JPH04365464A - Treatment of ascorbic acid-containing solution - Google Patents
Treatment of ascorbic acid-containing solutionInfo
- Publication number
- JPH04365464A JPH04365464A JP3170516A JP17051691A JPH04365464A JP H04365464 A JPH04365464 A JP H04365464A JP 3170516 A JP3170516 A JP 3170516A JP 17051691 A JP17051691 A JP 17051691A JP H04365464 A JPH04365464 A JP H04365464A
- Authority
- JP
- Japan
- Prior art keywords
- ascorbic acid
- containing solution
- treatment
- solution
- fruit juice
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 title claims abstract description 80
- 235000010323 ascorbic acid Nutrition 0.000 title claims abstract description 37
- 239000011668 ascorbic acid Substances 0.000 title claims abstract description 37
- 229960005070 ascorbic acid Drugs 0.000 title claims abstract description 37
- 238000011282 treatment Methods 0.000 title abstract description 5
- 238000000034 method Methods 0.000 claims abstract description 22
- 239000000243 solution Substances 0.000 claims abstract description 20
- 238000010438 heat treatment Methods 0.000 claims abstract description 7
- 239000012528 membrane Substances 0.000 claims abstract description 4
- 238000010790 dilution Methods 0.000 claims description 7
- 239000012895 dilution Substances 0.000 claims description 7
- 238000007872 degassing Methods 0.000 claims description 2
- 235000015203 fruit juice Nutrition 0.000 abstract description 13
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 8
- 229910052760 oxygen Inorganic materials 0.000 abstract description 8
- 239000001301 oxygen Substances 0.000 abstract description 8
- 230000003647 oxidation Effects 0.000 abstract description 6
- 238000007254 oxidation reaction Methods 0.000 abstract description 6
- 230000001954 sterilising effect Effects 0.000 abstract description 6
- 238000004659 sterilization and disinfection Methods 0.000 abstract description 6
- 239000000796 flavoring agent Substances 0.000 abstract description 4
- 238000000354 decomposition reaction Methods 0.000 abstract description 3
- 235000019634 flavors Nutrition 0.000 abstract description 3
- 230000006378 damage Effects 0.000 abstract description 2
- 238000003113 dilution method Methods 0.000 abstract description 2
- 230000002401 inhibitory effect Effects 0.000 abstract 1
- 230000000050 nutritive effect Effects 0.000 abstract 1
- 230000006641 stabilisation Effects 0.000 abstract 1
- 238000011105 stabilization Methods 0.000 abstract 1
- 235000015192 vegetable juice Nutrition 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- 239000000047 product Substances 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 6
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 5
- 238000003860 storage Methods 0.000 description 5
- 239000003963 antioxidant agent Substances 0.000 description 4
- 235000006708 antioxidants Nutrition 0.000 description 4
- ZZZCUOFIHGPKAK-UHFFFAOYSA-N D-erythro-ascorbic acid Natural products OCC1OC(=O)C(O)=C1O ZZZCUOFIHGPKAK-UHFFFAOYSA-N 0.000 description 3
- 229930003268 Vitamin C Natural products 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 235000012055 fruits and vegetables Nutrition 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 238000006864 oxidative decomposition reaction Methods 0.000 description 3
- 235000019154 vitamin C Nutrition 0.000 description 3
- 239000011718 vitamin C Substances 0.000 description 3
- 241000675108 Citrus tangerina Species 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 235000015872 dietary supplement Nutrition 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 235000016709 nutrition Nutrition 0.000 description 2
- 235000016236 parenteral nutrition Nutrition 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000008399 tap water Substances 0.000 description 2
- 235000020679 tap water Nutrition 0.000 description 2
- 235000005979 Citrus limon Nutrition 0.000 description 1
- 244000131522 Citrus pyriformis Species 0.000 description 1
- 244000269722 Thea sinensis Species 0.000 description 1
- -1 acidulants Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 235000013355 food flavoring agent Nutrition 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 235000014214 soft drink Nutrition 0.000 description 1
- 238000010129 solution processing Methods 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
- 238000009849 vacuum degassing Methods 0.000 description 1
Abstract
Description
【発明の詳細な説明】
【0001】
【産業上の利用分野】この発明は、ビタミンCでもある
アスコルビン酸を含む溶液の処理方法、特に上記アスコ
ルビン酸の酸化防止を目的としたアスコルビン酸含有溶
液の処理方法に関するものである。
【0002】
【従来の技術】上記のアスコルビン酸を含む溶液として
は、果汁・野菜ジュース、清涼飲料水、機能性飲料、栄
養剤、注射剤等多種多様なものがある。
【0003】これらアスコルビン酸含有溶液の製造工程
には、各種添加物の溶解度を高める工程の他、殺菌のた
めの加熱工程や、所定の濃度に調整するための希釈工程
等が含まれる。例えば、果汁・野菜ジュースは、第2図
に示すような各工程を経て製造されているが、この場合
は、果汁類と香料・酸味料・糖類等と希釈水を調合し、
高温殺菌・充填等の各工程を経て製品とされる。
【0004】上記のような果汁・野菜ジュースの製造工
程における、希釈水は、通常、濾過・イオン交換等の工
程を経て調合工程に供給し、そこでそれら混合物を均質
化した後、真空脱気等により溶存酸素を除去し、後工程
及び製品保管時のアスコルビン酸の酸化を防止している
が、上記希釈水中に相当量の溶存酸素が存在すると、調
合の時点で先にアスコルビン酸が酸化してしまう。その
ため、従来は調合時にアスコルビン酸を添加したり、酸
化防止剤を添加する等の処理が必要であって、製品のコ
ストが高くなりがちである。
【0005】
【発明が解決しようとする課題】発明者等は、多くの実
験や試策の中から溶液中のアスコルビン酸の酸化は、溶
存酸素によるものであることを知得し、この溶存酸素を
連続的に除去(残存濃度、約 0.5ppm 以下にす
れば、上記の問題点を解決することができる上、酸化防
止剤等の添加剤の減少、生産効率向上が図れることを見
出したものである。
【0006】
【課題を解決するための手段】この発明は、上記課題を
解決するためになされたものであって、加熱工程及び希
釈工程のうちの少なくとも1つの工程を含むアスコルビ
ン酸含有溶液の処理方法において、上記1つの工程の前
工程として膜脱気工程を設けたことを特徴とするアスコ
ルビン酸含有溶液の処理方法である。
【0007】
【実施例】この発明にかかるアスコルビン酸含有溶液の
処理方法を果汁飲料の製造工程に適用した具体的実施例
を図1を参照しながら、以下に説明する。
【0008】先ず、最初の工程では、果汁(濃縮果汁、
ストレート果汁)に種々の香料、クエン酸、酸味料、そ
の他の材料を加えると共に、希釈水にて果汁濃度を規定
値に調整する(調合工程)。この工程で使用する希釈水
は、原水を、濾過、イオン交換すると共に、溶存酸素を
膜式の連続脱気法によって約 0.5ppm 以下に脱
気したものを用いる。
【0009】上記調合工程において所定濃度に調整され
た果汁(以下、調整果汁と称する)は、以後脱気状態(
あるいは空気から遮断された状態)を保ったまま後工程
に送られる。
【0010】次の均質化工程では、上記調整果汁の均質
化が行われ、口当りのよい製品とされる。そしてこの後
工程で、上記調整果汁全体の脱気が行われ、加熱殺菌が
行われる。この場合、殺菌工程の前工程で脱気を行うの
は、溶存酸素によるアスコルビン酸の酸化を防止するこ
とはもちろん、熱によるアスコルビン酸の破壊を一層確
実に防止するためである。
【0011】以後の工程では、上記の調整果汁を所定の
容器に充填し、この容器を密封し、所定の検査(充填量
の検査等)を行い、冷却して殺菌時の熱を除去したのち
製品とされる。
【0012】このようにして、製品としたアスコルビン
酸含有溶液は、その処理工程中のすべてから溶存酸素が
実質的に(酸化による変質が認められない程度に)除去
されているため、以後の保存時においても、アスコルビ
ン酸が酸化・分解が生じ難く保存性が向上する。
【0013】上述の脱気水を用いたことによるアスコル
ビン酸の酸化防止効果を表1〜表3に示す。
【0014】表1,2は、アスコルビン酸のみの水溶液
、蜜柑果汁希釈液を水道水(原水)と脱気水で作成し、
これら水溶液を加熱した後のアスコルビン酸の残存量を
測定したものであり、表3は、茶を水道水(原水)と脱
気水で加熱抽出した後のアスコルビン酸含有量を示した
ものである。
【0015】これらの表から、脱気水を用いた場合は、
加熱によっても溶液中に含まれるアスコルビン酸の分解
・破壊が極めて少なく、従って、上述加熱殺菌時にアス
コルビン酸が損なわれ難いことが分かる。尚、以上の実
施例で用いた脱気水は、溶存酸素が 0.5ppm 程
度となるまで脱気したものであるが、より脱気の度合を
高めれば、アスコルビン酸の残存率はさらに向上する。
【0016】
【表1】
【0017】
【表2】
【0018】
【表3】
【0019】この発明に係るアスコルビン
酸含有溶液の処理方法によれば、製造工程中並びに製品
保管時のアスコルビン酸の酸化分解を極めて低レベルに
抑えることができるため、所定のアスコルビン酸含有率
の製品を提供することが可能となる。しかも従来のよう
な酸化防止剤の添加が不要になる。
【0020】
【発明の効果】以上説明したように、この発明において
は、製造工程中並びに製品保管時のアスコルビン酸の酸
化分解を極めて低レベルに抑えることができるため、所
定のアスコルビン酸含有率の製品を提供することが可能
となる。このことは、ビタミンCとしてのアスコルビン
酸を含むレモン、蜜柑等の果汁飲料や、栄養剤(経口、
経腸、経静脈栄養剤等)において、栄養価の高い製品を
提供できることになる。更に従来のような酸化防止剤の
添加が不要になるため、風味や栄養価(ビタミンC)を
損なうことがない。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] This invention relates to a method for treating a solution containing ascorbic acid, which is also vitamin C, and in particular, a method for treating a solution containing ascorbic acid for the purpose of preventing the oxidation of the ascorbic acid. This relates to a processing method. [0002] There are a wide variety of solutions containing ascorbic acid as described above, such as fruit and vegetable juices, soft drinks, functional drinks, nutritional supplements, and injections. [0003] The manufacturing process of these ascorbic acid-containing solutions includes a heating process for sterilization, a dilution process for adjusting the concentration to a predetermined concentration, and the like, in addition to the process of increasing the solubility of various additives. For example, fruit and vegetable juices are manufactured through the various steps shown in Figure 2. In this case, fruit juice, flavoring agents, acidulants, sugars, etc., and dilution water are mixed,
It is made into a product after going through various processes such as high temperature sterilization and filling. [0004] In the production process of fruit and vegetable juices as described above, dilution water is usually supplied to the blending process after passing through processes such as filtration and ion exchange, where the mixture is homogenized and then subjected to vacuum degassing, etc. This method removes dissolved oxygen and prevents oxidation of ascorbic acid during post-processing and product storage. However, if there is a significant amount of dissolved oxygen in the dilution water, ascorbic acid may oxidize first at the time of preparation. Put it away. Therefore, conventional treatments such as adding ascorbic acid or antioxidants are required during preparation, which tends to increase the cost of the product. Problem to be Solved by the Invention The inventors learned through many experiments and attempts that the oxidation of ascorbic acid in a solution is due to dissolved oxygen. It has been discovered that by continuously removing the residual concentration (reducing the residual concentration to about 0.5 ppm or less), it is possible to solve the above problems, reduce the amount of additives such as antioxidants, and improve production efficiency. [Means for Solving the Problems] The present invention has been made to solve the above problems, and includes an ascorbic acid-containing method that includes at least one of a heating step and a dilution step. This is a method for treating an ascorbic acid-containing solution, characterized in that a membrane degassing step is provided as a pre-step to the above-mentioned one step. [Example] Ascorbic acid-containing solution according to the present invention A specific example in which a solution processing method is applied to a fruit juice beverage production process will be described below with reference to FIG. 1. First, in the first step, fruit juice (concentrated fruit juice,
Various flavors, citric acid, acidulants, and other ingredients are added to the straight fruit juice), and the concentration of the fruit juice is adjusted to a specified value with dilution water (blending process). The dilution water used in this step is raw water that has been filtered, ion-exchanged, and dissolved oxygen has been degassed to about 0.5 ppm or less by a membrane-type continuous deaeration method. The fruit juice adjusted to a predetermined concentration in the above blending process (hereinafter referred to as adjusted fruit juice) is then kept in a deaerated state (
Otherwise, it is sent to the subsequent process while remaining in a state where it is isolated from the air). [0010] In the next homogenization step, the above-mentioned adjusted fruit juice is homogenized to produce a product with good mouthfeel. In a subsequent step, the entire adjusted fruit juice is deaerated and heat sterilized. In this case, the purpose of performing deaeration before the sterilization step is not only to prevent ascorbic acid from being oxidized by dissolved oxygen, but also to more reliably prevent ascorbic acid from being destroyed by heat. [0011] In the subsequent steps, the above-mentioned adjusted fruit juice is filled into a predetermined container, this container is sealed, a predetermined inspection (inspection of filling amount, etc.) is performed, and the juice is cooled to remove the heat during sterilization. It is considered a product. [0012] In this way, dissolved oxygen has been substantially removed from the ascorbic acid-containing solution that has been made into a product (to the extent that no deterioration due to oxidation is observed) during all of its processing steps, so that it cannot be stored for further storage. Ascorbic acid is less susceptible to oxidation and decomposition, which improves storage stability. Tables 1 to 3 show the antioxidant effect of ascorbic acid when using the above degassed water. Tables 1 and 2 show that an aqueous solution containing only ascorbic acid and a diluted tangerine juice solution were prepared using tap water (raw water) and degassed water.
The residual amount of ascorbic acid was measured after heating these aqueous solutions, and Table 3 shows the ascorbic acid content after heating and extracting tea with tap water (raw water) and degassed water. . From these tables, when using degassed water,
It can be seen that the decomposition and destruction of ascorbic acid contained in the solution is extremely small even when heated, and therefore ascorbic acid is hardly damaged during the heat sterilization described above. Note that the degassed water used in the above examples was degassed until the dissolved oxygen was about 0.5 ppm, but if the degree of deaeration is increased, the residual rate of ascorbic acid will further improve. . [Table 1] [Table 2] [Table 2] [Table 3] [0019] According to the method for treating an ascorbic acid-containing solution according to the present invention, ascorbic acid is removed during the manufacturing process and during product storage. Since oxidative decomposition can be suppressed to an extremely low level, it is possible to provide a product with a predetermined ascorbic acid content. In addition, there is no need to add antioxidants as in the past. [0020] As explained above, in the present invention, the oxidative decomposition of ascorbic acid during the manufacturing process and during product storage can be suppressed to an extremely low level, so that it is possible to suppress the oxidative decomposition of ascorbic acid to an extremely low level. It becomes possible to provide products. This means that fruit juice drinks such as lemon and tangerine containing ascorbic acid as vitamin C, as well as nutritional supplements (oral,
It will be possible to provide products with high nutritional value in the form of enteral and parenteral nutrition (enteral, parenteral nutrition, etc.). Furthermore, since there is no need to add antioxidants as in the past, flavor and nutritional value (vitamin C) are not impaired.
【図1】この発明におけるアスコルビン酸含有溶液の処
理方法を例示する工程図である。FIG. 1 is a process diagram illustrating a method for treating an ascorbic acid-containing solution in the present invention.
【図2】従来のアスコルビン酸含有溶液の処理方法を例
示する工程図である。FIG. 2 is a process diagram illustrating a conventional method for treating an ascorbic acid-containing solution.
Claims (1)
とも1つの工程を含むアスコルビン酸含有溶液の処理方
法において、上記1つの工程の前工程として膜脱気工程
を設けたことを特徴とするアスコルビン酸含有溶液の処
理方法1. A method for treating an ascorbic acid-containing solution comprising at least one of a heating step and a dilution step, characterized in that a membrane degassing step is provided as a pre-step to the one step. How to treat the containing solution
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3170516A JPH04365464A (en) | 1991-04-02 | 1991-06-14 | Treatment of ascorbic acid-containing solution |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP9816691 | 1991-04-02 | ||
JP3-98166 | 1991-04-02 | ||
JP3170516A JPH04365464A (en) | 1991-04-02 | 1991-06-14 | Treatment of ascorbic acid-containing solution |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH04365464A true JPH04365464A (en) | 1992-12-17 |
Family
ID=26439368
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP3170516A Pending JPH04365464A (en) | 1991-04-02 | 1991-06-14 | Treatment of ascorbic acid-containing solution |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH04365464A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012170369A (en) * | 2011-02-18 | 2012-09-10 | Ito En Ltd | Vitamin c-containing beverage and method for producing the same |
JP2014083525A (en) * | 2012-10-26 | 2014-05-12 | Iwai Kikai Kogyo Co Ltd | Apparatus and method for mixing liquid |
JP2015104323A (en) * | 2013-11-28 | 2015-06-08 | ポッカサッポロフード&ビバレッジ株式会社 | Lemon juice-containing beverage packed in container, and manufacturing method thereof |
JP2018166525A (en) * | 2018-08-08 | 2018-11-01 | ポッカサッポロフード&ビバレッジ株式会社 | Container-packed lemon juice-containing beverage and method for producing same |
-
1991
- 1991-06-14 JP JP3170516A patent/JPH04365464A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012170369A (en) * | 2011-02-18 | 2012-09-10 | Ito En Ltd | Vitamin c-containing beverage and method for producing the same |
JP2014083525A (en) * | 2012-10-26 | 2014-05-12 | Iwai Kikai Kogyo Co Ltd | Apparatus and method for mixing liquid |
JP2015104323A (en) * | 2013-11-28 | 2015-06-08 | ポッカサッポロフード&ビバレッジ株式会社 | Lemon juice-containing beverage packed in container, and manufacturing method thereof |
JP2018166525A (en) * | 2018-08-08 | 2018-11-01 | ポッカサッポロフード&ビバレッジ株式会社 | Container-packed lemon juice-containing beverage and method for producing same |
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