JPH0480455A - Tile lining panel - Google Patents

Abstract

PURPOSE:To obtain the above tile lining panel having sufficient strength by fixing an L type frame and bed plates to be bonded to each other via reinforcing plates, and by arranging slag material on the front surfaces of the bed members, to combine tiles with the bed members to be bonded to each other. CONSTITUTION:A panel substrate is composed of the bed members 1, 1....of cement based calcium plates on the front surface of an L shape steel frame 2. Then, the front surfaces of the bed members 1 are provided with reinforcing plate inserting channels 3, and bonding and strengthening channels 4 for strengthening the bonding of tiles 8 and the bed members 1 on both the sides of the channels 3. After that, in the reinforcing plate inserting channels 3, reinforcing plates 10 are inserted, and via the plates 10, the frame 2 and the bed members 1 are fixed to be bonded to each other. Besides, on the front surfaces of the bed members 1, the bonding-supporting lath wire screens 6 of slag jointing members are arranged, and the tiles 8 and bolts 13 are fixed to be bonded to each other. As a result, the lightweight tile-lining-panel of high strength can be obtained.

Description

DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a tiled panel with sufficient strength to be used even in high-rise buildings.

[Prior Art] Conventional tiled panels are similar to tiles adhered to a concrete board, and are therefore heavy and cannot be easily handled.

[Problems to be Solved by the Invention] The present invention aims to provide a tiled panel that is relatively lightweight and easy to handle, and has sufficient strength.

Another object of the present invention is to obtain a tiled panel in which the tiles are securely bonded and do not easily peel or fall.

[Means for Solving the Problems] The gist of the present invention is to provide a tiled panel in which a plurality of base plates are attached to the front surface of a rear frame, and tiles are adhered to the front surface of the base plate, each of the above-mentioned. forming reinforcing plate insertion grooves at regular intervals and parallel to each other on the front surface of the base plate, and forming bond reinforcing grooves on both sides of the reinforcing plate insertion groove to strengthen the adhesive bond between the tile and the base plate; Furthermore, a reinforcing plate is inserted into each of the reinforcing plate insertion grooves, and the frame and the base plate at the back are connected and fixed by a coupling means through the reinforcing plate, and the tiles and the base plate are placed in front of the base plate. This is a tiled panel in which the tiles are adhesively bonded to the front surface of the base plate via the adhesive entangling material, and an adhesive entangling material is provided to assist the bonding.

The frame can have various configurations. For example, it can be configured with a main frame along the sides of a rectangle and an auxiliary frame arranged parallel to each other between a pair of parallel frames in the main frame. In any case, it is necessary to have sufficient strength. The structure will have a strength that corresponds to the target building. For example, when used in a high-rise concrete building, it can be constructed from L-shaped steel.

Preferably, the base plate is made of a fire-resistant material. For example, it can be molded from a cement-based calcium plate or the like.

As the reinforcing plate, it is appropriate to use a metal plate that does not easily rust, such as stainless steel. Further, the depth and width of the reinforcing plate insertion groove are generally made to match the thickness and width of the reinforcing plate.

Although various means can be used as the coupling means, screws or bolts and nuts are suitable. Bolt holes or screw holes are drilled in advance at appropriate intervals in the reinforcing plate, and bolts or screws are inserted through these holes from the outside of the reinforcing plate, and passed through the similar bolt holes in the frame behind the base plate. It is screwed into a nut or screwed into a screw hole in a frame.

Although the bond reinforcing groove may be configured in the shape of a dovetail groove, it is preferable to configure both of its rising side surfaces to be sloped downwardly toward the outside in order to prevent moisture from accumulating.

As the adhesive binding material, lath aluminum or a metal plate with a large number of holes can be used. In either case, it is appropriate to use stainless steel or other metals that have been treated with anti-corrosion treatment.

Although any configuration can be adopted for the tile attachment means and joints, the following configuration will make it easier to position the tiles, prevent tiles from sagging during installation, and eliminate joint filling work. This method is preferable because it also creates beautiful joints.

That is, the configuration is as follows.

A joint protrusion that also serves as a tile positioning guide is configured on both sides of each of the reinforcing plate insertion grooves, further outside the bond reinforcing grooves. These reinforcing plates are placed in full bloom next to each other and are mutually common.

Further, on both sides of the joint protrusion, tile pedestals are formed which are higher than the front surface of the base plate by a height approximately equal to the thickness of the adhesive binding material.

Further, between each of the adjacent joint protrusions, there is provided a joint frame arranged in a direction perpendicular to the rising surfaces of the adjacent joint protrusions so that both ends of the joint frames are in contact with the rising surfaces of the adjacent joint protrusions, and the front surface of the joint frame is flat. Configure the frame to be retrofitted.

On the other hand, the tile has an overhang part extending from the front side of the entire circumference to cover the edges of the joint protrusion and the joint frame, and has a thickness corresponding to the depth of the joint. Configure the overhang part. Then, the above-mentioned tile is inserted into each rectangular frame when viewed from the front consisting of the above-mentioned joint protrusion and joint frame, with the overhang portions covering their edges, and the back side of the tile is placed on the base plate. It was decided to adhere to the front surface via the adhesive entanglement material.

[Function] Since the tiled panel of the present invention is constructed as described above, it can be manufactured easily as described below, and it maintains sufficient strength even when the outer wall of a high-rise concrete building, etc. is constructed using only this panel. It is possible.

First, configure the back frame book. This can be constructed by combining L-shaped steel and the like. For example, it can be configured with a main frame along the sides of a rectangle and an auxiliary frame arranged parallel to each other between a pair of parallel frames in the main frame.

On the other hand, a reinforcing plate is inserted into the reinforcing plate insertion groove of the base plate and temporarily fixed, and then an adhesive binding material is placed over the front surface of the base plate and this is fixed.

further configuring the joint protrusion and tile pedestal on the base plate,
If a joint frame is used and in addition, an overhang is provided on the circumferential side of the tile as described above, the adhesive entanglement material is placed on the front side of the reinforcing plate insertion groove and the bond strengthening groove. , the tiles are brought into contact with each other between the tile pedestals on both sides, and fixed to the front surface of the base board using the joint frame.

The above-mentioned joint frame is arranged in accordance with the dimensions of the tile, so that when combined with the joint stand, it forms a square when viewed from the front, with both ends touching the rising surfaces of the adjacent joint stand. do.

The back side is fixed to the front of the base plate with adhesive.

After preparing in this way, the required number of base plates are brought into contact with the front side of the frame, and the reinforcing plate and the frame are connected using a connecting means such as screws or bolts/nuts, and the base plate is attached to the frame. It shall be fixed at .

After this, the tiles are fixed to the base plate. After applying adhesive to the back side of the tile, the back side of the tile is brought into contact with the surface surrounded by each joint protrusion and joint frame and fixed with adhesive. Since the tiles are guided by the joint protrusion and joint frame, even an unskilled person can easily and accurately attach the tiles. In addition, no sagging occurs immediately after application. Furthermore, the parts of the joint protrusion and joint frame that are exposed to the outside of the overhang portion serve as joints, so there is no need to fill the joints.

Therefore, it can be manufactured very efficiently.

The tiled panel is completed by attaching tiles to all of the base plates attached to the frame in this way.

As mentioned above, it is easy to manufacture, and the manufactured panel is reinforced with a frame behind it, so it has high strength, and even if the base plate is made of a lightweight and not very strong material, Since the reinforcing plate is used to connect the frame to the frame, sufficient strength can be ensured.

[Example] An embodiment of the present invention will be described below based on the drawings.

As shown in FIG. 1, a panel substrate is constructed by attaching a plurality of rectangular base plates 1, 1, . . . to the front side of a frame 2 when viewed from the front. A plurality of base plates l, 1, . . . are arranged in a row in the vertical direction in a horizontally elongated state. Base plate 1.1 of this example...
- is constructed from cement-based calcium plates.

The frame 2 is made of L-shaped steel. The main frame 2a is constructed by assembling the base plates 1, l... in a shape along the sides of a rectangle obtained by vertically connecting them as described above, and the left and right sides are arranged inside the main frame 2a. A plurality of auxiliary frames 2b, 2b, . . . are arranged at regular intervals parallel to the sides. The auxiliary frames 2b, 2b... have the base plates 1, 1-
Bolt holes shall be drilled in advance at positions corresponding to the bolt holes of the reinforcing plate 10 to be inserted into the reinforcing plate installation large grooves 3.3, which will be described later.

As mentioned above and shown in FIGS. 1 and 4 to 6, the base plate 1.1--... has a plurality of horizontal reinforcing plate insertion grooves 3.3 arranged at regular intervals and parallel to each other. . . . are formed, and one bond reinforcing groove 4.4 is formed above and below each reinforcing plate insertion groove 3.3 . The above bonding reinforcement groove 4.4-
... has upper and lower rising surfaces inclined downward toward the front. The purpose is to prevent moisture from accumulating when rainwater or other moisture enters.

In addition, a joint protrusion 5 which also serves as a tile positioning guide is formed in the middle of each of the adjacent reinforcing plate insertion grooves 3.3. Furthermore, above and below the base plates 1.1, . Configure the tile pedestal 7.7. The upper and lower tile pedestals 7.7 are connected to the joint protrusions 5 mentioned above, and the tiles 8.8 and 8.
It is formed to be as low as the rising height of the overhang portion 9.

As described above, the base plate 1 is manufactured by extrusion molding a cement-based calcium plate.

Also, during manufacturing, a coloring agent is mixed to give the product a black color.

By the way, the reinforcing plate 10 inserted into the reinforcing plate insertion groove 3 is made of stainless steel. As mentioned above, bolt holes are drilled at predetermined intervals.

In addition, the Las Amiro is similarly made of stainless steel, and its width is set to the reinforcing plate insertion groove 3 as shown in FIG.
It is constructed in such a size that it comes into contact with the rising surface of the upper and lower tile pedestals 7.7 with the tile pedestals 7.

Furthermore, as shown in FIGS. 3 to 6, joint frames 11, 11, . . . are separately constructed. This is arranged in a direction perpendicular to the rising surfaces of the adjacent joint protrusions 5.5 so that both ends are in contact with the rising surfaces of the joint protrusions 5.5, and is formed into a rectangular parallelepiped with such dimensions. Its thickness is 5.
5. The height should be the same as that of -, and the front surface should be flat. These joint frames II, 11, . . . are also colored black during the manufacturing process.

On the other hand, the tiles 8.8 attached to the base plate 1.1 fixed to the frame 2 are as shown in FIG.
The configuration includes an overhang portion 9 on the entire circumference side.

The overhang portion 9 extends from the front side of the entire circumference of the tile 8 to cover the upper and lower joint protrusions 5.5 and the edges of the joint frames 11.11 on both sides,
The thickness shall correspond to the depth of the joint.

In addition, the above tile 8 has three stripes on the back side and is full 12.12.
The configuration includes...

Since this embodiment has such a configuration, it can be easily manufactured as follows.

First, each reinforcing plate insertion groove 3 of the required number of base plates l, 1...
．． 3. Each reinforcing plate 10 is inserted into . . . and temporarily fixed with an adhesive. In addition, upper and lower tile holders 7 are placed on the surfaces surrounding each reinforcing plate insertion groove 3.3... and bond reinforcing groove 4.4.
．． Cover each layer of las amilos every 7 minutes. Subsequently, the tiles 8 to which the joint frames 11, 11... are pasted
．． 8--Considering the width of each upper and lower joint protrusion 5.
Place it vertically between 5. That is, each joint frame 11
．． 11 and the joint protrusion 5.5 are arranged so as to form a rectangular joint frame. Each adjacent joint frame 11.11
is positioned so that the inner edge of its upper surface is covered by the side overhang portion 9 of the tile to be attached. These joint frames 11, 11, . . . are fixed with an adhesive 14. In addition, the above joint frame 11.11
-, as shown in FIGS. 4 to 6, also has the role of fixing and holding the Las Amiros, 6-, etc. in the positions.

If necessary, the joint between both ends of the joint frame 11 and the joint protrusion 5.5 is filled with putty or caulking material to hide the joint.

A plurality of base plates 1.1 configured as described above are attached to the frame 2. Above base plate 1. l... are installed horizontally and lined up vertically. The base plates 1.1... are the reinforcing plates 10, 10...
are fixed to the frame 2 by attaching them to the auxiliary frames 2b, 2b, . . . of the frame 2 using bolts and nuts 13, 13, . Reinforcing plate 10,1 for the above bolt
0... From the side, the bolt hole and the auxiliary frame 2b, 2
Penetrate to the back of the latter through the bolt hole of b...
The base plate 1, . . . is fixed to the frame 2 by tightening nuts.

However, even if the base plates 1.1--... are made of a material that is not very strong as mentioned above, the load is spread (distributed) by the reinforcing plates 10.10--, so the overall load is sufficient. It is possible to ensure sufficient strength.

After this, the tiles 8.8... are attached to each base plate 1.1...
・Paste it.

Apply adhesive 14 to the back side of each tile 8.8...
The back surface is brought into contact with the surface surrounded by each joint protrusion 5.5 and joint frame 11.11 and fixed by adhesive. Since the tiles 8.8 are guided by the respective joint protrusions 5.5 and joint frames 11.11, even an unskilled person can easily stick them in the correct position. Furthermore, each joint protrusion 5.5
and overhang part 9 of joint frame 11.11
Since the exposed outside part becomes the joint, there is no need to fill the joint. Therefore, work efficiency is greatly improved.

The tiled panel is completed by pasting the tiles 8,8, .

The tiled panels are sufficiently strong that they can directly construct the walls of concrete high-rise buildings by themselves. This can be easily connected by bonding the frame 2 to the building frame or by merging it together.

[Effects of the Invention] According to the present invention, it is extremely easy to manufacture, and the manufactured panels are reinforced with a frame behind them, so they are strong enough to be used as walls of concrete high-rise buildings. Even if the base plate is made of lightweight and strong materials, it is connected to the frame while distributing the load with the reinforcing plate, so the required strength is achieved in this aspect as well. It is something that can be secured.

Furthermore, since the adhesive karami material is interposed between the base plate and the tiles, the bond between the tiles is greatly strengthened and they do not fall easily.

In addition, the base plate is pre-configured with a joint protrusion, which guides the tile to its attachment position, making positioning extremely easy, and also serves to maintain the position immediately after attachment. No sagging etc. will occur. In addition, an overhang part is formed on the tile, the tile is positioned within the frame formed by the joint protrusion and the joint frame, and the overhang part is placed over the edges of the joint frame. and a certain width along the center line of the joint protrusion is exposed,
This forms a joint, so the work of filling the joint is omitted, greatly improving work efficiency. Moreover, it creates beautiful joints.

[Brief explanation of the drawing]

The drawings show one embodiment of the present invention, and FIG.
A schematic sectional view taken along the line I-I in the figure, Figure 2 is a perspective view of the tile as seen from the back side, Figure 3 is a perspective view of the grout as seen from the front side,
Fig. 4 is a schematic front view showing a state in which a joint frame is attached and tiles are attached except for a part, and Fig. 5 is a schematic front view showing a state where the adhesive for attaching the tiles is omitted. FIG. 6 is a schematic sectional view taken along the line Vl--Vl of FIG. 4, omitting the adhesive for bonding the tiles. l... Base plate, 2... Frame, 2a... Main frame, 2b... Auxiliary frame, 3... Reinforcement plate insertion groove, 4... Connection reinforcement groove, 5... Joint Use stand, 6...
Rusami, 7...Tile pedestal, 8...Tile, 9.
... Overhang part, 10... Reinforcement plate, 11...
Joint frame, 12...Dovetail groove, 13...Bolt.
Nut, 14...Adhesive.

Claims (1)

[Claims] 1. A plurality of base plates are attached to the front of the rear frame,
In a tiled panel in which tiles are attached to the front surface of the base plate, reinforcing plate insertion grooves are formed at regular intervals and parallel to each other on the front surface of each of the base plates, and the reinforcing plate insertion grooves are Bonding reinforcing grooves are formed on both sides to strengthen the adhesive bond between the tiles and the base plate, reinforcing plates are inserted into each of the reinforcing plate insertion grooves, and the reinforcing plates are connected to the rear frame by a coupling means through the reinforcing plates. The tiles are fixed together with the base board, and an adhesive binding material is placed on the front surface of the base board to assist in joining the tile and the base board, and the tile is attached to the front of the base board via the adhesive binding material. Adhesively bonded tiled panels. 2. A joint protrusion that also serves as a tile positioning guide is constructed on the outer side of the bond reinforcing grooves on both sides of each of the reinforcing plate insertion grooves, which is located between the adjacent reinforcing plate insertion grooves. A joint protrusion that also serves as a common tile positioning guide is configured, and tile pedestals are provided on both sides of the joint protrusion that are higher than the front surface of the base plate by a height equivalent to the thickness of the adhesive binding material. Further, a joint frame is arranged between each of the adjacent joint protrusions in a direction perpendicular to the rising surfaces of the adjacent joint protrusions so that both ends thereof are in contact with the rising surfaces of the adjacent joint protrusions, the front surface being A flat joint frame is configured to be installed later, and the tile has an overhang part extending from the front side of the entire circumference to cover the joint butt and the edge of the joint frame. , constitute an overhang portion having a thickness corresponding to the depth of the joint, and place the overhang portion within a rectangular frame when the tile is viewed from the front constituted by the joint protrusion and the joint frame. 2. The tiled panel according to claim 1, wherein the tiled panel is inserted while covering the edges of the tiled panel, and the back surface of the tiled panel is adhered to the front surface of the base plate via the adhesive interlocking material.