JPH0469579B2 - - Google Patents

Info

Publication number
JPH0469579B2
JPH0469579B2 JP60248942A JP24894285A JPH0469579B2 JP H0469579 B2 JPH0469579 B2 JP H0469579B2 JP 60248942 A JP60248942 A JP 60248942A JP 24894285 A JP24894285 A JP 24894285A JP H0469579 B2 JPH0469579 B2 JP H0469579B2
Authority
JP
Japan
Prior art keywords
firing
kiln
flame
burner
ceramic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP60248942A
Other languages
Japanese (ja)
Other versions
JPS62108762A (en
Inventor
Masusane Toda
Eiichi Yorita
Yukio Ozaki
Katsuhiro Iwaki
Tetsuya Katayama
Masashi Oka
Yasutaka Shinozuka
Kazuo Kawano
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shinagawa Refractories Co Ltd
Original Assignee
Shinagawa Refractories Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shinagawa Refractories Co Ltd filed Critical Shinagawa Refractories Co Ltd
Priority to JP24894285A priority Critical patent/JPS62108762A/en
Publication of JPS62108762A publication Critical patent/JPS62108762A/en
Publication of JPH0469579B2 publication Critical patent/JPH0469579B2/ja
Granted legal-status Critical Current

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  • Vertical, Hearth, Or Arc Furnaces (AREA)
  • Furnace Details (AREA)

Description

【発明の詳細な説明】 産業上の利用分野 本発明は陶磁器を焼成窯で焼成中、火炎バーナ
ーを用い、バーナー火炎中に窯変用吹付剤を添加
して陶磁表面に吹付け、陶磁器表面を窯変させる
焼成法およびその焼成窯に関する。
DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention uses a flame burner while ceramics are being fired in a firing kiln, and a kiln modification spraying agent is added to the burner flame and sprayed onto the ceramic surface. This article relates to a firing method for changing the kiln and the firing kiln.

従来の技術 備前焼は釉薬を用いないで、登窯を用い、胡
麻、緋襷、桟切、あるいは牡丹等の窯変を陶磁器
表面に与えていたが、これらの窯変は炭火や炎の
作用の激しい火前の特定な場所に発生したり、陶
磁器半成品を重ねて焼くと、その部分には、炎や
灰がふれなかつたり、あるいは、焼成中、陶磁器
半成品が長時間冷たい空気や水蒸気に接触する
と、その周囲は他の部分と違つた温度やガスの影
響を受けて発生し、再現の難しい焼成であつた。
Conventional technology Bizen ware did not use glaze, but instead used a climbing kiln to give the surface of the ceramic a kiln pattern such as sesame, scarlet, sangiri, or peony. It may occur in a specific area in front of the fire, or if semi-finished ceramic products are baked in layers and the flames and ash do not touch that area, or if semi-finished ceramic products come into contact with cold air or water vapor for a long period of time during firing. The surrounding area was affected by different temperatures and gases than other parts, and the firing was difficult to reproduce.

発明が解決しようとする問題点 備前焼は、親から子、子から孫へと、何代にも
わたり陶工の手で登窯を用い、焼かれてきたが、
一度素晴しい窯変が発生したからとしても登窯の
同じ場所へ、陶器半成品を同じように積んでも、
二度と同じような窯変が得られるとは限らず、こ
れを繰り返して来たに過ぎない。さらに、登窯よ
り排出される煤煙が地域住民の住んでいる環境
(大気)を汚染している。
Problems that the invention aims to solve Bizen ware has been fired in climbing kilns by potters for many generations, from parents to children, and from children to grandchildren.
Even if a wonderful kiln change occurs once, even if semi-finished pottery is piled up in the same place in the climbing kiln,
There is no guarantee that you will be able to obtain the same changes in the kiln twice, and this process has simply been repeated. Furthermore, the soot and smoke emitted from climbing kilns pollutes the environment (air) where local residents live.

問題点を解決するための手段 本発明は、このような従来技術の問題点を解消
することを目的としてなされたもので、本発明の
要旨とするところは、前記特許請求の範囲各項に
記載のとおりであるが、以下本発明を図面に示す
一実施例を参照して詳しく説明する。
Means for Solving the Problems The present invention has been made with the aim of solving the problems of the prior art, and the gist of the present invention is as set forth in each claim of the claims. However, the present invention will be described in detail below with reference to an embodiment shown in the drawings.

本発明に係る陶磁器焼成窯は第1図に示すよう
に、焼成窯9を台車10の上に塔載して移動自在
とし、燃焼室43,F.Dバーナー11、扉22、
ミキサー13、火炎バーナー24およびパイロツ
トバーナー23からなる焼成窯9の中に陶磁器半
成品を入れ、パイロツトバーナー23およびF.D
バーナー11を用いて焼成し、燃焼室内温度が
1100〜1200℃に達した時点で、火炎バーナー24
に点火し、火炎の中に添加剤を添加して、陶磁器
半成品表面に吹付けて、陶磁器表面を窯変させ、
色、つやあるいは模様など多彩な変化を与えるも
のである。
As shown in FIG. 1, the ceramic firing kiln according to the present invention has a firing kiln 9 mounted on a cart 10 so as to be movable.
A semifinished ceramic product is placed in a firing kiln 9 consisting of a mixer 13, a flame burner 24, and a pilot burner 23.
Burner 11 is used to fire, and the temperature inside the combustion chamber is
When the temperature reaches 1100~1200℃, turn on the flame burner 24.
is ignited, additives are added to the flame and sprayed onto the surface of the ceramic semi-finished product to transform the surface of the ceramic into a kiln.
It gives a variety of changes such as color, gloss, or pattern.

前記F.Dバーナー11はFlame Diffusionの略
称で、耐火物中に細孔を小ピツチにて多数設け、
ガスとエアーとのミツクスガスを、この細孔より
噴出燃焼させるもので、(第3図に一部断面を示
す)燃焼空間を著しく小さくし、バーナー本体か
らの放散熱量を減少させバーナー面全体が赤熱す
ることにより、陶磁器半成品を輻射均一加熱で
き、燃焼室炉床上に焼き台煉瓦44を置き、その
上に陶磁器半成品を配列した後、燃焼室扉22を
閉めて、パイロツトバーナー23に点火し、200
〜250℃まで昇温した時点でF.Dバーナーに点火
し、1100〜1200℃までさらに昇温し、陶磁器半成
品の表面が溶融し始めると、火炎バーナー24に
点火し、この火炎中に吹付剤を添加し、陶磁器半
成品表面に吹付けて窯変させ、色、つやあるいは
模様を与えるものである。
The FD burner 11 is an abbreviation for Flame Diffusion, and is made by providing a large number of small pores in a refractory material.
A mix of gas and air is ejected and burned through these pores, which significantly reduces the combustion space (a partial cross section is shown in Figure 3), reduces the amount of heat radiated from the burner body, and makes the entire burner surface red hot. By doing this, the ceramic semi-finished products can be uniformly heated by radiation. After placing the firing table brick 44 on the combustion chamber hearth and arranging the ceramic semi-finished products on top of it, the combustion chamber door 22 is closed and the pilot burner 23 is ignited.
When the temperature rises to ~250℃, the FD burner is ignited, and when the temperature rises further to 1100~1200℃ and the surface of the ceramic semi-finished product begins to melt, the flame burner 24 is ignited and the spraying agent is added to this flame. It is sprayed onto the surface of semi-finished ceramics to change it in a kiln, giving it color, luster or pattern.

第4図は火炎バーナー24への添加剤および各
種ガスをメイン・コントロール・ボツクス27で
制御するフローシートを示す。第4図において、
16は燃焼用ガス源(例えばプロパン)、32は
酸素源、33はホツパー34に充填する窒素源、
35はエジエクター、36は操作盤、37及び3
8は冷却水出入口、39はコンベヤ駆動用モータ
ー、40は流量計である。
FIG. 4 shows a flow sheet for controlling additives and various gases to the flame burner 24 using the main control box 27. In Figure 4,
16 is a combustion gas source (for example, propane), 32 is an oxygen source, 33 is a nitrogen source to be filled into the hopper 34,
35 is an ejector, 36 is an operation panel, 37 and 3
8 is a cooling water inlet/outlet, 39 is a conveyor drive motor, and 40 is a flow meter.

第5図は本発明に用いる火炎バーナー24の先
端部拡大断面図であり、41は冷却ジヤケツトで
ある。
FIG. 5 is an enlarged sectional view of the tip of the flame burner 24 used in the present invention, and 41 is a cooling jacket.

第6図はF.D.バーナーの他の例を示す断面であ
り、焼成せんとする陶磁器19を包囲する形状と
することもできる。
FIG. 6 is a cross section showing another example of the FD burner, which can also be shaped to surround the ceramics 19 to be fired.

また、本発明焼成法で火炎バーナーの火炎中に
添加される窯変用粉状添加剤としては、おがく
ず、わらくず、炭粉、鉄、マンガン、金、銀、鉛
等の金属粉、酸化第一銅、酸化コバルト、酸化ウ
ラン、酸化クロム、酸化錫、二酸化マンガン、水
酸化銅等の無機化合物、リン酸カルシウム、硫酸
第一鉄等の塩類の少なくとも1種であることが好
ましく、その他融点が1800℃以下の無機化合物、
無機塩類も使用できる。
In addition, the powder additives for use in a kiln that are added to the flame of a flame burner in the firing method of the present invention include sawdust, straw dust, coal powder, metal powder such as iron, manganese, gold, silver, and lead, and oxidized powder. It is preferably at least one of inorganic compounds such as copper, cobalt oxide, uranium oxide, chromium oxide, tin oxide, manganese dioxide, copper hydroxide, and salts such as calcium phosphate and ferrous sulfate, and the melting point is 1800℃. The following inorganic compounds,
Inorganic salts can also be used.

作 用 この発明においては耐火物中に、細孔を小ピツ
チにて多数設け、ガスとエアーとのミツクスガス
を、この細孔より噴出燃焼させるF.Dバーナーを
用いているため、燃焼空間を著しく小さくし、バ
ーナー本体からの放散熱量を減少させ、バーナー
面全体が赤熱して輻射均一加熱でき、さらに陶磁
器半成品の焼成末期に火炎バーナーを形成する火
炎の中に吹付剤を添加して、陶磁器半成品表面に
絶妙なる窯変を与えるものである。このように、
F.Dバーナーを用いると平面輻射によつて天井部
と被加熱物との距離が100mm前後(登窯の1/10以
下)の近距離であつても均一に加熱できる能力を
有し、さらに火炎バーナーの火炎の中に、添加す
る吹付剤粉体の配合によつて、陶磁器表面の色、
つやあるいは模様を変化させることができる。
Function This invention uses an FD burner in which a large number of small pores are provided in the refractory at a small pitch, and a mixture of gas and air is ejected and burned from these pores, so the combustion space is significantly reduced. , by reducing the amount of heat dissipated from the burner body, the entire burner surface becomes red hot and can be heated uniformly by radiation, and by adding a spraying agent to the flame that forms the flame burner at the end of firing the ceramic semi-finished product, it can be applied to the surface of the ceramic semi-finished product. It gives an exquisite kiln change. in this way,
When using an FD burner, it has the ability to heat uniformly even if the distance between the ceiling and the object to be heated is around 100 mm (less than 1/10 of a climbing kiln) using plane radiation, and it also has the ability to heat uniformly even if the distance between the ceiling and the object to be heated is around 100 mm (less than 1/10 of a climbing kiln). The color of the ceramic surface varies depending on the composition of the spray powder added to the flame.
The gloss or pattern can be changed.

実施例 第1図および第2図に於いて、焼成窯燃焼室4
3の天井はF.Dバーナー11で構築されており、
F.Dバーナー11は多数の混合ガス供給細孔30
(第3図図示)で構成され、この実施例の場合は
縦横19本×10本=190本の混合ガス供給細孔が、
それぞれ同一間隔で配列されている。焼成窯側壁
には陶磁器半成品表面におがくず等を吹付けるた
めの火炎バーナー24が陶磁器半成品の形状ある
いは数量に応じて所要数設けられている。先ずパ
イロツトバーナー23からLPGを放出させ、点
火後エアーを送つて火力を調整し、窯内雰囲気温
度が200〜250℃に達するまで昇温し、その後、F.
Dバーナー11に点火し、本格的に焼成する。窯
内雰囲気温度が1100℃に達した時点で、火炎バー
ナー24へLPGを送つて点火し、酸素を送つて
火力を調整後、おがくずを10/hrのスピードで
供給し、LPGで圧送して、火炎の中で、燃焼さ
せて陶磁器半成品表面へLPGへの酸素比0.8で焼
成終了まで吹付けたところ、登窯で松割木を焚い
てつくつたと同じように陶磁器表面へ胡麻模様を
与えることができた。このときの昇温曲線を第7
図に示し、その他の条件を次に示す。
Example In FIGS. 1 and 2, the firing chamber 4
The ceiling of 3 is constructed with 11 FD burners,
The FD burner 11 has a large number of mixed gas supply pores 30
(as shown in Figure 3), and in the case of this example, there are 190 mixed gas supply pores (19 vertically and horizontally x 10 = 190).
They are arranged at the same spacing. A required number of flame burners 24 are provided on the side wall of the firing oven for spraying sawdust or the like onto the surface of the ceramic semi-finished product depending on the shape or quantity of the ceramic semi-finished product. First, LPG is released from the pilot burner 23, and after ignition, air is sent to adjust the firepower, and the temperature is raised until the atmospheric temperature in the kiln reaches 200 to 250℃, and then F.
Light D burner 11 and start baking in earnest. When the atmospheric temperature inside the kiln reaches 1100°C, LPG is sent to the flame burner 24 to ignite it, oxygen is sent to adjust the firepower, and sawdust is fed at a speed of 10/hr, which is then pumped with LPG. By burning it in a flame and spraying it on the surface of a semi-finished ceramic product at an oxygen to LPG ratio of 0.8 until the end of firing, it was possible to create a sesame pattern on the surface of the ceramic, similar to that produced by burning pine wood in a climbing kiln. did it. The temperature rise curve at this time is the seventh
The other conditions are shown below.

仕 様 AIR……4〜25Nm3/h(700mmAp) LPG……0.2〜1.0Nm3/h(700mmAp) 炉圧……1.0〜5.0mmAq 燃焼室容積……W H L 300×250×600 発明の効果 この発明は以上説明したような構造であるか
ら、次に効果を有する。
Specifications AIR...4~25Nm3 / h (700mmAp) LPG... 0.2 ~1.0Nm3/h (700mmAp) Furnace pressure...1.0~5.0mmAq Combustion chamber volume...W H L 300×250×600 Invention Effects Since the present invention has the structure as explained above, it has the following effects.

1 従来より採用している登窯に比較し、焼成窯
を著しく小型化でき、陶磁器半成品数を極めて
少量で焼成できるから大幅なる省エネに成功し
た。
1. Compared to the conventional climbing kiln, the firing kiln can be made significantly smaller, and the number of semi-finished ceramic products can be fired in extremely small quantities, resulting in significant energy savings.

2 火炎バーナーを焼成末期に用いることにより
いろいろな窯変を好きなように簡単に与えるこ
とができ、ガス供給量、おがくず等の供給量炉
内温度、炉圧を管理することにより再現性が得
られた。
2 By using a flame burner at the final stage of firing, various changes in the kiln can be easily created as desired, and reproducibility can be achieved by controlling the amount of gas supply, the supply of sawdust, etc., the temperature inside the furnace, and the furnace pressure. It was done.

3 煤煙の発生がなく、公害問題を解消できた。3. There was no soot and smoke, and the pollution problem was solved.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明焼成窯の一例を示す縦断面図、
第2図は第1図B−B線に沿つた断面図、第3図
はF.Dバーナーの一部断面図、第4図はメイン・
コントロール・ボツクスの一例を示すフローシー
ト、第5図は火炎バーナーの先端部拡大図、第6
図はF.Dバーナーの他の例を示す断面図、第7図
は本発明における昇温曲線の一例を示し、図中;
9……焼成窯、10……台車、11……F.Dバー
ナー、12……煙道、13……ミキサー、14…
…ガス減圧弁、15……ターボブロワ、19……
製品、21……のぞき窓、22……扉、23……
パイロツトバーナー、24……火炎バーナー、2
5……ホース、27……メイン・コントロール・
ボツクス、43……燃焼室、44……焼き台煉
瓦、45……断熱材、46……断熱煉瓦。
FIG. 1 is a longitudinal cross-sectional view showing an example of the firing kiln of the present invention;
Figure 2 is a sectional view taken along line B-B in Figure 1, Figure 3 is a partial sectional view of the FD burner, and Figure 4 is a main sectional view of the FD burner.
Flow sheet showing an example of a control box. Figure 5 is an enlarged view of the tip of the flame burner. Figure 6 is an enlarged view of the tip of the flame burner.
The figure is a sectional view showing another example of the FD burner, and FIG. 7 shows an example of the temperature rise curve in the present invention.
9... Baking kiln, 10... Cart, 11... FD burner, 12... Flue, 13... Mixer, 14...
...Gas pressure reducing valve, 15...Turbo blower, 19...
Product, 21... Peephole, 22... Door, 23...
Pilot burner, 24...Flame burner, 2
5...Hose, 27...Main control
Box, 43... Combustion chamber, 44... Baking table brick, 45... Insulating material, 46... Insulating brick.

Claims (1)

【特許請求の範囲】 1 陶磁器をガス焚き焼成窯で焼成し、焼成末期
に火炎バーナーの火炎中に融点が1800℃以下のお
がくず、わらくず、炭粉、鉄、マンガン、金、
銀、鉛等の金属粉、酸化第一銅、酸化コバルト、
酸化ウラン、酸化クロム、酸化錫、二酸化マンガ
ン、水酸化銅等の無機化合物、硫酸第一鉄等の塩
類の少なくとも1種からなる窯変用吹付剤を添加
し、該火炎を陶磁器半成品表面に吹付けることを
特徴とする陶磁器の焼成法。 2 陶磁器をガス焚き焼成窯で焼成し、焼成末期
に火炎バーナーの火炎中に融点が1800℃以下の窯
変用吹付剤を添加し、該火炎を陶磁器半成品表面
に吹付けることからなる陶磁器の焼成に当り、台
車10上に搭載された移動自在のガス焚き焼成窯
9であつて、該焼成窯の燃焼室43の天井及び/
又は側壁内面にF.D.バーナー11を配設しかつ適
当位置に火炎バーナー24とパイロツトバーナー
23とを配設し、前記火炎バーナー24には吹付
剤添加回路を付設したことを特徴とする陶磁器用
ガス焚き焼成窯。
[Scope of Claims] 1 Ceramics are fired in a gas-fired kiln, and at the end of firing, sawdust, straw waste, charcoal powder, iron, manganese, gold, etc. having a melting point of 1800°C or less are placed in the flame of a flame burner.
Metal powders such as silver and lead, cuprous oxide, cobalt oxide,
A kiln modification spray agent consisting of at least one of inorganic compounds such as uranium oxide, chromium oxide, tin oxide, manganese dioxide, and copper hydroxide, and salts such as ferrous sulfate is added, and the flame is blown onto the surface of the ceramic semi-finished product. A ceramic firing method characterized by attaching. 2. Firing of ceramics, which consists of firing ceramics in a gas-fired firing kiln, adding a kiln conversion spraying agent with a melting point of 1800°C or less to the flame of a flame burner at the end of firing, and spraying the flame onto the surface of the semifinished ceramic product. In this case, the movable gas-fired firing kiln 9 is mounted on a trolley 10, and the ceiling of the combustion chamber 43 of the kiln and/or
Or gas firing for ceramics, characterized in that an FD burner 11 is arranged on the inner surface of the side wall, a flame burner 24 and a pilot burner 23 are arranged at appropriate positions, and the flame burner 24 is equipped with a spray agent addition circuit. Firing kiln.
JP24894285A 1985-11-08 1985-11-08 Ceramic ware burning process and burning kiln Granted JPS62108762A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP24894285A JPS62108762A (en) 1985-11-08 1985-11-08 Ceramic ware burning process and burning kiln

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP24894285A JPS62108762A (en) 1985-11-08 1985-11-08 Ceramic ware burning process and burning kiln

Publications (2)

Publication Number Publication Date
JPS62108762A JPS62108762A (en) 1987-05-20
JPH0469579B2 true JPH0469579B2 (en) 1992-11-06

Family

ID=17185708

Family Applications (1)

Application Number Title Priority Date Filing Date
JP24894285A Granted JPS62108762A (en) 1985-11-08 1985-11-08 Ceramic ware burning process and burning kiln

Country Status (1)

Country Link
JP (1) JPS62108762A (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0747338Y2 (en) * 1991-03-08 1995-11-01 株式会社オーナーばり Packaging bag
JP2008127272A (en) * 2006-11-27 2008-06-05 Yasuo Nishiyama Method of yo-hen of clay tile or tile

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4858011A (en) * 1971-11-25 1973-08-15
JPS5494514A (en) * 1978-01-09 1979-07-26 Tanto Kk Production of ovennmodifieddtone porcelain tile with red brown background

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4858011A (en) * 1971-11-25 1973-08-15
JPS5494514A (en) * 1978-01-09 1979-07-26 Tanto Kk Production of ovennmodifieddtone porcelain tile with red brown background

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