition member 15 is divided into superposed split pieces 15a and 15a.
b, and the communication hole 14 is closed by interposing a closing member 19 between the two divided pieces.
【0028】図2(C)に示す変形実施例において、閉
止部材19は、仕切部材15と試料採取容器8との間に
介装され、これにより試料採取室7側から連通孔14を
閉塞している。この際、仕切部材15は、同図のように
流入案内容器6と一体に形成しても良いが、図1に示し
たように別体に形成しても良い。In the modified embodiment shown in FIG. 2 (C), the closing member 19 is interposed between the partition member 15 and the sampling container 8 to close the communication hole 14 from the sampling chamber 7 side. ing. At this time, the partition member 15 may be formed integrally with the inflow guide container 6 as shown in the figure, but may be formed separately as shown in FIG.
【0029】これらの実施例において、溶融金属を採取
するために装置を溶融金属に浸漬した際、流入室5に流
入した溶融金属は、該流入室5内に十分に充填されるま
では試料採取室7に進入しない。即ち、溶融金属は、攪
拌流を伴って流入室5に流入し、直ちに脱酸剤18を溶
融金属に巻き込みながら溶融し混合せしめるが、閉止部
材19により試料採取室7への進入を妨げられているの
で、流入室5に充満せしめられ、そこで滞留せしめられ
る。In these examples, when the apparatus is immersed in molten metal for collecting molten metal, the molten metal flowing into the inflow chamber 5 is sampled until the inflow chamber 5 is sufficiently filled. Do not enter chamber 7. That is, the molten metal flows into the inflow chamber 5 with a stirring flow and immediately melts and mixes the deoxidizer 18 while being rolled up in the molten metal, but the closing member 19 prevents the molten metal from entering the sampling chamber 7. Therefore, it is filled in the inflow chamber 5, and is retained there.
【0030】従って、流入室5に流入した溶融金属は、
直ちに試料採取室7に進入せしめらることなく該流入室
5で滞留し、その間に該溶融金属中に含有されている多
量のガスを上方へと浮上せしめ、ガス抜きを行われる。Therefore, the molten metal flowing into the inflow chamber 5 is
Immediately, the gas stays in the inflow chamber 5 without being allowed to enter the sampling chamber 7, and during that time, a large amount of gas contained in the molten metal is floated upward to perform degassing.
【0031】また、流入室5に充満された溶融金属は、
試料採取室7に進入する前に攪拌流により脱酸剤18を
溶融しつつ分散混合せしめると共に、溶融金属との密度
差や濃度差による複合した作用により溶融した脱酸剤を
溶融金属中に均質な分布状態の下に混合せしめ、流入室
5において溶融金属の全体にわたる均質な脱酸処理を行
われる。The molten metal filled in the inflow chamber 5 is
Before entering the sampling chamber 7, the deoxidizing agent 18 is melted and dispersed by a stirring flow while being mixed, and the deoxidizing agent melted by the combined action of the density difference and the concentration difference with the molten metal is homogeneous in the molten metal. The molten metal is mixed under various distribution conditions, and a uniform deoxidation treatment is performed on the entire molten metal in the inflow chamber 5.
【0032】そこで、このような僅かの滞留時間の後、
閉止部材19が溶融して流入室5と試料採取室7の間に
おける閉塞状態を解き、連通孔14を開口すると、前述
のようにガス抜きと均質脱酸処理を施された溶融金属
は、流入室5から試料採取室7へと一挙に進入し、該試
料採取室7に充填され、そこで凝固される。Therefore, after such a short residence time,
When the closing member 19 melts and the closed state between the inflow chamber 5 and the sampling chamber 7 is released and the communication hole 14 is opened, the molten metal that has been degassed and subjected to the uniform deoxidizing treatment flows in as described above. From the chamber 5 to the sampling chamber 7, the sample chamber 7 is filled all at once, and is solidified there.
【0033】このように流入室5から試料採取室7に一
挙に流下せしめられる溶融金属は、脱ガス状態のまま試
料採取室7の底部近傍に充填されるので、少なくとも試
料採取室7の底部から所定高さに至るまで充填された溶
融金属の内部には、多量のガスを含有していない。この
ため、試料採取室7に充填され凝固される金属試料のう
ち、少なくとも分析面に相当する部位(通常、試料採取
室7の底部から約15〜20mm上位の部位)には、残存
ガスによる巣を生じない。The molten metal thus made to flow down from the inflow chamber 5 to the sampling chamber 7 all at once is filled in the vicinity of the bottom of the sampling chamber 7 in a degassed state, so that at least from the bottom of the sampling chamber 7. The molten metal filled up to a predetermined height does not contain a large amount of gas. Therefore, in the metal sample filled and solidified in the sampling chamber 7, at least a portion corresponding to the analysis surface (generally, a portion approximately 15 to 20 mm above the bottom of the sampling chamber 7) is a nest due to residual gas. Does not occur.
【0034】また、前述のように流入室5から試料採取
室7へと一挙に流下せしめられる溶融金属は、予め均質
脱酸を受けているので、試料採取室7内で採取される凝
固試料のうち、少なくとも前述のような分析面に相当す
る部位において組成偏析を生じることはない。この点に
ついて、仮に、万一、流入室5内における脱酸が不十分
であり溶融金属に未補足の酸素を含有する場合において
も、流入室5から進入する溶融金属は、相対的に小径と
された連通孔14を介して試料採取室7に瞬時に乱流入
するので、その流動現象に基づく脱酸剤の攪拌分散によ
る二次的脱酸を期待され、そこで再度、溶融金属の全体
にわたる完全均一な脱酸を施される。このため、試料採
取室7により採取される凝固試料は、分析面を含んで試
料全体にわたり均質に脱酸され、従来のような脱酸剤の
偏析を生じることはない。Further, as described above, the molten metal that is made to flow down from the inflow chamber 5 to the sampling chamber 7 at once is subjected to homogeneous deoxidation in advance, so that the solidified sample collected in the sampling chamber 7 Of these, composition segregation does not occur at least in the portion corresponding to the above-mentioned analysis surface. Regarding this point, even if deoxidation in the inflow chamber 5 is insufficient and unmelted oxygen is contained in the molten metal, the molten metal entering from the inflow chamber 5 has a relatively small diameter. Since it instantaneously turbulently flows into the sampling chamber 7 through the established communication hole 14, secondary deoxidation by stirring and dispersion of the deoxidizing agent based on the flow phenomenon is expected, and thereupon complete melting of the molten metal is completed again. It is uniformly deoxidized. Therefore, the solidified sample collected by the sample collection chamber 7 is uniformly deoxidized over the entire sample including the analysis surface, and segregation of the deoxidizing agent as in the conventional case does not occur.
【0035】ところで、このように溶融金属を流入室5
に滞留せしめ、そこでガス抜きと均質脱酸を施した溶融
金属だけを試料採取室7に充填せしめる目的の下におい
ては、本来、流入室5の容積を可及的に大とし、これに
対して試料採取室7の容積を相対的に小とすることが好
ましい。然しながら、試料採取を本旨とするサンプラー
においては、流入室5を単純に大型化するならば、試料
の他に流入室5に後続して進入する不要凝固金属の量を
増加せしめ好ましくないばかりか、装置全体のコンパク
ト化に支障を来すという問題がある。そこで、前記閉止
部材19を設ける本発明の目的の範囲内において、流入
室5の容積を可及的に小とすることが望ましい。前述の
ように、本発明は、採取した凝固試料のうち、少なくと
も分析面に相当する部位において、巣の発生による異常
発光や、脱酸の不均一による組成偏析を防止することが
目的であり、このような分析面から大きく外れた部位に
おいては、仮に、巣や組成偏析が生じたとしても、必ず
しも本発明の目的に反することはないからである。By the way, in this way, the molten metal is introduced into the inflow chamber 5
For the purpose of filling the sampling chamber 7 with molten metal that has been degassed and subjected to homogeneous deoxidation, the volume of the inflow chamber 5 should originally be as large as possible. It is preferable to make the volume of the sampling chamber 7 relatively small. However, in the sampler for the purpose of sampling, if the inflow chamber 5 is simply enlarged, not only the sample but also the amount of unnecessary solidified metal that subsequently enters the inflow chamber 5 increases, which is not preferable. There is a problem that it hinders downsizing of the entire device. Therefore, it is desirable to make the volume of the inflow chamber 5 as small as possible within the scope of the object of the present invention in which the closing member 19 is provided. As described above, the present invention, among the collected coagulated samples, at least in a portion corresponding to the analysis surface, the purpose is to prevent abnormal light emission due to the occurrence of nests, composition segregation due to non-uniform deoxidation, This is because, even if a nest or composition segregation occurs at a portion greatly deviated from such an analysis surface, it does not necessarily go against the purpose of the present invention.
【0036】次に、前述のように、本発明が閉止部材1
9を設ける目的と、この閉止部材19による機能は、流
入室5に必要十分な溶融金属を充満せしめ、この充満状
態で必要なガス抜きと均質な脱酸処理を行うまで、流入
室5から試料採取室7への進入を遅らせるという流入タ
イミングコントロールの点にある。従って、閉止部材1
9は溶融金属が流入室5に流入するや否や直ちに溶融す
ることはなく、僅かな時間であっても流入室5が必要十
分な溶融金属により充満されるまで溶融しないことが必
要である。然しながら、その反面、閉止部材19は、流
入室5における溶融金属の必要なガス抜きと均質な脱酸
を行わしめた後は、遅滞なく溶融することが必要であ
る。蓋し、閉止部材19の溶融が遅滞すると、流入室5
において溶融金属の凝固傾向が進行してしまい、その結
果、流入室5から試料採取室7への溶融金属の進入がス
ムースでなく、試料採取室7における試料の十分な充填
を確保できなくなるからである。Next, as described above, the present invention provides the closing member 1.
The purpose of providing 9 and the function of this closing member 19 is to fill the inflow chamber 5 with a necessary and sufficient amount of molten metal, and to perform the degassing and the uniform deoxidizing treatment required in this filled state from the inflow chamber 5 to the sample. The point is inflow timing control that delays the entry into the collection chamber 7. Therefore, the closing member 1
No. 9 does not melt immediately as soon as the molten metal flows into the inflow chamber 5, and it is necessary that it does not melt until the inflow chamber 5 is filled with the necessary and sufficient molten metal even for a short time. However, on the other hand, the closing member 19 needs to be melted without delay after the necessary degassing of the molten metal in the inflow chamber 5 and the uniform deoxidation have been performed. When the lid is closed and melting of the closing member 19 is delayed, the inflow chamber 5
In this case, the solidification tendency of the molten metal progresses, and as a result, the molten metal does not smoothly enter the sampling chamber 7 from the inflow chamber 5, and it becomes impossible to secure sufficient filling of the sample in the sampling chamber 7. is there.
【0037】この点について、流入室5及び試料採取室
7を含むサンプラー4、4aの内法寸法が、直径30な
いし40mm程度、長さ110ないし130mm程度のもの
であれば、閉止部材19の肉厚は、その材質の融点によ
り条件を異にするが、総じて0.1ないし1.0mm程度
であることが好ましい。これにより、流入室5に対する
溶融金属の流入開始から、0.5ないし3.0秒程度後
に閉止部材19が溶融され、前述の目的が達せられるか
らである。Regarding this point, if the internal dimensions of the samplers 4, 4a including the inflow chamber 5 and the sampling chamber 7 are about 30 to 40 mm in diameter and 110 to 130 mm in length, the meat of the closing member 19 will be described. The thickness varies depending on the melting point of the material, but it is preferably about 0.1 to 1.0 mm in total. This is because the closing member 19 is melted about 0.5 to 3.0 seconds after the start of the inflow of the molten metal into the inflow chamber 5, and the above-mentioned purpose is achieved.
【0038】本発明者らの実験によれば、閉止部材19
の肉厚が薄く溶融金属が流入室5に流入を開始してから
0.5秒未満で溶融するときは、流入室5における溶融
金属のガス抜きと均質脱酸を行うための十分な時間が確
保されない。従って、閉止部材19の溶融時間は0.5
秒以上でなければならない。According to the experiments conducted by the present inventors, the closing member 19
When the molten metal has a small thickness and melts in less than 0.5 seconds after starting to flow into the inflow chamber 5, sufficient time for degassing the molten metal in the inflow chamber 5 and performing homogeneous deoxidation Not secured. Therefore, the melting time of the closing member 19 is 0.5.
Must be more than a second.
【0039】その反面、閉止部材19の溶融までに長時
間を要する場合は、溶融金属の凝固傾向が現れてしま
う。例えば、流入室5を鋼製の容器により形成している
場合は、閉止部材19の肉厚が厚くて溶融までに2.0
秒を越えると、溶融金属の凝固傾向が現れる。従って、
この場合、閉止部材19の溶融時間は2.0秒以内であ
ることを要する。一方、流入室5を前述したシェルモー
ルドやセラミックスのような保温材から成る容器により
形成している場合は、3.0秒を越えると、溶融金属の
凝固傾向が現れる。従って、この場合、閉止部材19の
溶融時間は3.0秒以内でなければならない。On the other hand, when it takes a long time to melt the closing member 19, the molten metal tends to solidify. For example, when the inflow chamber 5 is formed of a steel container, the wall thickness of the closing member 19 is large, and the closing member 19 has a thickness of 2.0 before melting.
When it exceeds the second, the solidification tendency of the molten metal appears. Therefore,
In this case, the melting time of the closing member 19 needs to be within 2.0 seconds. On the other hand, when the inflow chamber 5 is formed of a container made of a heat insulating material such as the shell mold or ceramics described above, the tendency of the molten metal to solidify appears after 3.0 seconds. Therefore, in this case, the melting time of the closing member 19 must be within 3.0 seconds.
【0040】このため、本発明を実施するに際して、閉
止部材19は、肉厚を前記0.1ないし1.0mmの範囲
内としつつも、前記溶融時間をコントロールできる種々
の構成を採用することが可能である。Therefore, in carrying out the present invention, the closing member 19 may have various structures capable of controlling the melting time while keeping the wall thickness within the range of 0.1 to 1.0 mm. It is possible.
【0041】図3(A)において、閉止部材19は、流
入室5に向けて突出する一つ又は複数の突起19aを設
け、これにより溶融制御部を構成している。この実施例
によれば、溶融金属Mが流入室5側から閉止部材19に
注がれると、前記突起19aが最初に溶融して孔を生
じ、該孔を徐々に拡大する方向に閉止部材19を溶融せ
しめる。従って、突起19aを有しない場合に比して、
突起19aを設けることにより閉止部材19の溶融時間
を短時間化することが可能になる。また、突起19aの
個数を増やすことにより、更に溶融時間を促進すること
ができる。In FIG. 3 (A), the closing member 19 is provided with one or a plurality of protrusions 19a protruding toward the inflow chamber 5, and thereby constitutes a melting control section. According to this embodiment, when the molten metal M is poured into the closing member 19 from the side of the inflow chamber 5, the protrusion 19a is first melted to form a hole, and the closing member 19 is gradually expanded. Melt. Therefore, as compared with the case without the protrusion 19a,
By providing the protrusion 19a, the melting time of the closing member 19 can be shortened. Further, the melting time can be further promoted by increasing the number of the protrusions 19a.
【0042】図3(B)は、前記と反対に、流入室5に
臨む一つ又は複数の小さな凹部19bを閉止部材19に
設け、これにより溶融制御部を構成している。この実施
例においても、溶融金属Mが流入室5側から閉止部材1
9に注がれると、前記凹部19bが最初に溶融して孔を
生じ、該孔を徐々に拡大する方向に閉止部材19を溶融
せしめる。従って、前記突起19aと同様の効果が得ら
れる。In contrast to the above, in FIG. 3B, one or a plurality of small recesses 19b facing the inflow chamber 5 are provided in the closing member 19 to form a melting control section. Also in this embodiment, the molten metal M flows from the inflow chamber 5 side to the closing member 1
When it is poured into 9, the concave portion 19b is first melted to form a hole, and the closing member 19 is melted in a direction of gradually expanding the hole. Therefore, the same effect as the protrusion 19a can be obtained.
【0043】図3(C)において、閉止部材19は、一
つ又は複数のピンホール19cを設けこれにより溶融制
御部を構成している。この実施例によれば、溶融金属M
が流入室5側から閉止部材19に注がれると、ピンホー
ル19cの部分から該ピンホールを徐々に拡大する方向
に閉止部材19が溶融される。従って、前記突起19a
と同様の効果が得られる。In FIG. 3C, the closing member 19 is provided with one or a plurality of pinholes 19c to form a melting control section. According to this embodiment, the molten metal M
When is poured into the closing member 19 from the inflow chamber 5 side, the closing member 19 is melted in the direction of gradually expanding the pinhole from the portion of the pinhole 19c. Therefore, the protrusion 19a
The same effect as can be obtained.
【0044】前記突起19a、凹部19b、ピンホール
19cは、適宜選択することにより何れか一態様のみ又
は複数態様の組合せが可能であり、これにより閉止部材
19の溶融時間を設計上コントロールすることができ
る。The projections 19a, the recesses 19b, and the pinholes 19c can be selected in any one mode or in a combination of a plurality of modes, and the melting time of the closing member 19 can be controlled by design. it can.
【0045】閉止部材19は、融点が脱酸剤18の融点
以上であり試料分析値に影響を与えない材質により薄板
状に形成される。このため、閉止部材19は、例えば、
脱酸剤18がAlの場合、Tiから形成された薄板を用
いることが好ましい。蓋し、Alの融点(約660度摂
氏)に対してTiの融点(約1680度摂氏)は高く前
述した本発明の目的に沿う他、試料分析値に影響を与え
ることもない。この点に関し、Tiは、融点が1680
度摂氏であるため、この融点以上に高温とされた溶融金
属に接すると所望の時間で溶融し、前述した閉止部材1
9としての機能を果たすから、このような高温の溶融金
属を採取する場合に適している。然しながら、このよう
なTiの薄板により構成した閉止部材19は、その融点
以下、即ち1680度摂氏以下の溶融金属を採取する場
合においても、流入室5に流入する溶融金属中のFe及
びその他の含有成分との反応により、TiFe2 又はT
iFeの化合物となり表面から次第に低融点化し、所定
時間経過後は溶融するので上述の所期目的を達すること
ができる。The closing member 19 is formed in a thin plate shape with a material whose melting point is higher than that of the deoxidizer 18 and which does not affect the sample analysis value. Therefore, the closing member 19 is, for example,
When the deoxidizer 18 is Al, it is preferable to use a thin plate formed of Ti. In addition, the melting point of Ti (about 1680 ° C.) is higher than the melting point of Al (about 660 ° C.), which meets the above-described object of the present invention and does not affect the sample analysis value. In this regard, Ti has a melting point of 1680.
Since the temperature is in degrees Celsius, when it comes into contact with a molten metal whose temperature is higher than this melting point, it melts in a desired time, and the above-mentioned closing member 1
Since it functions as 9, it is suitable for collecting such a high temperature molten metal. However, the closing member 19 formed of such a thin plate of Ti contains Fe and other contents in the molten metal flowing into the inflow chamber 5 even when the molten metal having a melting point or lower, that is, 1680 degrees Celsius or lower is sampled. Depending on the reaction with the components, TiFe 2 or T
Since it becomes a compound of iFe, its melting point is gradually lowered from the surface, and it melts after a lapse of a predetermined time, so that the above-mentioned intended purpose can be achieved.
【0046】しかも、閉止部材19をTiにより構成し
た場合、Tiそれ自体が脱酸機能と脱窒機能を有するの
で、これを有利に利用できる利点がある。即ち、本発明
によれば、前述のように、流入室5に流入した溶融金属
は、脱酸剤18により均質な脱酸処理を行われるが、閉
止部材19をTiとしておけば、溶融金属中の酸素はチ
タンと化合して、O+Ti=TiO2 となり、この点か
らも脱酸を促進することができる。また、チタンは溶融
金属中の窒素と化合して、N+Ti=TiNとなるか
ら、溶融金属を脱窒し、試料採取後の試料分析を容易な
らしめる。In addition, when the closing member 19 is made of Ti, Ti itself has a deoxidizing function and a denitrifying function, so that this can be advantageously used. That is, according to the present invention, as described above, the molten metal flowing into the inflow chamber 5 is uniformly deoxidized by the deoxidizer 18, but if the closing member 19 is Ti, Oxygen of the above compound with titanium to become O + Ti = TiO 2 , and deoxidation can be promoted also from this point. Further, titanium is combined with nitrogen in the molten metal to give N + Ti = TiN, so that the molten metal is denitrified to facilitate sample analysis after sampling.
【0047】ところで、溶融金属試料を採取するに際し
ては、脱酸剤18としてAlを用いることが一般的であ
るが、サンプリング鋼種の中には、溶融金属中のAl元
素を分析するものがあり、この場合は、脱酸剤18とし
てAlを使用することができない。そこで、このような
場合においては、脱酸剤18としてTiの箔又は細線を
使用することになるが、本発明の閉止部材19は、この
場合でも同様にTiの薄板により構成することが可能で
ある。蓋し、脱酸剤18の箔厚を極薄(例えば0.05
mm)にする等、溶融し易い構成にする一方、閉止部材1
9の肉厚を前述のような0.1ないし1.0mmに形成す
ることにより、本発明の目的を達することができるから
である。By the way, when a molten metal sample is taken, it is common to use Al as the deoxidizer 18, but some sampling steel grades analyze Al element in molten metal, In this case, Al cannot be used as the deoxidizer 18. Therefore, in such a case, a Ti foil or a thin wire is used as the deoxidizer 18, but the closing member 19 of the present invention can be formed of a Ti thin plate in this case as well. is there. Cover with a thin foil of deoxidizer 18 (for example, 0.05
mm) to make it easy to melt, while the closing member 1
This is because the object of the present invention can be achieved by forming the wall thickness of 9 to 0.1 to 1.0 mm as described above.
【0048】然しながら、本発明は、閉止部材19の材
質を特に限定するものではない。例えば、精錬温度が低
い溶鋼を採取する場合は、Fe又はCuから選ばれた薄
板を用いることが可能であり、また、極低炭素鋼精錬の
場合は該採取金属と同材の鋼製の薄板を用いても良い。
更に、閉止部材19としてNiの薄板を使用することも
可能である。However, the present invention does not particularly limit the material of the closing member 19. For example, when extracting molten steel having a low refining temperature, it is possible to use a thin plate selected from Fe or Cu, and in the case of ultra-low carbon steel refining, a thin plate made of the same material as the extracted metal. May be used.
Further, it is also possible to use a thin plate of Ni as the closing member 19.
【0049】図4に示す別の実施例において、サンプラ
ー4は、流入案内容器6の蓋部10に固定された筒部2
1を一体又は別体に垂下し、該筒部21により測温素子
22を流入溶融金属から保護すると共に、該測温素子2
2を閉止部材19を貫通して連通孔14に挿通せしめ、
先端の測温端22aを試料採取室7のほぼ中央、即ち、
試料採取室7内の溶融金属試料が最後に凝固する区域に
臨ましめている。従って、これによりサンプラー4は、
溶融金属の試料採取に際し、測温素子22を手段として
試料凝固温度を測定することにより試料中のC量を測定
するダイナミックコントロールシステム用の装置として
用いられる。In another embodiment shown in FIG. 4, the sampler 4 includes a cylindrical portion 2 fixed to a lid portion 10 of an inflow guide container 6.
1 integrally or separately, the tubular portion 21 protects the temperature measuring element 22 from the inflowing molten metal, and the temperature measuring element 2
2 is passed through the closing member 19 and inserted into the communication hole 14,
The temperature measuring end 22a at the tip is approximately at the center of the sampling chamber 7, that is,
The molten metal sample in the sampling chamber 7 faces the final solidifying area. Therefore, with this, the sampler 4
It is used as a device for a dynamic control system for measuring the amount of C in a sample by measuring the sample solidification temperature by using the temperature measuring element 22 as a means for sampling the molten metal.
【0050】そこで、この実施例において、閉止部材1
9は、測温素子22の中途部を挿通せしめるための開口
部23を有し、該開口部23により測温素子22の外周
面を拘束している。これにより測温素子22の長手方向
中途部を前記開口部23により支持している。従って、
仮に測温素子22が脆弱な構成とされる場合でも、この
ような支持により、流入口11から勢い良く流入する溶
融金属により測温素子22が折損することを好適に防止
し、閉止部材19により、前述したような流入タイミン
グコントロールの他、測温素子22の支持機能を兼備し
ている。その他の構成は、上記実施例と同様であり、同
じ符号で示している。Therefore, in this embodiment, the closing member 1
Reference numeral 9 has an opening 23 for inserting a midway portion of the temperature measuring element 22, and the outer peripheral surface of the temperature measuring element 22 is restricted by the opening 23. As a result, the midway portion of the temperature measuring element 22 in the longitudinal direction is supported by the opening 23. Therefore,
Even if the temperature measuring element 22 has a fragile structure, such a support suitably prevents the temperature measuring element 22 from being broken by the molten metal flowing in from the inlet 11, and the closing member 19 prevents the temperature measuring element 22 from being broken. In addition to the inflow timing control as described above, it also has a function of supporting the temperature measuring element 22. Other configurations are the same as those in the above-described embodiment, and are denoted by the same reference numerals.
【0051】次に、本発明の均質脱酸効果を確認するた
めに行った実験の結果を図5に示している。Next, FIG. 5 shows the result of an experiment conducted to confirm the homogeneous deoxidizing effect of the present invention.
【0052】この実験は、図1に示した通りの試料採取
装置を使用し、閉止部材19を有しないもの(以下従来
例という)と、閉止部材19を有するもの(以下本件実
施例という)の二つを準備して行い、それぞれにより採
取した溶鋼の試料を発光分光分析することにより、試料
中における脱酸剤の偏析状況を測定した。This experiment uses the sampling device as shown in FIG. 1, and there is one having no closing member 19 (hereinafter referred to as a conventional example) and one having a closing member 19 (hereinafter referred to as the present embodiment). The two samples were prepared, and the segregation status of the deoxidizer in the sample was measured by performing emission spectroscopic analysis on the molten steel samples collected by each.
【0053】実験に用いたサンプラーの条件は、従来例
及び本件実施例の何れについても、試料重量(試料採取
室7内で凝固する試料)は700gで、試料採取室7の
容積Xに対する流入室5の容積YはY/X=1.0であ
り、流入室5に脱酸剤18としてAl箔の1.05gを
収容した。尚、本件実施例に使用した閉止部材19は、
肉厚0.5mmのチタン薄板である。The conditions of the sampler used in the experiment were 700 g for the sample weight (sample coagulated in the sampling chamber 7) for both the conventional example and the present example, and the inflow chamber with respect to the volume X of the sampling chamber 7. The volume Y of 5 was Y / X = 1.0, and the inflow chamber 5 contained 1.05 g of Al foil as the deoxidizer 18. The closing member 19 used in this example is
It is a titanium thin plate with a wall thickness of 0.5 mm.
【0054】そして、このような従来例及び本件実施例
のそれぞれを用いて、ステンレス鋼精錬炉の酸化末期に
おいて、溶鋼を採取し、それぞれにより採取された凝固
試料中のアルミニウム(脱酸剤)の分布を観察した。こ
のアルミニウムの測定個所は、図5(A)に示すよう
に、試料Sをほぼ中心に沿って軸方向に切断し、その切
断面のうち、試料底部から10mmの個所S1を三点、2
0mmの個所S2を三点、30mmの個所S3を三点、40
mmの個所S4を三点、50mmの個所S5を三点、それぞ
れ抽出して行った。Then, using each of the conventional example and the present example, molten steel was sampled at the final stage of oxidation of the stainless steel refining furnace, and the aluminum (deoxidizing agent) in the solidified sample collected by each sample was removed. The distribution was observed. As shown in FIG. 5 (A), the measurement points of this aluminum are obtained by cutting the sample S in the axial direction substantially along the center, and measuring three points S1 of the cut surface 10 mm from the bottom of the sample.
Three 0mm points S2, three 30mm points S3, 40
Three points S4 of mm and three points S5 of 50 mm were extracted.
【0055】測定結果は、図5(B)に示す通りであ
り、従来例により採取した試料においては、試料の底部
近傍(測定個所S1)から試料の上部(測定個所S5)
に至るにつれてアルミニウムの析出値が急激に低下して
いることが確認された。これに対して、本件実施例によ
り採取した試料においては、試料の全体にわたりアルミ
ニウムが均質に分布しており、閉止部材19の存在によ
り脱酸剤18を試料中に均質に混合せしめていることが
実証された。The measurement results are shown in FIG. 5 (B). In the sample collected by the conventional example, the vicinity of the bottom of the sample (measurement point S1) to the upper part of the sample (measurement point S5) are shown.
It was confirmed that the precipitation value of aluminum decreased drastically as it reached. On the other hand, in the sample collected according to the present example, aluminum is uniformly distributed throughout the sample, and the presence of the closing member 19 causes the deoxidizer 18 to be mixed homogeneously in the sample. It was proven.
【0056】[0056]
【発明の効果】請求項1に記載の本発明によれば、溶融
金属を採取するに際し、流入室5に流入した溶融金属
は、閉止部材19により試料採取室7に直ちに進入する
ことを妨げられ、一旦、流入室5内に充満され滞留せし
められるので、この流入室5における滞留中に溶融金属
内のAr、CO2 等のガスを浮上せしめ、ガス抜きを施
される。また、同時に、流入室5に充満された溶融金属
は、滞留中に脱酸剤18により全体にわたり均一な脱酸
処理を施される。そして、この短い滞留時間を経て閉止
部材19が溶融し連通孔14が開放されると、予め流入
室5内でガス抜きと均一脱酸を施された溶融金属が一挙
に流下し、脱ガス状態のまま試料採取室7の底部から分
析面上位まで瞬時に充填される。このため、試料採取室
7に充填され採取される凝固試料は、少なくとも分析面
を含む分析予定部分の近傍において、巣を有しないため
発光分光分析に際し従来のような異常発光を生じること
はなく、しかも、脱酸剤を均質に分布せしめているので
従来のような組成偏析を生じることがなく、発光分光分
析等の試料分析に良好な結果をもたらすことができると
いう効果がある。According to the present invention as set forth in claim 1, when collecting molten metal, the molten metal flowing into the inflow chamber 5 is prevented from immediately entering the sampling chamber 7 by the closing member 19. Since the inflow chamber 5 is once filled with the gas and retained therein, gases such as Ar and CO 2 in the molten metal are floated and degassed during the retention in the inflow chamber 5. At the same time, the molten metal filled in the inflow chamber 5 is uniformly deoxidized by the deoxidizing agent 18 during the stay. Then, when the closing member 19 is melted and the communication hole 14 is opened after this short residence time, the molten metal that has been degassed and uniformly deoxidized in advance in the inflow chamber 5 flows down at once, and is in a degassed state. As it is, it is instantly filled from the bottom of the sampling chamber 7 to the upper side of the analysis surface. Therefore, the coagulated sample filled and collected in the sample collection chamber 7 does not have a nest at least in the vicinity of the analysis target portion including the analysis surface, and therefore does not cause abnormal light emission as in the conventional case during emission spectroscopic analysis. Moreover, since the deoxidizing agent is uniformly distributed, composition segregation as in the conventional case does not occur, and there is an effect that good results can be brought to sample analysis such as optical emission spectroscopy.
【0057】特に、従来においては、試料重量に対する
脱酸剤の添加量を適正に定めると、上述のように試料の
脱酸不良を招来する反面、脱酸剤を増量すると、試料中
に脱酸剤の著しい偏析が現れると共に、過剰添加のため
に試料の機器分析を困難ならしめるという宿命的問題を
含んでいたのに対して、本発明によれば、試料重量に対
する脱酸剤の添加量を適正値に基づいて実施すれば良
く、これにより均質脱酸を行えるという優れた効果を奏
する。Particularly, in the past, if the amount of the deoxidizer added to the weight of the sample was properly determined, the deoxidation of the sample would be poor as described above, whereas if the amount of the deoxidizer was increased, the amount of the deoxidizer in the sample was deoxidized. In addition to the significant segregation of the agent, which included the fatal problem of making the instrumental analysis of the sample difficult due to excessive addition, according to the present invention, the addition amount of the deoxidizing agent to the sample weight It suffices to carry out the treatment based on an appropriate value, which has the excellent effect that homogeneous deoxidation can be performed.
【0058】請求項2に記載の本発明によれば、閉止部
材19が、流入室5内における溶融金属のガス抜きと均
質脱酸に必要十分な過不足のない所要時間に応じて溶融
せしめられるので、溶融金属のガス抜きと均質脱酸に必
要な時間の間は流入室5と試料採取室7の連通部を閉塞
する一方、流入室5内において溶融金属に凝固傾向が現
れる前には溶融して前記連通部を開口し、該溶融金属を
試料採取室7に進入せしめ充填できるという効果があ
る。According to the second aspect of the present invention, the closing member 19 is melted in accordance with a sufficient time required for degassing and homogeneous deoxidation of the molten metal in the inflow chamber 5. Therefore, the communication part between the inflow chamber 5 and the sampling chamber 7 is closed during the time required for degassing and homogeneous deoxidation of the molten metal, while the molten metal in the inflow chamber 5 is melted before a tendency to solidify appears. Then, there is an effect that the communication portion can be opened and the molten metal can be introduced into the sampling chamber 7 and filled.
【0059】請求項3に記載の本発明によれば、溶融金
属の鋼種及び温度に応じて、閉止部材19の溶融時間を
設計上コントロールすることが可能になり、本発明の目
的達成に最適条件としたサンプラーを容易に提供できる
という効果がある。According to the third aspect of the present invention, it becomes possible to control the melting time of the closing member 19 in design according to the type and temperature of the molten metal, and the optimum conditions for achieving the object of the present invention can be obtained. There is an effect that the sampler can be easily provided.
【図1】本発明の1実施例を示す縦断面図である。FIG. 1 is a vertical sectional view showing an embodiment of the present invention.
【図2】閉止部材の変形実施例を示す縦断面図である。FIG. 2 is a vertical sectional view showing a modified embodiment of the closing member.
【図3】閉止部材に実施した溶融制御部の各実施例を示
す縦断面拡大図である。FIG. 3 is an enlarged vertical cross-sectional view showing each embodiment of the melting control unit implemented on the closing member.
【図4】本発明の別の実施例を示す縦断面図である。FIG. 4 is a vertical sectional view showing another embodiment of the present invention.
【図5】本発明の実施例に基づくサンプラーと、従来例
に基づくサンプラーのそれぞれにより採取した試料の分
析結果を示しており、(A)は試料の分析個所を示す説
明図、(B)は分析結果を対比したダイアグラムであ
る。5A and 5B show analysis results of samples collected by a sampler based on an example of the present invention and a sampler based on a conventional example, respectively. FIG. 5A is an explanatory diagram showing analysis points of the sample, and FIG. It is a diagram comparing the analysis results.
4 サンプラー 5 流入室 6 流入案内容器 7 試料採取室 8 試料採取容器 11 流入口 14 連通孔 18 脱酸剤 19 閉止部材 19a 突起 19b 凹部 19c ピンホール S 試料 4 Sampler 5 Inflow chamber 6 Inflow guide container 7 Sampling chamber 8 Sampling container 11 Inflow port 14 Communication hole 18 Deoxidizer 19 Closing member 19a Protrusion 19b Recess 19c Pinhole S Sample
Claims (3)
と、前記流入室の下部に連通孔を介して連通され前記溶
融金属を充填凝固せしめる試料採取室とを形成するサン
プラーを具備し、前記流入室内に脱酸剤を設けた溶融金
属試料採取装置において、溶融金属が流入室に流入し該
流入室に充填せしめられた後に溶融する閉止部材により
前記流入室と試料採取室の間の連通孔を閉塞して成るこ
とを特徴とする溶融金属試料採取装置。1. A sampler comprising: an inflow chamber into which molten metal flows in from a side; and a sampler chamber which communicates with a lower portion of the inflow chamber through a communication hole to fill and solidify the molten metal. In a molten metal sampling device in which a deoxidizer is provided in the inflow chamber, a communication member between the inflow chamber and the sampling chamber is provided by a closing member that melts after the molten metal flows into the inflow chamber and is filled in the inflow chamber. A molten metal sampling device, characterized in that the molten metal sampling device is closed.
の金属薄板から成ることを特徴とする請求項1に記載の
溶融金属試料採取装置。2. The closing member has a wall thickness of about 0.1 to 1.0 mm.
2. The molten metal sampling device according to claim 1, wherein the molten metal sampling device comprises a thin metal plate.
つ又は複数から選ばれた溶融制御部を設けて成ることを
特徴とする請求項2に記載の溶融金属試料採取装置。3. The molten metal sampling device according to claim 2, wherein the closing member is provided with a melting control portion selected from one or more of a protrusion, a recess, and a pinhole.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4101790A JP2540410B2 (en) | 1992-03-26 | 1992-03-26 | Molten metal sampling device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4101790A JP2540410B2 (en) | 1992-03-26 | 1992-03-26 | Molten metal sampling device |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH05273197A true JPH05273197A (en) | 1993-10-22 |
JP2540410B2 JP2540410B2 (en) | 1996-10-02 |
Family
ID=14309968
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP4101790A Expired - Lifetime JP2540410B2 (en) | 1992-03-26 | 1992-03-26 | Molten metal sampling device |
Country Status (1)
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JP (1) | JP2540410B2 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10201023A1 (en) * | 2002-01-11 | 2003-07-31 | Heraeus Electro Nite Int | Samplers for melts, especially for slag resting on a molten metal |
US8001856B2 (en) | 2003-12-19 | 2011-08-23 | Heraeus Electro-Nite International N.V. | Sampling device |
US8141439B2 (en) | 2008-11-17 | 2012-03-27 | Heraeus Electro-Nite International N.V. | Device for sampling metal melts |
KR101475055B1 (en) * | 2012-12-28 | 2014-12-22 | 우진 일렉트로나이트(주) | Molten metal sampler with directly manufacturing metal test piece |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101277761B1 (en) * | 2011-06-30 | 2013-06-24 | 우진 일렉트로나이트(주) | A sublance apparatus having a probe enabling to get good molten metal sample and the sampling method with the sublance apparatus |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS491036U (en) * | 1972-04-01 | 1974-01-08 | ||
JPS6041519U (en) * | 1983-08-30 | 1985-03-23 | 三菱自動車工業株式会社 | Radiator hot air entrainment prevention device |
JPH03216552A (en) * | 1990-01-05 | 1991-09-24 | Electronite Internatl Nv | Method and apparatus uniformly introducing constant quantity of substance into metallic sample |
-
1992
- 1992-03-26 JP JP4101790A patent/JP2540410B2/en not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS491036U (en) * | 1972-04-01 | 1974-01-08 | ||
JPS6041519U (en) * | 1983-08-30 | 1985-03-23 | 三菱自動車工業株式会社 | Radiator hot air entrainment prevention device |
JPH03216552A (en) * | 1990-01-05 | 1991-09-24 | Electronite Internatl Nv | Method and apparatus uniformly introducing constant quantity of substance into metallic sample |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10201023A1 (en) * | 2002-01-11 | 2003-07-31 | Heraeus Electro Nite Int | Samplers for melts, especially for slag resting on a molten metal |
DE10201023B4 (en) * | 2002-01-11 | 2004-07-29 | Heraeus Electro-Nite International N.V. | Sampler for slag resting on a molten metal |
US6883392B2 (en) | 2002-01-11 | 2005-04-26 | Heraeus Electro-Nite International N.V. | Sampler for melts, in particular for slags lying on a molten metal |
US8001856B2 (en) | 2003-12-19 | 2011-08-23 | Heraeus Electro-Nite International N.V. | Sampling device |
US8141439B2 (en) | 2008-11-17 | 2012-03-27 | Heraeus Electro-Nite International N.V. | Device for sampling metal melts |
KR101475055B1 (en) * | 2012-12-28 | 2014-12-22 | 우진 일렉트로나이트(주) | Molten metal sampler with directly manufacturing metal test piece |
Also Published As
Publication number | Publication date |
---|---|
JP2540410B2 (en) | 1996-10-02 |
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