JPH0464361B2 - - Google Patents

Info

Publication number
JPH0464361B2
JPH0464361B2 JP63098088A JP9808888A JPH0464361B2 JP H0464361 B2 JPH0464361 B2 JP H0464361B2 JP 63098088 A JP63098088 A JP 63098088A JP 9808888 A JP9808888 A JP 9808888A JP H0464361 B2 JPH0464361 B2 JP H0464361B2
Authority
JP
Japan
Prior art keywords
slab
concrete
frame
track
track slab
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP63098088A
Other languages
Japanese (ja)
Other versions
JPH01271501A (en
Inventor
Shoichi Kobayashi
Osamu Haga
Yutaka Harada
Kisho Suzuki
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toa Doro Kogyo Co Ltd
Original Assignee
Toa Doro Kogyo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toa Doro Kogyo Co Ltd filed Critical Toa Doro Kogyo Co Ltd
Priority to JP9808888A priority Critical patent/JPH01271501A/en
Publication of JPH01271501A publication Critical patent/JPH01271501A/en
Publication of JPH0464361B2 publication Critical patent/JPH0464361B2/ja
Granted legal-status Critical Current

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  • Railway Tracks (AREA)
  • Machines For Laying And Maintaining Railways (AREA)

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、鉄道の軌道敷設における枠形スラブ
軌道の築造方法に関する。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a method for constructing a frame-shaped slab track in railway track construction.

〔従来の技術〕[Conventional technology]

鉄道において、軌道敷設は一般に道床にバラス
トを用いる有道床軌道が用いられているが、近年
列車の高速化や通行回数の増加により道床破壊や
保線作業の労力と経費が増加し、それに対応する
ために軌道のメインテナンスフリー化を主な目的
としてスラブ軌道が開発され、既に新幹線や在来
線の諸所に用いられている。
In railways, tracks are generally laid using trackbeds that use ballast for the trackbed, but in recent years, as trains have become faster and the number of trains passing has increased, the labor and expense of trackbed destruction and track maintenance work has increased, and in order to cope with this, Slab track was developed with the main purpose of making the track maintenance-free, and is already used in various places on Shinkansen and conventional lines.

以下にこのスラブ軌道を第4図を用いて説明す
る。図面は斜視図であり、図において、1はコン
クリート床版であり、盛土、トンネルおよび橋梁
等の表層である。
This slab trajectory will be explained below using FIG. 4. The drawing is a perspective view, and in the drawing, 1 is a concrete slab, which is the surface layer of an embankment, a tunnel, a bridge, etc.

2は現場打ちによる路盤コンクリート、3は軌
道スラブであり、路盤コンクリート2にセメント
アスフアルトモルタルや合成樹脂等による充填材
4を介して一定高さに設置されている。
Reference numeral 2 denotes a roadbed concrete cast on site, and 3 a track slab, which is installed at a constant height on the roadbed concrete 2 with a filler 4 made of cement asphalt mortar, synthetic resin, or the like interposed therebetween.

5はレールであり、締結装置6を用いて軌道ス
ラブ3に敷設されている。
5 is a rail, which is installed on the track slab 3 using a fastening device 6.

7は上記軌道スラブ3を固定するための係止突
起である。
Reference numeral 7 denotes a locking projection for fixing the track slab 3.

以上の構成によると、道床の補修が不要とな
り、しかも高い精度を保つことができる軌道とな
る。
According to the above configuration, the trackbed does not require repair and can maintain high accuracy.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

上記説明した従来技術によると、軌道スラブに
は図示する如く平板状のものと中央部を空けた枠
形のものがあり、前者は軌道スラブで列車荷重を
全面支持するために荷重の支持効率に無駄があ
り、かつ製作費が高く、しかも充填材の使用量が
多く不経済である。さらに、平面的であるために
列車やレールと車輪の接触部等からの発生音がス
ラブ面に反射して騒音が大きい等の問題が有る。
後者は充填材の外気への露出部が多くなつて、強
度、弾性および耐久性等の面で問題があるために
通常、合成樹脂の充填材を使うことになり、材料
費が過大になる問題がある。
According to the conventional technology described above, there are two types of track slabs, one is flat plate-shaped and the other is frame-shaped with an open center, as shown in the figure.The former has a track slab that fully supports the train load, so the load support efficiency is improved. It is wasteful, the manufacturing cost is high, and the amount of filler used is large, making it uneconomical. Furthermore, since the slab is flat, there are problems such as noise generated from the train or the contact portion between the rail and the wheels being reflected on the slab surface, resulting in large noise.
In the latter case, there are many parts of the filler exposed to the outside air, which causes problems in terms of strength, elasticity, and durability, so synthetic resin fillers are usually used, resulting in excessive material costs. There is.

さらに、両者共に充填材用の型枠の設置に多く
の人手と機材を必要とし、その設置が不適当な場
合には充填材が漏洩して軌道スラブの支持状態が
不均等となる問題が生ずる。
Furthermore, both require a large amount of manpower and equipment to install the formwork for the filler, and if the formwork is improperly installed, the filler will leak and the support of the track slab will become uneven. .

〔課題を解決する為の手段〕[Means to solve problems]

本発明は、コンクリート床版またはその上に設
けた路盤コンクリート上に軌道スラブをコンクリ
ート床版に設けた係止突起によつて位置決めして
配置し、この軌道スラブ上にレールを敷設するス
ラブ軌道の築造方法において、軌道スラブを枠形
軌道スラブとし、この枠形軌道スラブのレール直
下部の個所に充填材の滲出性と通気性を有する注
入袋を装着し、この注入袋内に可撓性の充填材を
注入して枠形軌道スラブを一定高さに支持し、係
止突起と枠形軌道スラブとの間に充填材を充填さ
せてコンクリート床版と枠形軌道スラブとを一体
としたことを特徴とする。
The present invention provides a slab track in which a track slab is positioned and placed on a concrete deck slab or a concrete road base provided thereon using locking protrusions provided on the concrete slab, and a rail is laid on the track slab. In the construction method, the track slab is a frame-shaped track slab, and an injection bag that allows the filler to seep out and has air permeability is attached to the frame-shaped track slab directly below the rail. The frame-shaped track slab is supported at a constant height by injecting filler, and the filler is filled between the locking protrusion and the frame-shaped track slab to integrate the concrete slab and the frame-shaped track slab. It is characterized by

また、注入袋の片側に可撓性の充填材の注入口
を設けて施工性を向上させると共に必要に応じて
軌道スラブと路盤コンクリートが接する面に凹凸
を介在させて填充した注入袋を安定化させたこと
を特徴とする。
In addition, a flexible filler injection port is provided on one side of the injection bag to improve workability, and if necessary, unevenness is provided on the surface where the track slab and subgrade concrete contact to stabilize the filled injection bag. It is characterized by having

〔実施例〕〔Example〕

以下に本発明の一実施例を図面を用いて説明す
る。
An embodiment of the present invention will be described below with reference to the drawings.

第1図は完成状態を示す斜視図、第2図は注入
袋を装着した状態の拡大斜視図であり、図におい
て、1はコンクリート床版であり、盛土、トンネ
ルおよび橋梁等の表層である。
Fig. 1 is a perspective view showing the completed state, and Fig. 2 is an enlarged perspective view of the product with the injection bag attached.

8は路盤コンクリートであり、上面中央に溝9
が形成してある。
8 is roadbed concrete, with groove 9 in the center of the top surface.
is formed.

この路盤コンクリート8の溝9に、補強材10
を装着した注入袋11を敷いておく。
Reinforcing material 10 is placed in the groove 9 of this roadbed concrete 8.
The injection bag 11 with the attached is laid out.

12は枠形軌道スラブであり、高さ調整ジヤツ
キや鉄棒等を用いてこの枠形軌道スラブ12の高
さと中心線の調整を行つた後、上記注入袋11の
一方だけに設けた注入口11aから充填材13を
他方の注入袋11の端部に充満するまで注入し、
硬化後に枠形軌道スラブ12から突出している端
部を切り取つて軌道スラブ支持材14とする。
Reference numeral 12 designates a frame-shaped track slab, and after adjusting the height and center line of this frame-shaped track slab 12 using a height adjustment jack, iron rod, etc., an injection port 11a provided only on one side of the injection bag 11 is inserted. Filling material 13 is injected into the end of the other injection bag 11 until it is filled,
After curing, the end protruding from the frame-shaped track slab 12 is cut off to form a track slab support 14.

上記充填材13は、注入袋11の編目を通つて
全周から充填材13の一部を滲出すると共に袋内
の気泡を排出しながら充填されるため、端部に排
気孔を設置したり注入袋11の周縁にピンホール
を設ける等の必要はない。
The filling material 13 is filled by exuding a part of the filling material 13 from the entire circumference through the mesh of the injection bag 11 and expelling air bubbles from inside the bag. There is no need to provide pinholes on the periphery of the bag 11.

15は上記枠形軌道スラブ12を位置決めする
ためにコンクリート床版1に突出させた鉄筋コン
クリート製等の係止突起であり、枠形軌道スラブ
12の端部に設けた係止凹部を係止して位置決め
するものである。
Reference numeral 15 denotes a locking projection made of reinforced concrete or the like that protrudes from the concrete slab 1 in order to position the frame-shaped track slab 12, and locks the locking recess provided at the end of the frame-shaped track slab 12. It is for positioning.

そこで、係止突起15の周囲、枠形軌道スラブ
12、路盤コンクリート8およびコンクリート床
版1との〓間に漏れ止め工を施し、充填材16を
注入、固化させてコンクリート床版1と路盤コン
クリート8および枠形軌道スラブ12とを全一体
に固定する。
Therefore, a leak-proofing work is performed around the locking protrusion 15, between the frame-shaped track slab 12, the roadbed concrete 8, and the concrete deck 1, and the filler 16 is injected and solidified to connect the concrete deck 1 and the roadbed concrete. 8 and the frame-shaped track slab 12 are integrally fixed.

つぎに、以上の各構成材料について説明する。 Next, each of the above constituent materials will be explained.

路盤コンクリート8としては、コンクリート床
版1上に打設した現場打ちコンクリートまたはプ
レキヤストコンクリートを用い、枠形軌道スラブ
12のレール直下部分を二本の帯状体で支える形
状と寸法を有するものが好ましく、無筋コンクリ
ート、鉄筋コンクリート、鉄網入りコンクリート
もしくはプレストレストコンクリート等の単一材
料または合成材料が使用でき、充分な耐荷力と耐
久性をもち、安価なものがよい。
As the roadbed concrete 8, it is preferable to use cast-in-place concrete or precast concrete cast on the concrete slab 1, and to have a shape and dimensions that support the portion of the frame-shaped track slab 12 directly below the rail with two strips. A single material or a composite material such as plain concrete, reinforced concrete, reinforced concrete, or prestressed concrete can be used, and it is preferable that it has sufficient load-bearing capacity and durability, and is inexpensive.

また、路盤コンクリート8の上面に設けた凹凸
としての溝9は、必ずしも溝の必要はなく所定間
隔に突条を設けたものあるいは鉄筋の挿入でもよ
く、列車の振動や軌道スラブの滑動等によつて注
入袋11の移動が生じないような構造であればよ
い。なお、路盤コンクリートを用いないでトンネ
ル、橋梁および盛土のコンクリート床版上に直接
枠形軌道スラブ12を敷設する場合にはコンクリ
ート床版上にこのような溝を設けておけばよい。
Furthermore, the grooves 9 as irregularities provided on the upper surface of the roadbed concrete 8 do not necessarily need to be grooves, and may be formed by providing protrusions at predetermined intervals or by inserting reinforcing bars. Any structure may be used as long as it does not cause movement of the injection bag 11. In addition, when the frame-shaped track slab 12 is directly laid on the concrete slab of a tunnel, bridge, or embankment without using roadbed concrete, such a groove may be provided on the concrete slab.

枠形軌道スラブ12としては、上記路盤コンク
リート8と同様の材料を用いることができる。ま
た、その形状は必ずしも枠形である必要はなく平
板状であつてもよい。また、枠形軌道スラブ12
の下面には上記路盤コンクリート8の上面に設け
たと同様の凹凸を設けてもよい。
As the frame-shaped track slab 12, the same material as the roadbed concrete 8 can be used. Further, the shape thereof does not necessarily have to be a frame shape, and may be a flat plate shape. In addition, the frame-shaped track slab 12
The same unevenness as that provided on the upper surface of the roadbed concrete 8 may be provided on the lower surface.

注入袋11としては、ポリエチレン、ポリエス
テル、ポリスチレン、ポリプロピレン、ナイロ
ン、塩化ビニール、麻、綿、紙、炭素、ガラス、
鋼等の有機質系、無機質系または金属質系の材料
からなる単一材料もしくはそれらの複合材料の織
布あるいは不織布であり、上記溝に順応できる可
撓性をもち、充填材13を一部滲出させると共に
抱き込み気泡を脱気させる機能を有し、充填材の
補強にも役立つものがよい。例えば、ポリプロピ
レン製の織布で編目状のもの等である。
Examples of the injection bag 11 include polyethylene, polyester, polystyrene, polypropylene, nylon, vinyl chloride, hemp, cotton, paper, carbon, glass,
It is a woven fabric or non-woven fabric made of a single material made of organic, inorganic or metallic materials such as steel, or a composite material thereof, and has flexibility to adapt to the grooves, and partially exudes the filler 13. It is preferable to use a material that has the function of degassing entrained air bubbles and reinforcing the filling material. For example, it is a mesh-like woven fabric made of polypropylene.

また、必要に応じて挿入する注入袋11の補強
材10としては、第3図A,B,Cに示す如く軌
道スラブの両端付近または全長にわたつて設ける
ものであり、鋼、ステンレス鋼、炭素、ガラス、
ポリエチレン、ナイロン、塩化ビニール、麻等の
金属質系、有機質系または無機質系の単一材料も
しくはそれらの複合材料の織布、不織布、編み物
等のマツトもしくはメツシユであり、充填材の浸
透が可能で充分な強度と耐久性があればよく、例
えば、耐アルカリ性ガラス繊維マツト、ポリエチ
レン性メツシユまたはステンレス鋼製メツシユで
ある。この補強材10は注入袋11にミシン等に
よつて一体に結合されている。なお、注入袋11
自体が充分な強度と耐久性がある場合にはこの補
強材を省くことができる。
Further, the reinforcing material 10 for the injection bag 11 to be inserted as necessary is provided near both ends of the track slab or over the entire length as shown in FIG. 3A, B, and C, and is made of steel, stainless steel, carbon , glass,
A mat or mesh made of a single metallic, organic or inorganic material such as polyethylene, nylon, vinyl chloride, hemp, or a composite material thereof, such as woven fabric, non-woven fabric, or knitted fabric, which can be penetrated by a filler. It only needs to have sufficient strength and durability, such as alkali-resistant glass fiber mat, polyethylene mesh, or stainless steel mesh. This reinforcing material 10 is integrally joined to the injection bag 11 by a sewing machine or the like. In addition, injection bag 11
This reinforcing material can be omitted if the reinforcing material itself has sufficient strength and durability.

充填材13としては、セメント系、アスフアル
ト系、樹脂系またはゴム系等の単一材料もしくは
それらの複合材料が使用でき、例えば、施工が容
易で緩衝性に富む常温混合性のセメントアスフア
ルト系モルタル、セメントラテツクス系モルタル
あるいはセメントアスフアルトラテツクス系モル
タルである。また、補強材を装着しない場合には
上記の複合モルタルとガラス、炭素、ポリプロピ
レン、ナイロン等の単一材料もしくはそれらの複
合材料の短繊維を混合して繊維補強複合モルタル
としてもよい。
As the filler 13, a single material such as cement-based, asphalt-based, resin-based, or rubber-based material, or a composite material thereof can be used, such as a cement-asphalt-based mortar that is easy to apply and mixable at room temperature and has excellent cushioning properties. It is a cement latex mortar or a cement asphalt latex mortar. If no reinforcing material is attached, a fiber-reinforced composite mortar may be obtained by mixing the above-mentioned composite mortar with a single material such as glass, carbon, polypropylene, nylon, or short fibers of a composite material thereof.

突起部用の充填材16としては、上記の充填材
13と同様の材料が使用できるが、上記の充填材
13に比べてさらに強度が高く、弾性に富みかつ
耐久性に優れる品質の材料のほうがよい。例え
ば、ポリウレタン系樹脂モルタル、セメントが富
むセメントアスフアルトラテツクス系モルタル等
である。
The same material as the filler 13 described above can be used as the filler 16 for the protrusion, but it is better to use a material that is stronger, more elastic, and more durable than the filler 13 described above. good. Examples include polyurethane resin mortar, cement-rich cement asphalt latex mortar, and the like.

〔発明の効果〕〔Effect of the invention〕

以上詳細に説明した本発明によると、軌道スラ
ブのレール直下部の注入袋を配置して充填材を注
入するようにしたことにより、充填材の注入に際
して型枠の施工を一切必要とせず、しかも充填材
の使用量も少なくてすむ効果を有する。注入後は
編目のため、注入袋外に一部滲出した充填材は路
盤コンクリートや軌道スラブの凹凸に埋まつて硬
化し、注入袋と両構造物との一体化を増し、軌道
全体を安定化させる。さらに、注入袋自体が充填
材の補強の役をなす効果を有すると共に充填材の
注入口が一箇所でるために施工が容易となる効果
も有する。
According to the present invention described in detail above, the filling material is injected by arranging the injection bag directly below the rail of the track slab, thereby eliminating the need for constructing any formwork when injecting the filling material. This has the effect that the amount of filler used can be reduced. After injection, because of the mesh structure, some of the filler that seeps out of the injection bag gets buried in the unevenness of the subgrade concrete and track slab and hardens, increasing the integration of the injection bag with both structures and stabilizing the entire track. let Furthermore, the injection bag itself has the effect of reinforcing the filler, and also has the effect of facilitating construction because there is only one injection port for the filler.

また、枠形軌道スラブを使用することにより、
軌道スラブの軽量化と低廉化をはかり、さらに、
枠形軌道スラブの中空部分にバラストを充填する
ことにより、騒音の低減を計ることができること
になる。
In addition, by using frame-shaped track slabs,
We aim to reduce the weight and cost of track slabs, and
By filling the hollow part of the frame-shaped track slab with ballast, it is possible to reduce noise.

さらに、構造物の不同沈下などによつて軌道レ
ベルに狂いが生じたような場合には注入袋を取り
替えることによつて容易に補修することができる
効果を有する。
Furthermore, in the event that the track level is out of alignment due to uneven settlement of the structure, it can be easily repaired by replacing the injection bag.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明の一実施例を示す斜視図、第2
図は注入袋に充填材を注入する前の状態を示す拡
大斜視図、第3図は補強材の状態を示す注入袋の
断面図、第4図は従来例の斜視図である。 1……コンクリート床版、5……レール、8…
…路盤コンクリート、9……溝、10……補強
材、11……注入袋、12……枠形軌道スラブ、
13……充填材、14……枠形軌道スラブ支持
材、15……係止突起、16……充填材。
Fig. 1 is a perspective view showing one embodiment of the present invention;
The figure is an enlarged perspective view showing the state before filling material is injected into the injection bag, FIG. 3 is a sectional view of the injection bag showing the state of the reinforcing material, and FIG. 4 is a perspective view of a conventional example. 1... Concrete floor slab, 5... Rail, 8...
... Roadbed concrete, 9 ... Groove, 10 ... Reinforcement material, 11 ... Injection bag, 12 ... Frame-shaped track slab,
13... Filling material, 14... Frame-shaped track slab support material, 15... Locking projection, 16... Filling material.

Claims (1)

【特許請求の範囲】 1 コンクリート床版またはその上に設けた路盤
コンクリート上に軌道スラブをコンクリート床版
に設けた係止突起によつて位置決めして配置し、
この軌道スラブ上にレールを敷設するスラブ軌道
の築造方法において、 軌道スラブを枠形軌道スラブとし、この枠形軌
道スラブのレール直下部の個所に充填材の滲出性
と通気性を有する注入袋を装着し、 この注入袋内に可撓性の充填材を注入して枠形
軌道スラブを一定高さに支持し、 係止突起と枠形軌道スラブとの間に充填材を充
填させてコンクリート床版と枠形軌道スラブとを
一体とすることを特徴とするスラブ軌道の築造方
法。 2 注入袋の片側に可撓性充填材の注入口を設け
ると共に軌道スラブと路盤コンクリートの注入袋
と接する面に凹凸を設けたことを特徴とする請求
項1記載のスラブ軌道の築造方法。
[Scope of Claims] 1. A track slab is positioned and placed on a concrete slab or a concrete road base provided thereon by locking protrusions provided on the concrete slab,
In this method of constructing a slab track in which rails are laid on a track slab, the track slab is a frame-shaped track slab, and an injection bag that allows the filler to seep out and has air permeability is placed directly below the rail of the frame-shaped track slab. The frame-shaped track slab is supported at a certain height by injecting flexible filler into this injection bag, and the filler is filled between the locking protrusion and the frame-shaped track slab to form a concrete floor. A method for constructing a slab track characterized by integrating a plate and a frame-shaped track slab. 2. The method of constructing a slab track according to claim 1, characterized in that an injection port for the flexible filler is provided on one side of the injection bag, and irregularities are provided on the surfaces of the track slab and roadbed concrete that contact the injection bag.
JP9808888A 1988-04-22 1988-04-22 Construction method of concrete slab track Granted JPH01271501A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP9808888A JPH01271501A (en) 1988-04-22 1988-04-22 Construction method of concrete slab track

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP9808888A JPH01271501A (en) 1988-04-22 1988-04-22 Construction method of concrete slab track

Publications (2)

Publication Number Publication Date
JPH01271501A JPH01271501A (en) 1989-10-30
JPH0464361B2 true JPH0464361B2 (en) 1992-10-14

Family

ID=14210589

Family Applications (1)

Application Number Title Priority Date Filing Date
JP9808888A Granted JPH01271501A (en) 1988-04-22 1988-04-22 Construction method of concrete slab track

Country Status (1)

Country Link
JP (1) JPH01271501A (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5329263B2 (en) * 2009-03-05 2013-10-30 独立行政法人鉄道建設・運輸施設整備支援機構 Slab track structure and its construction method
JP5778443B2 (en) * 2011-02-28 2015-09-16 株式会社アレン Repair method, repair bag and resin injection device for slab track
JP6286234B2 (en) * 2014-03-06 2018-02-28 株式会社アレン Slab track formwork and slab track filling layer repair method
JP7203619B2 (en) * 2019-01-29 2023-01-13 中国塗料株式会社 Encrusted layer forming bag and entrained layer forming method

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4911763U (en) * 1972-04-28 1974-01-31

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS51145108U (en) * 1975-05-16 1976-11-22
JPS5849201Y2 (en) * 1976-10-12 1983-11-10 興和化成株式会社 variable packing
DE3725082A1 (en) * 1987-07-29 1989-02-09 Bayer Ag DISAZO DYES

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4911763U (en) * 1972-04-28 1974-01-31

Also Published As

Publication number Publication date
JPH01271501A (en) 1989-10-30

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