JPH05212539A - Production of steel tube for contact weld - Google Patents
Production of steel tube for contact weldInfo
- Publication number
- JPH05212539A JPH05212539A JP1889192A JP1889192A JPH05212539A JP H05212539 A JPH05212539 A JP H05212539A JP 1889192 A JP1889192 A JP 1889192A JP 1889192 A JP1889192 A JP 1889192A JP H05212539 A JPH05212539 A JP H05212539A
- Authority
- JP
- Japan
- Prior art keywords
- welding
- steel
- toughness
- welded
- alloy
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は現地溶接性の優れた、か
つ接合部の低温靭性の優れたコンタクトウェルド用鋼管
の製造方法に関する。この方法は天然ガス、原油輸送用
大径ラインパイプの現地溶接に用いられる。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a steel pipe for contact welding which has excellent on-site weldability and excellent low temperature toughness at the joint. This method is used for on-site welding of large diameter line pipes for transportation of natural gas and crude oil.
【0002】[0002]
【従来の技術】大径ラインパイプの現地での中継溶接に
は、高能率でしかも安定した溶接部を得ることが可能で
あることから、コンタクトウェルド方式が採用されつつ
ある。しかし、コンタクトウェルドを行った接合部や溶
接熱影響部(HAZ)における低温靭性の確保が困難で
あるという問題がある。即ち、この溶接方法では鋼管端
部が溶融状態になるまで加熱され、その後圧着されるた
め接合部の組織が粗大化し、低温靭性が著しく劣化す
る。また、接合部の溶接欠陥も問題となる。2. Description of the Related Art The contact welding method is being adopted for relay welding of large-diameter line pipes on site because it is possible to obtain a highly efficient and stable weld. However, there is a problem that it is difficult to secure the low temperature toughness in the welded joint and the heat affected zone (HAZ) where the contact welding is performed. That is, in this welding method, the end portion of the steel pipe is heated until it is in a molten state and then pressure-bonding is performed, so that the structure of the joint portion becomes coarse and the low temperature toughness is significantly deteriorated. In addition, welding defects at the joint also pose a problem.
【0003】特開平1−92320号公報では、コンタ
クトウェルド後の熱処理(PWHT:post weld heat t
reatment)による接合部の靭性改善を図っているが、0
℃における靭性値の評価であり、十分な低温靭性が得ら
れているとは言えない。加えて、低温靭性の要求される
寒冷地使用におけるPWHTにおいて、800℃から5
00℃までの冷速を5〜15℃/sに規定しており作業
上困難(冷却水の凍結等)であり、空冷による処理が望
まれている。In Japanese Patent Laid-Open No. 1-92320, heat treatment after contact welding (PWHT: post weld heat t) is disclosed.
The joint toughness is improved by reatment), but 0
It is an evaluation of the toughness value at 0 ° C, and it cannot be said that sufficient low temperature toughness is obtained. In addition, in PWHT in cold regions where low temperature toughness is required, 800 ° C to 5
The cooling rate up to 00 ° C is regulated to 5 to 15 ° C / s, which is difficult in operation (freezing of cooling water, etc.), and treatment by air cooling is desired.
【0004】[0004]
【発明が解決しようとする課題】本発明の目的は、コン
タクトウェルド部のHAZを含めた接合部において、溶
接まま(以後As-welded )で高靭性を得る有効な方法を
提案するところにある。すなわち、ラインパイプ用鋼管
として通常用いられる低合金、または炭素鋼の鋼管に、
熱影響により低温靭性の劣化を受けにくいステンレス、
9%Ni鋼またはNi基高合金を溶接することにより、
コンタクトウェルド部の近傍のミクロ組織を改善し、優
れた接合部低温靭性を得ようとするものである。SUMMARY OF THE INVENTION An object of the present invention is to propose an effective method for obtaining high toughness as-welded (hereinafter, as-welded) at a joint portion including a HAZ of a contact weld portion. That is, in the low alloy, which is usually used as a steel pipe for line pipes, or the steel pipe of carbon steel,
Stainless steel, which is less susceptible to deterioration of low temperature toughness due to heat effect,
By welding 9% Ni steel or Ni-base alloy,
It is intended to improve the microstructure in the vicinity of the contact weld portion and obtain excellent low temperature toughness of the joint portion.
【0005】さらに、本発明の目的は、鋼管製造時に事
前に靭性改善を行うことにより、コンタクトウェルド後
に靭性改善のために行うPWHTを省略できることにあ
る。すなわち、現地溶接において作業性に優れ、コンタ
クトウェルド部の高靭化を得ようとするものである。特
に、寒冷地、オフショアラインパイプの現地溶接に効果
を発揮する。Further, an object of the present invention is to eliminate the PWHT for improving the toughness after contact welding by improving the toughness in advance at the time of manufacturing a steel pipe. That is, the workability is excellent in the field welding, and the toughness of the contact weld portion is to be obtained. Particularly effective in the field welding of cold shore and offshore line pipes.
【0006】[0006]
【課題を解決するための手段】本発明は低合金または炭
素鋼管の両管端に肉盛り溶接によりステンレス、9%N
i鋼またはNi基高合金を20mm以上溶接し、両管端を
突合せ現地溶接をすることを特徴とするコンタクトウェ
ルド用鋼管の製造方法である。SUMMARY OF THE INVENTION The present invention is a low alloy or carbon steel tube with stainless steel, 9% N
This is a method for manufacturing a steel pipe for contact welding, which is characterized in that i steel or Ni-based high alloy is welded for 20 mm or more and both pipe ends are butt-welded together.
【0007】[0007]
【作用】本発明において、鋼種の違いによるコンタクト
ウェルド接合部靭性の関係において、詳しく調査した結
果次の事実が判明した。 通常の低合金または炭素鋼においては溶接ままではフ
ェライトサイドプレートが生成し、コンタクトウェルド
接合部の靭性の改善は不可能である。 一方、ステンレスまたはNi基高合金鋼においては熱
影響によるコンタクトウェルド接合部の低温靭性は劣化
は認められず、良好な靭性値が得られる。In the present invention, the following facts have been found out as a result of a detailed investigation regarding the relationship between the toughness of the contact welded joint due to the difference in steel type. In ordinary low alloy or carbon steel, ferrite side plates are formed as they are welded, and it is impossible to improve the toughness of the contact weld joint. On the other hand, in the case of stainless steel or Ni-base high alloy steel, the low temperature toughness of the contact weld joint is not deteriorated due to the heat effect, and a good toughness value is obtained.
【0008】すなわち、溶接部が高温にさらされ組織の
粗大化が顕著で、溶着金属の酸素量も高いような組織に
おける靭性改善はNi添加(重量%で9%以上)が最も
よい方法である。しかしながら、高Niでラインパイプ
のような大径鋼管を製造すると経済的メリットが得られ
ない。よって、コンタクトウェルド突合せ部のみ高Ni
鋼にするため低合金または普通鋼の鋼管の管端部の長手
方向に高Ni鋼の溶接余盛りをすることを見いだした。
なお、溶着金属の組成は望ましくはオーステナイト系の
ステンレスおよびNi基高合金にする方がよい。また、
管端部の余盛りは潜弧溶接または手溶接が望ましい。That is, the addition of Ni (9% by weight or more) is the best method for improving the toughness in a structure where the welded part is exposed to high temperature and the structure is significantly coarsened and the oxygen content of the deposited metal is high. . However, if a large diameter steel pipe such as a line pipe is manufactured with high Ni, no economic merit can be obtained. Therefore, only the contact weld abutment part has high Ni.
It has been found that a high Ni steel weld surplus is provided in the longitudinal direction of the pipe end of a low alloy or plain steel pipe to make it steel.
The composition of the deposited metal is preferably austenitic stainless steel and Ni-base high alloy. Also,
Submerged arc welding or manual welding is desirable for the extra portion of the pipe end.
【0009】なお、本発明における靭性の改善方法では
主に大径ラインパイプの中継溶接に有用であるが、鋼
板、型鋼等の溶接にも可能である。また、現地溶接とし
てコンタクトウェルド以外の溶接(例えばshielded act
ive gas welding )の靭性改善、PWHT工程の省略化
にも有効である。The method of improving toughness according to the present invention is mainly useful for relay welding of large-diameter line pipes, but it can also be used for welding steel plates, shaped steels and the like. For field welding, welding other than contact welding (for example, shielded act
It is also effective for improving the toughness of ive gas welding) and omitting the PWHT process.
【0010】肉盛りの長さに関してはコンタクトウェル
ド溶接が十分行われる長さでなければならないので下限
を20mm(全寄り代+10mm程度)とする。また、あま
り長いと経済的なメリットがなくなるので100mm以下
とすることが望ましい。With respect to the length of the buildup, since the length must be such that contact weld welding is sufficiently performed, the lower limit is set to 20 mm (total deviation +10 mm). Further, if it is too long, the economic merit is lost, so it is desirable to set it to 100 mm or less.
【0011】[0011]
【実施例】次に、本発明を実施例によって説明する。表
1に示すようなサイズの低合金または炭素鋼の鋼管2に
同径、同厚のステンレス、9%Ni鋼およびNi基高合
金を肉盛り溶接1しその後、図1に示すような試験片3
を切り出しコンタクトウェルドを実施した。溶接部5か
らHAZ4を含むシャルピー試験片6を図2に示すよう
に採取した。EXAMPLES Next, the present invention will be explained by examples. A low-alloy or carbon-steel pipe 2 having a size as shown in Table 1 was welded 1 with a stainless steel, 9% Ni steel and a Ni-base high-alloy having the same diameter and the same thickness, and then a test piece as shown in FIG. Three
Was cut out and contact welding was performed. A Charpy test piece 6 containing HAZ 4 was taken from the welded portion 5 as shown in FIG.
【0012】鋼Hは通常の低合金鋼をそのままコンタク
トウェルドを行いた溶接ままの靭性は著しく悪かった。
また、H鋼に特開平1−92320号公報のPWHTを
行った後の靭性に改善は見られたものの5kgf・m 以下で
不足であった。鋼JはNi量が少なく靭性が不足であっ
た。一方、鋼A〜Gは溶接ままで5kgf・m 以上を示し良
好なコンタクトウェルド部靭性が得られた。Steel H was remarkably poor in as-welded toughness obtained by contact welding the ordinary low alloy steel as it was.
Further, although an improvement in toughness was observed after PWHT of Japanese Patent Laid-Open No. 1-92320 was performed on H steel, it was insufficient at 5 kgf · m or less. Steel J had a small amount of Ni and was insufficient in toughness. On the other hand, the steels A to G had an as-welded value of 5 kgf · m or more and good contact weld toughness was obtained.
【0013】[0013]
【表1】 [Table 1]
【0014】[0014]
【発明の効果】本発明により、コンタクトウェルド溶接
を行った鋼管のHAZを含む接合部の靭性を有効に改善
することが可能となり、寒冷地における作業性を害する
PWHT工程の省略化が可能となり、安全性に優れたラ
インパイプの設置が可能となった。According to the present invention, it becomes possible to effectively improve the toughness of the joint portion including the HAZ of the steel pipe subjected to contact weld welding, and it becomes possible to omit the PWHT process which impairs workability in cold regions. It became possible to install a line pipe with excellent safety.
【図1】コンタクトウェルド試験片の略式説明図であ
る。FIG. 1 is a schematic explanatory view of a contact weld test piece.
【図2】シャルピー試験片の略式説明図である。FIG. 2 is a schematic explanatory view of a Charpy test piece.
1 肉盛り溶接 2 低合金または炭素鋼の鋼管 3 コンタクトウェルド試験片 4 HAZ 5 溶接部 6 シャルピー試験片 1 Overlay welding 2 Steel pipe of low alloy or carbon steel 3 Contact weld test piece 4 HAZ 5 Welded portion 6 Charpy test piece
Claims (1)
溶接によりステンレス、9%Ni鋼またはNi基高合金
を20mm以上溶接し、両管端を突合せ現地溶接をするこ
とを特徴とするコンタクトウェルド用鋼管の製造方法。1. A low alloy or carbon steel pipe is welded with stainless steel, 9% Ni steel or Ni-base high alloy for 20 mm or more by overlay welding on both pipe ends, and both pipe ends are butt-field welded. Method for manufacturing contact weld steel pipe.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1889192A JPH05212539A (en) | 1992-02-04 | 1992-02-04 | Production of steel tube for contact weld |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1889192A JPH05212539A (en) | 1992-02-04 | 1992-02-04 | Production of steel tube for contact weld |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH05212539A true JPH05212539A (en) | 1993-08-24 |
Family
ID=11984195
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1889192A Withdrawn JPH05212539A (en) | 1992-02-04 | 1992-02-04 | Production of steel tube for contact weld |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH05212539A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010519053A (en) * | 2007-02-27 | 2010-06-03 | エクソンモービル アップストリーム リサーチ カンパニー | Corrosion-resistant alloy welds in carbon steel structures and pipelines adapted to large axial plastic strain |
-
1992
- 1992-02-04 JP JP1889192A patent/JPH05212539A/en not_active Withdrawn
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010519053A (en) * | 2007-02-27 | 2010-06-03 | エクソンモービル アップストリーム リサーチ カンパニー | Corrosion-resistant alloy welds in carbon steel structures and pipelines adapted to large axial plastic strain |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
A300 | Withdrawal of application because of no request for examination |
Free format text: JAPANESE INTERMEDIATE CODE: A300 Effective date: 19990518 |