JPH0488149A - Needle for textile machinery - Google Patents
Needle for textile machineryInfo
- Publication number
- JPH0488149A JPH0488149A JP2202996A JP20299690A JPH0488149A JP H0488149 A JPH0488149 A JP H0488149A JP 2202996 A JP2202996 A JP 2202996A JP 20299690 A JP20299690 A JP 20299690A JP H0488149 A JPH0488149 A JP H0488149A
- Authority
- JP
- Japan
- Prior art keywords
- needle
- toughness
- textile machinery
- sewing
- strength
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004753 textile Substances 0.000 title claims abstract description 8
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 7
- 239000010959 steel Substances 0.000 claims abstract description 7
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 5
- 239000000203 mixture Substances 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims description 5
- 239000012535 impurity Substances 0.000 claims description 2
- 238000009958 sewing Methods 0.000 abstract description 7
- 238000009940 knitting Methods 0.000 abstract description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 3
- 229910000851 Alloy steel Inorganic materials 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 abstract 1
- 230000007423 decrease Effects 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- 238000010791 quenching Methods 0.000 description 3
- 229910000677 High-carbon steel Inorganic materials 0.000 description 2
- 230000003009 desulfurizing effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009950 felting Methods 0.000 description 2
- 230000000171 quenching effect Effects 0.000 description 2
- 238000005496 tempering Methods 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
Landscapes
- Sewing Machines And Sewing (AREA)
- Nonwoven Fabrics (AREA)
- Knitting Machines (AREA)
Abstract
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は縫製や、編成に使用するミシン針。[Detailed description of the invention] [Industrial application field] The present invention is a sewing machine needle used for sewing and knitting.
メリヤス針、フェルト針等の繊維機械用針に間するもの
である。It is used between textile machine needles such as knitting needles and felting needles.
従来のミシン針、メリヤス針、フェルト針等は、重量%
でC:Q、6〜1.10の高炭素鋼線材が一般に使用さ
れ、所要の針形状に成形後、焼入れ焼戻しされて、強度
と靭性と耐摩耗性が付与されていた。Conventional sewing machine needles, stockinette needles, felting needles, etc. are weight%
A high carbon steel wire rod with a C:Q of 6 to 1.10 is generally used, and after being formed into the desired needle shape, it is quenched and tempered to impart strength, toughness, and wear resistance.
上記従来の針は、所望の強度と靭性と耐摩耗性を付与す
るために、もっばら高炭素鋼線材の炭素含有率を加減し
たり、焼入れ焼戻し温度を変えたりされていたが、ある
硬さ以上になると靭性が低下し、折れ易くなり、一定の
硬さ以上にできないばかりか、耐摩耗性においてもも問
題があった。In order to give the above-mentioned conventional needles the desired strength, toughness, and wear resistance, the carbon content of the high carbon steel wire rod was adjusted or the quenching and tempering temperature was changed. If the hardness is higher than that, the toughness decreases and it becomes easy to break, and not only can the hardness not exceed a certain level, but there are also problems in wear resistance.
そのため、縫製、編成に使用すると、短期間で針の交換
をしなければならなかった。Therefore, when used for sewing or knitting, the needle had to be replaced within a short period of time.
本発明は、従来技術の有する上記問題に鑑みてなしたも
のであり、強度、靭性、耐摩耗性に富んだ針を提供する
ことを目的とする。The present invention has been made in view of the above-mentioned problems of the prior art, and an object of the present invention is to provide a needle with high strength, toughness, and wear resistance.
本発明は、針の鋼の化学組成を調整することにより、高
強度でかつ耐摩耗性に富み、靭性にも優れた針を形成し
たものであり、その化学組成は重量%で、C:0.50
〜0.70、Si:1゜2〜1.6、Mn :a40
〜0.90. Cr :0.40〜1.50、残部F
e及び不純物からなり、または、これにV:0.05〜
0.25を添加して構成してなるものである。The present invention forms a needle with high strength, high wear resistance, and excellent toughness by adjusting the chemical composition of the steel of the needle. .50
~0.70, Si: 1°2 ~ 1.6, Mn: a40
~0.90. Cr: 0.40-1.50, balance F
consisting of e and impurities, or V: 0.05~
0.25.
次に、本発明の繊維機械用針の謂の化学組成を限定した
理由について説明する。Next, the reason for limiting the so-called chemical composition of the textile machine needle of the present invention will be explained.
Cは、焼入れ焼戻しにより針として必要な硬さと強度を
確保するために0.50%以上必要であるが、過剰にな
ると靭性が低下するので0.7%以下が好ましい。C is required to be 0.50% or more in order to ensure the hardness and strength necessary for the needle through quenching and tempering, but if it is excessive, the toughness will decrease, so it is preferably 0.7% or less.
Si は、焼入れ性の向上と焼入れ硬度を高(する働き
があり、また、鋼の脱酸剤としても必要な元素で、1.
2%以上必要であり、1.6%を超えると靭性が低下し
、針として必要な靭性を確保できなくなるので、その範
囲は1.2〜1.6%とする。Si has the function of improving hardenability and increasing quench hardness, and is also a necessary element as a deoxidizing agent for steel.
2% or more is required, and if it exceeds 1.6%, the toughness decreases and it becomes impossible to ensure the toughness necessary for the needle, so the range is 1.2 to 1.6%.
Mnは、Si と同様に脱酸脱硫剤としても必要であり
、鋼を粘くして靭性を向上させる元素である。通常、脱
酸脱硫剤としては0.40%以上であり、0.9091
!iを超えると線材加工性(冷間加工性)を低下させる
ので、その範囲は0.40〜0.90%とする。Like Si, Mn is also necessary as a deoxidizing and desulfurizing agent, and is an element that makes steel sticky and improves its toughness. Usually, as a deoxidizing desulfurizing agent, it is 0.40% or more, and 0.9091
! If it exceeds i, wire workability (cold workability) is reduced, so the range is set to 0.40 to 0.90%.
Crは、焼入れ性を向上させ、焼戻し軟化抵抗を上げ、
また、Cと結合してCr炭化物を形成し、耐摩耗性も向
上させる。よって、0.40%以上必要であるが、1.
50%を超えるとCr炭化物が増大して靭性を低下させ
るので、その範囲は0.40%〜1.50%とする。Cr improves hardenability, increases temper softening resistance,
Further, it combines with C to form Cr carbide, which also improves wear resistance. Therefore, 0.40% or more is required, but 1.
If it exceeds 50%, Cr carbide increases and the toughness decreases, so the range is set to 0.40% to 1.50%.
■は、焼戻し軟化抵抗を上げ、また、鋼の組織を微細化
するので、高強度において靭性を向上させる。よって、
Q、05%以上必要であるが、0.25%を超えるとV
炭化物を形成し、靭性が低下するので、その範囲は0.
05〜(L25%とする。(2) increases the temper softening resistance and refines the structure of the steel, so it improves the toughness at high strength. Therefore,
Q: 0.5% or more is required, but if it exceeds 0.25%, V
Since carbides are formed and the toughness is reduced, the range is 0.
05~(L25%.
第1表A、 B、 Cの夫々の化学組成の鋼線を成形加
工し、焼入れ焼戻しを行なって、図に示すような小さな
バーブを有するブレード部(1)の先端に針先部(2)
、上;に径1.5wm0のシャンク部(3)を有するフ
ェルト針(4)を得た。Steel wires having chemical compositions shown in Table 1 A, B, and C are formed, quenched and tempered, and a needle point (2) is formed at the tip of the blade (1) having a small barb as shown in the figure.
A felt needle (4) having a shank portion (3) with a diameter of 1.5 wm0 was obtained.
第
表
11%
強度と靭性のテスト方法は、畦成形前の線径1.5mJ
2fの線材に焼入れ焼戻しを行ない、引張強さ(kg/
−)と絞り値(ハ)を金属材料引張試験方法(JIS
Z 2241)に基づいて測定した。Table 11% The strength and toughness test method is 1.5 mJ wire diameter before ridge forming.
A 2f wire rod is quenched and tempered, and its tensile strength (kg/
−) and the aperture value (c) according to the method for tensile testing of metal materials (JIS).
Z 2241).
引張強さは針の強度を表わし、絞り値は針の靭性を表し
たもので、どちらも値は大きい方がよい。The tensile strength represents the strength of the needle, and the aperture value represents the toughness of the needle, and the larger the value of both, the better.
耐摩耗性はフェルト針を実際に使用した結果を示し、記
号りの従来品の使用寿命を100とした時の指数で表わ
したもので、値は大きい方が良い。Abrasion resistance shows the results of actual use of felt needles, and is expressed as an index when the service life of the conventional product with the symbol is set as 100, and the larger the value, the better.
(1ス下2白)
次に、本発明の実施例A、 B、 Cと従来例り、Eの
フェルト針を用いて、その強度と靭性と耐摩耗性をテス
トしたところ、第2表に示す結果を得た。(1 space below 2 white) Next, we tested the strength, toughness, and abrasion resistance using felt needles of Examples A, B, and C of the present invention and the conventional example E, and the results are shown in Table 2. The following results were obtained.
第
表
第2表より、本発明の実施例A、 B、 Cは、従来例
り、Eと比較して、引張強さで約12%高いにもかかわ
らず、絞り値が約21%多くなり、強度、靭性が向上し
た。また、耐摩耗性においても約25%向上した。From Table 2, Examples A, B, and C of the present invention have approximately 21% higher aperture value than the conventional example E, although the tensile strength is approximately 12% higher. , strength and toughness were improved. Furthermore, the wear resistance was also improved by about 25%.
ところで、上記実施例においてはフェルト針について述
べたが、ミシン針、メリヤス針等についても、同様の結
果を得た。Incidentally, in the above embodiments, felt needles were described, but similar results were obtained with sewing machine needles, stockinette needles, and the like.
本発明は、上記構成になしたので、繊維機械用針として
の強度、耐摩耗性が向上し、また、靭性も向上し、折れ
にくり、使用寿命が大幅に延長し、縫製9編成等の作業
性が向上する等の効果を有する。Since the present invention has the above configuration, the strength and abrasion resistance of the needle for textile machinery are improved, the toughness is also improved, it is resistant to breakage, the service life is significantly extended, and the needle can be used for sewing 9 knits, etc. This has effects such as improved workability.
図面は、本発明の一実施例であるフェルト針の概略構成
図である。
+1)・・・・・・ブレード部 (2)・・・・・・
針先部(3)・・・・・・シャンク部 (4)・・・
・・・フェルト針J\The drawing is a schematic diagram of a felt needle that is an embodiment of the present invention. +1)...Blade part (2)...
Needle tip (3)...Shank (4)...
...Felt needle J\
Claims (2)
0、Si:1.2〜1.6、Mn:0.40〜0.90
、Cr:0.40〜1.50、残部Fe及び不純物から
なる繊維機械用針。(1) Chemical composition of steel in weight%, C: 0.50 to 0.7
0, Si: 1.2-1.6, Mn: 0.40-0.90
, Cr: 0.40-1.50, balance Fe and impurities.
25を添加した請求項1記載の繊維機械用針。(2) V: 0.05 to 0.05% by weight in the above chemical composition.
2. The needle for textile machinery according to claim 1, wherein 25 is added.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2202996A JPH0488149A (en) | 1990-07-30 | 1990-07-30 | Needle for textile machinery |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2202996A JPH0488149A (en) | 1990-07-30 | 1990-07-30 | Needle for textile machinery |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0488149A true JPH0488149A (en) | 1992-03-23 |
Family
ID=16466607
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2202996A Pending JPH0488149A (en) | 1990-07-30 | 1990-07-30 | Needle for textile machinery |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0488149A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20040024667A (en) * | 2002-09-16 | 2004-03-22 | 이혁 | Embroidery Method, Embroidery Machine and Embroidered Clothes |
JP2017512248A (en) * | 2013-12-19 | 2017-05-18 | グローツ−ベッカート コマンディトゲゼルシャフト | Textile instrument and method for manufacturing the same |
CN109844155A (en) * | 2017-01-17 | 2019-06-04 | 特线工业株式会社 | Needle line |
-
1990
- 1990-07-30 JP JP2202996A patent/JPH0488149A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20040024667A (en) * | 2002-09-16 | 2004-03-22 | 이혁 | Embroidery Method, Embroidery Machine and Embroidered Clothes |
JP2017512248A (en) * | 2013-12-19 | 2017-05-18 | グローツ−ベッカート コマンディトゲゼルシャフト | Textile instrument and method for manufacturing the same |
US10487429B2 (en) | 2013-12-19 | 2019-11-26 | Groz-Beckert Kg | Tool for textiles and production method for same |
CN109844155A (en) * | 2017-01-17 | 2019-06-04 | 特线工业株式会社 | Needle line |
CN109844155B (en) * | 2017-01-17 | 2020-10-23 | 特线工业株式会社 | Needle thread |
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