JPH0472574B2 - - Google Patents

Info

Publication number
JPH0472574B2
JPH0472574B2 JP59169577A JP16957784A JPH0472574B2 JP H0472574 B2 JPH0472574 B2 JP H0472574B2 JP 59169577 A JP59169577 A JP 59169577A JP 16957784 A JP16957784 A JP 16957784A JP H0472574 B2 JPH0472574 B2 JP H0472574B2
Authority
JP
Japan
Prior art keywords
atmospheric
gas
heat exchanger
atmospheric gas
furnace
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP59169577A
Other languages
Japanese (ja)
Other versions
JPS6150634A (en
Inventor
Hiroshi Hasegawa
Yasushi Fujita
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NGK Insulators Ltd
Original Assignee
NGK Insulators Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NGK Insulators Ltd filed Critical NGK Insulators Ltd
Priority to JP59169577A priority Critical patent/JPS6150634A/en
Publication of JPS6150634A publication Critical patent/JPS6150634A/en
Publication of JPH0472574B2 publication Critical patent/JPH0472574B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/14Production of inert gas mixtures; Use of inert gases in general
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02CCAPTURE, STORAGE, SEQUESTRATION OR DISPOSAL OF GREENHOUSE GASES [GHG]
    • Y02C20/00Capture or disposal of greenhouse gases
    • Y02C20/40Capture or disposal of greenhouse gases of CO2

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Treating Waste Gases (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)

Description

【発明の詳細な説明】 (産業上の利用分野) この発明は雰囲気ガスを製造する装置に関す
る。
DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to an apparatus for producing atmospheric gas.

(従来の技術) 一般に雰囲気ガスを燃焼炉によつて製造する場
合は、燃料と空気の混合気を通常の火焔バーナで
燃焼される方法が採られている。
(Prior Art) Generally, when atmospheric gas is produced using a combustion furnace, a method is adopted in which a mixture of fuel and air is combusted using a normal flame burner.

(発明が解決しようとする問題点) ところが上記の方法によると、雰囲気ガスとし
ては未燃炭化水素や煤が多く且つ残留酸素濃度の
高いものしか得られず、金属の高品質の熱処理用
の雰囲気ガスとしては不適当であつた。
(Problems to be Solved by the Invention) However, according to the above method, only an atmosphere gas containing a large amount of unburned hydrocarbons and soot and a high concentration of residual oxygen can be obtained, making it difficult to obtain an atmosphere for high-quality heat treatment of metals. It was unsuitable as a gas.

この発明は上記従来の欠点を解消するもので、
未燃炭化水素や煤が少なく、残留酸素濃度の低い
高品質の雰囲気ガスを得ることができるととも
に、この雰囲気ガスを使用する雰囲気炉における
省エネルギ化を達成できる雰囲気ガス製造装置を
提供しようとするものである。
This invention solves the above-mentioned conventional drawbacks,
An object of the present invention is to provide an atmosphere gas production device that can obtain a high quality atmosphere gas with less unburned hydrocarbons and soot and a low residual oxygen concentration, and can achieve energy savings in an atmosphere furnace that uses this atmosphere gas. It is something.

(問題点を解決するための手段) しかしてこの発明に係る雰囲気ガス製造装置
は、酸化触媒を耐熱多孔体部に担持させた表面燃
焼バーナをそなえ燃料と空気の混合気を燃焼させ
る燃焼炉と、上記燃焼炉に付設され上記燃焼炉で
発生する熱を奪熱する熱交換器と、上記燃焼炉の
排ガスを冷却除湿する冷却器と、上記冷却器を流
出する排ガス中のCO2およびH2Oを除去する吸着
装置と、上記吸着装置を流出する雰囲気ガスの全
部または一部を上記熱交換器に導入する導管と、
上記熱交換器を流出する雰囲気ガスを雰囲気炉に
供給する雰囲気ガス供給管とをそなえてなる雰囲
気ガス製造装置である。
(Means for Solving the Problems) However, the atmospheric gas production device according to the present invention is a combustion furnace that is equipped with a surface combustion burner in which an oxidation catalyst is supported on a heat-resistant porous body part and that burns a mixture of fuel and air. , a heat exchanger that is attached to the combustion furnace and removes heat generated in the combustion furnace, a cooler that cools and dehumidifies the exhaust gas of the combustion furnace, and CO 2 and H 2 in the exhaust gas flowing out of the cooler. an adsorption device for removing O; and a conduit for introducing all or part of the atmospheric gas exiting the adsorption device into the heat exchanger;
This is an atmospheric gas production device comprising an atmospheric gas supply pipe that supplies the atmospheric gas flowing out of the heat exchanger to the atmospheric furnace.

この発明において酸化触媒としては、白金、パ
ラジウム、ロジウム等の貴金属や、アルミニウ
ム、ニツケル等の卑金属を用いることができる
が、発明者の実験によるとニツケルは耐熱性に富
み、またニツケル−白金、ニツケル−パラジウ
ム、ニツケル−ロジウムのようにニツケルと貴金
属を組合せたものは、各成分単独のものより熱分
解率が高く未燃炭化水素が少ない。従つて酸化触
媒としてはニツケルを成分とする金属触媒、すな
わち安価なニツケル単位、または上記のようなニ
ツケルと貴金属と組合せたものを用いるのが特に
好ましい。
In this invention, noble metals such as platinum, palladium, and rhodium, and base metals such as aluminum and nickel can be used as the oxidation catalyst, but according to the inventor's experiments, nickel has high heat resistance, and nickel-platinum, nickel - Palladium, nickel - A combination of nickel and noble metals, such as rhodium, has a higher thermal decomposition rate than each component alone and produces less unburned hydrocarbons. Therefore, it is particularly preferable to use a metal catalyst containing nickel as a component, ie, an inexpensive nickel unit, or a combination of nickel and a noble metal as described above.

この発明における表面燃焼バーナとしては、好
ましくはセラミツクフアイバやセラミツクフオー
ム等から成る板状あるいは円筒状等の耐熱多孔体
部をそなえたものを用い、酸化触媒は耐熱多孔体
部の層内や表面付近に付着させたり金属粉末とし
て分散させた形で、耐熱多孔体部に担持させて用
いる。
The surface combustion burner in this invention preferably has a plate-like or cylindrical heat-resistant porous body made of ceramic fiber or ceramic foam, and the oxidation catalyst is in the layer or near the surface of the heat-resistant porous body. It is used by being attached to a heat-resistant porous body or in the form of being dispersed as a metal powder.

(作用) この発明の雰囲気ガス製造装置においては、耐
熱多孔体部に酸化触媒をそなえた表面燃焼バーナ
によつて、上記酸化触媒の触媒作用により1.0以
下の空気比においても混合気中の炭化水素が効果
的に熱分解し、未燃炭化水素および残留酸素濃度
の極めて低い排ガスが得られる。この排ガスは冷
却器による冷却除湿および吸着装置におけるCO2
およびH2O除去後、燃焼炉に付設された熱交換
器の通過により昇温し、雰囲気ガス供給管により
雰囲気炉に供給される。
(Function) In the atmospheric gas production device of the present invention, by using a surface combustion burner having an oxidation catalyst in the heat-resistant porous body part, hydrocarbons in the mixture can be removed even at an air ratio of 1.0 or less due to the catalytic action of the oxidation catalyst. is effectively thermally decomposed, resulting in exhaust gas with extremely low concentrations of unburned hydrocarbons and residual oxygen. This exhaust gas is cooled and dehumidified by a cooler and CO 2 is removed by an adsorption device.
After removing H 2 O and H 2 O, the temperature is raised by passing through a heat exchanger attached to the combustion furnace, and the gas is supplied to the atmospheric furnace through an atmospheric gas supply pipe.

(実施例) 以下第1図によりこの発明の一実施例を説明す
る。
(Embodiment) An embodiment of the present invention will be described below with reference to FIG.

図中、1は燃焼炉で、金属筒状の炉本体2の一
端部に円筒型の表面燃焼バーナ3を取付けてあ
る。表面燃焼バーナ3のシリカーアルミナ繊維製
の耐熱多孔体部4には、酸化触媒としてニツケル
が担持させてある。表面燃焼バーナ3の入口部5
には混合器6が接続され、この混合器6にはプロ
パン、ブタン、都市ガス等の燃料ガスFと、燃焼
用空気Aとが公知の供給装置によつて供給され、
好ましくは空気比1.0以下の混合気Mとして表面
燃焼バーナ3に供給されるようになつている。ま
た炉本体2には胴部を包囲する形で外筒7が固着
され、二重円筒式の熱交換器8が形成されてい
る。燃焼炉1のガス出口9には、除湿用の水冷式
の冷却器10(必要に応じて冷凍機を併用しても
よい)が接続され、冷却器10の出口は吸着装置
11に接続されている。吸着装置11は、合成ゼ
オライト系吸着剤を充填した2基の吸着塔12,
13をたとえば四方弁14および15により交互
に切換えて、一方の吸着塔ではCO2とH2Oの吸着
をおこない、他方の吸着塔では吸着剤の加熱再生
をおこなう形式のものであり、16はガス入口、
17は雰囲気ガス出口、18は再生ガス入口、1
9は再生ガス出口である。雰囲気ガス出口17と
熱交換器8の入口20は導管21により接続さ
れ、また熱交換器8の出口22には雰囲気炉23
に至る雰囲気ガス供給管24が接続されている。
また雰囲気ガス供給管24から分岐した再生ガス
供給管25は、吸着装置11の再生ガス入口18
に接続されている。26は再生ガス量調節用の流
量調節弁である。
In the figure, 1 is a combustion furnace, and a cylindrical surface combustion burner 3 is attached to one end of a metal cylindrical furnace body 2. Nickel is supported on the heat-resistant porous body part 4 made of silica-alumina fiber of the surface combustion burner 3 as an oxidation catalyst. Inlet section 5 of surface combustion burner 3
A mixer 6 is connected to the mixer 6, and a fuel gas F such as propane, butane, city gas, etc. and combustion air A are supplied to the mixer 6 by a known supply device.
Preferably, the air-fuel mixture M is supplied to the surface combustion burner 3 as an air-fuel mixture M having an air ratio of 1.0 or less. Further, an outer cylinder 7 is fixed to the furnace body 2 so as to surround the body, and a double cylindrical heat exchanger 8 is formed. The gas outlet 9 of the combustion furnace 1 is connected to a water-cooled cooler 10 for dehumidification (a refrigerator may be used in conjunction with it if necessary), and the outlet of the cooler 10 is connected to an adsorption device 11. There is. The adsorption device 11 includes two adsorption towers 12 filled with synthetic zeolite adsorbent,
13 is alternately switched by, for example, four-way valves 14 and 15, one adsorption tower adsorbs CO 2 and H 2 O, and the other adsorption tower performs thermal regeneration of the adsorbent. gas inlet,
17 is an atmospheric gas outlet, 18 is a regeneration gas inlet, 1
9 is a regeneration gas outlet. The atmospheric gas outlet 17 and the inlet 20 of the heat exchanger 8 are connected by a conduit 21, and the outlet 22 of the heat exchanger 8 is connected to an atmospheric furnace 23.
An atmospheric gas supply pipe 24 is connected thereto.
Further, a regeneration gas supply pipe 25 branched from the atmospheric gas supply pipe 24 is connected to the regeneration gas inlet 18 of the adsorption device 11.
It is connected to the. 26 is a flow rate control valve for adjusting the amount of regeneration gas.

上記構成の雰囲気ガス製造装置27において
は、混合気Mは表面燃焼バーナ3部において燃焼
し、この際耐熱多孔体部4に酸化触媒(ニツケ
ル)が存在するため、該酸化触媒の触媒作用によ
り混合気M中の炭化水素は空気比1.0以下でも効
果的に熱分解して、未燃炭化水素および酸素濃度
の極めて低い(約3ppm以下)排ガスGが生成さ
れ、また燃焼時における煤の発生も殆んどない。
さらに燃焼速度を早くすることができるので逆火
を防止できる。排ガスGは冷却器10により冷却
除湿され、吸着塔12に流入してCO2およびH2O
を吸着除去されたのち、雰囲気ガスBとして導管
21を経て熱交換器8に流入し、該熱交換器8の
流通により約300℃に昇温後、雰囲気ガス供給管
24を経て雰囲気炉23に供給される。これによ
つて雰囲気炉23における被熱材加熱用の燃料ま
たは電力の節減をはかることができる。また熱交
換器8の出口22から流出する高温の雰囲気ガス
Bの一部(たとえば30%流量)は、再生用ガスと
して再生ガス供給管25を経て吸着塔13に流入
し、塔内の吸着剤の加熱脱湿をおこなう。これに
よつて従来電熱加熱などによつていた吸着剤再生
用エネルギの節減をはかることができるのであ
る。
In the atmospheric gas production device 27 configured as described above, the air-fuel mixture M is burned in the surface combustion burner 3 section, and at this time, since an oxidation catalyst (nickel) is present in the heat-resistant porous body section 4, it is mixed by the catalytic action of the oxidation catalyst. Hydrocarbons in gas M are effectively thermally decomposed even when the air ratio is less than 1.0, producing unburned hydrocarbons and exhaust gas G with extremely low oxygen concentration (approximately 3 ppm or less), and almost no soot is generated during combustion. It's not easy.
Furthermore, since the combustion speed can be increased, backfire can be prevented. The exhaust gas G is cooled and dehumidified by the cooler 10, flows into the adsorption tower 12, and becomes CO 2 and H 2 O.
After being adsorbed and removed, the atmospheric gas B flows through the conduit 21 into the heat exchanger 8, and after being heated to approximately 300°C by the flow of the heat exchanger 8, it passes through the atmospheric gas supply pipe 24 and enters the atmospheric furnace 23. Supplied. Thereby, it is possible to save fuel or electric power for heating the material to be heated in the atmospheric furnace 23. Further, a part of the high temperature atmospheric gas B (for example, 30% flow rate) flowing out from the outlet 22 of the heat exchanger 8 flows into the adsorption tower 13 as a regeneration gas through the regeneration gas supply pipe 25, and the adsorbent in the tower is Perform heating and dehumidification. This makes it possible to save energy for regenerating the adsorbent, which conventionally used electric heating or the like.

この発明は上記実施例に限定されるものではな
く、たとえば上記実施例では熱交換器8の通過に
より昇温した雰囲気ガスBの一部を吸着装置11
の再生用ガスとして用いるようにしたので、再生
用熱源を雰囲気ガス製造装置内で調達できるため
便利であるが、場合によつては吸着装置11の再
生は他の熱源によつておこない、昇温した雰囲気
ガスBを全量雰囲気炉23に供給して雰囲気炉2
3の省エネ効果をさらに向上させるようにしても
よい。また上記実施例では吸着装置11を流出し
た雰囲気ガスBの全量を熱交換器8に導入した
が、該雰囲気ガスBの温度や燃焼炉1における発
熱量等によつては、該雰囲気ガスの一部は熱交換
器8を流通させることなく直接雰囲気ガス供給管
24へバイパスさせてもよく、このバイパス管路
の一例を第1図に鎖線30で示す。さらに熱交換
器8としては二重円筒式以外の形式のものを用い
ることもできる。
The present invention is not limited to the embodiment described above. For example, in the embodiment described above, a part of the atmospheric gas B whose temperature has been increased by passing through the heat exchanger 8 is transferred to the adsorption device 11.
This is convenient because the heat source for regeneration can be procured within the atmospheric gas production device, but in some cases, the regeneration of the adsorption device 11 may be performed using another heat source to increase temperature. The entire amount of atmospheric gas B is supplied to the atmospheric furnace 23 and
The energy saving effect of 3 may be further improved. Further, in the above embodiment, the entire amount of the atmospheric gas B flowing out of the adsorption device 11 was introduced into the heat exchanger 8, but depending on the temperature of the atmospheric gas B, the calorific value in the combustion furnace 1, etc. The section may be bypassed directly to the atmospheric gas supply pipe 24 without passing through the heat exchanger 8, and an example of this bypass pipe is shown by a chain line 30 in FIG. Furthermore, the heat exchanger 8 may be of a type other than the double cylindrical type.

なおこの発明は、たとえば雰囲気炉23の加熱
用のラジアントチユーブの排ガスなど、他の燃焼
装置の燃焼排ガスに助燃用燃料に混合して空気比
1.0以下の混合気Mとし、これを燃焼炉1に供給
して雰囲気ガスの製造をおこなう場合にも適用で
きるものである。
In addition, this invention mixes the combustion exhaust gas of other combustion devices, such as the exhaust gas of the heating radiant tube of the atmospheric furnace 23, with an auxiliary combustion fuel to adjust the air ratio.
The present invention can also be applied to the case where the mixture M is 1.0 or less and is supplied to the combustion furnace 1 to produce atmospheric gas.

(作用) 以上説明したようにこの発明によれば、表面燃
焼バーナの酸化触媒による燃焼作用により、煤を
発生させることなく未燃炭化水素および残留酸素
濃度の極めて低い高品質の雰囲気ガスを得ること
ができるとともに、雰囲気ガスは昇温後雰囲気炉
に供給されるので、雰囲気炉における加熱用燃料
あるいは電力等の節減をはかることができ省エネ
ルギ化が達成される。
(Function) As explained above, according to the present invention, high-quality atmospheric gas with extremely low concentrations of unburned hydrocarbons and residual oxygen can be obtained without generating soot by the combustion action of the oxidation catalyst of the surface combustion burner. In addition, since the atmospheric gas is supplied to the atmospheric furnace after being heated, it is possible to save heating fuel or electric power in the atmospheric furnace, thereby achieving energy saving.

【図面の簡単な説明】[Brief explanation of drawings]

第1図はこの発明の一実施例を示す雰囲気ガス
製造装置の系統図である。 1……燃焼炉、3……表面燃焼バーナ、4……
耐熱多孔体部、6……混合器、7……外筒、8…
…熱交換器、10……冷却器、11……吸着装
置、12……吸着塔、13……吸着塔、18……
再生ガス入口、21……導管、22……出口、2
4……雰囲気ガス供給管、25……再生ガス供給
管、27……雰囲気ガス製造装置。
FIG. 1 is a system diagram of an atmospheric gas production apparatus showing an embodiment of the present invention. 1... Combustion furnace, 3... Surface combustion burner, 4...
Heat-resistant porous body part, 6... mixer, 7... outer cylinder, 8...
...Heat exchanger, 10...Cooler, 11...Adsorption device, 12...Adsorption tower, 13...Adsorption tower, 18...
Regeneration gas inlet, 21... Conduit, 22... Outlet, 2
4... Atmosphere gas supply pipe, 25... Regeneration gas supply pipe, 27... Atmosphere gas production device.

Claims (1)

【特許請求の範囲】 1 酸化触媒を耐熱多孔体部に担持させた表面燃
焼バーナをそなえ燃料と空気の混合気を燃焼させ
る燃焼炉と、上記燃焼炉に付設され上記燃焼炉で
発生する熱を奪熱する熱交換器と、上記燃焼炉の
排ガスを冷却除湿する冷却器と、上記冷却器を流
出する排ガス中のCO2およびH2Oを除去する吸着
装置と、上記吸着装置を流出する雰囲気ガスの全
部または一部を上記熱交換器に導入する導管と、
上記熱交換器を流出する雰囲気ガスを雰囲気炉に
供給する雰囲気ガス供給管とをそなえてなる雰囲
気ガス製造装置。 2 熱交換器の出口と吸着装置の再生ガス入口と
の間に上記熱交換器を流出する雰囲気ガスと一部
を流通させる再生ガス供給管が接続されている特
許請求の範囲第1項記載の雰囲気ガス製造装置。 3 酸化触媒がニツケルを主成分として含む金属
触媒である特許請求の範囲第1項または第2項記
載の雰囲気ガス製造装置。
[Scope of Claims] 1. A combustion furnace that is equipped with a surface combustion burner in which an oxidation catalyst is supported on a heat-resistant porous body part and burns a mixture of fuel and air; A heat exchanger that removes heat, a cooler that cools and dehumidifies the exhaust gas of the combustion furnace, an adsorption device that removes CO 2 and H 2 O in the exhaust gas that flows out of the cooler, and an atmosphere that flows out of the adsorption device. a conduit for introducing all or part of the gas into the heat exchanger;
An atmospheric gas production device comprising: an atmospheric gas supply pipe that supplies atmospheric gas flowing out of the heat exchanger to an atmospheric furnace. 2. A regeneration gas supply pipe according to claim 1, wherein a regeneration gas supply pipe is connected between the outlet of the heat exchanger and the regeneration gas inlet of the adsorption device, through which a part of the atmospheric gas flowing out of the heat exchanger flows. Atmospheric gas production equipment. 3. The atmospheric gas production device according to claim 1 or 2, wherein the oxidation catalyst is a metal catalyst containing nickel as a main component.
JP59169577A 1984-08-14 1984-08-14 Apparatus for preparing atmospheric gas Granted JPS6150634A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP59169577A JPS6150634A (en) 1984-08-14 1984-08-14 Apparatus for preparing atmospheric gas

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP59169577A JPS6150634A (en) 1984-08-14 1984-08-14 Apparatus for preparing atmospheric gas

Publications (2)

Publication Number Publication Date
JPS6150634A JPS6150634A (en) 1986-03-12
JPH0472574B2 true JPH0472574B2 (en) 1992-11-18

Family

ID=15889057

Family Applications (1)

Application Number Title Priority Date Filing Date
JP59169577A Granted JPS6150634A (en) 1984-08-14 1984-08-14 Apparatus for preparing atmospheric gas

Country Status (1)

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01310712A (en) * 1988-06-09 1989-12-14 Kinki Reinetsu Kk Producing equipment of atmospheric gas for heating oven
JPH0637828Y2 (en) * 1989-10-23 1994-10-05 グンゼ株式会社 Mark piece feeding device

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JPS6150634A (en) 1986-03-12

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