JPH0514864B2 - - Google Patents

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Publication number
JPH0514864B2
JPH0514864B2 JP60105006A JP10500685A JPH0514864B2 JP H0514864 B2 JPH0514864 B2 JP H0514864B2 JP 60105006 A JP60105006 A JP 60105006A JP 10500685 A JP10500685 A JP 10500685A JP H0514864 B2 JPH0514864 B2 JP H0514864B2
Authority
JP
Japan
Prior art keywords
dispersion
humidity
moisture
resistive film
conductive powder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP60105006A
Other languages
Japanese (ja)
Other versions
JPS61264244A (en
Inventor
Shinji Tsukiji
Tomohiro Yashiki
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Priority to JP60105006A priority Critical patent/JPS61264244A/en
Publication of JPS61264244A publication Critical patent/JPS61264244A/en
Publication of JPH0514864B2 publication Critical patent/JPH0514864B2/ja
Granted legal-status Critical Current

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  • Investigating Or Analyzing Materials By The Use Of Fluid Adsorption Or Reactions (AREA)
  • Non-Adjustable Resistors (AREA)

Description

【発明の詳細な説明】 産業上の利用分野 本発明は湿度又は結露等を検出するために使用
する再現性が高く、高感度で、寿命特性の優れた
湿度センサの製造方法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention relates to a method for manufacturing a humidity sensor that is used to detect humidity, dew condensation, etc. and has high reproducibility, high sensitivity, and excellent longevity characteristics.

従来の技術 従来、この種の湿度センサの製造方法として
は、数多く知られている。例えば特願昭52−
151890号公報、特公昭56−13362号公報、特公昭
60−8458号公報に示されているように、ガラス基
板、アルミナ基板等の絶縁基板上にカーボンや金
属の材料で一対のくし形電極を設ける。次に吸湿
性樹脂として、2−ヒドロキシエチルメタクリレ
ートとグリシジルメタクリレートの共重合体をメ
チルセロソルブやエチルセロソルブ等の溶剤で溶
かし、これに天然黒鉛粉ASPやカーボンブラツ
ク等の導電性粉末と硬化剤ジアミノジフエニルメ
タンを加え、さらにメチルセロソルブやエチルセ
ロソルブを加え、ボールミルで混合しよく分散さ
せる。この分散液を先の電極を設けた絶縁基板上
に塗布して感湿抵抗膜を形成し、100℃で1時間
加熱して湿度センサが製造されていた。
2. Description of the Related Art Many methods for manufacturing this type of humidity sensor are known. For example, the patent application in 1977-
Publication No. 151890, Publication No. 56-13362, Publication No. 13362, Publication No. 13362, Special Publication No.
As shown in Japanese Patent No. 60-8458, a pair of comb-shaped electrodes made of carbon or metal are provided on an insulating substrate such as a glass substrate or an alumina substrate. Next, as a hygroscopic resin, a copolymer of 2-hydroxyethyl methacrylate and glycidyl methacrylate is dissolved in a solvent such as methyl cellosolve or ethyl cellosolve, and this is mixed with a conductive powder such as natural graphite powder ASP or carbon black and a hardening agent diaminodiph. Add enylmethane, then methyl cellosolve and ethyl cellosolve, and mix with a ball mill to disperse well. A humidity sensor was manufactured by applying this dispersion onto an insulating substrate provided with the electrodes described above to form a humidity-sensitive resistive film, and heating the film at 100° C. for 1 hour.

発明が解決しようとする問題点 このような従来の方法では、感湿抵抗膜形成時
には、周囲温度湿度によりなる分散液の溶剤の蒸
発、導電性粉末粒子間の安定性、吸湿性樹脂と導
電性粉末の分散状態に変化等があり、しかも分散
液は保存がきかず再現性に問題があつた。叉、
120℃以上で加熱すると湿度特性の感度が低下し、
高温に放置されると寿命特性が劣化するという問
題があつた。
Problems to be Solved by the Invention In such conventional methods, when forming a moisture-sensitive resistive film, evaporation of the solvent in the dispersion due to ambient temperature and humidity, stability between conductive powder particles, and hygroscopic resin and conductive There were changes in the dispersion state of the powder, and the dispersion liquid could not be stored, causing problems in reproducibility. Fork,
When heated above 120℃, the sensitivity of humidity characteristics decreases,
There was a problem that the life characteristics deteriorated when left at high temperatures.

本発明はこのような問題点を解決するもので、
周囲温度湿度によりなる分散液の蒸発が少ない高
沸点の溶剤を使用し、硬化剤の添加量を少なくし
て吸湿性樹脂と導電性粉末の分散状態が安定で長
期保存が可能な分散液を製造することにより、再
現性が高く、高感度で寿命特性に優れた湿度セン
サの製造方法を提供することを目的とするもので
ある。
The present invention solves these problems,
By using a high boiling point solvent that causes less evaporation of the dispersion due to ambient temperature and humidity, and by reducing the amount of curing agent added, we produce a dispersion that has a stable dispersion state of hygroscopic resin and conductive powder and can be stored for a long time. By doing so, it is an object of the present invention to provide a method for manufacturing a humidity sensor that has high reproducibility, high sensitivity, and excellent lifetime characteristics.

問題点を解決するための手段 この問題点を解決するために本発明は、2−ヒ
ドロキシエチルメタクリレートとグリシジルメタ
クリレートとアゾビスイソブチロニトルの共重合
体吸湿性樹脂に対し硬化剤としてジアミノジフエ
ニルメタンを少量加え、導電性粉末としてアセチ
レンブラツクを加えて分散液を製造し、さらに高
沸点の溶剤ベンジルアルコールを加えてペースト
状の分散液を製造することにより、再現性の高い
寿命特性に優れた湿度センサを製造することを特
徴としたものである。
Means for Solving the Problem In order to solve this problem, the present invention uses diaminodiphenyl as a curing agent for a copolymer hygroscopic resin of 2-hydroxyethyl methacrylate, glycidyl methacrylate, and azobisisobutyronitrile. By adding a small amount of methane and acetylene black as a conductive powder to produce a dispersion, and then adding benzyl alcohol, a high-boiling point solvent, to produce a paste-like dispersion, we have achieved excellent life characteristics with high reproducibility. It is characterized by manufacturing a humidity sensor.

作 用 この方法により、ペースト状の分散液は、周囲
温度湿度の変化に対しても常に吸湿性樹脂と導電
性粉末の分散状態が安定で、長期保存が可能であ
り、安定で再現性の高い感湿抵抗膜を形成するこ
とができる。叉、硬化剤の添加量が少ないため高
温加熱が可能で、高温に放置された場合の湿度特
性の感度抵下、寿命特性の劣化を小さくすること
となる。
Effect: By using this method, the paste-like dispersion liquid has a stable dispersion state of hygroscopic resin and conductive powder even under changes in ambient temperature and humidity, and can be stored for a long period of time.It is stable and highly reproducible. A moisture sensitive resistive film can be formed. Furthermore, since the amount of curing agent added is small, it is possible to heat the product at high temperatures, which reduces the sensitivity drop in humidity characteristics and the deterioration in life characteristics when left at high temperatures.

実施例 第1図は本発明の一実施例の製造方法による湿
度センサの一例を示し、第1図Aは平面図であ
り、第1図BはX−X′線に沿つた断面図である。
第1図において、1はアルミナ絶縁基板で、この
アルミナ絶縁基板1の上面にリード線5,6の半
田付け用銀電極2a,2bを形成する。次にくし
形のカーボン電極3a,3bを半田付け用銀電極
2a,2bに接続して形成する。
Embodiment FIG. 1 shows an example of a humidity sensor produced by a manufacturing method according to an embodiment of the present invention, FIG. 1A is a plan view, and FIG. 1B is a sectional view taken along the line X-X'. .
In FIG. 1, reference numeral 1 denotes an alumina insulating substrate, and silver electrodes 2a and 2b for soldering lead wires 5 and 6 are formed on the upper surface of this alumina insulating substrate 1. Next, comb-shaped carbon electrodes 3a, 3b are connected to soldering silver electrodes 2a, 2b.

次に感湿抵抗膜4を形成するための分散液の製
造方法について述べる。2−ヒドロキシエチルメ
タクリレート143gとグリシジルメタクリレート
10.4g(モル比15:1)とをエチルセロソルブ
380gに溶解し、アゾビスイソブチロニトリル
1.07gを開始剤として加え、窒素気流下、80℃,
5時間加熱して共重合させた。この共重合体100
gに対し、硬化剤ジアミノジフエニルメタン0.2
g〜1g、導電性粉末4g〜6gを加え、さらに
ベンジルアルコールを10g〜40g加えて三段ロー
ル機で混合して印刷用ペースト状の分散液を製造
する。
Next, a method for producing a dispersion liquid for forming the moisture-sensitive resistive film 4 will be described. 143g of 2-hydroxyethyl methacrylate and glycidyl methacrylate
10.4g (molar ratio 15:1) and ethyl cellosolve
Dissolved in 380g of azobisisobutyronitrile
Add 1.07g as an initiator and heat at 80℃ under nitrogen stream.
Copolymerization was carried out by heating for 5 hours. This copolymer 100
curing agent diaminodiphenylmethane 0.2
g to 1 g, 4 g to 6 g of conductive powder, and further 10 g to 40 g of benzyl alcohol are added and mixed on a three-roll machine to produce a paste-like dispersion for printing.

このようにして製造したペースト状の分散液
を、前記くし形のカーボン電極3a,3bが形成
されたアルミナ絶縁基板1の上面にスクリーン版
を用いてスクリーン印刷し、感湿抵抗膜4を形成
し、100℃〜180℃,1時間加熱して反応させる。
その後リード線5,6を半田付け用銀電極2a,
2bに半田付けして湿度センサを作製した。
The paste-like dispersion liquid produced in this way is screen printed on the upper surface of the alumina insulating substrate 1 on which the comb-shaped carbon electrodes 3a and 3b are formed using a screen plate to form a moisture-sensitive resistive film 4. , heat at 100°C to 180°C for 1 hour to react.
After that, the lead wires 5 and 6 are soldered to the silver electrodes 2a,
2b to produce a humidity sensor.

上記実施例の試料の評価は下記の方法で行つ
た。評価結果を第2図〜第7図に示した。
The samples of the above examples were evaluated by the following method. The evaluation results are shown in FIGS. 2 to 7.

抵抗値の測定は、25℃,50%RH,75%RH,
94%RH,100%RHを測定した。
Measurement of resistance value is at 25℃, 50%RH, 75%RH,
94%RH and 100%RH were measured.

第2図は共重合体100g、導電性粉末5g、ベ
ンジルアルコール20gに硬化剤をAは0.2g,B
は0.5g,Cは1g加えて分散液を製造し、100
℃,1時間加熱して感湿抵抗膜を形成した試料の
相対湿度−抵抗値特性を示す。
Figure 2 shows 100g of copolymer, 5g of conductive powder, 20g of benzyl alcohol, and 0.2g of hardening agent for A and 0.2g for B.
Add 0.5g of C and 1g of C to prepare a dispersion,
The relative humidity-resistance value characteristics of a sample formed into a humidity-sensitive resistive film by heating at ℃ for 1 hour are shown.

第3図は共重合体100g、硬化剤0.5g、ベンジ
ルアルコール20gに導電性粉末をAは4g,Bは
5g,Cは6g加えて分散液を製造し、100℃,
1時間加熱して感湿抵抗膜を形成した試料の相対
湿度−抵抗値特性を示す。
Figure 3 shows a dispersion prepared by adding 4 g of conductive powder for A, 5 g for B, and 6 g for C to 100 g of copolymer, 0.5 g of curing agent, and 20 g of benzyl alcohol.
The relative humidity-resistance value characteristics of a sample formed by heating for 1 hour to form a humidity-sensitive resistive film are shown.

第4図は共重合体100g、硬化剤0.5g、導電性
粉末5gにベンジルアルコールをAは10g,Bは
20g,Cは30g,Dは40g加えて分散液を製造
し、100℃,1時間加熱して感湿膜を形成した試
料の相対湿度−抵抗値特性を示す。
Figure 4 shows 100g of copolymer, 0.5g of curing agent, 5g of conductive powder, and 10g of benzyl alcohol for A and 10g for B.
20g, 30g for C, and 40g for D were added to prepare a dispersion liquid, and the sample was heated at 100°C for 1 hour to form a moisture sensitive film.

第5図aは共重合体100g、硬化剤0.2g、導電
性粉末5gにベンジルアルコールを10g加えて分
散液を製造したものであり、第5図bは共重合体
100g、硬化剤0.5g、導電性粉末5gにベンジル
アルコールを30g加えて分散液を製造したもので
ある。それぞれ焼成温度をAは100℃,Bは150
℃,Cは180℃,1時間加熱して感湿抵抗膜を形
成した試料の相対湿度−抵抗値特性を示す。
Figure 5a shows a dispersion prepared by adding 10g of benzyl alcohol to 100g of copolymer, 0.2g of curing agent, and 5g of conductive powder, and Figure 5b shows a dispersion of copolymer.
A dispersion was prepared by adding 30 g of benzyl alcohol to 100 g, 0.5 g of curing agent, and 5 g of conductive powder. The firing temperature is 100℃ for A and 150℃ for B.
℃ and C indicate the relative humidity-resistance value characteristics of a sample which was heated at 180℃ for 1 hour to form a moisture-sensitive resistive film.

第6図は第2図Bで製造した分散液の保存性を
確認するもので、1は分散液製造日、2は冷暗所
放置3日間、3は冷暗所5日間放置後スクリーン
印刷し、100℃,1時間加熱して感湿抵抗膜を形
成した試料の相対湿度−抵抗値特性を示す。
Figure 6 confirms the storage stability of the dispersion prepared in Figure 2B, where 1 is the day the dispersion was manufactured, 2 is left in a cool and dark place for 3 days, and 3 is screen printed after being left in a cool and dark place for 5 days. The relative humidity-resistance value characteristics of a sample formed by heating for 1 hour to form a humidity-sensitive resistive film are shown.

第7図は第2図Bの試料を85℃中に放置した後
の相対湿度−抵抗値特性を示す。
FIG. 7 shows the relative humidity-resistance characteristics after the sample in FIG. 2B was left at 85°C.

第2図〜第5図に示すように、相対湿度−抵抗
値特性は、硬化剤の量とベンジルアルコールの量
をコントロールすることにより大きく変えること
ができる。硬化剤の量は吸湿性樹脂の吸湿率に影
響すると思われる。ベンジルアルコールの量は吸
湿性樹脂と導電性粉末の分散状態および導電性粉
末の粒子間の安定性に影響する。高温での熱処理
でも湿度特性の感度が低下しないのは、硬化剤の
添加量が少ないことと高沸点の溶剤を使用してい
るために共重合体吸湿樹脂が完全に硬化していな
いためと考えられる。第6図に示すように、分散
液を長期冷暗所に放置していても再現性があるこ
とが確認された。第7図に示すように高温放置特
性でも安定している。
As shown in FIGS. 2 to 5, the relative humidity-resistance characteristics can be greatly changed by controlling the amount of curing agent and the amount of benzyl alcohol. The amount of curing agent appears to affect the moisture absorption rate of the hygroscopic resin. The amount of benzyl alcohol affects the dispersion state of the hygroscopic resin and the conductive powder and the interparticle stability of the conductive powder. The reason why the sensitivity of humidity characteristics does not decrease even after heat treatment at high temperatures is thought to be because the copolymer hygroscopic resin is not completely cured due to the small amount of curing agent added and the use of a high boiling point solvent. It will be done. As shown in FIG. 6, it was confirmed that the dispersion was reproducible even if it was left in a cool, dark place for a long period of time. As shown in FIG. 7, it is stable even when left at high temperatures.

結露センサにおいては、常温、94%RHの抵抗
値範囲は2KΩ〜100KΩというのが一般の使用上
の仕様となつている。そのため硬化剤ジアミノジ
フエニルメタンの量は0.2g〜1g、導電性粉末
アセチレンブラツクは4g〜6g、ベンジルアル
コールは10g〜40g(共重合体樹脂100gとした
場合)の範囲とする必要がある。ベンジルアルコ
ールの量は、ペースト状の分散液をスクリーン印
刷する場合の作業性にも影響し10g以下になると
不均一な膜ができ、40g以上になるとパターンの
にじみが発生する。以上のように、本実施例によ
れば、感湿抵抗膜をスクリーン印刷を用いて形成
することが出来、これにより湿度センサの小型化
に伴いマスクを用いた塗布、スプレー法で感湿抵
抗膜を形成することが困難となつてきていた問題
が解消されることとなる。
For dew condensation sensors, the resistance value range at room temperature and 94% RH is 2KΩ to 100KΩ for general use. Therefore, the amount of curing agent diaminodiphenylmethane needs to be in the range of 0.2 g to 1 g, the amount of conductive powder acetylene black in the range of 4 g to 6 g, and the amount of benzyl alcohol in the range of 10 g to 40 g (assuming 100 g of the copolymer resin). The amount of benzyl alcohol also affects the workability when screen printing a paste-like dispersion; if it is less than 10 g, an uneven film will be formed, and if it is more than 40 g, the pattern will bleed. As described above, according to this embodiment, it is possible to form a humidity-sensitive resistive film using screen printing, and as a result, with the miniaturization of humidity sensors, the humidity-sensitive resistive film can be formed by coating using a mask or by spraying. This will solve the problem that it has become difficult to form.

発明の効果 以上のように本発明によれば、ペースト状の分
散液の吸湿性樹脂と導電性粉末の分散状態を安定
にし、導電性粉末粒子間の安定が図れ、さらに、
長期保存が可能なため、安定で再現性の高い感湿
抵抗膜をスクリーン印刷法で形成することがで
き、叉、高温加熱でも吸湿性樹脂が完全硬化しな
いので高温放置後の湿度特性の感度が低下せず、
寿命特性の劣化を小さくすることができるなどの
利点を持ち、工業的価値の大なるものである。
Effects of the Invention As described above, according to the present invention, the dispersion state of the hygroscopic resin and the conductive powder in the paste-like dispersion can be stabilized, the conductive powder particles can be stabilized, and further,
Since long-term storage is possible, a stable and highly reproducible moisture-sensitive resistive film can be formed by screen printing.Also, since the hygroscopic resin does not completely cure even when heated at high temperatures, the sensitivity of humidity characteristics after being left at high temperatures is reduced. does not decrease,
It has the advantage of being able to reduce deterioration in life characteristics, and is of great industrial value.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の一実施例の製造方法による湿
度センサを示し、図Aは平面図、図BはX−
X′線に沿つた断面図、第2図、第3図、第4図、
第5図、第6図はそれぞれの試料の相対湿度−抵
抗値特性図、第7図は第2図Bの試料の試験後の
相対湿度−抵抗値特性およびバラツキを示す図で
ある。 1……アルミナ絶縁基板、2a,2b……銀電
極、3a,3b……カーボン電極、4……感湿抵
抗膜、5,6……リード線。
FIG. 1 shows a humidity sensor manufactured by a manufacturing method according to an embodiment of the present invention, where FIG. A is a plan view and FIG. B is an X-
Cross-sectional views along the X' line, Figures 2, 3, 4,
5 and 6 are relative humidity-resistance characteristic diagrams of the respective samples, and FIG. 7 is a diagram showing the relative humidity-resistance value characteristic and variation of the sample of FIG. 2B after the test. 1...Alumina insulating substrate, 2a, 2b...Silver electrode, 3a, 3b...Carbon electrode, 4...Moisture-sensitive resistive film, 5, 6...Lead wire.

Claims (1)

【特許請求の範囲】[Claims] 1 2−ヒドロキシエチルメタクリレートとグリ
シジルメタクリレートとアゾビスイソブチロニト
リルの共重合体吸湿性樹脂100重量部に対し、硬
化剤ジアミノジフエニルメタン0.2〜1重量部と
導電性粉末アセチレンブラツク4〜6重量部を加
え、かつ溶解液ベンジルアルコール10〜40重量部
に溶解して感湿抵抗膜の材料であるペーストと
し、このペーストを少なくとも二対の電極を設け
た絶縁基板上にスクリーン印刷により塗布してか
ら焼成し、感湿抵抗膜を形成することを特徴とす
る湿度センサの製造方法。
1 100 parts by weight of copolymer hygroscopic resin of 2-hydroxyethyl methacrylate, glycidyl methacrylate, and azobisisobutyronitrile, 0.2 to 1 part by weight of curing agent diaminodiphenylmethane, and 4 to 6 parts by weight of conductive powder acetylene black. % and dissolve it in 10 to 40 parts by weight of benzyl alcohol to form a paste that is a material for a moisture-sensitive resistive film, and apply this paste by screen printing onto an insulating substrate provided with at least two pairs of electrodes. 1. A method for manufacturing a humidity sensor, the method comprising: forming a moisture-sensitive resistive film by firing the moisture sensor.
JP60105006A 1985-05-17 1985-05-17 Production of humidity sensor Granted JPS61264244A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP60105006A JPS61264244A (en) 1985-05-17 1985-05-17 Production of humidity sensor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP60105006A JPS61264244A (en) 1985-05-17 1985-05-17 Production of humidity sensor

Publications (2)

Publication Number Publication Date
JPS61264244A JPS61264244A (en) 1986-11-22
JPH0514864B2 true JPH0514864B2 (en) 1993-02-26

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP60105006A Granted JPS61264244A (en) 1985-05-17 1985-05-17 Production of humidity sensor

Country Status (1)

Country Link
JP (1) JPS61264244A (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100449097B1 (en) * 2001-10-29 2004-09-16 부산대학교 산학협력단 method for making humidity sensor with 1,5-diaminonaphthalene polymer to which acetylene carbon black is doped and the sensor made by the method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS54149691A (en) * 1978-05-16 1979-11-24 Matsushita Electric Ind Co Ltd Moisture detecting element
JPS58223739A (en) * 1982-06-23 1983-12-26 Hitachi Ltd Humidity-sensitive material for sensor
JPS59128439A (en) * 1983-01-13 1984-07-24 Nisshinbo Ind Inc Moisture-sensitive resistor
JPS59170755A (en) * 1983-03-16 1984-09-27 Sumitomo Electric Ind Ltd Humidity detecting sensor element
JPS59206753A (en) * 1983-05-11 1984-11-22 Hitachi Ltd Humidity sensor

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS54149691A (en) * 1978-05-16 1979-11-24 Matsushita Electric Ind Co Ltd Moisture detecting element
JPS58223739A (en) * 1982-06-23 1983-12-26 Hitachi Ltd Humidity-sensitive material for sensor
JPS59128439A (en) * 1983-01-13 1984-07-24 Nisshinbo Ind Inc Moisture-sensitive resistor
JPS59170755A (en) * 1983-03-16 1984-09-27 Sumitomo Electric Ind Ltd Humidity detecting sensor element
JPS59206753A (en) * 1983-05-11 1984-11-22 Hitachi Ltd Humidity sensor

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