JPH05156372A - Method for operating continuous annealing line - Google Patents

Method for operating continuous annealing line

Info

Publication number
JPH05156372A
JPH05156372A JP32431691A JP32431691A JPH05156372A JP H05156372 A JPH05156372 A JP H05156372A JP 32431691 A JP32431691 A JP 32431691A JP 32431691 A JP32431691 A JP 32431691A JP H05156372 A JPH05156372 A JP H05156372A
Authority
JP
Japan
Prior art keywords
strip
forcing
amount
difference
furnace
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP32431691A
Other languages
Japanese (ja)
Other versions
JPH07103427B2 (en
Inventor
Masao Tanabe
正雄 田辺
Masanori Hori
正範 堀
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chugai Ro Co Ltd
Original Assignee
Chugai Ro Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chugai Ro Co Ltd filed Critical Chugai Ro Co Ltd
Priority to JP3324316A priority Critical patent/JPH07103427B2/en
Publication of JPH05156372A publication Critical patent/JPH05156372A/en
Publication of JPH07103427B2 publication Critical patent/JPH07103427B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Regulation And Control Of Combustion (AREA)
  • Control Of Heat Treatment Processes (AREA)
  • Heat Treatment Of Strip Materials And Filament Materials (AREA)

Abstract

PURPOSE:To unify changing treatment of heat treatment condition in a continuous annealing line and to reduce poor heating part. CONSTITUTION:Based on an operating condition data table, combustion quantity difference between the combustion quantity of the present heating strip and the necessary combustion quantity of the next heating strip and velocity difference between the carrying velocity of the present strip and the carrying velocity of the next strip are obtd. Based on a forcing data table and a time constant data table, the forcing quantity of burner opening degree correcting quantity or the lik, and the operational condition shifting time are obtd. Based on the operational condition shifting distance multiplying the shifting time and the carrying velocity of the present strip, the operational condition changing position in the forcing quantity is decided.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、例えば連続焼鈍ライン
の運転方法、特に、ストリップ接続部前後の運転条件変
更方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for operating, for example, a continuous annealing line, and more particularly to a method for changing operating conditions before and after a strip connecting portion.

【0002】[0002]

【従来の技術】金属ストリップを炉内に連続的に搬入し
て熱処理する連続焼鈍ラインでは、処理するストリップ
の種類を変更する場合、現在加熱されているストリップ
の後端部に次に加熱されるストリップを溶接し、この次
のストリップを炉内に搬入するに当たって、炉の運転条
件を変更するようにしている。
2. Description of the Related Art In a continuous annealing line in which a metal strip is continuously carried into a furnace and subjected to heat treatment, when the type of the strip to be treated is changed, the strip is heated to the rear end of the currently heated strip. The strip is welded and the operating conditions of the furnace are changed when the next strip is loaded into the furnace.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、従来、
オペレータの経験に基づいて運転条件の変更時期を決定
するようにしており、操作に統一性がないうえ、ストリ
ップ接続部における不良処理部も長くなり、多くの場
合、接続部付近に200m以上もの不良部分が発生する
という問題点を有していた。
[Problems to be Solved by the Invention] However, in the past,
The operator decides when to change the operating conditions based on his experience, and the operation is not uniform, and the defect processing part in the strip connection part is long, and in many cases, the defect is 200 m or more near the connection part. There was a problem that a part was generated.

【0004】[0004]

【課題を解決するための手段】本発明は、上記問題点を
解決するためになされたもので、金属ストリップを炉内
に連続的に搬入して熱処理する連続焼鈍ラインの運転方
法において、運転条件データテーブルに基づいて、現在
加熱されている現ストリップの燃焼量と次に加熱される
次ストリップの必要燃焼量との燃焼量差、および現スト
リップの搬送速度と次ストリップの必要搬送速度との速
度差とを求め、上記燃焼量差とフォーシング量との関係
を定めたフォーシングデータテーブルに基づいて、上記
燃焼量差に対応するフォーシング量を求め、上記速度差
と運転条件変更開始時点から次ストリップの必要燃焼量
に移行するまでの時間との関係を定めた時定数データテ
ーブルに基づいて、上記速度差に対応する運転条件移行
時間を求め、上記運転条件移行時間と現ストリップ搬送
速度とを掛け合わせて運転条件移行距離を求め、ストリ
ップ接続部が、上記炉の入口よりもストリップ搬送方向
上流側であって、上記炉の入口から上記運転条件移行距
離に等しい距離の位置近傍に搬送された時点で、上記フ
ォーシング量の運転条件移行処理を開始する、ものであ
る。
SUMMARY OF THE INVENTION The present invention has been made to solve the above problems, and in operating method of a continuous annealing line in which a metal strip is continuously carried into a furnace for heat treatment, operating conditions Based on the data table, the combustion amount difference between the combustion amount of the current strip that is currently heated and the required combustion amount of the next strip that is heated next, and the speed of the transport speed of the current strip and the required transport speed of the next strip The difference is obtained, based on a forcing data table that defines the relationship between the combustion amount difference and the forcing amount, the forcing amount corresponding to the combustion amount difference is obtained, and the speed difference and the operating condition change start time Based on the time constant data table that defines the relationship with the time required to transition to the required combustion amount of the next strip, determine the operating condition transition time corresponding to the above speed difference, and The operating condition transition distance is obtained by multiplying the switching condition transition time and the current strip transport speed, and the strip connection portion is upstream of the inlet of the furnace in the strip transport direction, and the operating condition transition is performed from the inlet of the furnace. The processing for shifting the operating condition of the forcing amount is started at the time of being transported to the vicinity of the position of the distance equal to the distance.

【0005】[0005]

【実施例】以下、添付図面を参照して本発明の実施例に
ついて説明する。図1は連続焼鈍ライン入側部を示し、
1はペイオフリール、2は切断機、3は溶接機、4は第
1のブライドルロール、5はアキュムレータ、8は第2
のブライドルロール、9は炉である。上記連続焼鈍ライ
ンでは、ペイオフリール1から繰り出された金属ストリ
ップ10は、第1のブライドルロール4を経由してアキ
ュムレータ5の上下キャリッジ6,7間に巻回された
後、第2のブライドルロール8を経由して炉9に搬入さ
れ、ストリップ10の種類、熱処理条件、仕上がり条件
等に基づいて予め決められている運転条件に従って運転
されている炉9の内部で熱処理される。
Embodiments of the present invention will be described below with reference to the accompanying drawings. Figure 1 shows the continuous annealing line entrance side,
1 is a payoff reel, 2 is a cutting machine, 3 is a welding machine, 4 is a first bridle roll, 5 is an accumulator, and 8 is a second
Bridle rolls, 9 is a furnace. In the continuous annealing line, the metal strip 10 fed from the payoff reel 1 is wound between the upper and lower carriages 6 and 7 of the accumulator 5 via the first bridle roll 4, and then the second bridle roll 8 It is carried into the furnace 9 via the and heat-treated in the furnace 9 which is operated according to operating conditions which are predetermined based on the type of the strip 10, heat treatment conditions, finish conditions and the like.

【0006】上記ペイオフリール1から繰り出されるス
トリップ10を交換し、別のストリップを加熱処理する
場合、まず、ペイオフリール1から繰り出されている現
在処理中のストリップ(以下「現ストリップ」とい
う。)10aを切断機2で切断する。次に、現ストリッ
プ10aに代えて、新たに熱処理するストリップ(以下
「次ストリップ」という。)10bをペイオフリール1
にセットし、溶接機3で現ストリップ10aの後端と次
ストリップ10bの先端を溶接して一体化する。上記現
ストリップ10aの切断処理から溶接処理までの間、現
ストリップ10aの後端部は溶接位置に停止している
が、その間、アキュムレータ5の上キャリッジ6が降下
し、アキュムレータ5に巻回されている現ストリップ1
0aの余裕部分が順次繰り出されて、炉9に継続的に搬
入される。
When the strip 10 delivered from the pay-off reel 1 is replaced and another strip is heat-treated, first, the strip 10 a currently delivered from the pay-off reel 1 (hereinafter referred to as "current strip") 10a. Is cut by the cutting machine 2. Next, in place of the current strip 10a, a strip (hereinafter referred to as "next strip") 10b to be newly heat-treated is provided on the pay-off reel 1.
And the rear end of the current strip 10a and the front end of the next strip 10b are welded and integrated by the welding machine 3. From the cutting process to the welding process of the current strip 10a, the rear end of the current strip 10a is stopped at the welding position. During that time, the upper carriage 6 of the accumulator 5 descends and is wound around the accumulator 5. Present strip 1
The spare portion of 0a is sequentially fed out and continuously loaded into the furnace 9.

【0007】溶接作業が終了すると、アキュムレータ5
の上キャリッジ6が上昇し、図示するように、上下のキ
ャリッジ6,7間にストリップを巻回していく。また、
現ストリップ10aと次ストリップ10bの接続部が炉
入口Peから所定距離の位置(フォーシング開始点P
s)に到達すると、炉9の運転条件が次ストリップ10
b用に切り換えられる。そして、ストリップ接続部が炉
入口Peに移動する間に炉内の温度条件が現ストリップ
用から次ストリップ用に移り変わる。したがって、スト
リップ接続部が炉入口Peに移動した時点で、丁度、炉
内の温度条件が次ストリップ用に設定され、この条件で
次ストリップ10bが加熱される。
When the welding work is completed, the accumulator 5
The upper carriage 6 rises and the strip is wound between the upper and lower carriages 6 and 7 as shown in the drawing. Also,
The connection portion between the current strip 10a and the next strip 10b is located at a predetermined distance from the furnace inlet Pe (forcing start point P
s), the operating condition of the furnace 9 is the next strip 10
Switched for b. Then, while the strip connecting portion moves to the furnace inlet Pe, the temperature condition in the furnace changes from that for the current strip to that for the next strip. Therefore, when the strip connecting portion moves to the furnace inlet Pe, the temperature condition in the furnace is set for the next strip, and the next strip 10b is heated under this condition.

【0008】ストリップの交換に伴う運転条件の変更処
理について図2を参照して説明する。まず、現ストリッ
プ10aの加熱処理中に、次ストリップ10bの厚み情
報、加熱条件などの処理条件が運転条件変更制御装置
(図示せず)に入力されると、運転条件データテーブル
(図示せず)に従って、次ストリップ10bに対する操
業上の炉温設定値、冷却帯各種ダンパ開度、冷却ファン
回転数設定値などの次ストリップ用運転条件が決定され
る。上記運転条件データテーブルには、オフラインで計
算された上記炉温設定値などのシュミレーション結果の
外に、このシュミレーション結果に基づいて算出された
運転条件ごとの必要燃焼量が登録されている。
The process of changing the operating condition associated with the replacement of the strip will be described with reference to FIG. First, when the processing conditions such as the thickness information of the next strip 10b and the heating conditions are input to the operating condition change control device (not shown) during the heating process of the current strip 10a, the operating condition data table (not shown). Accordingly, the operating conditions for the next strip, such as the operating furnace temperature set value, the cooling zone various damper openings, and the cooling fan rotation speed set value for the next strip 10b, are determined. In the operating condition data table, in addition to the simulation result such as the set value of the furnace temperature calculated off-line, the required combustion amount for each operating condition calculated based on the simulation result is registered.

【0009】次に、現ストリップ10aの必要燃焼量Q
MT1と次ストリップ10bの必要燃焼量QMT2との
燃焼量差△QMTが決定される。QMT1とQMT2
は、操作スケジュール時にコンピュータの熱平衡計算ア
ルゴリズムで既知の値となっており、これを使用する。
また、図3に示す関係を表したフォーシングデータテー
ブル(図示せず)より、上記必要燃焼量差△QMTに対
応するバーナ開度補正量などの変更補正量(以下「フォ
ーシング量」という。)△MVを決定する。
Next, the required combustion amount Q of the current strip 10a
A combustion amount difference ΔQMT between MT1 and the required combustion amount QMT2 of the next strip 10b is determined. QMT1 and QMT2
Is a value known by the thermal equilibrium calculation algorithm of the computer at the time of operation schedule, and this is used.
Further, from a forcing data table (not shown) showing the relationship shown in FIG. 3, a change correction amount such as a burner opening correction amount corresponding to the required combustion amount difference ΔQMT (hereinafter referred to as “forcing amount”). ) Determine ΔMV.

【0010】また、現ストリップ10aの運転条件から
次ストリップ10bの運転条件に完全に切り換わるまで
の所要時間(以下、「時定数」)Tが決定される。この
時定数Tは、現ストリップ10aの搬送速度LS1と次
ストリップ10bの搬送速度LS2との速度差△LSと
一定の関係を有し、図4に示す関係を表した時定数デー
タテーブルより決定される。なお、上記搬送速度LS
1,LS2は、上記運転条件データテーブルより決定さ
れる。
Further, a time (hereinafter, "time constant") T required to completely switch from the operating condition of the current strip 10a to the operating condition of the next strip 10b is determined. This time constant T has a constant relationship with the speed difference ΔLS between the transport speed LS1 of the current strip 10a and the transport speed LS2 of the next strip 10b, and is determined from the time constant data table showing the relationship shown in FIG. It In addition, the above-mentioned conveyance speed LS
1 and LS2 are determined from the above operating condition data table.

【0011】続いて、接続部トラッキング処理が行われ
る。この接続部トラッキング処理は、ストリップ接続部
が現在どの位置を搬送されているかを検出する処理で、
具体的には、ストリップ接続部に小孔を設け、ストリッ
プ搬送路に沿って所定間隔ごとに配設された光電検出器
により上記小孔を検出することにより行われる。
Subsequently, a connection portion tracking process is performed. This connection portion tracking processing is processing for detecting at which position the strip connection portion is currently transported,
Specifically, it is performed by providing small holes in the strip connection portion and detecting the small holes by photoelectric detectors arranged at predetermined intervals along the strip transport path.

【0012】次に、フォーシング開始タイミング、すな
わち炉9の運転条件を切り換えるタイミングが計算され
る。具体的には、図1に示すように、ストリップがアキ
ュムレータ5を通過した位置をフォーシング原点Po、
このフォーシング原点Poから炉入口Peまでの距離を
Xf、フォーシング原点Poからフォーシング開始点P
sまでの距離をXp、フォーシング開始点Psから炉入
口Peまでの距離をXsとすると、このXsはXs
(m)=LS1(m/min)・T(min)で表され
る。また、XpはXp=Xf−Xsとして決定される。
Next, the forcing start timing, that is, the timing for switching the operating conditions of the furnace 9 is calculated. Specifically, as shown in FIG. 1, the position where the strip passes through the accumulator 5 is the forcing origin Po,
The distance from the forcing origin Po to the furnace inlet Pe is Xf, and the forcing starting point P is from the forcing origin Po.
Let Xp be the distance to s and Xs be the distance from the forcing start point Ps to the furnace inlet Pe.
(M) = LS1 (m / min) · T (min) Further, Xp is determined as Xp = Xf−Xs.

【0013】そして、上記トラッキング処理によりスト
リップ接続部がフォーシング原点Poを通過したことが
検出されると、ストリップ搬送速度LS1をもとに上記
接続部のフォーシング原点Poからの移動距離Xjが計
算される。そして、この移動距離XjがXpとなった時
点、またはその近傍でフォーシング処理を開始する。
When it is detected that the strip connecting portion has passed the forcing origin Po by the tracking processing, the moving distance Xj of the connecting portion from the forcing origin Po is calculated based on the strip transport speed LS1. To be done. Then, the forcing process is started at or near the time when the movement distance Xj becomes Xp.

【0014】具体的に、Xp=300m、現ストリップ
搬送速度LS1=80m/minに設定するとともに、
上記フォーシング開始点Psの位置を決定するために5
00msごとにカウント値を更新するカウンタを用いた
場合について説明する。この場合、カウンタがカウント
値を“1”更新する間に、ストリップ接続部は0.66
m(=80×0.5/60)移動する。したがって、ス
トリップ接続部がフォーシング原点Poからフォーシン
グ開始点Psまで移動する間に、カウンタはそのカウン
ト値を450更新する。すなわち、ストリップ接続部が
フォーシング原点Poを通過した時点からカウント値を
450更新した時点でフォーシングを開始すれば、丁度
次ストリップ10bの先端が炉9の入口Peに到達した
時点で、炉9は次ストリップ10bの運転に設定され、
次ストリップ10bに対して適正な熱処理が施される。
Specifically, Xp = 300 m and the current strip transport speed LS1 = 80 m / min are set, and
5 for determining the position of the forcing start point Ps.
A case where a counter that updates the count value every 00 ms is used will be described. In this case, while the counter updates the count value by "1", the strip connection section has 0.66
Move m (= 80 × 0.5 / 60). Therefore, the counter updates its count value by 450 while the strip connection portion moves from the forcing origin Po to the forcing start point Ps. That is, if forcing is started at the time when the count value is updated by 450 from the time when the strip connection portion passes through the forcing origin Po, if the tip of the next strip 10b reaches the inlet Pe of the furnace 9, the furnace 9 is reached. Is set to run the next strip 10b,
An appropriate heat treatment is applied to the next strip 10b.

【0015】[0015]

【発明の効果】以上の説明で明らかなように、本発明に
係る連続焼鈍ラインの運転方法によれば、ストリップの
種類に応じて自動的に適正な切り換え処理が行われるの
で、オペレータが交替しても常に統一のある処理が可能
となる。また、ストリップ接続部に発生する不良品部が
著しく短くなり、製品の歩留まりが向上する。具体的
に、従来ストリップ接続部に平均200mの不良品部が
発生していたが、本発明によれば不良品部の長さは約半
分に減少した。
As is apparent from the above description, according to the method for operating a continuous annealing line of the present invention, an appropriate switching process is automatically performed according to the type of strip, so that the operator can be replaced. However, consistent processing is always possible. In addition, the defective product portion generated in the strip connection portion is significantly shortened, and the product yield is improved. Specifically, although the conventional strip connection portion has an average defective portion of 200 m, according to the present invention, the length of the defective portion is reduced to about half.

【図面の簡単な説明】[Brief description of drawings]

【図1】 連続焼鈍ライン入側部の導入部の概略構成図
である。
FIG. 1 is a schematic configuration diagram of an introduction part of a continuous annealing line entrance side part.

【図2】 ストリップ接続処理の流れを示す説明図であ
る。
FIG. 2 is an explanatory diagram showing a flow of strip connection processing.

【図3】 ストリップ速度差と時定数との関係を示す図
である。
FIG. 3 is a diagram showing a relationship between a strip speed difference and a time constant.

【図4】 必要燃焼量とフォーシング量との関係を示す
図である。
FIG. 4 is a diagram showing a relationship between a required combustion amount and a forcing amount.

【符号の説明】[Explanation of symbols]

1…ペイオフリール、2…切断機、3…溶接機、5…ア
キュムレータ、9…炉、10…ストリップ、Po…フォ
ーシング原点、Ps…フォーシング開始点、Pe…炉入
口。
1 ... Pay-off reel, 2 ... Cutting machine, 3 ... Welding machine, 5 ... Accumulator, 9 ... Furnace, 10 ... Strip, Po ... Forcing origin, Ps ... Forcing start point, Pe ... Furnace inlet.

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 金属ストリップを炉内に連続的に搬入し
て熱処理する連続焼鈍ラインの運転方法において、 運転条件データテーブルに基づいて、現在加熱されてい
る現ストリップの燃焼量と次に加熱される次ストリップ
の必要燃焼量との燃焼量差、および現ストリップの搬送
速度と次ストリップの必要搬送速度との速度差とを求
め、 上記燃焼量差とフォーシング量との関係を定めたフォー
シングデータテーブルに基づいて、上記燃焼量差に対応
するフォーシング量を求め、 上記速度差と運転条件変更開始時点から次ストリップの
必要燃焼量に移行するまでの時間との関係を定めた時定
数データテーブルに基づいて、上記速度差に対応する運
転条件移行時間を求め、 上記運転条件移行時間と現ストリップ搬送速度とを掛け
合わせて運転条件移行距離を求め、 ストリップ接続部が、上記炉の入口よりもストリップ搬
送方向上流側であって、上記炉の入口から上記運転条件
移行距離に等しい距離の位置近傍に搬送された時点で、
上記フォーシング量の運転条件移行処理を開始する、こ
とを特徴とする連続焼鈍ラインの運転方法。
1. A method for operating a continuous annealing line, in which a metal strip is continuously carried into a furnace for heat treatment, wherein a burning amount of a current strip that is currently heated and a next heating amount are based on an operating condition data table. The difference between the required combustion amount of the next strip and the required amount of combustion of the next strip, and the difference in velocity between the transport speed of the current strip and the required transport speed of the next strip are calculated to determine the relationship between the above combustion amount difference and the forcing amount. Based on the data table, the forcing amount corresponding to the above combustion amount difference is obtained, and the time constant data that defines the relationship between the speed difference and the time from the start of changing the operating conditions to the time required to move to the required combustion amount of the next strip Based on the table, find the operating condition transition time corresponding to the speed difference, and multiply the operating condition transition time by the current strip transport speed to transfer the operating condition transition time. Distance determined, the strip connection portion to a strip conveying direction upstream of the inlet of the furnace, at the point where the inlet of the furnace is transported to the vicinity of a distance equal to the operating conditions migration distance,
A method of operating a continuous annealing line, characterized in that the operation condition transition processing of the forcing amount is started.
JP3324316A 1991-12-09 1991-12-09 Operating method of continuous annealing line Expired - Lifetime JPH07103427B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3324316A JPH07103427B2 (en) 1991-12-09 1991-12-09 Operating method of continuous annealing line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3324316A JPH07103427B2 (en) 1991-12-09 1991-12-09 Operating method of continuous annealing line

Publications (2)

Publication Number Publication Date
JPH05156372A true JPH05156372A (en) 1993-06-22
JPH07103427B2 JPH07103427B2 (en) 1995-11-08

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JP3324316A Expired - Lifetime JPH07103427B2 (en) 1991-12-09 1991-12-09 Operating method of continuous annealing line

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02163325A (en) * 1988-12-15 1990-06-22 Sumitomo Metal Ind Ltd Method for controlling temperature of metallic sheet in continuous annealing furnace
JPH0336217A (en) * 1989-06-30 1991-02-15 Kawasaki Steel Corp Heat treatment method for metal strip

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02163325A (en) * 1988-12-15 1990-06-22 Sumitomo Metal Ind Ltd Method for controlling temperature of metallic sheet in continuous annealing furnace
JPH0336217A (en) * 1989-06-30 1991-02-15 Kawasaki Steel Corp Heat treatment method for metal strip

Also Published As

Publication number Publication date
JPH07103427B2 (en) 1995-11-08

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