JPH05192099A - Quickly cookable brown rice and its preparation - Google Patents

Quickly cookable brown rice and its preparation

Info

Publication number
JPH05192099A
JPH05192099A JP4034084A JP3408492A JPH05192099A JP H05192099 A JPH05192099 A JP H05192099A JP 4034084 A JP4034084 A JP 4034084A JP 3408492 A JP3408492 A JP 3408492A JP H05192099 A JPH05192099 A JP H05192099A
Authority
JP
Japan
Prior art keywords
rice
brown rice
cooked
brown
layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP4034084A
Other languages
Japanese (ja)
Other versions
JP3008636B2 (en
Inventor
Toshihiko Satake
利彦 佐竹
Satoru Satake
覺 佐竹
Yuichi Ozaki
雄一 尾崎
Toshie Yasuda
敏枝 保田
Yayoi Kado
弥生 嘉戸
Miyoko Nishihara
美代子 西原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Satake Engineering Co Ltd
Original Assignee
Satake Engineering Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Satake Engineering Co Ltd filed Critical Satake Engineering Co Ltd
Priority to JP4034084A priority Critical patent/JP3008636B2/en
Publication of JPH05192099A publication Critical patent/JPH05192099A/en
Application granted granted Critical
Publication of JP3008636B2 publication Critical patent/JP3008636B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Cereal-Derived Products (AREA)

Abstract

PURPOSE:To prepare quickly cookable brown rice giving cooked rice having excellent appearance, taste and palatability by peeling and removing a part of bran layer of a raw brown rice from the whole surface of the rice, boiling the rice and roasting the product. CONSTITUTION:A part of the bran layer of a raw brown rice is peeled and removed over the whole surface of the rice. The processed rice is boiled and the surface is dried to separate the surface layer into simple starch granules. The brown rice having the surface layer separated into simple starch granules is roasted to form a number of pores in the rice while preventing the generation of surface crack. The roasted brown rice is quickly cooled to ordinary temperature.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、早炊き玄米及びその製
造方法に関する。
TECHNICAL FIELD The present invention relates to precooked brown rice and a method for producing the same.

【0002】[0002]

【従来の技術】玄米は精白米に比べて栄養素に富み、有
用な食品であるが、玄米の胚(はい)乳部は果皮、種
皮、外胚乳及び糊(こ)粉層からなる強靭(じん)な外
皮、すなわち、糠(ぬか)層で覆われているために、精
白米に比べて胚乳部へ水が浸透しにくい。そのため、玄
米は、精白米と同様の炊飯ではアルファ(α)化(=糊
化)が進まず、したがって、通常、圧力釜を用いたり二
度炊きをしたりして手間のかかる炊飯を行っている。
2. Description of the Related Art Brown rice is rich in nutrients and is a useful food compared to polished rice, but the embryonic milk part of brown rice is a tough (jelly) layer consisting of pericarp, seed coat, ectosperm and paste powder. ) The outer skin, that is, the bran layer, prevents water from penetrating into the endosperm part more than polished rice. Therefore, brown rice does not undergo alpha (α) conversion (= gelatinization) in cooked rice similar to polished rice. Therefore, it is usually difficult to cook rice by using a pressure cooker or cooking twice. There is.

【0003】そこで、玄米の外皮を軽く搗(とう)精し
たり(特開平2−69149、同2−9351)、無数
の引っ掛き傷をつけたり(特開昭61−224947、
同63−173548)、打撃体によって衝突させたり
(特開平2−174643)して胚乳部への吸水を促進
することの提案がなされている。
Therefore, the rind of brown rice is lightly polished (Japanese Patent Laid-Open Nos. 2-69149 and 2-9351) and innumerable scratches are made (Japanese Patent Laid-Open No. 61-224947).
No. 63-173548), it has been proposed to make a hitting body collide (Japanese Patent Application Laid-Open No. 2-174643) to promote water absorption into the endosperm.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、上記の
方法により胚乳部への吸水は促進されるものの、精白米
の炊飯時間と同程度の時間で炊くことのできる「早炊き
玄米」とは言えず、また、炊飯に先立って相当の時間浸
漬(しんし)しなければならない(例えば、特開平2−
9351には10〜38℃で一晩〜一昼夜程度放置す
る、との記載あり)。
However, although water absorption in the endosperm part is promoted by the above-mentioned method, it cannot be said to be "quick-cooked brown rice" that can be cooked in a time comparable to that of polished rice. Also, the rice must be soaked for a considerable period of time before being cooked (for example, JP-A-2-
9351 describes that it is left at 10 to 38 ° C. overnight to one day and night).

【0005】更に、菓子状に5〜10倍に膨化(=パ
フ:puff)させた加工玄米(パフドライス)が市販
されているが、このものは即席性は高いが、復元時に胚
乳部のデンプンが溶出して、いわゆる花咲き米となった
り、また、軟らかいが表面が膨化による変形によってザ
ラついて口当たりが悪く、粘りもない。これは、蒸煮玄
米をローラで圧ぺんしたフレーク(flake)状のも
のについてもほぼ同様である。
[0005] Furthermore, processed brown rice (puffed rice) that has been swelled 5 to 10 times in a confectionery form (= puff) is on the market. It elutes into so-called flower-blooming rice, or it is soft but has a rough surface due to deformation due to swelling, giving it a bad mouthfeel and no stickiness. This is almost the same also for steamed brown rice flakes that are pressed with a roller.

【0006】本発明はこれらの問題点にかんがみ、復元
時(炊飯時)の外観が良く、食味・食感にすぐれた早炊
き玄米及びその製造方法を提供することを技術的課題と
する。
In view of these problems, it is a technical object of the present invention to provide fast-cooked brown rice which has a good appearance upon restoration (during rice cooking) and is excellent in taste and texture, and a method for producing the same.

【0007】[0007]

【課題を解決するための手段】前記課題を解決するため
本発明は、原料玄米の糠層の一部を玄米の表面全体にわ
たって剥(はく)離・除去した後、蒸煮し、これを表面
に亀裂を生じさせることなく膨化して内部に多数の細孔
を形成させて早炊き玄米を得るものである。
[Means for Solving the Problems] In order to solve the above problems, according to the present invention, a part of the bran layer of raw brown rice is peeled off and removed over the entire surface of the brown rice, and then steamed, and then the surface is removed. The rice is swollen without forming cracks in it to form a large number of pores inside, and cooked early to obtain brown rice.

【0008】この早炊き玄米の製造方法は、原料玄米の
糠層の一部を玄米の表面全体にわたって剥離・除去した
後、これを蒸煮し、蒸煮後の玄米表面を乾燥させて単粒
化を行い、次いで、単粒化した玄米を、表面に亀裂を生
じさせることなく焙煎(ばいせん)して内部に多数の細
孔を形成し、更に、焙煎後の玄米を急速に常温に冷却す
るものである。
[0008] In this method for producing pre-cooked brown rice, after peeling and removing a part of the bran layer of the raw rice brown rice over the entire surface of the brown rice, this is steamed, and the brown rice surface after steaming is dried to form single grains. Then, the brown rice that has been made into single grains is roasted without forming cracks on the surface to form a large number of pores inside, and the brown rice after roasting is rapidly cooled to room temperature. To do.

【0009】[0009]

【作用】撹拌転子又は研削転子を備えた精米機により玄
米表層部の一部を、玄米の表面全体にわたってほぼ均一
に剥離・除去する。通常、糠層と胚芽とで玄米の約10
%近くを占めているので、原料が理想的なものであれ
ば、糠層の全部を剥離・除去した精白米の精米歩留り
(以下単に「歩留まり」という)は90%前後になる。
本発明においては、歩留まりが90%の精白米は含ま
ず、90%を超えるもの、望ましくは歩留まり92〜9
7%のものをいう。このようにして糠層の一部を剥離す
ることの目的は、蒸煮時における玄米内部への吸水を行
いやすくすることもさりながら、後工程の焙煎時におい
て、パフドライスのように組織を破壊することなく膨化
させることにある。
Function: A part of the surface layer of brown rice is peeled and removed almost uniformly over the entire surface of the brown rice by a rice milling machine equipped with a stirring trochanter or a grinding trochanter. Usually, bran layer and germ are about 10 times of brown rice
If the raw material is ideal, the milled rice yield of milled rice from which all of the bran layer has been peeled off (hereinafter simply referred to as "yield") is around 90%.
In the present invention, milled rice having a yield of 90% is not included, but milled rice having a yield of more than 90% is desirable, and the yield is preferably 92 to 9.
It means 7%. The purpose of peeling off a part of the bran layer in this way is to facilitate water absorption inside the brown rice during steaming, while destroying the tissue like puffed rice during roasting in a later step. To inflate without.

【0010】次いで、糠層の一部を剥離・除去した玄米
を蒸煮し、30〜40%アルファ化させる。蒸煮を終え
た玄米は、送風等によって表面の水分を乾燥させ、単粒
化を行う。これにより、互いに結着し合うことのなくな
った玄米は、190〜300℃の熱風により焙煎し、玄
米内部の水分を蒸発させることにより内部に多数の細孔
を形成する。この際、前述のパフドライスは言うに及ば
ず、玄米表面に亀裂を生じさせないことが重要であり、
そのため、玄米の糠層は全体にわたって均一に剥離され
ること、並びに単粒化が行われていることが必要であ
る。
Next, the brown rice from which a part of the bran layer has been peeled off and removed is steamed to make it 30 to 40% alpha. Brown rice that has been boiled is dried to remove moisture on the surface by blasting, etc., and then granulated. As a result, the brown rice that is no longer bound to each other is roasted with hot air at 190 to 300 ° C., and the water inside the brown rice is evaporated to form a large number of pores inside. At this time, not to mention the above-mentioned puff rice, it is important not to cause cracks on the brown rice surface,
For this reason, it is necessary that the bran layer of brown rice is uniformly exfoliated over the entire surface, and that the bran layer is singulated.

【0011】そして、焙煎により温度が非常に高くなっ
た玄米は、変質しやすく、かつ、表面層が変形しやすい
状態にあるので急速に常温に冷却される。
The brown rice, which has been heated to a very high temperature by roasting, is easily deteriorated and the surface layer is easily deformed, so that it is rapidly cooled to room temperature.

【0012】[0012]

【実施例】以下、この発明の好適な実施例につき説明す
る。
The preferred embodiments of the present invention will be described below.

【0013】含水率15%の原料玄米を、一回通しの摩
擦式精米機によって歩留まり93%になるよう精米し
た。そして、この玄米を浸漬することなく12分間蒸煮
して約30〜40%アルファ化させた。次に、送風乾燥
により米粒表面の水分を取り除いて単粒化を行った。
Raw material brown rice having a water content of 15% was milled by a single-pass friction type rice milling machine so that the yield would be 93%. Then, this brown rice was steamed for 12 minutes without being dipped to make it about 30 to 40% alpha. Next, moisture on the surface of the rice grain was removed by blast drying to form a single grain.

【0014】単粒化された玄米は含水率17%となり、
次いで、ロータリ式熱風焙煎装置(特開昭63−273
464等参照)により、230℃の熱風に40秒間接触
させて約1.5倍の体積に膨化させた。これにより、玄
米表面に亀裂を生じさせることなく内部に多数の細孔を
形成し、いわゆるポーラス(porous)状になっ
た。また、これに伴ってアルファ化が約70〜80%と
なり、含水率は12%であった。焙煎する玄米の含水率
は、前述のように17〜18%が好ましく、あまり含水
率が高いと(20%超)膨化が進み過ぎてパフ状にな
り、本発明を逸脱することになる。
The ungrained brown rice has a water content of 17%,
Then, a rotary hot air roasting device (Japanese Patent Laid-Open No. 63-273).
(See 464, etc.), it was contacted with hot air at 230 ° C. for 40 seconds to expand the volume to about 1.5 times. As a result, a large number of pores were formed inside the brown rice without causing cracks on the surface of the brown rice, resulting in a so-called porous shape. Along with this, the alpha conversion was about 70 to 80%, and the water content was 12%. As described above, the moisture content of brown rice to be roasted is preferably 17 to 18%, and if the moisture content is too high (more than 20%), swelling proceeds excessively and becomes puffy, which is outside the scope of the present invention.

【0015】膨化が終了した玄米は直ちに網上に拡げ、
吸引風による冷却を5分間行って米温を常温以下に冷却
した。これにより、玄米内部が変質するのを防ぐととも
に、熱により表面層が変形して喫食時にザラつくことを
防止する。
The brown rice that has been expanded is immediately spread on the net,
The rice temperature was cooled to room temperature or lower by cooling with suction air for 5 minutes. This prevents the inside of the brown rice from deteriorating and also prevents the surface layer from being deformed by heat and roughening during eating.

【0016】このようにして得た早炊き玄米200gに
1.5倍重量の水を加え、浸漬することなく炊飯した。
炊飯時間は精白米のそれと同程度であり、煮くずれがな
く、外観は良好であった。また、テクスチュロメータに
より米飯を押しつぶすときの力を「硬さ」とすることも
に、押しつぶした米粒から引き離すときの力を「粘り」
とし、この「硬さ」に対する「粘り」の割合を「バラン
ス度」とすると、原料玄米を1時間浸漬後常法により炊
飯したときの「硬さ」6.82、「粘り」0.01、
「バランス度」0.001に対し、本実施例における早
炊き玄米は「硬さ」5.22、「粘り」0.04、「バ
ランス度」0.008であり、食感の良否の目安となる
「バランス度」においてはるかに好結果となった。ちな
みに、市販の加工玄米は「硬さ」5.67であり、「粘
り」及び「バランス度」共に0である。
To 200 g of the fast-cooked brown rice thus obtained, 1.5 times the weight of water was added, and the rice was cooked without immersion.
The cooking time was about the same as that of milled rice, there was no collapse and the appearance was good. In addition, the hardness when crushing cooked rice with a texturometer is called "hardness", and the force when separating it from the crushed rice grain is "stickiness".
When the ratio of “stickiness” to “hardness” is defined as “balance”, “hardness” 6.82, “stickiness” 0.01, when the raw brown rice was cooked for 1 hour and then cooked by a conventional method,
In contrast to the “balance” of 0.001, the early-cooked brown rice in this example had “hardness” of 5.22, “tackiness” of 0.04, and “balance” of 0.008, which were good and bad textures. It was much better in "balance". By the way, commercially available processed brown rice has a "hardness" of 5.67, and both "stickiness" and "balance" are 0.

【0017】なお、精米歩留まり95%及び97%につ
いて上記と同様にしてそれぞれ早炊き玄米を製造した。
その結果、歩留まり95%のものは前記93%のものと
ほぼ変わりなかったが、同97%の場合はやや表面亀裂
の傾向がみられた。次いで、上記と同様の炊飯を行なっ
た結果、精米歩留まり95%のものは同93%のものと
「硬さ」及び「粘り」共ほぼ同様であったが、歩留まり
97%の場合は「粘り」が0.03となり、「バランス
度」がやや低下した。
For the yields of polished rice of 95% and 97%, fast-cooked brown rice was produced in the same manner as above.
As a result, the yield of 95% was almost the same as that of 93%, but a tendency of surface cracking was observed in the case of 97%. Next, as a result of cooking rice in the same manner as above, 95% yield of rice polishing was similar in hardness and tenacity to those of 93%, but in the case of 97% yield, "stickiness" Was 0.03, and the “balance” was slightly lowered.

【0018】[0018]

【発明の効果】以上述べたように本発明によれば、原料
玄米の糠層の一部を玄米の表面全体にわたって剥離・除
去した後、蒸煮し、更に、焙煎することにより、パフド
ライスのように玄米が破壊されることがないのはもち論
のこと、表面に亀裂を生じさせずに膨化させる。これに
より、玄米内部に多数の細孔を形成することができるも
のであり、吸水性に富み、炊飯前に浸漬しなくても炊飯
が速かに、かつ煮くずれすることなく行われ、食感が低
下しない。また、焙煎後急速に冷却することにより食味
の劣化を防ぐとともに、熱による米粒表面層の変形を防
いで喫食時の口当りを悪化させない。
As described above, according to the present invention, after peeling and removing a part of the bran layer of the raw brown rice over the entire surface of the brown rice, it is steamed and then roasted to obtain puffed rice. The fact that brown rice is not destroyed is that it grows without cracking the surface. As a result, many pores can be formed inside the brown rice, which is rich in water absorption, and the rice is cooked quickly without dipping it before cooking, and the texture does not collapse. Does not decrease. Further, by rapidly cooling after roasting, the taste is prevented from deteriorating and the surface layer of rice grains is prevented from being deformed by heat so that the mouthfeel at the time of eating is not deteriorated.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 嘉戸 弥生 広島県東広島市西条西本町2番30号 株式 会社佐竹製作所内 (72)発明者 西原 美代子 広島県東広島市西条西本町2番30号 株式 会社佐竹製作所内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Yayoi Kado 2-30 Saijo Nishihonmachi, Higashihiroshima City, Hiroshima Prefecture Satake Manufacturing Co., Ltd. (72) Inventor Miyoko Nishihara 2-30 Saijo Nishihonmachi, Higashihiroshima City, Hiroshima Prefecture No. Stock Company Satake Factory

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 原料玄米の糠層の一部を玄米の表面全体
にわたって剥離・除去した後、蒸煮し、これを表面に亀
裂を生じさせることなく膨化して内部に多数の細孔を形
成させてなる早炊き玄米。
1. A part of the bran layer of the raw brown rice is peeled off and removed over the entire surface of the brown rice, and then steamed, and this is expanded without forming cracks on the surface to form a large number of pores inside. Early cooked brown rice.
【請求項2】 原料玄米の糠層の一部を玄米の表面全体
にわたって剥離・除去した後、これを蒸煮し、蒸煮後の
玄米表面を乾燥させて単粒化を行い、次いで、単粒化し
た玄米を、表面に亀裂を生じさせることなく焙煎して内
部に多数の細孔を形成し、更に、焙煎後の玄米を急速に
常温に冷却することを特徴とする早炊き玄米の製造方
法。
2. A part of the bran layer of the raw brown rice is peeled off and removed over the entire surface of the brown rice, this is steamed, and the surface of the brown rice after steaming is dried to be granulated, and then granulated. Production of fast-cooked brown rice characterized by roasting the brown rice without cracks on the surface to form a large number of pores inside and rapidly cooling the brown rice after roasting to room temperature. Method.
JP4034084A 1992-01-23 1992-01-23 Fast-cooked brown rice and method for producing the same Expired - Fee Related JP3008636B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4034084A JP3008636B2 (en) 1992-01-23 1992-01-23 Fast-cooked brown rice and method for producing the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4034084A JP3008636B2 (en) 1992-01-23 1992-01-23 Fast-cooked brown rice and method for producing the same

Publications (2)

Publication Number Publication Date
JPH05192099A true JPH05192099A (en) 1993-08-03
JP3008636B2 JP3008636B2 (en) 2000-02-14

Family

ID=12404399

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4034084A Expired - Fee Related JP3008636B2 (en) 1992-01-23 1992-01-23 Fast-cooked brown rice and method for producing the same

Country Status (1)

Country Link
JP (1) JP3008636B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012140700A1 (en) * 2011-04-15 2012-10-18 株式会社サタケ Retort rice production system
JP2016049069A (en) * 2014-09-01 2016-04-11 花王株式会社 Polished rice
WO2020222720A1 (en) * 2019-04-30 2020-11-05 Akdeniz Universitesi Brown rice bulgur and its production method for individuals with gluten intolerance

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012140700A1 (en) * 2011-04-15 2012-10-18 株式会社サタケ Retort rice production system
JP5794299B2 (en) * 2011-04-15 2015-10-14 株式会社サタケ Retort cooked rice production system
US9854825B2 (en) 2011-04-15 2018-01-02 Satake Corporation Retort rice meal producing system
JP2016049069A (en) * 2014-09-01 2016-04-11 花王株式会社 Polished rice
WO2020222720A1 (en) * 2019-04-30 2020-11-05 Akdeniz Universitesi Brown rice bulgur and its production method for individuals with gluten intolerance

Also Published As

Publication number Publication date
JP3008636B2 (en) 2000-02-14

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LAPS Cancellation because of no payment of annual fees