JPH0465904A - Manufacture of reflecting mirror for parabolic antenna - Google Patents

Manufacture of reflecting mirror for parabolic antenna

Info

Publication number
JPH0465904A
JPH0465904A JP17441790A JP17441790A JPH0465904A JP H0465904 A JPH0465904 A JP H0465904A JP 17441790 A JP17441790 A JP 17441790A JP 17441790 A JP17441790 A JP 17441790A JP H0465904 A JPH0465904 A JP H0465904A
Authority
JP
Japan
Prior art keywords
reflecting mirror
cloth
parabolic antenna
fabric
metal foil
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP17441790A
Other languages
Japanese (ja)
Other versions
JP2684229B2 (en
Inventor
Akio Yasuike
安池 秋男
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ADO UNION KENKYUSHO KK
Original Assignee
ADO UNION KENKYUSHO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ADO UNION KENKYUSHO KK filed Critical ADO UNION KENKYUSHO KK
Priority to JP2174417A priority Critical patent/JP2684229B2/en
Publication of JPH0465904A publication Critical patent/JPH0465904A/en
Application granted granted Critical
Publication of JP2684229B2 publication Critical patent/JP2684229B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

PURPOSE:To manufacture a reflecting mirror with an excellent mirror surface simply and economically by transposing a metallic foil overlapped on a cloth onto a synthetic resin made reflecting mirror surface. CONSTITUTION:An aluminum foil is overlapped on a nylon plain weave cloth. The overlapped cloth is placed onto a metallic die for a rotation parabolic antenna reflecting mirror by using a tape. Then a polyphenylene ether group resin is injected to the cloth to obtain a formed product with the cloth attached thereto. When the cloth is exfoliated from the formed product, a parabolic antenna use reflecting mirror is realized, in which excellent conductivity is provided to the surface and the light reflection is prevented by a cloth pattern. Thus, the reflecting mirror is easily and economically, which has a reflecting mirror surface with excellent surface state, excellent radio wave reflecting performance, in which no flaw is produced and exfoliation and crack of the metallic foil due to a temperature change are not caused.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は反射鏡面に金属箔が転写されている合成樹脂射
出成形パラボラアンテナ用反射鏡の製造方法(関する。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a method for manufacturing a synthetic resin injection molded reflecting mirror for a parabolic antenna, in which a metal foil is transferred to the reflecting mirror surface.

〔従来の技術〕[Conventional technology]

衛星放送等に用いられるパラボラアンテナの放物面反射
鏡にはアルミニウム、銅等の金属材料が使用されること
が多かったが、近年取扱いが簡便で、成形加工が容易な
上量産しやすいプラスチック製のものが多用されるよう
になってきた。
Metal materials such as aluminum and copper were often used for parabolic reflectors in parabolic antennas used for satellite broadcasting, etc., but in recent years plastic materials have become easier to handle, easier to mold, and easier to mass produce. have come into widespread use.

しかし、プラスチックをパラボラアンテナの反射鏡の材
料として用いる場合には、その反射面に電波反射層即ち
導体層を設けて受信に必要な高い反射性能を付与する必
要がある。
However, when plastic is used as a material for the reflecting mirror of a parabolic antenna, it is necessary to provide a radio wave reflecting layer, that is, a conductor layer, on the reflecting surface to provide high reflective performance necessary for reception.

その導体層付与の従来方法としては■金属箔を接着する
方法、■金属ペースト(例:Cuペースト)を塗布する
方法、■射出成形金型内に設けた金属ペースト塗布ポリ
エチレンテレフタレート(PET>フィルムからその金
属層を転写する方法がある。
Conventional methods for applying the conductive layer include: ■ bonding metal foil; ■ applying metal paste (e.g. Cu paste); ■ forming metal paste coated polyethylene terephthalate (PET>film) in an injection mold. There is a method of transferring the metal layer.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

しかしながら、上記■の方法は端部の処理や金属箔が破
れたり皺が発生して金属箔を均一に展着するのが難しく
、又、発生した皺に対する処理も煩雑である他、金属と
基体樹脂の熱膨張係数の相違に由来する剥れ、皺、割れ
等の問題があり、好ましい方法とはいえなかった。
However, in the method (2) above, it is difficult to process the edges and spread the metal foil uniformly because the metal foil is torn or wrinkled, and the treatment for the wrinkles that have occurred is also complicated. This method could not be said to be a preferable method because of problems such as peeling, wrinkles, and cracks caused by differences in the thermal expansion coefficients of the resins.

又■の方法は塗布、乾燥、トップコート、再乾燥という
具合に工程が多くなりコストアップが避けられず、性能
面でもビヒクルによって金属粒子がコートされているた
め導電性が不充分という問題点があった。
In addition, method (2) involves many steps such as coating, drying, top coating, and re-drying, which inevitably increases costs.In terms of performance, there is also the problem that conductivity is insufficient because the metal particles are coated with a vehicle. there were.

さらに、本発明方法に比較的近い■の方法も、射出圧で
フィルムが変形し易く、そのため転写された導体層に皺
が発生するという問題点があり、一方、射出圧を低めに
すると密着性が低下して肝心の導電性が不充分になると
いう問題点があった。
Furthermore, method (2), which is relatively similar to the method of the present invention, also has the problem that the film is easily deformed by the injection pressure, resulting in wrinkles in the transferred conductor layer.On the other hand, when the injection pressure is lowered, the adhesion There was a problem in that the electrical conductivity, which is important, was insufficient.

又、この方法には射出成形温度の高いエンジニアリング
樹脂を用いた場合、ベースフィルムが熱変形し良好な転
写が不可能になるという問題点もあった。
This method also has the problem that when an engineering resin having a high injection molding temperature is used, the base film is thermally deformed, making it impossible to perform good transfer.

本発明は上記の従来法の問題点を解決し、良好な鏡面を
有し、優れた導電性(反射性)を発揮する合成樹脂射出
成形パラボラアンテナ用反射鏡の簡便且つ経済的な製造
方法を提供することを課題とするものである。
The present invention solves the problems of the conventional methods described above, and provides a simple and economical manufacturing method for a synthetic resin injection-molded parabolic antenna reflector that has a good mirror surface and exhibits excellent conductivity (reflectivity). The challenge is to provide this information.

〔課題を解決するための手段〕[Means to solve the problem]

本発明者は上記課題を解決するため、射出成形における
転写の技術を種々検討した結果、金属箔を重ね合せた布
地を用い、この布地から射出成形体に該金属箔を転写す
ることにより、上記課題を一挙に解決できることを見出
し本発明を完成した。
In order to solve the above-mentioned problem, the present inventor investigated various transfer techniques in injection molding, and as a result, the above-described method was achieved by using a fabric on which metal foils are superimposed and transferring the metal foils from this fabric to an injection molded product. They discovered that the problems could be solved all at once and completed the present invention.

即ち本発明は、布に重ね合せた金属箔を合成樹脂製反射
鏡面に転写することを特徴とするパラボラアンテナ用反
射鏡の製造方法及び布に重ね合せた金属箔とともに布地
表面の凹凸形状を同時に反射鏡面に転写することを特徴
とするパラボラアンテナ用反射鏡の製造方法を提供する
ものである。
That is, the present invention provides a method for manufacturing a reflector for a parabolic antenna, which is characterized in that metal foil superimposed on cloth is transferred onto a reflective mirror surface made of synthetic resin, and a method for manufacturing a reflector for a parabolic antenna, which is characterized in that metal foil superimposed on cloth is transferred and the uneven shape of the surface of the cloth is simultaneously transferred. The present invention provides a method for manufacturing a reflecting mirror for a parabolic antenna, which is characterized by transferring the image onto a reflecting mirror surface.

以下本発明の詳細な説明する。The present invention will be explained in detail below.

本発明で用いる金属箔としては、アルミニウム箔、銅箔
、銀箔、その他市販の金属箔が使用される。
As the metal foil used in the present invention, aluminum foil, copper foil, silver foil, and other commercially available metal foils are used.

本発明で用いられる布地は、市販されている天然、再生
、もしくは合成繊維の布地の中から目的に応じて適宜選
択すればよいが、好ましくは用いる樹脂の種類、特にそ
の射出に要する樹脂温、樹脂圧、金型温度等の条件と経
済性を勘案して選択する。
The fabric used in the present invention may be appropriately selected from commercially available natural, recycled, or synthetic fiber fabrics depending on the purpose, but preferably the type of resin used, especially the resin temperature required for injection, Select by considering conditions such as resin pressure and mold temperature as well as economic efficiency.

したがって、汎用樹脂の場合には市販のほとんどの布地
が用いられるが、射出に高温、高圧、高金型温度を必要
とするエンジニアリングプラスチックの場合には、天然
繊維、再生繊維、無機繊維、アラミド繊維、アクリル繊
維等の実質的に非熱可塑性を示す繊維或いは耐熱性の優
れた繊維の布地を使用することが好ましい。
Therefore, in the case of general-purpose resins, most commercially available fabrics are used, but in the case of engineering plastics, which require high temperatures, pressures, and high mold temperatures for injection, natural fibers, recycled fibers, inorganic fibers, and aramid fibers are used. It is preferable to use fabrics made of substantially non-thermoplastic fibers such as acrylic fibers, or fibers with excellent heat resistance.

又、本発明には金属箔の表面に布目等の布地表面の凹凸
形状が同時に転写されることにより、いわゆるシボ模様
による艶消し効果が出るため、パラボラアンテナの設置
で問題になりがちな光の反射の問題が解消されるという
利点もある。
In addition, in the present invention, uneven shapes of the fabric surface, such as texture, are simultaneously transferred to the surface of the metal foil, creating a matte effect due to a so-called grain pattern. Another advantage is that the problem of reflection is eliminated.

さらに、ロゴマーク等の凹凸模様を表面に付与したいと
きには、該布地の裏面(金属箔/トップコート層のある
面と反対側の面)に当該ロゴマークの凹凸型を貼着等に
より取り付けて射出成形すればよい。
Furthermore, if you want to add a concave-convex pattern such as a logo mark to the surface, the concave-convex pattern of the logo mark is attached to the back side of the fabric (the side opposite to the side with the metal foil/top coat layer) by pasting, etc. Just mold it.

なお、本発明においても金属箔にその酸化及び剥離を防
止し、強度、耐候性を向上せしめるために通常行われて
いるような耐候性向上用塗料を塗布したり、表面処理を
施したり、フィルム等を接着したりすることができるこ
とは当然である。
In addition, in the present invention, in order to prevent oxidation and peeling of the metal foil and improve its strength and weather resistance, the metal foil may be coated with a coating for improving weather resistance, subjected to surface treatment, or coated with a film. Of course, it is also possible to glue etc.

本発明で用いられる合成樹脂は従来射出成形用樹脂とし
て使用されていたものならいずれも用いることができる
。すなわち、ポリプロピレン、ポリエチレン等のポリオ
レフィン系樹脂、塩化ビ二ル系樹脂、PET樹脂、PC
樹脂、ポリアミド系樹脂、PSlABS、HIPS等の
ポリスチレン系樹脂、ポリフェニレンエーテル系樹脂の
他、エンジニアリング樹脂なども使用できる。
As the synthetic resin used in the present invention, any synthetic resin conventionally used as an injection molding resin can be used. That is, polyolefin resins such as polypropylene and polyethylene, vinyl chloride resins, PET resins, PC
In addition to resins, polyamide resins, polystyrene resins such as PSlABS and HIPS, and polyphenylene ether resins, engineering resins can also be used.

次に、本発明のパラボラアンテナ用反射鏡の製造方法を
説明する。
Next, a method for manufacturing a reflecting mirror for a parabolic antenna according to the present invention will be explained.

まず、上記の金属箔を重ね合せた布を張設した射出成形
用金型を準備する。この金型に、押出ノズルより熱溶融
樹脂を押出し、パラボラアンテナの反射鏡の金型キャビ
ティを充満させる。次いで冷却固化すると表面に前記し
た金属箔を重ね合せた布が付着した成形品が得られる。
First, an injection mold is prepared, which is covered with a cloth overlaid with the metal foil described above. Hot molten resin is extruded into this mold from an extrusion nozzle to fill the mold cavity of the reflector of the parabolic antenna. Then, when it is cooled and solidified, a molded article having the above-mentioned cloth layered with metal foil adhered to the surface is obtained.

この成形品を金型から取り出した後、もしくは取り出し
の際、表面に付着した該布を剥離すると金属箔とともに
該布表面の形状、凹凸、模様等が転写された優れた反射
特性を有するパラボラアンテナ用反射鏡が得られる。
After or when taking out the molded product from the mold, when the cloth attached to the surface is peeled off, the shape, irregularities, patterns, etc. of the cloth surface are transferred along with the metal foil, making it a parabolic antenna with excellent reflective properties. A reflector for use is obtained.

金属箔を重ね合せた布地をインサートする方法は、従来
のプラスチックフィルムのインサート方法と同じ方法が
使用できる。この場合、該布地を金型に両面テープ等を
用いて貼り付けるのは簡便な方法であり、又、適当な機
械的な方法により布地を設置することもできる。
The method for inserting the fabric layered with metal foil can be the same as the method for inserting conventional plastic films. In this case, it is a simple method to attach the fabric to the mold using double-sided tape or the like, or it is also possible to install the fabric by an appropriate mechanical method.

その他、市販のインモールド装置を用いてもよい。In addition, a commercially available in-mold device may be used.

成形して得た射出成形体より布地を剥離するには、人力
又は機械的な方法で行えばよい。
The fabric can be peeled off from the injection molded article by manual or mechanical methods.

〔作用〕[Effect]

本発明において金型内に熱溶融樹脂が射出されると、そ
の金型内に設置された金属箔を重ね合せた布が表面に付
着した成形体が形成される。この際熱圧の作用により金
属箔が成形体に固着し、該布地を剥離すると成形体上に
転写される。
In the present invention, when a hot melt resin is injected into a mold, a molded body is formed on the surface of which a cloth made by overlapping metal foil placed in the mold is attached. At this time, the metal foil is fixed to the molded body by the action of heat and pressure, and when the fabric is peeled off, it is transferred onto the molded body.

これに対し、従来のプラスチックシートを用いる場合に
は、空気流の抵抗のため波打ったり、空気溜りによって
転写及び成形が不完全になったり、又、プラスチックス
シートは射出樹脂の熱で軟化変形ないしは溶融してしま
うことが多い。
On the other hand, when conventional plastic sheets are used, they may become wavy due to air flow resistance, transfer and molding may be incomplete due to air pockets, and plastic sheets may soften and deform due to the heat of the injected resin. Otherwise, it often melts.

又本発明においては、射出圧が高くでき、且つ使用する
布地の熱伝導率が低いことを利用して、金属箔と射出樹
脂との接触を高温下に行うことができるので、金属箔の
転写面への密着も良好となり、導電性(電波反射性)が
大巾向上するという効果が得られる。
In addition, in the present invention, the injection pressure can be high and the metal foil and the injected resin can be brought into contact at high temperature by taking advantage of the low thermal conductivity of the fabric used, so that the transfer of the metal foil is possible. Adhesion to the surface is also good, and the effect of greatly improving conductivity (radio wave reflectivity) can be obtained.

〔実施例〕〔Example〕

以下本発明の実施例を示す。 Examples of the present invention will be shown below.

実施例1 アルミ箔(福山金属箔粉工業製、50μm)を薄地の゛
ナイロン平織生地(旭化成工業製)の上に重ね合せる。
Example 1 Aluminum foil (manufactured by Fukuyama Metal Foil & Powder Industries, Ltd., 50 μm) was superimposed on a thin nylon plain weave fabric (manufactured by Asahi Kasei Industries, Ltd.).

この重ね合せた布地を直径538mの回転放物面状のパ
ラボラアンテナ反射鏡の金型にテープを用いて設置した
This superimposed fabric was placed in the mold of a parabolic antenna reflector with a diameter of 538 m in the shape of a paraboloid of revolution using tape.

次に、ポリフェニレンエーテル系樹脂(旭化成工業製ザ
イロE F aoo H>を成形温度270℃で射出成
形して、上記布地の付着した成形品を得る。
Next, a polyphenylene ether resin (Zylo E Faoo H, manufactured by Asahi Kasei Industries, Ltd.) is injection molded at a molding temperature of 270° C. to obtain a molded article to which the fabric is attached.

この成形品から該布地を剥離すると表面抵抗の良好な導
電性と布目模様による光の反射が゛防止されたパラボラ
アンテナ用反射鏡が得られた。
When the fabric was peeled off from this molded article, a reflector for a parabolic antenna was obtained which had good conductivity with surface resistance and was prevented from reflecting light due to the texture pattern.

実施例2 実施例1で用いたナイロン平織布の裏面に所定のロゴマ
ークの型紙を付着して実施例1と同様にして実施した。
Example 2 A test was carried out in the same manner as in Example 1 except that a pattern of a predetermined logo mark was attached to the back side of the nylon plain woven fabric used in Example 1.

反射鏡面に該布地の布目模様とともにロゴマークが滓出
したアルミ箔を有するパラボラアンテナ用反射鏡が得ら
れた。
A reflecting mirror for a parabolic antenna was obtained, which had an aluminum foil on which a logo mark was smeared along with the grain pattern of the fabric on the reflecting mirror surface.

〔発明の効果〕〔Effect of the invention〕

本発明は、導電性(電波反射特性)が優れ、且つ皺の発
生及び温度変化による金属箔の剥離、割れを解消した表
面状態の一良好な反射鏡面を持つ合成樹脂射出成形パラ
ボラアンテナ用反射鏡が経済的つ容易(提供できるとい
う効果を有する。又、本発明には反射鏡面に金属箔接合
と同時に極めて簡単、経済的に光反射防止とトップコー
ト及びロゴマーク等の付与も行えるという効果もある。
The present invention provides a synthetic resin injection molded reflector for parabolic antennas that has excellent conductivity (radio wave reflection characteristics) and a surface condition that eliminates the occurrence of wrinkles and peeling and cracking of metal foil due to temperature changes. This invention has the effect that it can be provided economically and easily.Also, the present invention has the effect that it is possible to extremely easily and economically apply a top coat, a logo mark, etc. to the reflective mirror surface at the same time as bonding the metal foil. be.

Claims (1)

【特許請求の範囲】 1、布に重ね合せた金属箔を合成樹脂製反射鏡面に転写
することを特徴とするパラボラアンテナ用反射鏡の製造
方法。 2、布に重ね合せた金属箔とともに布地表面の凹凸形状
を同時に反射鏡面に転写することを特徴とするパラボラ
アンテナ用反射鏡の製造方法。 3、金属箔を重ね合せた布地を該金属箔が樹脂側にくる
ようにパラボラアンテナ反射鏡の金型のキャビティ内に
設置した後、該金型をセットし、可塑化した合成樹脂を
射出し、次いで得られた射出成形体から上記布地を剥離
することを特徴とする上記布地の表面形状と該布上の金
属箔を同時に表面に転写された射出成形パラボラアンテ
ナ用反射鏡の製造方法。 4、金属箔がアルミニウム箔又は銅箔又は銀箔である請
求項1、2又は3記載のパラボラアンテナ用反射鏡の製
造方法。 5、裏面にロゴマークの凹凸型状を付着した布地を用い
ることを特徴とする請求項1から4のいずれかに記載の
パラボラアンテナ用反射鏡の製造方法。
[Claims] 1. A method for manufacturing a reflecting mirror for a parabolic antenna, which comprises transferring a metal foil layered on cloth onto a synthetic resin reflecting mirror surface. 2. A method for manufacturing a reflector for a parabolic antenna, characterized by simultaneously transferring the uneven shape of the surface of the fabric onto the reflective mirror surface together with the metal foil superimposed on the fabric. 3. After placing the fabric overlaid with metal foil into the cavity of the parabolic antenna reflector mold so that the metal foil is on the resin side, set the mold and inject the plasticized synthetic resin. A method for producing a reflector for an injection-molded parabolic antenna in which the surface shape of the fabric and the metal foil on the fabric are simultaneously transferred onto the surface, the fabric being then peeled from the obtained injection-molded body. 4. The method for manufacturing a reflector for a parabolic antenna according to claim 1, 2 or 3, wherein the metal foil is an aluminum foil, a copper foil or a silver foil. 5. The method for manufacturing a reflector for a parabolic antenna according to any one of claims 1 to 4, characterized in that a fabric having a concavo-convex pattern of a logo mark attached to the back surface is used.
JP2174417A 1990-07-03 1990-07-03 Manufacturing method of reflector for parabolic antenna Expired - Fee Related JP2684229B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2174417A JP2684229B2 (en) 1990-07-03 1990-07-03 Manufacturing method of reflector for parabolic antenna

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2174417A JP2684229B2 (en) 1990-07-03 1990-07-03 Manufacturing method of reflector for parabolic antenna

Publications (2)

Publication Number Publication Date
JPH0465904A true JPH0465904A (en) 1992-03-02
JP2684229B2 JP2684229B2 (en) 1997-12-03

Family

ID=15978189

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2174417A Expired - Fee Related JP2684229B2 (en) 1990-07-03 1990-07-03 Manufacturing method of reflector for parabolic antenna

Country Status (1)

Country Link
JP (1) JP2684229B2 (en)

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JP2011001907A (en) * 2009-06-19 2011-01-06 Honda Motor Co Ltd Hydraulic lash adjuster oil feeing structure
US8156907B2 (en) 2006-09-19 2012-04-17 Otics Corporation Cam housing

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60100803A (en) * 1983-11-07 1985-06-04 Takeda Chem Ind Ltd Production of reflecting plate for parabolic antenna
JPS60216604A (en) * 1984-04-12 1985-10-30 Mitsui Toatsu Chem Inc Method for forming electromagnetic wave reflecting body
JPS6489603A (en) * 1987-09-29 1989-04-04 Nissha Printing Manufacture of parabolic antenna reflector

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Publication number Priority date Publication date Assignee Title
JPS60100803A (en) * 1983-11-07 1985-06-04 Takeda Chem Ind Ltd Production of reflecting plate for parabolic antenna
JPS60216604A (en) * 1984-04-12 1985-10-30 Mitsui Toatsu Chem Inc Method for forming electromagnetic wave reflecting body
JPS6489603A (en) * 1987-09-29 1989-04-04 Nissha Printing Manufacture of parabolic antenna reflector

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8156907B2 (en) 2006-09-19 2012-04-17 Otics Corporation Cam housing
JP2008232125A (en) * 2007-03-23 2008-10-02 Otics Corp Lash adjuster
JP2011001907A (en) * 2009-06-19 2011-01-06 Honda Motor Co Ltd Hydraulic lash adjuster oil feeing structure

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