JPH0480803B2 - - Google Patents
Info
- Publication number
- JPH0480803B2 JPH0480803B2 JP58166490A JP16649083A JPH0480803B2 JP H0480803 B2 JPH0480803 B2 JP H0480803B2 JP 58166490 A JP58166490 A JP 58166490A JP 16649083 A JP16649083 A JP 16649083A JP H0480803 B2 JPH0480803 B2 JP H0480803B2
- Authority
- JP
- Japan
- Prior art keywords
- cylindrical
- shaft hole
- molded product
- cylindrical body
- firing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 claims description 11
- 238000010304 firing Methods 0.000 claims description 10
- 239000000853 adhesive Substances 0.000 claims description 9
- 230000001070 adhesive effect Effects 0.000 claims description 9
- 239000000919 ceramic Substances 0.000 claims description 9
- 239000002994 raw material Substances 0.000 claims description 5
- 239000004033 plastic Substances 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 description 8
- 238000007689 inspection Methods 0.000 description 3
- 230000010354 integration Effects 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 229910000967 As alloy Inorganic materials 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000007767 bonding agent Substances 0.000 description 1
- IUYOGGFTLHZHEG-UHFFFAOYSA-N copper titanium Chemical compound [Ti].[Cu] IUYOGGFTLHZHEG-UHFFFAOYSA-N 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- NMHMDUCCVHOJQI-UHFFFAOYSA-N lithium molybdate Chemical compound [Li+].[Li+].[O-][Mo]([O-])(=O)=O NMHMDUCCVHOJQI-UHFFFAOYSA-N 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
Landscapes
- Ceramic Products (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Laminated Bodies (AREA)
Description
【発明の詳細な説明】
〔発明の技術分野〕
本発明は、セラミツク製の円筒状部材の製作方
法に関する。DETAILED DESCRIPTION OF THE INVENTION [Technical Field of the Invention] The present invention relates to a method of manufacturing a cylindrical member made of ceramic.
従来、第１図に示すようなセラミツク製の釣糸
用ガイドプーリＡは、まず、セラミツク原料を金
型に入れた後、プレス成形して円筒状成形品を
得、これを焼成して製作している。この焼成にと
もない成形品は、約20％収縮する。しかるに、焼
成時に、円筒状成形品の下側の収縮がその自重の
ために妨げられ、上側の収縮量が下側の収縮量よ
りも大きくなる。その結果、軸穴Ｂがテーパ穴と
なり、たとえば、直径５mm及び長さ10mmの軸穴の
場合、最大円と最小円の半径差は、0.1〜0.2mmに
もなつてしまう。このようなガイドプーリＡを用
いると、軸着が不完全となり、糸の摩擦抵抗が上
昇し、糸の寿命が短くなつてしまう不具合を生じ
る。そこで、焼成後において、全数検査を行い、
軸穴Ｂが規定値（たとえば0.1mm）以上であるか
どうかを判定し、テーパが規定値以上のものにつ
いては、軸穴Ｂをダイヤモンド砥石により内面研
削しテーパが規定値以内になるように修正してい
る。しかし、これらの作業は、すこぶる煩雑であ
り、生産性を大幅に低下させていた。
Conventionally, a ceramic fishing line guide pulley A as shown in Fig. 1 has been manufactured by first putting a ceramic raw material into a mold, press-molding it to obtain a cylindrical molded product, and firing this. There is. As a result of this firing, the molded product shrinks by approximately 20%. However, during firing, the shrinkage of the lower side of the cylindrical molded product is hindered by its own weight, and the amount of shrinkage of the upper side becomes larger than the amount of shrinkage of the lower side. As a result, the shaft hole B becomes a tapered hole, and for example, in the case of a shaft hole with a diameter of 5 mm and a length of 10 mm, the difference in radius between the maximum circle and the minimum circle becomes as much as 0.1 to 0.2 mm. If such a guide pulley A is used, the shaft attachment will be incomplete, the frictional resistance of the thread will increase, and the life of the thread will be shortened. Therefore, after firing, we conducted a 100% inspection.
Determine whether shaft hole B is greater than the specified value (for example, 0.1 mm), and if the taper is greater than the specified value, internally grind shaft hole B with a diamond grindstone and correct the taper so that it is within the specified value. are doing. However, these operations are extremely complicated and significantly reduce productivity.
本発明は、上記事情を参酌してなされたもの
で、軸穴の寸法精度、形状精度にかかわらず一定
の内径寸法を得ることができる円筒状部材の製作
方法に関する。
The present invention has been made in consideration of the above circumstances, and relates to a method of manufacturing a cylindrical member that can obtain a constant inner diameter regardless of the dimensional accuracy and shape accuracy of the shaft hole.
セラミツク原料をプレス加工して円筒状体を得
たのち焼成する工程と、焼成された円筒状体の穴
にすり割りを有し且つ軸穴が形成された円筒状の
弾性部材からなる内装体を接着剤を介して同軸に
内設する工程とからなり、焼成により円筒状体の
穴がテーパ状または異形状になつていても、内設
されている内装体により所望の寸法精度の軸穴を
有する円筒状部材を高能率で製作することができ
る。
A process of press-working a ceramic raw material to obtain a cylindrical body and then firing it, and an inner body made of a cylindrical elastic member with slots in the hole of the fired cylindrical body and a shaft hole formed therein. It consists of a process of coaxially arranging the cylindrical body internally with adhesive, and even if the hole in the cylindrical body becomes tapered or irregularly shaped due to firing, the inner body installed inside the cylindrical body allows the shaft hole to have the desired dimensional accuracy. It is possible to manufacture a cylindrical member with high efficiency.
以下、本発明の一実施例である釣糸用のガイド
プーリとしての円筒状部材の製作方法を図面を参
照して詳述する。
Hereinafter, a method for manufacturing a cylindrical member as a guide pulley for a fishing line, which is an embodiment of the present invention, will be described in detail with reference to the drawings.
まず、例えば窒化珪素（Si3N4）、炭化珪素
（SiC）、アルミナ（Al2O3）等のセラミツク原料
を金型に入れた後、プレス成形して第２図に示す
ような円筒状成形品１を得、これを焼成する。こ
の円筒状成形品１の外周面中間部には糸が巻装さ
れる横断面がＵ字の円環状溝２が、同軸に形成さ
れている。ついで、この円筒状成形品１の軸穴３
の内径よりも大きい外径を有する例えばフエノー
ル樹脂、ポリアミド樹脂、フツ素樹脂等のプラス
チツク製の円筒状ブツシユ４（第３図参照）の外
周面に例えばエポキシ樹脂などの接着剤５を塗布
する（第４図参照）。このブツシユ４にはすり割
り６が入つている。しかして、第５図に示すよう
に、接着剤５が塗布されたブツシユ４を円筒状成
形品１の軸穴３に挿入する。このときすり割り６
の弾性によりブツシユ４は、軸穴３中に円滑に挿
入することができる。それから、接着剤５を固化
させ、ブツシユ４と円筒状成形品１を一体化させ
る。かくて、焼成にともなう収縮により円筒状成
形品１の軸穴３内面がテーパ状又は異形状となつ
ていても、ブツシユ４によりテーパのないかつ軸
穴３と同軸の軸穴７を得ることができる。とく
に、円筒状成形品１の軸穴３の内壁面とブツシユ
４の外壁面との間にギヤツプが存在していても、
接着剤５がこのギヤツプを充填するように作用す
るので、円筒状成形品１とブツシユ４との一体化
が促進され、安定性の高い高信頼性の軸穴７を有
する円筒状部材を得ることができる。その結果、
軸（図示せず）の軸穴７への軸着が完全となり、
糸の繰り出しを円滑に行うことができて、糸の寿
命を長くすることができる。しかも、軸穴３のテ
ーパが規格値内であるかどうかを判定するための
全数検査が不要となるとともに、規格値以上のテ
ーパあるいは異形状部分を有する円筒状成形品１
を修正するための内面研削加工が不要となり、工
数が約1/3に短縮する。 First, ceramic raw materials such as silicon nitride (Si 3 N 4 ), silicon carbide (SiC), alumina (Al 2 O 3 ), etc. are placed in a mold, and then press-formed into a cylindrical shape as shown in Figure 2. A molded article 1 is obtained and fired. An annular groove 2 having a U-shaped cross section and around which a thread is wound is coaxially formed in the middle part of the outer peripheral surface of the cylindrical molded product 1. Next, the shaft hole 3 of this cylindrical molded product 1 is
An adhesive 5 such as epoxy resin is applied to the outer circumferential surface of a cylindrical bushing 4 (see FIG. 3) made of plastic such as phenolic resin, polyamide resin, or fluororesin, which has an outer diameter larger than the inner diameter of (see FIG. 3). (See Figure 4). This bush 4 contains a slot 6. Then, as shown in FIG. 5, the bush 4 coated with the adhesive 5 is inserted into the shaft hole 3 of the cylindrical molded product 1. At this time slot 6
Due to its elasticity, the bush 4 can be smoothly inserted into the shaft hole 3. Then, the adhesive 5 is solidified to integrate the bush 4 and the cylindrical molded product 1. Thus, even if the inner surface of the shaft hole 3 of the cylindrical molded product 1 is tapered or irregularly shaped due to shrinkage due to firing, the bush 4 makes it possible to obtain a shaft hole 7 that is not tapered and is coaxial with the shaft hole 3. can. In particular, even if a gap exists between the inner wall surface of the shaft hole 3 of the cylindrical molded product 1 and the outer wall surface of the bush 4,
Since the adhesive 5 acts to fill this gap, the integration of the cylindrical molded product 1 and the bush 4 is promoted, and a cylindrical member having a highly stable and reliable shaft hole 7 is obtained. I can do it. the result,
The shaft (not shown) is completely attached to the shaft hole 7,
It is possible to smoothly unwind the thread, and the life of the thread can be extended. In addition, a 100% inspection to determine whether the taper of the shaft hole 3 is within the standard value is not necessary, and the cylindrical molded product 1 has a taper exceeding the standard value or an irregularly shaped part.
This eliminates the need for internal grinding to correct the problem, reducing man-hours to approximately 1/3.
なお、上記実施例においては、ブツシユ４はプ
ラスチツク製であるが例えばステンレス鋼、Ni
合金等の金属製でもよい。この場合、ブツシユ４
と円筒状成形品１との結合は、モリブデン酸リチ
ウム、銅−ジルコニヤ、銅−チタン、銅合金等の
合金接合剤により行う。さらにまた、上記実施例
は、釣糸用のガイドプーリの製作方法について述
べているが、釣糸用に限定することなく、セラミ
ツク製の円筒状部材の製作方法であればどのよう
な用途のものにも適用できる。 In the above embodiment, the bush 4 is made of plastic, but it is made of stainless steel, Ni, etc.
It may be made of metal such as alloy. In this case, button 4
The cylindrical molded product 1 is bonded with an alloy bonding agent such as lithium molybdate, copper-zirconia, copper-titanium, or copper alloy. Furthermore, although the above embodiment describes a method for manufacturing a guide pulley for fishing line, it is not limited to use for fishing line, but can be applied to any purpose as long as it is a method for manufacturing a cylindrical member made of ceramic. Applicable.
本発明の円筒状部材の製作方法は、セラミツク
原料をプレス加工して円筒状体を得たのち焼成す
る工程と、焼成された円筒状体の穴にすり割りを
有し且つ軸穴が形成された円筒状の弾性部材から
なる内装体を接着剤を介して同軸に内設する工程
とからなるもので、セラミツク製の円筒状体の焼
成後に、この焼成により円筒状体の穴がテーパ状
または異形状になつていても、内設されている内
装体により所望寸法精度の軸穴を有する円筒状部
材を高能率で製作することができる。とくに、円
筒状体の穴の内壁面と内装体の外壁面との間にギ
ヤツプが存在していても、接着剤がこのギヤツプ
を充填するように作用するので、円筒状体と内装
体との一体化が促進され、安定性の高い高信頼性
の円筒状部材を得ることができる。また焼結後の
円筒状成形品の穴の良否判定のための全数検査及
び穴を所望の寸法に修正するための加工が不要と
なり、生産能率が顕著に向上する。
The method for manufacturing a cylindrical member of the present invention includes the steps of press-working a ceramic raw material to obtain a cylindrical body and then firing it, and forming a slit in the hole of the fired cylindrical body and a shaft hole. This process consists of coaxially installing an inner body made of a cylindrical elastic member using an adhesive, and after firing the ceramic cylindrical body, the hole in the cylindrical body is shaped into a tapered or Even if the cylindrical member has an irregular shape, a cylindrical member having a shaft hole with desired dimensional accuracy can be manufactured with high efficiency due to the inner body installed inside. In particular, even if a gap exists between the inner wall surface of the hole in the cylindrical body and the outer wall surface of the inner body, the adhesive acts to fill this gap, so that the relationship between the cylindrical body and the inner body is Integration is promoted, and a highly stable and reliable cylindrical member can be obtained. In addition, 100% inspection to determine the quality of the holes in the cylindrical molded product after sintering and machining to correct the holes to desired dimensions are no longer necessary, and production efficiency is significantly improved.
第１図は従来のガイドプーリの断面図、第２図
は本発明の一実施例の円筒状部材の製作方法にお
けるプレス成形された円筒状成形品の断面図、第
３図はブツシユの斜視図、第４図は接着剤が塗布
されたブツシユを示す平面図、第５図はブツシユ
が内設された円筒状成形品の断面図である。
１……円筒状成形品（円筒状体）、３……軸穴、
４……ブツシユ（内装体）。
Fig. 1 is a sectional view of a conventional guide pulley, Fig. 2 is a sectional view of a cylindrical product press-formed in a method for manufacturing a cylindrical member according to an embodiment of the present invention, and Fig. 3 is a perspective view of a bushing. 4 is a plan view showing a bush coated with adhesive, and FIG. 5 is a sectional view of a cylindrical molded product in which the bush is installed. 1... Cylindrical molded product (cylindrical body), 3... Shaft hole,
4... Butsuyu (interior body).
Claims (1)
得たのち焼成する工程と、焼成された円筒状体の
穴にすり割りを有し且つ軸穴が形成された円筒状
の弾性部材からなる内装体を接着剤を介して同軸
に内設する工程とを具備することを特徴とする円
筒状部材の製作方法。 ２ 弾性部材は、プラスチツク製若しくは金属製
であることを特徴とする特許請求の範囲第１項記
載の円筒状部材の製作方法。[Claims] 1. A step of press-working a ceramic raw material to obtain a cylindrical body and then firing it, and a cylindrical body having a slot in the hole of the fired cylindrical body and a shaft hole formed therein. 1. A method of manufacturing a cylindrical member, comprising the step of coaxially installing an inner body made of an elastic member therein via an adhesive. 2. The method of manufacturing a cylindrical member according to claim 1, wherein the elastic member is made of plastic or metal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16649083A JPS6058804A (en) | 1983-09-12 | 1983-09-12 | Manufacture of cylindrical member |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16649083A JPS6058804A (en) | 1983-09-12 | 1983-09-12 | Manufacture of cylindrical member |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6058804A JPS6058804A (en) | 1985-04-05 |
| JPH0480803B2 true JPH0480803B2 (en) | 1992-12-21 |
Family
ID=15832345
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP16649083A Granted JPS6058804A (en) | 1983-09-12 | 1983-09-12 | Manufacture of cylindrical member |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6058804A (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0676112B2 (en) * | 1986-04-28 | 1994-09-28 | キリンビバレッジ株式会社 | Liquid constant flow dispenser |
| DE3622777A1 (en) * | 1986-07-07 | 1988-02-04 | Bosch Siemens Hausgeraete | ARRANGEMENT FOR PREPARING AND DOSING DISPENSING OF LIQUIDS |
| US4876875A (en) * | 1987-12-04 | 1989-10-31 | Coors Porcelain Company | Supported ceramic guide roller |
| JP2530818Y2 (en) * | 1990-11-20 | 1997-04-02 | 株式会社シマノ | Spinning reel line roller |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57195992A (en) * | 1981-05-27 | 1982-12-01 | Nippon Kokan Kk | Steel pipe coated with plastic |
| JPS5851865U (en) * | 1981-09-30 | 1983-04-08 | 新日本製鐵株式会社 | Fiber dosing double layer nozzle for metal pouring |
-
1983
- 1983-09-12 JP JP16649083A patent/JPS6058804A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6058804A (en) | 1985-04-05 |
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