JPH0522808B2 - - Google Patents

Info

Publication number
JPH0522808B2
JPH0522808B2 JP58211428A JP21142883A JPH0522808B2 JP H0522808 B2 JPH0522808 B2 JP H0522808B2 JP 58211428 A JP58211428 A JP 58211428A JP 21142883 A JP21142883 A JP 21142883A JP H0522808 B2 JPH0522808 B2 JP H0522808B2
Authority
JP
Japan
Prior art keywords
waste
furnace
melting
organic matter
present
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP58211428A
Other languages
Japanese (ja)
Other versions
JPS60103215A (en
Inventor
Toshiharu Furukawa
Susumu Shimura
Kazuyuki Goto
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Daido Steel Co Ltd
Original Assignee
Daido Steel Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daido Steel Co Ltd filed Critical Daido Steel Co Ltd
Priority to JP21142883A priority Critical patent/JPS60103215A/en
Publication of JPS60103215A publication Critical patent/JPS60103215A/en
Publication of JPH0522808B2 publication Critical patent/JPH0522808B2/ja
Granted legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/08Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating
    • F23G5/085High-temperature heating means, e.g. plasma, for partly melting the waste
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/32Incineration of waste; Incinerator constructions; Details, accessories or control therefor the waste being subjected to a whirling movement, e.g. cyclonic incinerators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J9/00Preventing premature solidification of molten combustion residues

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Gasification And Melting Of Waste (AREA)
  • Incineration Of Waste (AREA)
  • Treatment Of Sludge (AREA)

Description

【発明の詳細な説明】 本発明は有機物を含有している廃棄物を処理す
る方法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for treating waste containing organic matter.

湿潤状態の下水汚泥、皮革処理後の皮革汚泥等
の汚泥は異臭を発し本来不衛生なものであるの
で、従来埋立てにより処分されていたが、埋立て
用地の確保がしだいに困難になつてきている。そ
こで近年これら汚泥を乾燥して乾燥ケーキと成し
高温で溶融固化する方法が提案されている。電気
アーク炉によつて固化する方法はその1つであ
る。
Sludge such as wet sewage sludge and leather sludge after leather processing emit strange odors and are inherently unsanitary, so they were traditionally disposed of in landfills, but it has become increasingly difficult to secure land for landfills. ing. Therefore, in recent years, a method has been proposed in which the sludge is dried to form a dry cake and then melted and solidified at high temperatures. One of the methods is solidification using an electric arc furnace.

この方法は黒鉛電極を設けた製鋼用のアーク炉
をベースにした電気アーク炉に、1450〜1550℃程
度の高温溶融状態にしたベースメタル例えば鉄よ
りなる金属湯を入れ、前記乾燥ケーキをこれに添
加して含有される重金属類をベースメタル中に溶
融捕捉し、無機質成分は前記重金属類を一部含有
した溶融スラグとしてベースメタル上に浮遊分離
せしめ、炉外に取り出し冷却固化すると共に発生
ガスの内有効な可燃性ガス等を回収するものであ
る。この方法は炉の上部からのアーク熱の放散が
大で、黒鉛電極の消耗量が大きく、その補充作業
がやつかいであるばかりでなく、消費電力が大き
いという欠点があつた。また電極位置制御機構が
必要でそのため設備自体が大型になるという問題
もあつた。また上記のようなベースメタルを使用
せず、乾燥ケーキそのものが溶融状態となるまで
はアーク熱以外の加熱又は焼却装置により外部加
熱又は焼却し、一旦溶融後は該溶融物が電気の導
体としての性質を帯びることを利用し溶融炉本体
に電極を設け交流通電して内部加熱(ジユール加
熱)する処理方法も考えられている。しかしなが
らこの方法では乾燥した汚泥ケーキを初期溶融又
は焼却するための初期加熱装置又は焼却装置が必
要であるという欠点があつた。
In this method, a metal hot water made of a base metal such as iron that has been molten at a high temperature of about 1450 to 1550°C is placed in an electric arc furnace based on a steelmaking arc furnace equipped with graphite electrodes, and the dried cake is poured into the electric arc furnace. The heavy metals added and contained are captured by melting in the base metal, and the inorganic components are floated and separated on the base metal as molten slag containing some of the heavy metals, taken out of the furnace, cooled and solidified, and the generated gas is removed. This is to recover useful combustible gas, etc. This method had the drawbacks that a large amount of arc heat was dissipated from the upper part of the furnace, a large amount of graphite electrode was consumed, and the work of replenishing the electrode was tedious, as well as high power consumption. Another problem was that an electrode position control mechanism was required, which increased the size of the equipment itself. In addition, without using the above-mentioned base metal, the dry cake itself is externally heated or incinerated using a heating or incinerator other than arc heat until it becomes molten, and once melted, the molten material can be used as an electrical conductor. Taking advantage of this property, a processing method has also been considered in which an electrode is provided in the melting furnace body and AC current is applied to internally heat it (joule heating). However, this method has the disadvantage that an initial heating device or incinerator is required to initially melt or incinerate the dried sludge cake.

そこで本発明者らは、このような初期加熱又は
焼却装置が不要で、エネルギー効率のよい溶融処
理装置について鋭意検討を重ねた結果、わざわざ
加熱装置又は焼却装置を設けなくても特定構造の
廃棄物処理炉の上部で廃棄物中の有機物を燃焼さ
せ、更に残つた無機物が容易に溶融処理できるこ
とを見い出し本発明を完成した。
Therefore, the inventors of the present invention have conducted intensive studies on energy-efficient melting processing equipment that does not require such initial heating or incineration equipment. The present invention was completed by discovering that the organic matter in the waste can be burned in the upper part of the processing furnace, and the remaining inorganic matter can be easily melted and treated.

すなわち本発明の要旨は、廃棄物処理炉本体上
部で顆粒状の又は微粉砕した有機物含有自燃性廃
棄物を旋回させながら燃焼させ、残つた無機物を
該炉本体下部の溶融溜りに添加し、ジユール加熱
により溶融処理することを特徴とする廃棄物処理
方法にある。
That is, the gist of the present invention is to burn granular or finely pulverized organic matter-containing self-combustible waste while swirling it in the upper part of the waste treatment furnace body, add the remaining inorganic matter to the molten pool in the lower part of the furnace body, and The present invention provides a waste disposal method characterized by melting treatment by heating.

以下に本発明を更に詳細に説明するに、本発明
で処理される有機物含有自燃性廃棄物としては廃
棄物中に有機物を含有し、しかもそれ自身で自燃
に燃焼可能な廃棄物も指し、具体例としては下水
汚泥を乾燥後微粉砕又は顆粒状にした廃棄物、プ
ラスチツク廃棄物を微粉砕した廃棄物等を挙げる
ことができる。一般に800〜1100k cal/Kgの発熱
量があれば、自燃が可能であるといわれており、
下水汚泥、プラスチツク廃棄物に限らず、これ以
上の発熱量がある他の廃棄物でももちろん処理可
能である。下水汚泥は乾物(DS)当り、濃縮脱
水工程における凝集剤の種類によるが、1700〜
2500k cal/KgDSのエネルギーを有している。そ
こで自燃可能な含水率(例えば1700k cal/KgDS
で約0〜10%)になるよう乾燥させれば、本発明
方法で充分処理できる廃棄物となる。
To explain the present invention in more detail below, the organic matter-containing combustible waste to be treated in the present invention refers to waste that contains organic matter and is combustible by itself. Examples include waste obtained by drying sewage sludge and then pulverizing or granulating it, and waste obtained by pulverizing plastic waste. It is generally said that self-combustion is possible if the calorific value is 800 to 1100 kcal/Kg.
Not only sewage sludge and plastic waste, but also other wastes with a higher calorific value can be treated. Sewage sludge has a dry matter (DS) value of 1,700~
It has an energy of 2500k cal/KgDS. Therefore, the water content that can self-combust (e.g. 1700k cal/KgDS)
If the waste is dried to a concentration of about 0 to 10%), it becomes a waste that can be sufficiently treated by the method of the present invention.

このような有機物含有自燃性廃棄物を処理する
装置について、以下に例を挙げて説明する。第1
図は装置を示す一例で、溶融処理炉1は、例えば
ZrO2の含有量の多いSiO2−Al2O3−ZrO2系の耐
火材料で構築された容器からなつており、上部に
は廃棄物投入口2及びその投入口2に隣接して空
気供給口3が設けられ、更には助燃バーナー4が
容器1の頂部に設置けられている。また溶融処理
炉1の中程からは2つの排気口5が設けられ、更
に溶融処理炉1には炉本体に水平方向に出没自在
にした電極6,6が設けられている。この電極
6,6は電圧調整用電源トランス(図示せず)を
通して交流電流が流され、溶融物7が導体となつ
てこれにジユール熱を発生させて内部加熱により
溶融状態を保持させる機能を成すもので、その代
表例としてはモリブデン電極が、更に黒鉛、鉄、
酸化スズ、タングステン電極が挙げられる。モリ
ブデン及びタングステンは比重がそれぞれ10、19
と大きいのでコンパクトな電極となり黒鉛及び鉄
は安価、経済的な電極となる。又、酸化スズ電極
は石灰、塩鉄薬注の下水汚泥のようにFe2O3等の
金属酸化物を多量に含むものを処理する場合に、
電極が酸化物を還元して損耗することが少ないの
で経済的である。このため主として重金属を含む
汚泥を処理する場合酸化スズ電極は有利である。
8は溶融処理炉1底部に設けられている出滓口で
ある。
An example of an apparatus for treating such organic-containing combustible waste will be described below. 1st
The figure shows an example of an apparatus, and the melting furnace 1 is, for example,
It consists of a container constructed of SiO 2 -Al 2 O 3 -ZrO 2- based refractory material with a high content of ZrO 2 , with a waste input port 2 and an air supply adjacent to the waste input port 2 at the top. A mouth 3 is provided, and an auxiliary combustion burner 4 is further installed at the top of the container 1. Further, two exhaust ports 5 are provided from the middle of the melting processing furnace 1, and the melting processing furnace 1 is further provided with electrodes 6, 6 which are horizontally retractable from the furnace body. An alternating current is passed through the electrodes 6, 6 through a voltage regulating power transformer (not shown), and the molten material 7 becomes a conductor, generating Joule heat and maintaining the molten state by internal heating. Typical examples include molybdenum electrodes, graphite, iron,
Examples include tin oxide and tungsten electrodes. Molybdenum and tungsten have specific gravity of 10 and 19, respectively.
Because it is large, it becomes a compact electrode, and graphite and iron are inexpensive and economical electrodes. In addition, tin oxide electrodes are used when treating materials containing large amounts of metal oxides such as Fe 2 O 3 , such as sewage sludge from lime and iron salts.
It is economical because the electrode reduces the oxide and is less likely to be worn out. Therefore, tin oxide electrodes are advantageous when treating sludge containing mainly heavy metals.
8 is a slag outlet provided at the bottom of the melting furnace 1.

このような装置を用いて本発明方法を実施する
には、まず有機物含有自燃性廃棄物を直径1〜3
mmに造粒したあと投入口2から投入する。その際
に空気供給口3から空気又は空気に酸素を付加さ
せて、40〜60m/sの速度で内部に噴出させ、ま
た助燃バーナー4より処理炉1内を予め600〜800
℃に加熱しておく、すると廃棄物9は速度40〜
60m/sの空気の流れに乗り、処理炉内に入り炉
内上部で旋回する。旋回しながら廃棄物9は燃焼
し、燃焼後の灰が溶融物7上に落下する。この際
酸素成分が充分炉内に存在しない場合には、廃棄
物7は不完全燃焼する。この時可燃性ガスが発生
するが、その可燃性ガスは排気口5から排出され
他に有効利用される。溶融物7が存在する溶融溜
りに落下した焼結状態の灰は、ここで溶融処理さ
れる。この溶融溜りには溶融物7内に電極を挿入
し、交流電流を印加し、ジユール熱により1300〜
1500℃程度に、加熱溶融されている。溶融処理さ
れた廃棄物は出滓口8より炉外へ出滓し空冷され
る。その後破砕され骨材として有効利用される。
また水砕し細粒化された水砕スラグとして有効利
用することもできる。
In order to carry out the method of the present invention using such an apparatus, first, organic matter-containing self-combustible waste is separated into 1 to 3 diameter pieces.
After granulating to a size of mm, the granules are charged from the input port 2. At this time, air or oxygen is added to the air from the air supply port 3 and is ejected into the interior at a speed of 40 to 60 m/s.
Heat it to ℃, then waste 9 has a speed of 40~
Riding on the air flow of 60 m/s, it enters the processing furnace and rotates at the upper part of the furnace. The waste 9 burns while swirling, and the ash after combustion falls onto the melt 7. At this time, if sufficient oxygen components are not present in the furnace, the waste 7 will be incompletely combusted. At this time, flammable gas is generated, which is exhausted from the exhaust port 5 and effectively used for other purposes. The sintered ash that has fallen into the melt pool where the melt 7 is present is melted here. In this molten pool, an electrode is inserted into the molten material 7, an alternating current is applied, and 1300 ~
It is heated and melted at around 1500℃. The melted waste is discharged from the furnace through the slag outlet 8 and cooled by air. It is then crushed and effectively used as aggregate.
It can also be effectively used as granulated slag.

以上詳述したように本発明方法は、廃棄物処理
炉本体上部で有機物含有自燃性廃棄物を燃焼さ
せ、燃焼後この残留物を溶融溜りに添加して溶融
処理することを特徴とする廃棄物処理方法にあ
る。このため本発明によれば有機物含有自燃性廃
棄物を燃焼と同時に溶融処理することができる。
そのため処理に必要なエネルギーを有効に活用す
ることができると共に処理に際し、処理中間物を
あちらこちらに移動する必要もなく一貫して処理
することができる。
As detailed above, the method of the present invention is characterized in that organic matter-containing self-combustible waste is burned in the upper part of the waste treatment furnace main body, and after combustion, this residue is added to a melting pool for melting treatment. It's in the processing method. Therefore, according to the present invention, organic matter-containing self-combustible waste can be melted and simultaneously burned.
Therefore, the energy required for processing can be used effectively, and processing can be performed consistently without the need to move processing intermediates here and there.

[実施例] 下水汚泥の乾燥ケーキ(含有水率20%)を直径
1〜3mmに造粒し、第1図の溶融処理炉1内へ投
入口2より装入した。処理炉1内は助燃バーナー
4により800℃に加熱しておいた。この時空気供
給口3より空気も吹き込み、上記粒は空気の流れ
に乗せて旋回させ燃焼させた。燃焼後の灰は溶融
物7上に落下させ、そこで、95kwh/t−被処理
物の交流電流により溶融処理した。
[Example] A dried cake of sewage sludge (water content: 20%) was granulated to a diameter of 1 to 3 mm, and charged into the melting furnace 1 shown in FIG. 1 through the inlet 2. The inside of the processing furnace 1 was heated to 800° C. by an auxiliary combustion burner 4. At this time, air was also blown from the air supply port 3, and the particles were swirled and burned in the air flow. The ash after combustion was dropped onto the melt 7, where it was melted using an alternating current of 95 kwh/t of the material to be treated.

なお同様の被処理物を焼結炉で焼結したあと、
同様に溶融したところ830kwh/t−被処理物の
交流電流を要した。
Furthermore, after sintering a similar workpiece in a sintering furnace,
When the material was melted in the same manner, an alternating current of 830 kwh/t of the material to be treated was required.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明方法を実施するための溶融処理
炉の一例を示す概略断面図である。 1……溶融処理炉、4……助燃バーナー、2…
…投入口、7……溶融溜り。
FIG. 1 is a schematic sectional view showing an example of a melting furnace for carrying out the method of the present invention. 1... Melting processing furnace, 4... Assist burner, 2...
...Input port, 7...Melting pool.

Claims (1)

【特許請求の範囲】 1 廃棄物処理炉本体上部で顆粒状の又は微粉砕
した有機物含有自燃性廃棄物を旋回させながら燃
焼させ、残つた無機物を該炉本体下部の溶融溜り
に添加し、ジユール加熱により溶融処理すること
を特徴とする廃棄物処理方法。 2 有機物含有自燃性廃棄物が、乾燥した下水汚
泥である特許請求の範囲第1項記載の廃棄物処理
方法。
[Claims] 1. Granular or finely pulverized organic matter-containing self-combustible waste is burned while swirling in the upper part of the waste treatment furnace body, and the remaining inorganic matter is added to the molten pool in the lower part of the furnace body. A waste treatment method characterized by melting treatment by heating. 2. The waste treatment method according to claim 1, wherein the organic matter-containing combustible waste is dried sewage sludge.
JP21142883A 1983-11-10 1983-11-10 Disposal of waste Granted JPS60103215A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP21142883A JPS60103215A (en) 1983-11-10 1983-11-10 Disposal of waste

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP21142883A JPS60103215A (en) 1983-11-10 1983-11-10 Disposal of waste

Publications (2)

Publication Number Publication Date
JPS60103215A JPS60103215A (en) 1985-06-07
JPH0522808B2 true JPH0522808B2 (en) 1993-03-30

Family

ID=16605783

Family Applications (1)

Application Number Title Priority Date Filing Date
JP21142883A Granted JPS60103215A (en) 1983-11-10 1983-11-10 Disposal of waste

Country Status (1)

Country Link
JP (1) JPS60103215A (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0650172B2 (en) * 1985-03-19 1994-06-29 月島機械株式会社 Combustion method for solid substances containing incombustibles in swirl flow melting equipment
EP0687861A1 (en) * 1994-06-15 1995-12-20 Sulzer Chemtech AG Method and plant for treating residues
US6520098B1 (en) * 2000-09-29 2003-02-18 Tokyo Electric Power Company Apparatus and method for disposing of dam dirt
JP4831651B2 (en) * 2004-04-13 2011-12-07 株式会社アクトリー Method for melting organic sludge

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5441573A (en) * 1977-09-08 1979-04-02 Mitsubishi Heavy Ind Ltd Waste matter treatment device
JPS54108474A (en) * 1978-02-13 1979-08-25 Ryowa Kakoki Kk Incinerator in incinerating device of industrial wastes*etc*
JPS572916A (en) * 1980-06-06 1982-01-08 Daido Steel Co Ltd Melting disposal furnace for incineration residue

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5441573A (en) * 1977-09-08 1979-04-02 Mitsubishi Heavy Ind Ltd Waste matter treatment device
JPS54108474A (en) * 1978-02-13 1979-08-25 Ryowa Kakoki Kk Incinerator in incinerating device of industrial wastes*etc*
JPS572916A (en) * 1980-06-06 1982-01-08 Daido Steel Co Ltd Melting disposal furnace for incineration residue

Also Published As

Publication number Publication date
JPS60103215A (en) 1985-06-07

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