JP3109688B2 - Method of manufacturing parboiled rice - Google Patents
Method of manufacturing parboiled riceInfo
- Publication number
- JP3109688B2 JP3109688B2 JP04056438A JP5643892A JP3109688B2 JP 3109688 B2 JP3109688 B2 JP 3109688B2 JP 04056438 A JP04056438 A JP 04056438A JP 5643892 A JP5643892 A JP 5643892A JP 3109688 B2 JP3109688 B2 JP 3109688B2
- Authority
- JP
- Japan
- Prior art keywords
- rice
- parboiled
- grains
- water content
- paboiru
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Description
【0001】[0001]
【産業上の利用分野】本発明はパーボイル米(parb
oiled rice)に係り、より詳しくは、通常の
炊飯に要するよりも短時間で炊飯して食することのでき
る早炊きパーボイル米の製造方法に関する。The present invention relates to parboiled rice (parb).
More particularly , the present invention relates to a method for producing early-cooked parboiled rice that can be cooked and eaten in a shorter time than required for normal rice cooking .
【0002】[0002]
【従来の技術】主として長粒種米を籾(もみ)のまま浸
漬(しんし)した後、大気圧又は大気圧以上の圧力下で
蒸煮し、次いで、急速に熱風乾燥して得られたアルファ
(α)化籾を、籾摺りして精米したのがパーボイル米で
ある。このパーボイル米は、ビタンミン及びミネラル
に富み、害虫に対して抵抗力があり、精米歩留まり
が高く(長粒種は籾摺工程及び精米工程により砕粒化し
やすい)、ある人にとっては好まれる独特の風味があ
り、復元時に長時間加熱した場合でもどろどろの飯に
ならない、といった利点があるが、欠点としては炊飯に
長時間を要することであった。BACKGROUND OF THE INVENTION predominantly immersed leave Choryushu rice paddy (paddy) (gentleman), and then steaming under pressure above atmospheric or ambient pressure, then rapidly alpha obtained by hot-air drying (alpha) the Kamomi, was then polished rice and hulling is Paboiru rice. The Paboiru rice is rich in Bitanmin and minerals, there is resistance to pests, rice high yield (Choryushu easy to砕粒by hulling step and rice step), has a unique flavor are preferred for some people , not to muddy rice even when heated for a long time at the time of restoration, there is an advantage, but in rice as a drawback
It took a long time .
【0003】これに対し、パーボイル米を水中浸漬した
後、乾燥水蒸気による蒸煮工程を経て乾燥・冷却し、含
水率10%(重量)の状態でパフィング(puffin
g=膨化)を行い、約2〜4倍の体積とするとともに内
部に多数の微細な穴を有するポーラス(porous)
に形成し、数分内に湯戻しすることができるインスタン
トパーボイル米については、米国特許第4,333,9
60号公報により開示されている。[0003] In contrast, after water immersed Paboiru rice, through the steaming step with drying vapor by drying and cooling, puffing in the state of water content of 10% (by weight) (puffin
g = expansion) to make the volume about 2 to 4 times as large and have a number of fine holes inside.
Formed in, for instant par boiled rice can be rehydration within a few minutes, U.S. Patent No. 4,333,9
No. 60 discloses this.
【0004】[0004]
【発明が解決しようとする課題】ところで、早炊き米、
即席米、易炊米及びアルファ化米などと称呼されている
加工米において、吸水性を高めるために膨化処理を行う
ことは周知のことであるが、高圧加熱下から一気に大気
中に米粒を放出したり(瞬間膨化)、焙煎(ばいせん,
ほうせん)したりして米粒内部の水分を急激に蒸発させ
ることによって膨化する際、膨化温度、米粒の含水率な
どの条件によって膨化度が変化し、これにより種々の早
炊き米が開発可能となる。By the way , rice cooked quickly ,
Instant rice, the processed rice is referred to as easy炊米and instant rice, but carrying out the swelling process in order to improve the water absorption is well known, release rice grains at once in the air from the high pressure heating or (instant swelling), roasting (mordant,
When expanded by Hosen) or to be rapidly vaporized rice grain moisture inside, puffing temperature, degree puffed varies with conditions such as a grain of rice moisture content, thereby various early cook rice possible development Become.
【0005】すなわち、上述のように米粒を数倍に膨ら
ませるとともに内部をポーラスに形成したものや、組織
を破壊するとともに7〜10倍に膨らませたパフドライ
ス(puffed rice)などが知られている。[0005] That is , as described above, there are known those in which rice grains are expanded several times and the inside is made porous, and puffed rice (puffed rice) in which tissue is broken and expanded 7 to 10 times.
【0006】しかしながら、前記パフドライスは過度の
膨化によりフワフワとした菓子状になったものであり、
復元時に米粒内部のデンプンが溶出してべとついたりふ
やけたり、あるいは吸水が急激に行われて軟化し過ぎ、
原形を保持できなくなり(煮崩れ)、食味・食感・外観
形状ともに原料のパーボイル米に比べはるかに劣る。他
方、米粒内部をポーラス状に形成したものは、外観にお
いては原料のパーボイル米に比較的近いが、食感におい
てはなお粘りが少なくパサついた口当たりである。ま
た、含水率10%程度の原料パーボイル米は低含水率ゆ
えに組織が硬く、加えて、長粒種であるために膨化時に
おいて容易に形が崩れたり砕米化したりしやすい傾向が
ある。[0006] However , the puffed rice is formed into a fluffy confection by excessive expansion .
During restoration, the starch inside the rice grains elutes and becomes sticky or swelling , or water is rapidly absorbed and becomes too soft ,
The original shape cannot be maintained (collapse) , and the taste, texture and appearance are far inferior to those of the raw parboiled rice. On the other hand, those in which the inside of the rice grain is formed in a porous shape are relatively close in appearance to the raw material parboiled rice, but have a less sticky texture and a crisp texture. Also, the raw material parboiled rice having a water content of about 10% has a low texture due to its low water content , and in addition, has a tendency to easily lose its shape or break into rice during puffing due to its long grain type. .
【0007】一方、米粒内部を膨化により空洞化させて
吸水性を向上させることについて特開昭51−1480
51、同52−3843に記載されている。このもの
は、前述の多孔質のみのものよりは粘りがあって食感が
すぐれているが、アルファ化米粒を、前者においては完
全乾燥させ、後者においては13±3%に乾燥させて、
それぞれ膨化するので、前述したように長粒種米からな
るパーボイル米にあっては変形や砕米発生が避けられな
かった。On the other hand , Japanese Patent Application Laid-Open No. 51-1480 discloses that the inside of rice grains is hollowed out by expansion to improve water absorption.
51 , 52-3843. This material, although excellent mouthfeel there sticky than that of only the porous described above, the pregelatinized rice grains was fully dried in the former, and dried to 13 ± 3% in the latter,
Since each of them swells , as described above, in the parboiled rice made of long grain rice, deformation and generation of broken rice were inevitable.
【0008】本発明は上記問題点にかんがみ、パーボイ
ル米を変形や砕米を発生させることなく膨化して内部に
空洞を形成することにより、復元時に外観がよく、食味
・食感のすぐれた早炊きパーボイル米の製造方法を提供
することを技術的課題とする。[0008] The present invention is in view of the above problems, by forming a cavity inside and puffed without causing deformation or broken rice to Paboiru rice, good appearance at the time of restoration, cook early excellent taste-texture It is a technical object to provide a method for producing parboiled rice .
【0009】[0009]
【課題を解決するための手段】前記課題を解決するため
本発明は、 イ)パーボイル米を浸漬して含水率30〜40%とす
る。 ロ)米粒表面の水分を乾燥して単粒化を行う。 ハ)次いで、単粒化したパーボイル米を190〜300
℃の温度下で30〜60秒間焙煎して表面に亀裂を生じ
させることなく空洞を形成する。 ニ)さらに、焙煎後のパーボイル米を急速に常温に冷却
する。 ホ)含水率16%以下に乾燥する。 という技術的手段を講じた。[MEANS FOR SOLVING THE PROBLEMS]
The present invention, B) Dipping parboiled rice to a water content of 30 to 40%
You. B) The water on the rice grain surface is dried to make it into single grains. C) Then,Single grain parboiled rice from 190 to 300
Roast at 30 ° C for 30-60 seconds to crack the surface
Form a cavity without causing D)FurtherTo,Rapidly cool roasted parboiled rice to room temperature
I do. E) Dry to a moisture content of 16% or less. Taking the technical measures of that.
【0010】[0010]
【作用】籾米を浸漬した後蒸煮し、次いで乾燥して得ら
れるパーボイル米を、含水率30〜40%に浸漬し、米
粒表面の水分を乾燥することにより米粒どうしの結着性
を低減させて単粒化を行い、次いで、単粒化したパーボ
イル米を190〜300℃の温度下で30〜60秒間焙
煎し、米粒表面に亀裂を生じることなく膨化させて内部
に空洞を形成する。膨化は、原料米に対して体積が7〜
10倍に膨らむ菓子状のものは含まず、体積が1.5〜
1.7倍となるように焙煎する。焙煎後は高温により米
粒成分の変質を招かないように直ちに急速冷却され、5
分程度のうちに常温とする。[Action] steaming was immersed paddy, then Paboiru rice obtained by drying, was immersed in water content 30-40%, thereby reducing the binding of rice grains to each other by drying moisture rice grain surface perform single particle of, then the Paboiru rice were single-grained roasted 30-60 seconds at a temperature of one hundred ninety to three hundred ° C., by swelling without cracking the rice grain surface to form a cavity therein. Swelling, volume 7 of the raw material rice
Excluding confectionery-like swelling 10 times , volume is 1.5 ~
Roast to 1.7 times. After roasting it is immediately rapidly cooled so as not to cause deterioration of the rice grain components by high-temperature, 5
Bring to room temperature within minutes.
【0011】[0011]
【実施例】以下、この発明の好適な実施例につき説明す
る。長粒種米を原料とする籾米を浸漬してほぼ完全にア
ルファ化し、乾燥後、籾摺り・精米してなるパーボイル
米(含水率15〜16%)を、きょう雑物を除く程度に
軽く洗米するとともに約1時間水中に浸漬した。水中か
ら取り出した米は、水切して表面の水分を送風により乾
燥して除去する。これにより、米粒どうしの結着又は米
粒が搬送機等へ付着することを防ぎ、次工程の焙煎に備
える。つまり、焙煎時の含水率は前記結着等が生じない
上限付近(30〜40%)が望ましい。本実施例におい
ては35%とした。 BRIEF DESCRIPTION per the preferred embodiment of the present invention. The Choryushu rice pregelatinized almost entirely by immersing the paddy rice as a raw material, after drying, hulling, rice and formed by Paboiru rice (moisture content 15-16%), with lightly rinsed rice to the extent that except for today matters about It was immersed in water for 1 hour. Rice was taken out from the water is removed by drying by blowing the water on the surface and draining. This prevents the binding of the rice grains or the adhesion of the rice grains to a conveyor or the like and prepares for roasting in the next step. That is , the water content at the time of roasting is desirably near the upper limit (30 to 40%) at which the binding does not occur. In the present embodiment, it is 35%.
【0012】単粒化されたパーボイル米は、ロータリー
式の熱風焙煎装置(特開昭63−273464参照)に
より235℃の熱風に40秒間接触させ、米粒表面に亀
裂を生じさせることなく膨化させることにより、内部に
空洞を形成した。膨化により体積は1.5となった。The single grained parboiled rice is exposed to hot air at 235 ° C. for 40 seconds by a rotary hot air roasting apparatus (see Japanese Patent Application Laid-Open No. 63-273664) to expand the rice grain without causing cracks on the rice grain surface. Thereby , a cavity was formed inside. The volume became 1.5 by expansion.
【0013】前述したように、焙煎する際の米粒の含水
率は30〜40%が好ましく、含水率が40%を越える
と結着や付着の問題があり、含水率が30%を下回ると
米粒内部の空洞が形成されにくくなる。[0013] As described above, rice grains moisture content at the time of roasting is preferably 30-40%, when the water content exceeds 40%, the binder and adhesion problems, the water content is below 30% Cavities inside rice grains are less likely to be formed.
【0014】なお、焙煎方法としては、既知の他の手段
を適宜採用し得る。[0014] As roasting method may suitably employ a known other means.
【0015】焙煎が終了すると米粒を直ちに網などに広
げ、吸引風による冷却を5分間行なって米温を常温以下
にした。すなわち、焙煎によって高温となった米粒はタ
ンパク質や脂肪成分などが変質しやすい状態にあり、こ
れに伴う食味の低下を防止するために急速冷却を行う。
他の冷却手段としては、液体炭酸ガスや液体窒素ガスを
米粒に接触させたり、減圧・真空冷却等が採用される。When the roasting is completed, the rice grains are immediately spread on a net or the like.
The rice was cooled to room temperature or below by cooling with suction air for 5 minutes. That is, rice grains to a high temperature by roasting such as proteins and fat component is in a state in which easily altered, performing rapid cooling in order to prevent a decrease in eating quality due to this.
Other cooling means, or by contacting the liquid carbon dioxide or liquid nitrogen gas to the rice grains, vacuum, vacuum cooling or the like is employed.
【0016】こうして冷却された米粒の含水率は17%
であり、さらに、温風により乾燥して含水率を13%と
した。この際、米粒を高温により変質させないよう、米
温が50℃以上にならないようにする。The water content of the rice grains thus cooled is 17%.
, Still was a water content of 13% and dried by hot air. At this time , the rice temperature is controlled not to exceed 50 ° C. so that the rice grains are not deteriorated by the high temperature.
【0017】このようにして得た早炊きパーボイル米2
00gに1.5倍重量の熱湯を加え、浸漬することなく
調理した。同様に、前述した米国特許第4,333,9
60号の製造方法に基づいて加工したパーボイル米(含
水率7.7%,以下「加工パーボイル米」という)を浸
漬することなく調理するとともに、原料のパーボイル米
(含水率12.6%)は1時間予備浸漬した後1.5倍
の水を加えて炊飯した。Fast-cooked parboiled rice 2 thus obtained
The hot water of 1.5 times by weight was added to 200 g, and cooked without soaking. Similarly, the aforementioned US Pat. No. 4,333,9
Parboiled rice (water content 7.7%, hereinafter referred to as “processed parboiled rice”) processed based on the production method of No. 60 is cooked without immersion , and the raw material parboiled rice (water content 12.6%) is prepared. After pre-soaking for 1 hour, the rice was cooked by adding 1.5 times water.
【0018】その結果、本実施例による早炊きパーボイ
ル米は4分後に、加工パーボイル米は8分後に、それぞ
れ喫食可能に復元し、原料パーボイル米は20分後に復
元した。そして、テクスチュロメータにより米飯を押し
つぶすときの力を「硬さ」とするとともに押しつぶした
米粒から引き離す時の力を「粘り」とし、前記「硬さ」
に対する「粘り」の割合を「バランス度」として食感試
験を行った結果は次のとおりであった。[0018] As a result, early cook Paboiru rice after 4 minutes according to this embodiment, processing to Paboiru rice after 8 minutes, respectively restores edible, the material Paboiru rice was restored after 20 minutes. Then, the force when the separating force when crushing rice by texturometer from rice grains crushed with a "hardness" and "stickiness", the "hardness"
The results of a texture test conducted by setting the ratio of "stickiness" to the "balance degree" were as follows.
【0019】早炊きパーボイル米は「粘り」0.23、
「硬さ」5.53で「バランス度」は0.042であ
り、これに対し、加工パーボイル米は「粘り」0.0、
「硬さ」5.59で「バランス度」は0であり、原料パ
ーボイル米は「粘り」0.09、「硬さ」5.57で
「バランス度」は0.016であった。食感の目安とな
るバランス度において、本実施例の早炊きパーボイル米
の方が従来技術による加工パーボイル米及び原料のパー
ボイル米よりもはるかに良い結果となった。Fast-cooked parboiled rice has a "stickiness" of 0.23 ,
"Balance degree" in the "hardness" 5.53 is 0.042, whereas, processing Paboiru rice "stickiness" 0.0,
The "hardness" was 5.59 and the "balance degree" was 0, the raw parboiled rice was "sticky" 0.09 , and the "hardness" was 5.57 and the "balance degree" was 0.016 . In the balance of which is a measure of the texture, who quickly cook Paboiru rice of the present embodiment it is resulted much better than Paboiru rice prior art processing Paboiru rice and raw materials.
【0020】さらに、前記加工パーボイル米は砕米や変
形したものが多く、その分、外観及び口当たりが悪い。
また、加工パーボイル米及び原料パーボイル米共に粘り
に乏しく、日本人の好みには合わない。 Further, the processed parboiled rice is often broken or deformed , and accordingly , its appearance and mouthfeel are poor.
In addition, poor in stickiness to the processing Paboiru rice and raw materials Paboiru rice both, it does not fit the Japanese taste.
【0021】[0021]
【発明の効果】以上述べたように本発明によれば、焙煎
時のパーボイル米を結着しない含水率の上限付近である
30〜40%としたので米粒が比較的軟質化し、砕米を
生じることなく内部に空洞を形成することができる。そ
のため、内部に多数の細孔を形成しただけのものに比
べ、吸水が促進されて即席性が向上するのみならず、多
孔質のもの特有のパサつきがなく、粘りが増して食感が
はるかに良くなった。また、米粒表面に亀裂が生じない
ので口当たりが良いとともに、復元時においてデンプン
が溶出することによるべとつきがない。さらに、焙煎後
に急速に常温に冷却するので米粒成分の変質を防ぎ、食
味の低下を抑えることができる。As described above, according to the present invention, the water content is set to 30 to 40%, which is near the upper limit of the moisture content that does not bind parboiled rice during roasting, so that the rice grains are relatively soft and crushed rice is produced. It is possible to form a cavity inside without the need. Its <br/> for, compared to the just to form a large number of pores inside, water absorption is promoted not only improved instant property, no specific Pasa those porous, sticky The texture was much better. Further, the palatable because no cracks in the rice grain surface, starch during restore is not sticky due to elution. Furthermore, since it cools rapidly to normal temperature after roasting, deterioration of rice grain components can be prevented , and a decrease in taste can be suppressed.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 西原 美代子 広島県東広島市西条西本町2番30号 株 式会社佐竹製作所内 審査官 鈴木 恵理子 (56)参考文献 特開 昭64−67158(JP,A) (58)調査した分野(Int.Cl.7,DB名) A23L 1/00 - 1/182 ────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Miyoko Nishihara 2-30 Saijo Nishihonmachi, Higashihiroshima City, Hiroshima Prefecture Examiner, Satake Works, Ltd. Eriko Suzuki (56) A) (58) Field surveyed (Int. Cl. 7 , DB name) A23L 1/00-1/182
Claims (1)
0%とした後、この米粒表面の水分を乾燥して単粒化を
行い、次いで、単粒化したパーボイル米を190〜30
0℃の温度下で30〜60秒間焙煎して表面に亀裂を生
じさせることなく内部に空洞を形成し、さらに、焙煎後
のパーボイル米を急速に常温に冷却し、かつ、含水率1
6%以下に乾燥することを特徴とする早炊きパーボイル
米の製造方法。 (1) A parboiled rice is immersed in a water content of 30-4.
After reducing the water content to 0%, the water on the surface of the rice grains is dried to make the grains into single grains.
Roasting at a temperature of 0 ° C. for 30 to 60 seconds to form cavities inside without causing cracks on the surface, and then rapidly cool the roasted parboiled rice to room temperature and obtain a water content of 1
A method for producing fast-cooked parboiled rice, characterized by drying to 6% or less.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP04056438A JP3109688B2 (en) | 1992-02-05 | 1992-02-05 | Method of manufacturing parboiled rice |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP04056438A JP3109688B2 (en) | 1992-02-05 | 1992-02-05 | Method of manufacturing parboiled rice |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH05219908A JPH05219908A (en) | 1993-08-31 |
JP3109688B2 true JP3109688B2 (en) | 2000-11-20 |
Family
ID=13027095
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP04056438A Expired - Fee Related JP3109688B2 (en) | 1992-02-05 | 1992-02-05 | Method of manufacturing parboiled rice |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3109688B2 (en) |
-
1992
- 1992-02-05 JP JP04056438A patent/JP3109688B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH05219908A (en) | 1993-08-31 |
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