JPH05262958A - Phenolic resin composition for refractory - Google Patents

Phenolic resin composition for refractory

Info

Publication number
JPH05262958A
JPH05262958A JP4064681A JP6468192A JPH05262958A JP H05262958 A JPH05262958 A JP H05262958A JP 4064681 A JP4064681 A JP 4064681A JP 6468192 A JP6468192 A JP 6468192A JP H05262958 A JPH05262958 A JP H05262958A
Authority
JP
Japan
Prior art keywords
pts
resin composition
parts
refractories
refractory
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP4064681A
Other languages
Japanese (ja)
Other versions
JP3518610B2 (en
Inventor
Masaaki Tsuritani
雅明 釣谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Durez Co Ltd
Original Assignee
Sumitomo Durez Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Durez Co Ltd filed Critical Sumitomo Durez Co Ltd
Priority to JP06468192A priority Critical patent/JP3518610B2/en
Publication of JPH05262958A publication Critical patent/JPH05262958A/en
Application granted granted Critical
Publication of JP3518610B2 publication Critical patent/JP3518610B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Landscapes

  • Ceramic Products (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

PURPOSE:To obtain the subject resin composition, improved in oxidation resistance in a high-temperature region, excellent in durability, strength, etc., and useful as a binder for refractories such as brick by carrying out the addition- condensation reaction of phenols with formaldehydes and then blending the resultant reactional product after completing the reaction with a boron oxide. CONSTITUTION:The objective phenolic resin composition for refractories is obtained by charging a reactional apparatus having a stirrer, a reflux condenser and a thermometer with 1000 pts.wt. phenol, 776 pts.wt. 37% formalin and 50 pts.wt. 10% aqueous solution of sodium hydroxide, carrying out the addition- condensation reaction at 85 deg.C for 2hr, then cooling the reactional mixture to 60 deg.C, subsequently adding 150 pts.wt. boron oxide (e.g. boric acid) thereto, then dehydrating the resultant mixture under reduced pressure until the internal temperature attains 75 deg.C, returning the pressure to ordinary pressure when the internal temperature attains 75 deg.C, adding and mixing 750 pts.wt. ethylene glycol and 100 pts.wt. methanol with the mixture. This phenolic resin composition assumes a liquid state at ordinary temperature and is useful as a binder for various refractories including unburned and burned brick.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、不焼成煉瓦、焼成煉瓦
をはじめとする各種耐火物の結合剤として使用される耐
火物用フェノ−ル樹脂組成物に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a phenol resin composition for refractories used as a binder for various refractory materials such as unfired bricks and fired bricks.

【0002】[0002]

【従来の技術】近年、不焼成煉瓦、焼成煉瓦をはじめと
する各種耐火物の結合剤として、低公害で取扱い易く乾
燥強度及び焼成強度等各種特性に優れたフェノ−ル樹脂
が多用されている。耐火物用の結合剤として用いられる
フェノ−ル樹脂としては、ノボラック型又は/及びレゾ
−ル型の液状又は/及び粉末の樹脂が、単独または併用
のかたちで使用されている。代表的な例を挙げると、ノ
ボラック型フェノ−ル樹脂をあらかじめエチレングリコ
−ル等の溶剤に溶解した液状樹脂が単独又はヘキサメチ
レンテトラミンとの併用で使用されたり、水溶媒又はエ
チレングリコ−ル等の溶剤を含有した液状レゾ−ル樹脂
が単独で使用されたり、ノボラック型又はレゾ−ル型の
粉末フェノ−ル樹脂がメタノ−ル、エチレングリコ−ル
等の湿潤剤又は液状の各種フェノ−ル樹脂との併用で使
用されている。
2. Description of the Related Art In recent years, phenolic resins, which are low in pollution and easy to handle and excellent in various properties such as dry strength and baking strength, have been widely used as a binder for various refractory materials such as unfired bricks and baked bricks. .. As the phenol resin used as the binder for the refractory, a novolac type and / or a resole type liquid or / and powder resin is used alone or in combination. As a typical example, a liquid resin prepared by previously dissolving a novolac type phenol resin in a solvent such as ethylene glycol is used alone or in combination with hexamethylenetetramine, or is used as an aqueous solvent or ethylene glycol. The liquid resole resin containing the above solvent is used alone, or the novolak or resole type powder phenol resin is a wetting agent such as methanol or ethylene glycol, or various liquid phenols. Used in combination with resin.

【0003】以上のように、さまざまなタイプのフェノ
−ル樹脂が各種耐火物用の結合剤として使用されている
が、これら通常のフェノ−ル樹脂の欠点として、高温域
での耐酸化性に乏しいことがあげられる。特に、フェノ
−ル樹脂を結合剤として用いている耐火物は、高温で酸
化され易い黒鉛を骨材として含有するものが大部分であ
り、耐酸化性向上が大きな課題となっている。耐酸化性
改良の手段として、例えば、不焼成マグネシアカ−ボン
煉瓦等の耐火物については、金属シリコン、金属アルミ
のような金属粉を添加するという方法が採られている。
金属粉の添加によって、800-1000℃以上の温度域での耐
酸化性は向上するが、フェノ−ル樹脂の熱分解温度域で
ある400-700℃では、前記の金属粉が溶融しないため酸
化防止効果がほとんどない。また、耐酸化性向上のため
にホウ素酸化物を骨材と結合剤との混練時に添加する方
法が考えられるが、ホウ素酸化物の分散が十分でないた
め多量に添加しないと効果が乏しく、多量に添加した場
合、耐火度の低下等耐火物としての諸特性を損なう恐れ
がある。
As described above, various types of phenolic resins have been used as binders for various refractory materials, but one of the drawbacks of these ordinary phenolic resins is that they are resistant to oxidation at high temperatures. Something is scarce. In particular, most of the refractory materials using a phenol resin as a binder contain graphite, which is easily oxidized at high temperature, as an aggregate, and improvement of oxidation resistance is a major issue. As a means for improving the oxidation resistance, for example, for refractory materials such as unburned magnesia carbon bricks, a method of adding metal powder such as metallic silicon or metallic aluminum has been adopted.
The addition of metal powder improves the oxidation resistance in the temperature range of 800-1000 ° C or higher, but at 400-700 ° C, which is the thermal decomposition temperature range of phenolic resin, the above-mentioned metal powder does not melt and thus is oxidized. There is almost no preventive effect. Further, in order to improve the oxidation resistance, a method of adding boron oxide at the time of kneading the aggregate and the binder can be considered, but the effect is poor unless a large amount is added because the dispersion of the boron oxide is insufficient, If it is added, there is a possibility that various properties as a refractory such as a decrease in fire resistance may be impaired.

【0004】[0004]

【発明が解決しようとする課題】そこで、本発明者は、
フェノ−ル樹脂自体の耐酸化性を向上させる方法につい
て鋭意検討した結果、本発明を完成するに至ったもので
ある。
Therefore, the inventor of the present invention
As a result of extensive studies on a method of improving the oxidation resistance of the phenolic resin itself, the present invention has been completed.

【0005】[0005]

【課題を解決するための手段】本発明は、フェノ−ル類
とホルムアルデヒド類との付加縮合反応終了後ホウ素酸
化物を配合してなることを特徴とする高温域での耐酸化
性に優れた耐火物用フェノ−ル樹脂組成物に関するもの
である。本発明の耐火物用フェノ−ル樹脂組成物を製造
するために使用するフェノ−ル類には、フェノ−ル、ク
レゾ−ル、キシレノ−ル、エチルフェノ−ル、プロピル
フェノ−ル、カテコ−ル、レゾルシン、ハイドロキノ
ン、ビスフェノ−ルA、その他各種アルキルフェノ−ル
などがあり、さらに、これらのフェノ−ル類を製造する
際の副生物も含まれ、これらを単独または2種類以上組
合わせて使用する。一方、アルデヒド類としては、ホル
ムアルデヒド、パラホルムアルデヒド、ベンズアルデヒ
ド等を使用する。ホウ素酸化物としては、ホウ酸、無水
ホウ酸、酸化ホウ素、メタホウ酸等を使用するが、中で
も、ホウ酸(H3BO3)がフェノ−ル樹脂との相溶性の
点などから特に好ましい。また、ホウ酸を用いた場合の
ホウ酸の添加量については、フェノ−ル類100重量部
に対して5〜30重量部が好ましい。ホウ酸の添加量が
5重量部以下の場合、耐酸化性向上効果が十分ではこと
があり、一方、30重量部以上の場合、フェノ−ル樹脂
との相溶性が乏しく分離現象を起すことがある。
The present invention is excellent in oxidation resistance in a high temperature range characterized by containing a boron oxide after completion of addition condensation reaction of phenols and formaldehydes. The present invention relates to a phenol resin composition for refractories. The phenols used for producing the phenol resin composition for refractory of the present invention include phenol, cresol, xylenol, ethylphenol, propylphenol and catechol. , Resorcin, hydroquinone, bisphenol A, and various other alkylphenols, and by-products in the production of these phenols are also included. These can be used alone or in combination of two or more. To do. On the other hand, formaldehyde, paraformaldehyde, benzaldehyde, etc. are used as aldehydes. The boron oxide, boric acid, boric anhydride, boron oxide, and using the metaboric acid. Of these, boric acid (H 3 BO 3) is phenol - particularly preferable from such viewpoint of compatibility with the Le resin. When boric acid is used, the amount of boric acid added is preferably 5 to 30 parts by weight with respect to 100 parts by weight of phenols. When the addition amount of boric acid is 5 parts by weight or less, the effect of improving the oxidation resistance may be sufficient, while when it is 30 parts by weight or more, the compatibility with the phenol resin is poor and a separation phenomenon may occur. is there.

【0006】フェノ−ル類とアルデヒド類とを付加縮合
反応する際の触媒としては、樹脂のタイプに応じて、蓚
酸、塩酸、硫酸等の酸類、酢酸亜鉛等の金属塩類、水酸
化ナトリウム、水酸化カリウム、水酸化バリウム、水酸
化カルシウム等のアルカリ類、アンモニア、トリエチル
アミン等のアミン類を単独又は2種以上の併用で使用す
る。液状フェノ−ル樹脂を製造する場合では、溶剤とし
てメタノ−ル、エタノ−ル等のアルコ−ル類、エチレン
グリコ−ル、ジエチレングリコ−ル、プロピレングリコ
−ル、ジプロピレングリコ−ル等のグリコ−ル類の他、
エ−テル類、エステル類、エ−テルテステル類、ケトン
類等各種のものを単独又は2種以上の併用で使用できる
が、ホウ酸との相溶性の面から、水酸基(−OH)を持
ったアルコ−ル類、グリコ−ル類等が主体であることが
好ましい。本発明の耐火物用フェノ−ル樹脂組成物を製
造する際、ホウ素酸化物は、フェノ−ル類とホルムアル
デヒド類の付加縮合反応の後に添加する。ホウ素酸化物
の添加時期が付加縮合反応以前の場合、ホウ素酸化物が
フェノ−ル類とホルムアルデヒド類との付加縮合反応に
関与して、設計どおりの樹脂が得られないため好ましく
ない。また、粉末樹脂の製造において、粉砕時等にホウ
素酸化物をドライミックスすることは、均一分散性の面
からみて好ましくない。
As the catalyst for the addition condensation reaction of phenols and aldehydes, acids such as oxalic acid, hydrochloric acid and sulfuric acid, metal salts such as zinc acetate, sodium hydroxide and water may be used depending on the type of resin. Alkalis such as potassium oxide, barium hydroxide and calcium hydroxide, and amines such as ammonia and triethylamine are used alone or in combination of two or more kinds. In the case of producing a liquid phenol resin, alcohols such as methanol and ethanol as solvents, glycols such as ethylene glycol, diethylene glycol, propylene glycol and dipropylene glycol are used as a solvent. Other than
Various substances such as ethers, esters, ether testers, and ketones can be used alone or in combination of two or more, but they have a hydroxyl group (-OH) from the viewpoint of compatibility with boric acid. Alcohols, glycols and the like are preferred. In producing the phenol resin composition for refractory of the present invention, the boron oxide is added after the addition condensation reaction of the phenols and the formaldehydes. When the addition time of the boron oxide is before the addition condensation reaction, the boron oxide participates in the addition condensation reaction between the phenols and the formaldehyde, and the resin as designed cannot be obtained, which is not preferable. Further, in the production of the powder resin, it is not preferable to dry mix the boron oxide at the time of pulverization or the like from the viewpoint of uniform dispersibility.

【0007】[0007]

【実施例】以下本発明を実施例を用いて具体的に説明す
る。文中に記載されている「部」及び「%」は、すべて
「重量部」及び「重量%」である。 実施例1 撹拌機、還流冷却器及び温度計付きの反応装置に、フェ
ノ−ル1000部、37%ホルマリン776部及び10
%水酸化ナトリウム水溶液50部を仕込み、85℃で2
時間反応させた。60℃に冷却後ホウ酸150部を添加
し、次いで、60〜80mmHgの減圧下で内温75℃
となるまで脱水を行った。内温が75℃になった時点で
常圧に戻して、エチレングリコ−ル750部及びメタノ
−ル100部を添加混合し、耐火物用フェノ−ル樹脂組
成物を得た。この樹脂は常温で液状であり、25℃にお
ける粘度は 0.4Pa・sであった。 実施例2 撹拌機、還流冷却器及び温度計付きの反応装置に、フェ
ノ−ル1000部、37%ホルマリン587部及び35
%塩酸2部を仕込み、還流条件下で3時間反応させた。
60℃に冷却後ホウ酸200部を添加し、次いで、60
〜80mmHgの減圧下で内温140℃となるまで脱水
を行った後取り出し、融点80℃の固形ノボラック型フ
ェノ−ル樹脂を得た。この樹脂1000部とヘキサメチ
レンテトラミン100部とを混合粉砕して、耐火物用フ
ェノ−ル樹脂組成物を得た。この樹脂は常温で粉末であ
り、平均粒径35μm、融点86℃であった。 実施例3 撹拌機、還流冷却器及び温度計付きの反応装置に、フェ
ノ−ル1000部、37%ホルマリン560部及び蓚酸
10部を仕込み、還流条件下で3時間反応させた。60
℃に冷却後ホウ酸100部を添加し、次いで、60〜8
0mmHgの減圧下で内温130℃となるまで脱水を行
った。内温が130℃になった時点で、常圧に戻してエ
チレングリコ−ル650部を添加混合し、耐火物用フェ
ノ−ル樹脂組成物を得た。この樹脂は常温で液状であ
り、25℃における粘度は 7.0Pa・sであった。
EXAMPLES The present invention will be specifically described below with reference to examples. All “parts” and “%” described in the text are “parts by weight” and “% by weight”. Example 1 A reactor equipped with a stirrer, a reflux condenser and a thermometer was charged with 1000 parts of phenol, 776 parts of 37% formalin and 10 parts of 37% formalin.
50% aqueous sodium hydroxide solution was added and the mixture was heated at 85 ° C for 2 hours.
Reacted for hours. After cooling to 60 ° C., 150 parts of boric acid was added, and then the internal temperature was 75 ° C. under reduced pressure of 60 to 80 mmHg.
It was dehydrated until. When the internal temperature reached 75 ° C, the pressure was returned to normal pressure, and 750 parts of ethylene glycol and 100 parts of methanol were added and mixed to obtain a phenol resin composition for refractory. This resin was liquid at room temperature and had a viscosity of 0.4 Pa · s at 25 ° C. Example 2 In a reactor equipped with a stirrer, a reflux condenser and a thermometer, 1000 parts of phenol, 587 parts and 587 parts of 37% formalin were added.
% 2% hydrochloric acid was charged, and the mixture was reacted under reflux conditions for 3 hours.
After cooling to 60 ° C., 200 parts of boric acid was added, then 60
It was dehydrated under reduced pressure of -80 mmHg until the internal temperature reached 140 ° C and then taken out to obtain a solid novolac type phenol resin having a melting point of 80 ° C. 1000 parts of this resin and 100 parts of hexamethylenetetramine were mixed and pulverized to obtain a phenol resin composition for refractory. This resin was a powder at room temperature and had an average particle size of 35 μm and a melting point of 86 ° C. Example 3 A reactor equipped with a stirrer, a reflux condenser and a thermometer was charged with 1000 parts of phenol, 560 parts of 37% formalin and 10 parts of oxalic acid, and reacted under reflux conditions for 3 hours. 60
After cooling to ℃, 100 parts of boric acid was added, and then 60 to 8
It was dehydrated under reduced pressure of 0 mmHg until the internal temperature reached 130 ° C. When the internal temperature reached 130 ° C, the pressure was returned to normal pressure and 650 parts of ethylene glycol was added and mixed to obtain a phenol resin composition for refractory. This resin was liquid at room temperature and had a viscosity at 25 ° C. of 7.0 Pa · s.

【0008】比較例1 撹拌機、還流冷却器及び温度計付きの反応装置に、フェ
ノ−ル1000部、37%ホルマリン1034部及び1
0%水酸化ナトリウム水溶液100部を仕込み、85℃
で3時間反応させた。60℃に冷却後酢酸15部を添加
し、次いで、60〜80mmHgの減圧下で内温75℃
となるまで脱水を行った。内温が75℃になった時点で
常圧に戻して、エチレングリコ−ル700部を添加混合
し、液状フェノ−ル樹脂を得た。この樹脂の25℃にお
ける粘度は 0.5Pa・sであった。 比較例2 撹拌機、還流冷却器及び温度計付きの反応装置に、フェ
ノ−ル1000部、37%ホルマリン733部及び35
%塩酸2部を仕込み、還流条件下で3時間反応させた。
次いで、60〜80mmHgの減圧下で内温140℃と
なるまで脱水を行った後取り出し、融点80℃の固形ノ
ボラック型フェノ−ル樹脂を得た。この樹脂1000部
とヘキサメチレンテトラミン100部とを混合粉砕し
て、粉末フェノ−ル樹脂を得た。この樹脂は常温で粉末
であり、平均粒径33μm、融点87℃であった。 比較例3 撹拌機、還流冷却器及び温度計付きの反応装置に、フェ
ノ−ル1000部、37%ホルマリン604部及び蓚酸
10部を仕込み、還流条件下で3時間反応させた。次い
で、60〜80mmHgの減圧下で内温130℃となる
まで脱水を行った。内温が130℃になった時点で常圧
に戻して、エチレングリコ−ル650部を添加混合し液
状フェノ−ル樹脂を得た。この樹脂の25℃における粘
度は 7.5Pa・sであった。
Comparative Example 1 A reactor equipped with a stirrer, a reflux condenser and a thermometer was equipped with 1000 parts of phenol, 1034 parts of 37% formalin and 1 part.
Charge 100 parts of 0% sodium hydroxide aqueous solution, 85 ℃
And reacted for 3 hours. After cooling to 60 ° C, 15 parts of acetic acid was added, and then the internal temperature was 75 ° C under a reduced pressure of 60 to 80 mmHg.
It was dehydrated until. When the internal temperature reached 75 ° C, the pressure was returned to normal pressure, 700 parts of ethylene glycol was added and mixed, and a liquid phenol resin was obtained. The viscosity of this resin at 25 ° C. was 0.5 Pa · s. Comparative Example 2 In a reactor equipped with a stirrer, a reflux condenser and a thermometer, 1000 parts of phenol, 733 parts of 37% formalin and 35 parts of 37% formalin were added.
% 2% hydrochloric acid was charged, and the mixture was reacted under reflux conditions for 3 hours.
Then, it was dehydrated under reduced pressure of 60 to 80 mmHg until the internal temperature reached 140 ° C., and then taken out to obtain a solid novolac type phenol resin having a melting point of 80 ° C. 1000 parts of this resin and 100 parts of hexamethylenetetramine were mixed and pulverized to obtain a powder phenol resin. This resin was a powder at room temperature and had an average particle size of 33 μm and a melting point of 87 ° C. Comparative Example 3 A reactor equipped with a stirrer, a reflux condenser and a thermometer was charged with 1000 parts of phenol, 604 parts of 37% formalin and 10 parts of oxalic acid, and reacted under reflux conditions for 3 hours. Next, dehydration was performed under a reduced pressure of 60 to 80 mmHg until the internal temperature reached 130 ° C. When the internal temperature reached 130 ° C, the pressure was returned to normal pressure, and 650 parts of ethylene glycol was added and mixed to obtain a liquid phenol resin. The viscosity of this resin at 25 ° C. was 7.5 Pa · s.

【0009】〈熱天秤による比較〉図1に実施例1に記
載した本発明の耐火物用フェノール樹脂組成物と比較例
1に示した通常の液状フェノ−ル樹脂の空気中での熱天
秤の比較デ−タを、また、図2に実施例2に記載した本
発明の耐火物用フェノ−ル樹脂組成物と比較例2に示し
た通常の粉末フェノ−ル樹脂の空気中での熱天秤の比較
デ−タを示した。 (測定条件) ・測定機器:理学電機製 示差熱天秤 ・雰囲気 :空気中 ・昇温速度:5℃/分 これらのデ−タから明らかなように、通常のフェノ−ル
樹脂に比較して、本発明の耐火物用フェノ−ル樹脂組成
物は、熱分解温度が高温側にシフトし、課題であった4
00〜700℃での耐酸化性に優れている。
<Comparison by Thermal Balance> FIG. 1 shows a thermobalance in air of the phenol resin composition for a refractory of the present invention described in Example 1 and the ordinary liquid phenol resin shown in Comparative Example 1. Comparative data, and a thermobalance in air of the phenolic resin composition for a refractory of the present invention described in Example 2 in FIG. 2 and the ordinary powdered phenolic resin shown in Comparative Example 2. The comparison data of (Measurement conditions) -Measurement equipment: Rigaku Denki's differential thermal balance-Atmosphere: In air-Rate of temperature rise: 5 ° C / min As is apparent from these data, compared to ordinary phenol resin, The phenol resin composition for refractories of the present invention has a problem that the thermal decomposition temperature shifts to the high temperature side.
Excellent resistance to oxidation at 00-700 ° C.

【0010】〈実用試験〉実験用万能混練機にマグネシ
アクリンカー粗粒(1〜3mm)1800部、マグネシ
アクリンカ−微粉(0.3mm以下)600部、りん状黒
鉛600部、実施例3に記載した耐火物用フェノール樹
脂組成物又は比較例3に記載した液状フェノ−ル樹脂1
20部、ヘキサメチレンテトラミン12部を入れ、25
℃で60分間混練した。次いで、混練物120gを15
×25×100mmの金型にとり、9.8×107Paの
圧力をかけて成形し、得られた試験片を170℃で12
時間乾燥した。さらに、この試験片について空気中で5
00℃、3時間加熱処理を行った。そして、170℃乾
燥後及び500℃加熱処理後それぞれの試験片につい
て、かさ比重、気孔率、曲げ強度を測定した。結果を表
1に示す。
<Practical test> 1800 parts of magnesia clinker coarse particles (1 to 3 mm), 600 parts of magnesia clinker-fine powder (0.3 mm or less), 600 parts of phosphorous graphite, and 600 parts of phosphorous graphite were described in a practical universal kneader. Phenolic resin composition for refractory or liquid phenol resin 1 described in Comparative Example 3
Add 20 parts and 12 parts of hexamethylenetetramine, and add 25
The mixture was kneaded at 60 ° C. for 60 minutes. Next, add 120 g of the kneaded material to 15
It is placed in a mold of × 25 × 100 mm and molded under a pressure of 9.8 × 10 7 Pa, and the obtained test piece is heated at 170 ° C. for 12 hours.
Dried for hours. Furthermore, about this test piece, 5
Heat treatment was performed at 00 ° C. for 3 hours. Then, the bulk specific gravity, the porosity, and the bending strength of each test piece after drying at 170 ° C. and after heat treatment at 500 ° C. were measured. The results are shown in Table 1.

【0011】[0011]

【表1】 [Table 1]

【0012】表1から明らかなように、比較例3で示さ
れる通常のフェノ−ル樹脂に比較して、実施例3で示さ
れる本発明の耐火物用フェノ−ル樹脂組成物は、特に5
00℃加熱処理後の曲げ強度が大きく、この温度域で酸
化劣化が起こりにくいことがわかる。
As is clear from Table 1, in comparison with the ordinary phenolic resin shown in Comparative Example 3, the phenolic resin composition for refractory of the present invention shown in Example 3 has particularly 5 parts.
It can be seen that the bending strength after the heat treatment at 00 ° C. is large, and oxidative deterioration is unlikely to occur in this temperature range.

【0013】[0013]

【発明の効果】本発明の耐火物用フェノ−ル樹脂組成物
を各種耐火物の結合剤として用いた場合、従来の耐火物
用フェノ−ル樹脂結合剤の欠点であった高温域での耐酸
化性が改良され、耐用性に優れた耐火物を製造すること
ができる。
When the phenol resin composition for refractories of the present invention is used as a binder for various refractory materials, the acid resistance in the high temperature range, which has been a drawback of conventional phenol resin binders for refractory materials, is high. It is possible to manufacture a refractory having improved chemical resistance and excellent durability.

【図面の簡単な説明】[Brief description of drawings]

【図1】熱天秤による加熱減量の比較デ−タ。FIG. 1 is a comparison data of the weight loss on heating by a thermobalance.

【図2】熱天秤による加熱減量の比較デ−タ。FIG. 2 is a comparison data of weight loss on heating using a thermobalance.

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 フェノ−ル類とホルムアルデヒド類との
付加縮合反応終了後ホウ素酸化物を配合してなることを
特徴とする耐火物用フェノ−ル樹脂組成物。
1. A refractory phenol resin composition comprising a boron oxide after the addition condensation reaction of phenols and formaldehyde has been completed.
JP06468192A 1992-03-23 1992-03-23 Phenolic resin composition for refractories Expired - Lifetime JP3518610B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP06468192A JP3518610B2 (en) 1992-03-23 1992-03-23 Phenolic resin composition for refractories

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP06468192A JP3518610B2 (en) 1992-03-23 1992-03-23 Phenolic resin composition for refractories

Publications (2)

Publication Number Publication Date
JPH05262958A true JPH05262958A (en) 1993-10-12
JP3518610B2 JP3518610B2 (en) 2004-04-12

Family

ID=13265151

Family Applications (1)

Application Number Title Priority Date Filing Date
JP06468192A Expired - Lifetime JP3518610B2 (en) 1992-03-23 1992-03-23 Phenolic resin composition for refractories

Country Status (1)

Country Link
JP (1) JP3518610B2 (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20010047524A (en) * 1999-11-22 2001-06-15 송성원 An Oxidation resistant resin composition
JP2007246594A (en) * 2006-03-14 2007-09-27 Dainippon Ink & Chem Inc Resin composition having naphthalene skeleton
US7569267B2 (en) 2003-10-22 2009-08-04 Kureha Corporation Laminate and production process thereof
US7608339B2 (en) 2003-10-22 2009-10-27 Kureha Corporation Multilayer film
JP2010031079A (en) * 2008-07-25 2010-02-12 Dic Corp Manufacturing method of boric acid-modified phenolic resin
CN108950873A (en) * 2018-07-27 2018-12-07 中原工学院 A kind of preparation method of the high hollow nanometer gradient activated carbon fiber film of ortho position phenyl-borate modified heat convertible phenolic aldehyde base
JP2019094396A (en) * 2017-11-21 2019-06-20 住友ベークライト株式会社 Phenol resin composition and refractory
CN118005413A (en) * 2024-04-08 2024-05-10 江苏欧泰新材料有限公司 High-strength anti-corrosion stemming and preparation method thereof

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20010047524A (en) * 1999-11-22 2001-06-15 송성원 An Oxidation resistant resin composition
US7569267B2 (en) 2003-10-22 2009-08-04 Kureha Corporation Laminate and production process thereof
US7608339B2 (en) 2003-10-22 2009-10-27 Kureha Corporation Multilayer film
JP2007246594A (en) * 2006-03-14 2007-09-27 Dainippon Ink & Chem Inc Resin composition having naphthalene skeleton
JP2010031079A (en) * 2008-07-25 2010-02-12 Dic Corp Manufacturing method of boric acid-modified phenolic resin
JP2019094396A (en) * 2017-11-21 2019-06-20 住友ベークライト株式会社 Phenol resin composition and refractory
CN108950873A (en) * 2018-07-27 2018-12-07 中原工学院 A kind of preparation method of the high hollow nanometer gradient activated carbon fiber film of ortho position phenyl-borate modified heat convertible phenolic aldehyde base
CN108950873B (en) * 2018-07-27 2020-03-10 中原工学院 Preparation method of high-ortho-position phenyl borate modified thermosetting phenolic-based hollow nano gradient activated carbon fiber membrane
CN118005413A (en) * 2024-04-08 2024-05-10 江苏欧泰新材料有限公司 High-strength anti-corrosion stemming and preparation method thereof
CN118005413B (en) * 2024-04-08 2024-06-04 江苏欧泰新材料有限公司 High-strength anti-corrosion stemming and preparation method thereof

Also Published As

Publication number Publication date
JP3518610B2 (en) 2004-04-12

Similar Documents

Publication Publication Date Title
JP2010105891A (en) Refractory composition
JPH05262958A (en) Phenolic resin composition for refractory
WO2014156713A1 (en) Benzylic ether-type phenolic resin and resin composition containing same, and binder and carbide each produced using said resin or said resin composition
JP4423928B2 (en) Refractory composition
JP2007137711A (en) Refractory composition
JPH02302460A (en) Improved ester curing agent for phenolic resin binder system
JP4319796B2 (en) Refractory composition
JP4684464B2 (en) Refractory composition
JP4337431B2 (en) Binder composition for amorphous refractories
JP4703379B2 (en) Refractory composition and refractory
JP3521060B2 (en) Binder composition for amorphous refractories
JP4314860B2 (en) Blast furnace closing material
JPS6077161A (en) Manufacture of refractory brick
JP4706166B2 (en) Regular refractory composition and regular refractory
JP3154435B2 (en) Irregular refractory composition
JP3853008B2 (en) Refractory binder composition
JPS589781B2 (en) Binder for irregular shaped furnace materials for blast furnaces
JP2004115571A (en) Novolak type phenol resin for refractory binder
JPH1135792A (en) Binder composition for monolithic refractory
JPH10259067A (en) Monolithic refractory composition
JPH10237147A (en) Binder composition for refractory
JP2020122076A (en) Resin composition for unshaped refractory
WO2023192765A2 (en) Phenolic resin compositions as binders in refractory articles
JP3377536B2 (en) Binder composition for refractories
JPS6222815A (en) Liquid phenolic resin for refractory

Legal Events

Date Code Title Description
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20040121

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20040121

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20080206

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20090206

Year of fee payment: 5

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20090206

Year of fee payment: 5

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20100206

Year of fee payment: 6

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110206

Year of fee payment: 7

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120206

Year of fee payment: 8

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130206

Year of fee payment: 9

EXPY Cancellation because of completion of term
FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130206

Year of fee payment: 9