JPH0465814A - Electrical double layer capacitor and its manufacture - Google Patents

Electrical double layer capacitor and its manufacture

Info

Publication number
JPH0465814A
JPH0465814A JP18000290A JP18000290A JPH0465814A JP H0465814 A JPH0465814 A JP H0465814A JP 18000290 A JP18000290 A JP 18000290A JP 18000290 A JP18000290 A JP 18000290A JP H0465814 A JPH0465814 A JP H0465814A
Authority
JP
Japan
Prior art keywords
activated carbon
electric double
double layer
layer capacitor
film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP18000290A
Other languages
Japanese (ja)
Other versions
JP2738135B2 (en
Inventor
Kiyoaki Imoto
井元 清明
Akihiko Yoshida
昭彦 吉田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Priority to JP2180002A priority Critical patent/JP2738135B2/en
Priority to DE69128805T priority patent/DE69128805T2/en
Priority to EP91104570A priority patent/EP0449145B1/en
Priority to US07/676,175 priority patent/US5150283A/en
Publication of JPH0465814A publication Critical patent/JPH0465814A/en
Application granted granted Critical
Publication of JP2738135B2 publication Critical patent/JP2738135B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/13Energy storage using capacitors

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  • Electric Double-Layer Capacitors Or The Like (AREA)

Abstract

PURPOSE:To easily manufacture an electrode having a uniform film thickness and a large area so as to increase the working withstand voltage and reduce the internal resistance of the title capacitor by constituting the capacitor of films made of activated carbon and a water-soluble binder, conductive layers formed on the entire or partial surface of the films, and electrolytic solution, with the films and layers respectively being faced to each other with separators in between. CONSTITUTION:Films made of activated carbon and a water-soluble binder and conductive layers 2 entirely or partially covering the films 1 are formed by a contact, vapor deposition, or sputtering method. Then this capacitor is produced by arranging the layers 2 so that they can face the films 1 respectively with separators 3 in between and impregnating or dipping the films 1 and layers 2 with or in an electrolytic solution after drying. The film made of the activated carbon and binder contains a conductivity giving agent and each conductive layer is constituted of a plate, foil, net, perforated plate, expanded plate, thin film, thick film or etched product of one of them made of an element selected out of aluminum, tantalum, titanium, silver, gold, platinum, and carbon. In addition, either powdery or fibrous activated carbon can be used as the activated carbon.

Description

【発明の詳細な説明】 産業上の利用分野 本発明は活性炭を分極性電極に用いる電気二重層キャパ
シタおよびその製造方法に関すム従来の技術 電気二重層キャパシタは分極性電極として活性炭を用(
\ 活性炭と電解液との界面電気二重層に蓄積される電
気二重層容量を利用した大容量コンデンサであも この
ような電気二重層キャパシタには従来大別して次の2種
類が存在すも すなわち硫酸水溶、液のような水溶液系
電解液を用いたものと、プロピレンカーボネートのよう
な有機溶媒に電解質を添加した有機溶媒系電解液を用い
たものであム 第3@ 第4図it  それぞれ両者の
代表例の構成を示すものである。第3図に示すようく 
セパレータ2Iを介して、活性炭粉末電極22が対向し
 絶縁ゴムケース23と導電電極25よりなる。
DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention relates to an electric double layer capacitor using activated carbon as a polarizable electrode and a method for manufacturing the same.
\ Large-capacity capacitors that utilize the electric double layer capacitance accumulated in the interfacial electric double layer between activated carbon and electrolyte. Conventionally, there are two types of electric double layer capacitors: sulfuric acid. One uses an aqueous electrolyte such as an aqueous solution or a liquid, and the other uses an organic solvent electrolyte in which an electrolyte is added to an organic solvent such as propylene carbonate. This shows the configuration of a typical example. As shown in Figure 3
An activated carbon powder electrode 22 is made up of an insulating rubber case 23 and a conductive electrode 25, facing each other with a separator 2I in between.

活性炭粉末電極22は活性炭粉末を濃硫酸水溶液でベレ
ット状に成型したもので硫酸水溶液はバインダの役目も
する。−人 有機溶媒系電解液を用いたキャパシタは第
4図に示す構成を有すム 活性炭粉大 弗素ポリマー、
メチルアルコールからなるペーストをアルミニウムネッ
トからなる集電体31上に塗布し 乾燥製膜した活性炭
電極32をセパレータ33を介して捲回すも これにプ
ロピレンカーボネートとテトラエチルアンモニウムバー
クロレートとの混合溶液を含浸してハウジングする。
The activated carbon powder electrode 22 is made by molding activated carbon powder into a pellet shape using a concentrated aqueous sulfuric acid solution, and the aqueous sulfuric acid solution also serves as a binder. A capacitor using an organic solvent-based electrolyte has the configuration shown in Figure 4.Activated carbon powder fluorine polymer,
A paste made of methyl alcohol is applied onto a current collector 31 made of an aluminum net, and an activated carbon electrode 32 formed by drying is wound through a separator 33. This is impregnated with a mixed solution of propylene carbonate and tetraethylammonium barchlorate. housing.

34、35.36.37はそれぞれ陽極リード、陰極リ
ード、ゴムパツキン久 アルミニウムケースである。
34, 35, 36, and 37 are the anode lead, cathode lead, rubber gasket, and aluminum case, respectively.

発明が解決しようとする課題 従来の二つの電解液系のキャパシタにはそれぞれ次のよ
うな特徴(長所と短所)がある。水溶液系の長所は電解
液の電気抵抗が低く大電流負荷放電に適することであり
、短所は電解液の分解電圧に左右されるキャパシタの使
用耐電圧かたがだが1、Ovまでしか得られないことで
ある。高電圧での使用の時は多くのキャパシタの直列接
続を余儀なくされ 長期の使用と信頼性の点で問題があ
る。
Problems to be Solved by the Invention The two conventional electrolyte-based capacitors each have the following characteristics (advantages and disadvantages). The advantage of an aqueous solution system is that the electrical resistance of the electrolyte is low and it is suitable for large current load discharge.The disadvantage is that the withstand voltage of the capacitor depends on the decomposition voltage of the electrolyte, but it can only be obtained up to 1.0V. That's true. When used at high voltages, many capacitors must be connected in series, which poses problems in terms of long-term use and reliability.

一方有機溶媒系の長所は電解液の耐電圧が高い(〜3V
)ために水溶液系のものよりも高電圧使用が可能である
。短所ζ友 電解液の電気抵抗のためにキャパシタの内
部抵抗が水溶液系のそれと比較して5−10倍になり大
電流負荷の用途での使用は困難であった さらに 上記二つの系では活性炭の粉末を含むペースト
から電極を直接作製するた八 膜厚の均一な大面積の電
極の作製が困難であり、品質の優れた大形キャパシタの
実現が不可能であった本発明の目的ζよ 従来の二つの
種類の電解液のキャパシタのそれぞれの長所を合わせ持
ったキャパシタを実現するととも番ミ  膜厚の均一な
大面積の電極の作製を容易にするものである。すなわち
使用耐電圧が高く内部抵抗の低い大形の電気二重層キャ
パシタおよびその製造方法を得ることを目的とする。
On the other hand, the advantage of organic solvent systems is that the electrolyte has a high withstand voltage (~3V
), it is possible to use higher voltages than aqueous solutions. Disadvantages: Due to the electrical resistance of the electrolyte, the internal resistance of the capacitor is 5 to 10 times higher than that of an aqueous solution system, making it difficult to use in applications with large current loads.Furthermore, in the above two systems, activated carbon The purpose of the present invention is to directly manufacture electrodes from a paste containing powder.It is difficult to manufacture large-area electrodes with uniform film thickness, and it has been impossible to realize large capacitors with excellent quality. In addition to realizing a capacitor that combines the advantages of the two types of electrolyte capacitors, it also facilitates the production of large-area electrodes with uniform film thickness. That is, the object of the present invention is to obtain a large electric double layer capacitor having a high usable withstand voltage and a low internal resistance, and a method for manufacturing the same.

課題を解決するための手段 本発明(上 上記目的を達成するためのもので、活性炭
、水溶性バインダからなるフィルムとそのフィルム上の
全体 または一部に導電性を有する層を形成した層をそ
れぞれセパレータを介して対向して配置したものと、電
解液とからなる電気二重層キャパシタである。
Means for Solving the Problems The present invention (above) is intended to achieve the above objects, and consists of a film made of activated carbon and a water-soluble binder, and a layer on which a conductive layer is formed on the whole or a part of the film. This is an electric double layer capacitor consisting of a capacitor and an electrolyte, which are placed facing each other with a separator in between.

また 活性炭、水溶性バインダからなるフィルムとその
フィルム上の全体 または一部に導電性を有する層を接
触 蒸着、スパッタリングにより形成した層をそれぞれ
セパレータを介して対向して配置して乾燥し 電解液を
含浸、または電解液に浸漬することにより製造する電気
二重層キャパシタの製造方法である。
In addition, a film made of activated carbon and a water-soluble binder is contacted with a conductive layer on the whole or part of the film, and the layers formed by vapor deposition or sputtering are placed facing each other with a separator interposed between them, and dried. This is a method of manufacturing an electric double layer capacitor by impregnation or immersion in an electrolytic solution.

作用 この構成および製造方法により本発明の電気二重層キャ
パシタおよびその製造方法によれば 活性炭、水溶性バ
インダからなるフィルムが活性炭分極性電極として、電
気抵抗が低く、導電性を有する層との電気接触性に優れ
かつ良好な活性炭膜の成膜性および自己形状保持性を有
し さらへ活性炭、水溶性バインダからなるフィルムを
用いるた数 膜厚の均一な大面積の電極を容易に作製で
きることとなる。
Effect: According to the electric double layer capacitor of the present invention and its manufacturing method, a film made of activated carbon and a water-soluble binder is used as an activated carbon polarizable electrode to make electrical contact with a layer having low electrical resistance and conductivity. The activated carbon film has excellent film formation properties and self-shape retention, and furthermore, it is possible to easily produce large-area electrodes with uniform film thickness using a film made of activated carbon and a water-soluble binder. .

実施例 以下本発明の具体的な一実施例の電気二重層キャパシタ
およびその製造方法について図面を基にして説明すも (実施例1) 活性炭粉末(比表面積:  2000m2/g、  平
均粒径:2μm)10重量部をメタノールの混合溶液に
均一に分散すも カルボキシメチルセルロース(CM 
C。
EXAMPLE Hereinafter, an electric double layer capacitor and a manufacturing method thereof according to a specific example of the present invention will be explained based on the drawings (Example 1) Activated carbon powder (specific surface area: 2000 m2/g, average particle size: 2 μm) ) Evenly disperse 10 parts by weight of carboxymethyl cellulose (CM) in a mixed solution of methanol.
C.

タルボキシル基のプロトンの一部をNa”イオンで置換
したもの)2重量部を水に溶解すも 両方の液をさらに
混合撹拌して活性炭溶液としたのちフィルム化すも こ
のフィルムの表面に水を浸し 厚さ20μmの化学エツ
チング法によって粗面化したアルミニウム箔からなる集
電体1の両面に接触させたのち乾燥し箔状電極体2を製
膜すも 第1図に示すよう級 得られた箔状電極体2の
一対をセパレータ3を介して捲回する。電解液としてプ
ロピレンカーボネート液にテトラエチルアンモニウムテ
トラフルオロボレートを1mol/1溶解し セパレー
タ3を介して捲回された一対の箔状電極体2をアンモニ
ウムケー人 4に挿入し ゴムバッキング5を介して封
口する。6は一対の箔状電極2がらそれぞれ導出したア
ルミニウムリード電極である。
Dissolve 2 parts by weight of a product in which some of the protons of the tarboxyl group have been replaced with Na'' ions. Both solutions are further mixed and stirred to form an activated carbon solution, which is then formed into a film. The surface of this film is immersed in water. A foil-like electrode body 2 is formed by contacting both sides of a current collector 1 made of aluminum foil roughened by a chemical etching method to a thickness of 20 μm, and then drying. A pair of foil-shaped electrode bodies 2 are wound through a separator 3. 1 mol/1 of tetraethylammonium tetrafluoroborate is dissolved in a propylene carbonate solution as an electrolytic solution.The pair of foil-shaped electrode bodies 2 are wound through a separator 3. was inserted into an ammonium case 4 and sealed via a rubber backing 5. Reference numerals 6 denote aluminum lead electrodes drawn out from each of the pair of foil electrodes 2.

(実施例2) 実施例1と同じ構成で、アセチレンブラックを2重量部
添加した (実施例3) 実施例2と同じ構成で、集電体としてアルミニウムのネ
ットを使用した (実施例4) 実施例2と同じ構成で、活性炭粉末の代わりへフェノー
ル樹脂系活性炭繊維のチョップ(繊維径が10μmで平
均チョップ長さが0.5mB  比表面積が2300m
Q/g)を使用した (実施例5) 実施例2と同じ構成で、バインダとしてヒドロキシプロ
ピルセルロースを使用した (実施例6) 実施例1と同じ構成で、バインダとしてカルボキシメチ
ルセルロースのカルボキシル基のプロトンの少なくとも
一つがアンモニウムイオンに置換されたものを使用し九 (実施例7) 実施例1と同じ構成で、導電性付与剤に酸化ルテニウム
を使用した (実施例8) 活性炭粉末(比表面積:  2000m27g、  平
均粒径:2μm)10重量部とアセチレンブラ・ツク2
重量部とをアンモニア水(濃度5重量%)に均一に分散
する。
(Example 2) The same configuration as in Example 1, but with the addition of 2 parts by weight of acetylene black (Example 3) The same configuration as in Example 2, using an aluminum net as a current collector (Example 4) Implementation Same configuration as Example 2, but chopped phenolic resin activated carbon fiber instead of activated carbon powder (fiber diameter 10 μm, average chop length 0.5 mB, specific surface area 2300 m
(Example 5) Same configuration as Example 2, using hydroxypropyl cellulose as a binder (Example 6) Same configuration as Example 1, using protons of the carboxyl group of carboxymethyl cellulose as a binder. Activated carbon powder (specific surface area: 2000m27g) , average particle size: 2 μm) 10 parts by weight and acetylene brazil 2
parts by weight are uniformly dispersed in aqueous ammonia (concentration: 5% by weight).

カルボキシメチルセルロース(CMC,カルボキシル基
のプロトンの一部をNaイオンで置換したもの)2重量
部を水に溶解する。両方の液をさらに混合撹拌して活性
炭溶液としたのちフィルム化する。
Two parts by weight of carboxymethyl cellulose (CMC, in which some of the protons of carboxyl groups are replaced with Na ions) is dissolved in water. Both liquids are further mixed and stirred to form an activated carbon solution, which is then formed into a film.

厚さ20μmの化学エツチング法によって粗面化したア
ルミニウム箔からなる集電体11の両面に水を塗布しフ
ィルムを接触する。空気中で30分乾燥後100℃で6
0分遠赤外線乾燥し活性炭電極を作製する。
Water is applied to both sides of a current collector 11 made of aluminum foil whose surface has been roughened by a chemical etching method to a thickness of 20 μm, and the film is brought into contact with the current collector 11 . 6 at 100℃ after drying in air for 30 minutes
Dry with far infrared rays for 0 minutes to prepare an activated carbon electrode.

第2図に示すよう&へ 得られた箔状電極体12の一対
を、セパレータ13を介して捲回し電極体を得る。
As shown in FIG. 2, a pair of the obtained foil electrode bodies 12 are wound with a separator 13 in between to obtain an electrode body.

電解液としてプロピレンカーボネートにテトラエチルア
ンモニウムテトラフルオロボレートを1mol/l溶解
し セパレータ・13を介して捲回された一対の箔状電
極体12をステンレスケース14に挿入しアルミニウム
層を有するステンレス蓋15とでハウジングを完成すも
 ただし この構成はノ\−メチツク封口素子であり、
箔状電極体12から導出したアルミニウムの1 陰極リ
ード16はガラス層17を介してステンレス蓋15と接
合されており、ステンレスケース14とアルミニウム層
を有するステンレス蓋15とは溶接されている。
1 mol/l of tetraethylammonium tetrafluoroborate is dissolved in propylene carbonate as an electrolyte, and a pair of foil-like electrode bodies 12 wound through a separator 13 are inserted into a stainless steel case 14, and a stainless steel lid 15 having an aluminum layer is inserted. Although the housing is completed, this configuration is a non-metallic sealing element,
An aluminum cathode lead 16 led out from the foil electrode body 12 is joined to a stainless steel lid 15 via a glass layer 17, and the stainless steel case 14 and the stainless steel lid 15 having an aluminum layer are welded.

(実施例9) 活性炭粉末(比表面積:  2000m2/g、 平均
粒径:2μm)10重量部とアセチレンブラック2重量
部とを水に均一に分散する。カルボキシメチルセルロー
ス(CMC、カルボキシル基のプロトンの一部をNaイ
オンで置換したもの)2重量部を水に溶解する。
(Example 9) 10 parts by weight of activated carbon powder (specific surface area: 2000 m2/g, average particle size: 2 μm) and 2 parts by weight of acetylene black are uniformly dispersed in water. Two parts by weight of carboxymethyl cellulose (CMC, in which some of the protons of carboxyl groups are replaced with Na ions) is dissolved in water.

両方の液をさらに混合撹拌して活性炭溶液としたのちフ
ィルム化する。このフィルムの両面にアルミニウムを蒸
着する。空気中で30分乾燥後100℃で60分遠赤外
線乾燥し活性炭電極を作製する。第2図に示すようへ 
得られた箔状電極体12の一対を、セパレータ13を介
して捲回し電極体を得る。電解液としてプロピレンカー
ボネート液にテトラエチルアンモニウムテトラフルオロ
ボレートを1mol/1溶解し 実施例8と同様にステ
ンレスケース1瓜アルミニウム層を有するステンレス蓋
15とでハウジングを完成すも ただし この構成はハ
ーメチック封口素子でり、アルミニウムの1 陰極り一
部16はガラス層17を介してステンレス蓋15と接合
されており、ステンレスケース14とアルミニウム層を
有するステンレス蓋15とは溶接されている。
Both liquids are further mixed and stirred to form an activated carbon solution, which is then formed into a film. Aluminum is deposited on both sides of this film. After drying in the air for 30 minutes, it is dried with far infrared rays at 100° C. for 60 minutes to produce an activated carbon electrode. As shown in Figure 2
A pair of the obtained foil-like electrode bodies 12 is wound with a separator 13 in between to obtain an electrode body. Tetraethylammonium tetrafluoroborate was dissolved at 1 mol/1 in a propylene carbonate solution as an electrolytic solution, and a housing was completed with a stainless steel case 1 and a stainless steel lid 15 having an aluminum layer in the same manner as in Example 8. However, this configuration is a hermetic sealing element. The aluminum cathode part 16 is joined to the stainless steel lid 15 via the glass layer 17, and the stainless steel case 14 and the stainless steel lid 15 having the aluminum layer are welded.

(実施例10) 活性炭粉末(比表面積:  2000m2/g、  平
均粒径:2μm)10重量部とアセチレンブラック2重
量部とを水に均一に分散する。カルボキシメチルセルロ
ース(CMC、カルボキシル基のプロトンの一部をNa
イオンで置換したもの)2重量部を水に溶解すム両方の
液をさらに混合撹拌して活性炭溶液としたのちフィルム
化する。このフィルムの両面に金をスパッタする。空気
中で30分乾燥後100℃で60分遠赤外線乾燥し活性
炭電極を作製する。第2図に示すよう!ミ 得られた箔
状電極体12の一対を、セパレータ13を介して捲回し
電極体を得も 電解液としてプロピレンカーボネート液
にテトラエチルアンモニウムテトラフルオロボレートを
1mol/l溶解し 実施例8と同様にステンレスケー
ス1東 アルミニウム層を有するステンレス蓋15とで
ハウジングを完成すも ただし この構成はハーメチッ
ク封口素子であり、アルミニウムの1 陰極リード16
はガラス層17を介してステンレス蓋15と接合されて
おり、ステンレスケース14とアルミニウム層を有する
ステンレス蓋15とは溶接されている。
(Example 10) 10 parts by weight of activated carbon powder (specific surface area: 2000 m2/g, average particle size: 2 μm) and 2 parts by weight of acetylene black are uniformly dispersed in water. Carboxymethyl cellulose (CMC, some of the carboxyl group protons are Na
Dissolve 2 parts by weight of ion-substituted carbon in water. Both solutions are further mixed and stirred to form an activated carbon solution, which is then formed into a film. Gold is sputtered on both sides of this film. After drying in the air for 30 minutes, it is dried with far infrared rays at 100° C. for 60 minutes to produce an activated carbon electrode. As shown in Figure 2! (iii) A pair of the obtained foil-like electrode bodies 12 was wound through a separator 13 to obtain an electrode body. 1 mol/l of tetraethylammonium tetrafluoroborate was dissolved in a propylene carbonate solution as an electrolytic solution, and stainless steel was used in the same manner as in Example 8. Case 1 East The housing is completed with a stainless steel lid 15 having an aluminum layer. However, this configuration is a hermetic sealing element, and the aluminum 1 cathode lead 16
is joined to a stainless steel lid 15 via a glass layer 17, and the stainless steel case 14 and the stainless steel lid 15 having an aluminum layer are welded.

(実施例11) 活性炭粉末(比表面積:  2000m’/g、  平
均粒径:2μm) 10重量部とアセチレンブラック2
重量部とを水に均一に分散する。カルボキシメチルセル
ロ−ス(CMC、カルボキシル基のプロトンの一部をN
aイオンで置換したもの)2重量部を水に溶解する。
(Example 11) 10 parts by weight of activated carbon powder (specific surface area: 2000 m'/g, average particle size: 2 μm) and acetylene black 2
Parts by weight are uniformly dispersed in water. Carboxymethylcellulose (CMC, some of the carboxyl group protons are N
(substituted with a ion) 2 parts by weight is dissolved in water.

両方の液をさらに混合撹拌して活性炭溶液としたのちフ
ィルム化すも このフィルムの両面に印刷法により金の
厚膜を形成する。空気中で30分乾燥後100℃で60
分遠赤外線乾燥し活性炭電極を作製する。第2図に示す
ように 得られた箔状電極体12の一対を、セパレータ
13を介して捲回し電極体を得も 電解液としてプロピ
レンカーボネート液にテトラエチルアンモニウムテトラ
フルオロボレートを1mol/l溶解し 実施例8と同
様に一ステンレスケース14S  アルミニウム層を有
するステンレス蓋15とでハウジングを完成すも ただ
し この構成はハーメチック封口素子であり、アルミニ
ウムの1 陰極リード16はガラス層17を介してステ
ンレス蓋15と接合されており、ステンレスケース14
とアルミニウム層を有するステンレス蓋15とは溶接さ
れている。
Both liquids are further mixed and stirred to form an activated carbon solution, which is then turned into a film. A thick gold film is formed on both sides of this film by a printing method. 60 at 100℃ after drying in air for 30 minutes
Dry with far infrared rays to prepare activated carbon electrodes. As shown in FIG. 2, a pair of the obtained foil-like electrode bodies 12 was wound through a separator 13 to obtain an electrode body. 1 mol/l of tetraethylammonium tetrafluoroborate was dissolved in a propylene carbonate solution as an electrolytic solution. As in Example 8, the housing is completed with a stainless steel case 14S and a stainless steel lid 15 having an aluminum layer. However, this configuration is a hermetic sealing element, and the aluminum cathode lead 16 is connected to the stainless steel lid 15 through a glass layer 17. It is joined and the stainless steel case 14
and a stainless steel lid 15 having an aluminum layer are welded together.

(実施例12) 活性炭粉末(比表面積:  2000m2/g、 平均
粒径:2μm)10重量部とアセチレンブラック2重量
部とを水に均一に分散する。カルボキシメチルセルロー
ス(CM C,カルボキシル基のプロトンの一部をNa
イオンで置換したもの)2重量部を水に溶解する。
(Example 12) 10 parts by weight of activated carbon powder (specific surface area: 2000 m2/g, average particle size: 2 μm) and 2 parts by weight of acetylene black are uniformly dispersed in water. Carboxymethylcellulose (CMC, some of the carboxyl group protons are Na
Dissolve 2 parts by weight of ion-substituted product in water.

両方の液をさらに混合撹拌して活性炭溶液としたのちフ
ィルム化する。このフィルムの両面に溶射法によりアル
ミの集電体を形成する。空気中で30分乾燥後100℃
で60分遠赤外線乾燥し活性炭電極を作製する。第2図
に示すようL  得られた箔状電極体12の一対を、セ
パレータ13を介して捲回し電極体を得る。電解液とし
てプロピレンカーボネート液にテトラエチルアンモニウ
ムテトラフルオロボレートを1mol/l溶解し ステ
ンレスケース14゜アルミニウム層を有するステンレス
蓋15とで実施例8と同様にハウジングを完成する。た
だし この構成はハーメチック封口素子であり、アルミ
ニウムの1 陰極リード16はガラス層17を介してス
テンレス蓋15と接合されており、ステンレスケース1
4とアルミニウム層を有するステンレス蓋15とは溶接
されている。
Both liquids are further mixed and stirred to form an activated carbon solution, which is then formed into a film. Aluminum current collectors are formed on both sides of this film by thermal spraying. 100℃ after drying in air for 30 minutes
Dry with far infrared rays for 60 minutes to prepare an activated carbon electrode. As shown in FIG. 2, a pair of the obtained foil electrode bodies 12 are wound with a separator 13 in between to obtain an electrode body. 1 mol/l of tetraethylammonium tetrafluoroborate was dissolved in a propylene carbonate solution as an electrolytic solution, and a housing was completed in the same manner as in Example 8 by combining a stainless steel case 14 and a stainless steel lid 15 having an aluminum layer. However, this configuration is a hermetic sealing element, and the aluminum cathode lead 16 is joined to the stainless steel lid 15 via the glass layer 17, and the stainless steel case 1
4 and a stainless steel lid 15 having an aluminum layer are welded.

(実施例13) 活性炭粉末(比表面積:  2000m”/g、  平
均粒径:2μm) 10重量部とアセチレンブラック2
重量部とを水に均一に分散する。カルボキシメチルセル
ロース(CM C,カルボキシル基のプロトンの一部を
Naイオンで置換したもの)2重量部を水に溶解する。
(Example 13) 10 parts by weight of activated carbon powder (specific surface area: 2000 m''/g, average particle size: 2 μm) and acetylene black 2
Parts by weight are uniformly dispersed in water. Two parts by weight of carboxymethylcellulose (CMC, in which some of the protons of carboxyl groups are replaced with Na ions) is dissolved in water.

両方の液をさらに混合撹拌して活性炭溶液としたノチフ
ィル春化する。得られたフィルムの両面に厚さ20μm
の化学エツチング法によって粗面化したアルミニウム箔
からなる集電体11を配置しセパレータ13を介して捲
回し 水を含浸し 空気中で30分乾燥後100℃で6
0分遠赤外線乾燥し 電極体ユニットを得も 次に第2
図に示すようへ 電解液としてプロピレンカーボネート
にテトラエチルアンモニウムテトラフルオロボレートを
1mol/1溶解し実施例8と同様にステンレスケース
14.アルミニウム層を有するステンレス蓋15とでハ
ウジングを完成すも ただし この構成はハーメチック
封口素子であり、アルミニウムの1 陰極リード1代は
ガラス層17を介してステンレス蓋15と接合されてお
り、ステンレスケース14とアルミニウム層を有するス
テンレス蓋15とは溶接されている。
Both solutions are further mixed and stirred to form an activated carbon solution and vernalize the notifil. 20 μm thick on both sides of the resulting film
A current collector 11 made of aluminum foil whose surface has been roughened by the chemical etching method is arranged, wound through a separator 13, impregnated with water, dried in air for 30 minutes, and then heated at 100°C for 6 hours.
After drying with far infrared rays for 0 minutes to obtain the electrode unit, the second
As shown in the figure, 1 mol/1 of tetraethylammonium tetrafluoroborate was dissolved in propylene carbonate as an electrolytic solution, and a stainless steel case 14 was prepared in the same manner as in Example 8. The housing is completed with a stainless steel lid 15 having an aluminum layer.However, this configuration is a hermetic sealing element, and one aluminum cathode lead is connected to the stainless steel lid 15 via a glass layer 17, and the stainless steel case 14 and a stainless steel lid 15 having an aluminum layer are welded together.

第1表 (第1表の続き) 以上の実施例で得られた電気二重層キャパシタの特性を
比較例とならべて第1表に示す。ただし比較例1i;&
  60μm厚さのアルミニウム箔の片面に活性炭と非
水溶性の有機バインダ(弗素樹脂)とから構成される層
(厚さ200μm)を有する捲回形キャパシタ。比較例
21よ 活性炭素繊維織布を分極性電極に持つコイン形
キャパシタである。比較例3(ヨ  硫酸を電解液に用
いたキャパシタの特性である。
Table 1 (Continuation of Table 1) Table 1 shows the characteristics of the electric double layer capacitors obtained in the above examples along with those of comparative examples. However, Comparative Example 1i; &
A wound capacitor having a layer (200 μm thick) made of activated carbon and a water-insoluble organic binder (fluororesin) on one side of a 60 μm thick aluminum foil. Comparative Example 21 This is a coin-shaped capacitor having an activated carbon fiber woven fabric as a polarizable electrode. Comparative Example 3 (Characteristics of a capacitor using iosulfuric acid as the electrolyte.

またm1表の中での容量は100mA放電時の1.0■
までの到達時間を秒で示し九 信頼性C−11,8V負
荷、70℃保存1000時間後の容量変化を%で示した
また 品質のバラツキは容量のバラツキの幅で示しへ 発明の効果 以上の実施例の説明で明らがなように本発明の電気二重
層キャパシタおよびその製造方法によれば 有機溶媒系
電解液の特徴である耐電圧を高く保持しながら水溶液系
電解液を用いたキャパシタと同等以上の内部抵抗(イン
ビーダン人 直流抵抗)と放電特性を得ることができ、
インピーダンスの周波数依存性も非常に小さくなる。さ
らζミ均一な膜厚の大面積の電極の作製を可能とし 品
質の優れた大形の電気二重層キャパシタとその製造方法
を実現するもので、その工業的価値は極めて犬なるもの
である。
Also, the capacity in the m1 table is 1.0■ at 100mA discharge.
Reliability C-11.The capacity change after 1000 hours of storage at 70℃ is shown in %.The variation in quality is shown in the width of the variation in capacity. As is clear from the description of the examples, according to the electric double layer capacitor and the method for manufacturing the same of the present invention, it is possible to maintain high withstand voltage, which is a characteristic of an organic solvent electrolyte, while maintaining a high withstand voltage, which is a characteristic of an organic solvent electrolyte, and a capacitor using an aqueous electrolyte. It is possible to obtain internal resistance (DC resistance) and discharge characteristics that are equal to or higher than that of
The frequency dependence of impedance also becomes very small. Furthermore, it enables the production of large-area electrodes with a uniform film thickness, and realizes a large-sized electric double layer capacitor of excellent quality and its manufacturing method, and its industrial value is extremely high.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図はアルミニウムケースを用いた本発明電気二重層
キャパシタの一実施例の一部破断斜視図第2図は同ステ
ンレスケースを用いた電気二重層キャパシタの一部破断
斜視図 第3図は水溶液系電解液を用いた従来の電気二
重層キャパシタの斜視図 第4図は有機溶媒系電解液を
用いた従来の電気二重層キャパシタの一部破断斜視図で
ある。 1.11・・・・集電恢 2,12・・・・箔状電極&
  3.13・・・・セパレータ。 代理人の氏名 弁理士 粟野重孝 はか1名/−一一竿
電停 第 図 /l。 /3 セハル り 第 図
Figure 1 is a partially cutaway perspective view of an embodiment of the electric double layer capacitor of the present invention using an aluminum case. Figure 2 is a partially cutaway perspective view of an electric double layer capacitor using the same stainless steel case. Figure 3 is an aqueous solution. FIG. 4 is a partially cutaway perspective view of a conventional electric double layer capacitor using an organic solvent-based electrolyte. 1.11...Current collector 2,12...Foil electrode &
3.13...Separator. Name of agent: Patent attorney Shigetaka Awano Haka 1 person/-11 Kan tram stop diagram/l. /3 Seharri diagram

Claims (19)

【特許請求の範囲】[Claims] (1)活性炭、水溶性バインダからなるフィルムとその
フィルム上の全体、または一部に導電性を有する層を形
成した層をそれぞれセパレータを介して対向して配置し
たものと、電解液とからなる電気二重層キャパシタ。
(1) Consisting of a film made of activated carbon and a water-soluble binder, a layer with a conductive layer formed on the whole or part of the film, each arranged facing each other with a separator interposed therebetween, and an electrolyte. Electric double layer capacitor.
(2)活性炭、バインダからなるフィルムが導電性付与
剤を含む請求項1記載の電気二重層キャパシタ。
(2) The electric double layer capacitor according to claim 1, wherein the film made of activated carbon and the binder contains a conductivity imparting agent.
(3)導電性を有する層が、アルミニウム、タンタル、
チタン、銀、金、白金、炭素から選ばれた元素の板、箔
、ネット、穴あき板、エクスパンド板、薄膜、厚膜また
はこれらの表面をエッチングしたもののいづれかからな
る請求項1記載の電気二重層キャパシタ。
(3) The conductive layer is aluminum, tantalum,
The electrical appliance according to claim 1, which is made of a plate, foil, net, perforated plate, expanded plate, thin film, thick film, or a material whose surface is etched, made of an element selected from titanium, silver, gold, platinum, and carbon. Multilayer capacitor.
(4)活性炭が粉末状、繊維状のいずれかである請求項
1記載の電気二重層キャパシタ。
(4) The electric double layer capacitor according to claim 1, wherein the activated carbon is either powdery or fibrous.
(5)水溶性のバインダが、メチルセルロース、カルボ
キシメチルセルロース、ヒドロキシプロピルセルロース
、ヒドロキシエチルセルロース、カルボキシメチルヒド
ロキシエチルセルロース、ポリビニルピロリドン、ポリ
ビニルアルコール、ポリビニルブチラール、ポリビニル
ホルマール、ポリビニルメチルエーテルまたは上記物質
の誘導体のうちの少なくとも一つ以上からなる請求項1
記載の電気二重層キャパシタ。
(5) The water-soluble binder is at least one of methylcellulose, carboxymethylcellulose, hydroxypropylcellulose, hydroxyethylcellulose, carboxymethylhydroxyethylcellulose, polyvinylpyrrolidone, polyvinyl alcohol, polyvinyl butyral, polyvinyl formal, polyvinyl methyl ether, or derivatives of the above substances. Claim 1 consisting of one or more
The electric double layer capacitor described.
(6)カルボキシメチルセルロース、カルボキシエチル
セルロース、カルボキシメチルヒドロキシエチルセルロ
ースのカルボキシル基のプロトンの少なくとも一つが、
Naイオン、アンモニウムイオン、または多価金属イオ
ンのいずれかで置換してなる請求項5記載の電気二重層
キャパシタ。
(6) At least one proton of the carboxyl group of carboxymethyl cellulose, carboxyethyl cellulose, or carboxymethyl hydroxyethyl cellulose is
6. The electric double layer capacitor according to claim 5, wherein the electric double layer capacitor is substituted with any one of Na ions, ammonium ions, and polyvalent metal ions.
(7)導電性付与剤が黒鉛、カーボンブラック、ケッチ
ェンブラック、酸化ルテニウム、炭素繊維のうちの少な
くとも一つ以上からなる請求項2記載の電気二重層キャ
パシタ。
(7) The electric double layer capacitor according to claim 2, wherein the conductivity imparting agent comprises at least one of graphite, carbon black, Ketjen black, ruthenium oxide, and carbon fiber.
(8)導電性を有する層が50μm以下の厚さからなる
請求項3記載の電気二重層キャパシタ。
(8) The electric double layer capacitor according to claim 3, wherein the conductive layer has a thickness of 50 μm or less.
(9)活性炭、バインダ、導電性付与剤とからなるフィ
ルムが100μm以下の厚さからなる請求項1記載の電
気二重層キャパシタ。
(9) The electric double layer capacitor according to claim 1, wherein the film comprising activated carbon, binder, and conductivity imparting agent has a thickness of 100 μm or less.
(10)活性炭、バインダ、導電性付与剤からなるフイ
ルムが導電性を有する層の片面または両面に形成されて
なる請求項1記載の電気二重層キャパシタ。
(10) The electric double layer capacitor according to claim 1, wherein a film made of activated carbon, a binder, and a conductivity imparting agent is formed on one or both sides of the conductive layer.
(11)導電性付与剤である黒鉛、カーボンブラック、
ケッチェンブラック、酸化ルテニウムが粒子径1μm以
下の粉末からなる請求項7記載の電気二重層キャパシタ
(11) Graphite, carbon black, which are conductivity imparting agents,
8. The electric double layer capacitor according to claim 7, wherein Ketjen black and ruthenium oxide are powders having a particle size of 1 μm or less.
(12)活性炭、水溶性バインダとからなるフィルム上
の全体、または一部に導電性を有する層を形成した層を
乾燥し、セパレータを介して対向して配置してなる電気
二重層キャパシタの製造方法。
(12) Manufacture of an electric double layer capacitor by drying a film made of activated carbon and a water-soluble binder, in which a conductive layer is formed on the whole or part of the film, and arranging the film to face each other with a separator in between. Method.
(13)活性炭、水溶性バインダからなるフィルムが導
電性付与剤を含む請求項12記載の電気二重層キャパシ
タの製造方法。
(13) The method for manufacturing an electric double layer capacitor according to claim 12, wherein the film made of activated carbon and a water-soluble binder contains a conductivity imparting agent.
(14)活性炭、水溶性バインダからなるフィルム、ま
たは導電性を有する層の少なくとも一方の表面をバイン
ダを溶解する溶媒で湿潤させた後、前記活性炭、水溶性
バインダからなるフイルムと前記導電性を有する層とを
接触、または接触後乾燥することにより前記活性炭、バ
インダからなるフイルム上に前記導電性を有する層を形
成する請求項12記載の電気二重層キャパシタの製造方
法。
(14) After wetting the surface of at least one of the film made of activated carbon and a water-soluble binder, or the layer having conductivity with a solvent that dissolves the binder, the film made of activated carbon and a water-soluble binder and the conductive layer are wetted with a solvent that dissolves the binder. 13. The method of manufacturing an electric double layer capacitor according to claim 12, wherein the conductive layer is formed on the film made of the activated carbon and the binder by contacting the film or drying the film after contacting the film.
(15)活性炭、水溶性バインダからなるフイルムー上
に導電性を有する層を蒸着により形成する請求項12記
載の電気二重層キャパシタの製造方法。
(15) The method for manufacturing an electric double layer capacitor according to claim 12, wherein a conductive layer is formed by vapor deposition on a film made of activated carbon and a water-soluble binder.
(16)活性炭、バインダ、アセチレンブラックからな
るフイルム上に導電性を有する層をスパッタにより形成
する請求項12記載の電気二重層キャパシタの製造方法
(16) The method for manufacturing an electric double layer capacitor according to claim 12, wherein a conductive layer is formed by sputtering on a film made of activated carbon, a binder, and acetylene black.
(17)活性炭、バインダ、アセチレンブラックからな
るフイルム上に導電性を有する層を印刷により形成する
請求項12記載の電気二重層キャパシタの製造方法。
(17) The method for manufacturing an electric double layer capacitor according to claim 12, wherein a conductive layer is formed by printing on a film made of activated carbon, a binder, and acetylene black.
(18)活性炭、バインダ、アセチレンブラックからな
るフイルム上に導電性を有する層を金属の溶射により形
成する請求項12記載の電気二重層キャパシタの製造方
法。
(18) The method for manufacturing an electric double layer capacitor according to claim 12, wherein a conductive layer is formed on a film made of activated carbon, a binder, and acetylene black by thermal spraying a metal.
(19)活性炭、水溶性バインダからなるフィルムと導
電性を有する層をセパレータを介して対向して配置し、
前記水溶性バインダを溶解する溶媒を含浸し、乾燥する
電気二重層キャパシタの製造方法。
(19) A film made of activated carbon and a water-soluble binder and a conductive layer are placed facing each other with a separator interposed therebetween,
A method for manufacturing an electric double layer capacitor, which comprises impregnating the water-soluble binder with a solvent and drying the water-soluble binder.
JP2180002A 1990-03-29 1990-07-06 Method for manufacturing electric double layer capacitor Expired - Fee Related JP2738135B2 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP2180002A JP2738135B2 (en) 1990-07-06 1990-07-06 Method for manufacturing electric double layer capacitor
DE69128805T DE69128805T2 (en) 1990-03-29 1991-03-22 Electrolytic double layer capacitor and process for its manufacture
EP91104570A EP0449145B1 (en) 1990-03-29 1991-03-22 Electric double layer capacitor and method for producing the same
US07/676,175 US5150283A (en) 1990-03-29 1991-03-28 Electric double layer capacitor and method for producing the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2180002A JP2738135B2 (en) 1990-07-06 1990-07-06 Method for manufacturing electric double layer capacitor

Publications (2)

Publication Number Publication Date
JPH0465814A true JPH0465814A (en) 1992-03-02
JP2738135B2 JP2738135B2 (en) 1998-04-08

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US5862035A (en) * 1994-10-07 1999-01-19 Maxwell Energy Products, Inc. Multi-electrode double layer capacitor having single electrolyte seal and aluminum-impregnated carbon cloth electrodes
US6031712A (en) * 1997-03-28 2000-02-29 Nec Corporation Electric double layer capacitor
US6233135B1 (en) 1994-10-07 2001-05-15 Maxwell Energy Products, Inc. Multi-electrode double layer capacitor having single electrolyte seal and aluminum-impregnated carbon cloth electrodes
US6449139B1 (en) 1999-08-18 2002-09-10 Maxwell Electronic Components Group, Inc. Multi-electrode double layer capacitor having hermetic electrolyte seal
US6631074B2 (en) 2000-05-12 2003-10-07 Maxwell Technologies, Inc. Electrochemical double layer capacitor having carbon powder electrodes
US6813139B2 (en) 2001-11-02 2004-11-02 Maxwell Technologies, Inc. Electrochemical double layer capacitor having carbon powder electrodes
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US5907472A (en) * 1994-10-07 1999-05-25 Maxwell Laboratories, Inc. Multi-electrode double layer capacitor having single electrolyte seal and aluminum-impregnated carbon cloth electrodes
US5621607A (en) * 1994-10-07 1997-04-15 Maxwell Laboratories, Inc. High performance double layer capacitors including aluminum carbon composite electrodes
US6059847A (en) * 1994-10-07 2000-05-09 Maxwell Energy Products, Inc. Method of making a high performance ultracapacitor
US6094788A (en) * 1994-10-07 2000-08-01 Maxwell Energy Products, Inc. Method of making a multi-electrode double layer capacitor having single electrolyte seal and aluminum-impregnated carbon cloth electrodes
US6233135B1 (en) 1994-10-07 2001-05-15 Maxwell Energy Products, Inc. Multi-electrode double layer capacitor having single electrolyte seal and aluminum-impregnated carbon cloth electrodes
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US6449139B1 (en) 1999-08-18 2002-09-10 Maxwell Electronic Components Group, Inc. Multi-electrode double layer capacitor having hermetic electrolyte seal
US6842330B2 (en) 1999-08-18 2005-01-11 Maxwell Technologies, Inc. Multi-electrode double layer capacitor having hermetic electrolyte seal
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JP2011192888A (en) * 2010-03-16 2011-09-29 Jsr Corp Lithium ion capacitor and method of manufacturing the same, positive electrode and method of manufacturing the same, and electric storage device
JP2013539606A (en) * 2010-09-06 2013-10-24 オーユー スケルトン テクノロジーズ Supercapacitor with high specific capacity and energy density and structure of said supercapacitor
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