JPH04353414A - Resin molded item by sandwich molding method - Google Patents
Resin molded item by sandwich molding methodInfo
- Publication number
- JPH04353414A JPH04353414A JP12994891A JP12994891A JPH04353414A JP H04353414 A JPH04353414 A JP H04353414A JP 12994891 A JP12994891 A JP 12994891A JP 12994891 A JP12994891 A JP 12994891A JP H04353414 A JPH04353414 A JP H04353414A
- Authority
- JP
- Japan
- Prior art keywords
- soft
- resin
- core layer
- side garnish
- skin layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920005989 resin Polymers 0.000 title claims abstract description 34
- 239000011347 resin Substances 0.000 title claims abstract description 34
- 238000000465 moulding Methods 0.000 title claims abstract description 15
- 238000000034 method Methods 0.000 title claims abstract description 9
- 239000000463 material Substances 0.000 claims abstract description 44
- 239000010410 layer Substances 0.000 claims abstract description 22
- 239000012792 core layer Substances 0.000 claims abstract description 19
- 235000021189 garnishes Nutrition 0.000 abstract description 31
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 239000011248 coating agent Substances 0.000 abstract description 2
- 238000000576 coating method Methods 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 9
- 239000003973 paint Substances 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 229920002943 EPDM rubber Polymers 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- FACXGONDLDSNOE-UHFFFAOYSA-N buta-1,3-diene;styrene Chemical compound C=CC=C.C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 FACXGONDLDSNOE-UHFFFAOYSA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 229920006026 co-polymeric resin Polymers 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 229920001935 styrene-ethylene-butadiene-styrene Polymers 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C45/1642—Making multilayered or multicoloured articles having a "sandwich" structure
Abstract
Description
【0001】0001
【産業上の利用分野】本発明は、サンドイッチ成形法に
よって成形された、例えばサイドガーニッシュ等の自動
車用内外装樹脂成形品に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to interior and exterior resin molded articles for automobiles, such as side garnishes, which are molded by a sandwich molding method.
【0002】0002
【従来の技術】従来、例えば自動車のボディの左右に装
着されているサイドプロテクションモールとサイドスポ
イラーとの間に装着されるサイドガーニッシュに塗装を
施す際、塗料の密着性を向上させるため熱可塑性樹脂と
してのPP(ポリプロピレン)にEPDM(エチレン−
プロピレン−ジエン共重合ゴム)をブレンドした軟質P
P系材料を使用している。前記軟質PP系材料はEPD
Mによって軟質化されてサイドガーニッシュの剛性が低
下する。そこで、図5に示すように、剛性を補うために
サイドガーニッシュ20の裏面に金属板21を貼付した
り、又はサイドガーニッシュ20の肉厚を例えば4.5
〜6mmと厚く形成していた。[Prior Art] Conventionally, when painting a side garnish that is installed between a side protection molding and a side spoiler that are installed on the left and right sides of an automobile body, for example, thermoplastic resin was used to improve the adhesion of the paint. EPDM (ethylene-
Soft P blended with propylene-diene copolymer rubber)
P-based material is used. The soft PP material is EPD
M softens the side garnish and reduces the rigidity of the side garnish. Therefore, as shown in FIG. 5, a metal plate 21 is attached to the back surface of the side garnish 20 to supplement the rigidity, or the thickness of the side garnish 20 is increased to 4.5 mm, for example.
It was formed as thick as ~6 mm.
【0003】0003
【発明が解決しようとする課題】しかしながら、上記の
サイドガーニッシュ20は剛性を向上させるために金属
板21によって補強する必要があるので、サイドガーニ
ッシュ20の総重量が大幅に増加する。また、金属板2
1を成形品に貼付する作業工程が必要なため、製造コス
トが高くなるという問題点があった。一方、金属板21
を使用せず、サイドガーニッシュ20の肉厚を厚く形成
して剛性を保持する場合、必要以上にボディとサイドガ
ーニッシュ20との段差が生じるため外観を悪くすると
いう問題点があった。However, since the side garnish 20 described above needs to be reinforced with a metal plate 21 to improve its rigidity, the total weight of the side garnish 20 increases significantly. Also, metal plate 2
1 to the molded product, which caused a problem in that the manufacturing cost was high. On the other hand, metal plate 21
If the side garnish 20 is not used and the rigidity is maintained by making the wall thickness of the side garnish 20 thick, there is a problem that an unnecessarily stepped difference between the body and the side garnish 20 is created, which deteriorates the appearance.
【0004】本発明は上記問題点を解消するためになさ
れたものであって、その目的は剛性を保持しつつ薄肉化
及び軽量化を図ることができる上に、製造工程を減少さ
せて製造コストの低減を図ることができる樹脂成形品を
提供することにある。The present invention has been made to solve the above-mentioned problems, and its purpose is to reduce the thickness and weight while maintaining rigidity, and to reduce manufacturing costs by reducing the number of manufacturing steps. The object of the present invention is to provide a resin molded product that can reduce the amount of water.
【0005】[0005]
【課題を解決するための手段】上記目的を達成するため
に本発明では、硬質樹脂材からなるコア層と、同コア層
の外周部に形成された塗装性の良い軟質樹脂材からなる
表皮層とを有する樹脂成形品であって、金型のキャビテ
ィ内に前記表皮層を形成する軟質樹脂材を射出し、次い
で前記コア層を形成する硬質樹脂材を射出し、両樹脂材
をサンドイッチ状に成形してなるサンドイッチ成形法に
よる樹脂成形品をその要旨とする。[Means for Solving the Problems] In order to achieve the above object, the present invention includes a core layer made of a hard resin material, and a skin layer made of a soft resin material with good paintability formed on the outer periphery of the core layer. A resin molded product comprising: injecting a soft resin material forming the skin layer into a mold cavity, then injecting a hard resin material forming the core layer, and sandwiching both resin materials. The gist is resin molded products made by sandwich molding.
【0006】[0006]
【作用】サンドイッチ成形法、即ち金型のキャビティ内
に表皮層を形成する軟質樹脂材を射出し、次いでコア層
を形成する硬質樹脂材を射出し、両樹脂材をサンドイッ
チ状に成形することにより得られる樹脂成形品のコア層
はサンドイッチ状に表皮層に被覆形成され、その樹脂成
形品は硬質樹脂材からなるコア層によって剛性が保持さ
れ、表皮層によって良好な塗装性が発現される。[Operation] Sandwich molding method, that is, by injecting the soft resin material that forms the skin layer into the cavity of the mold, then injecting the hard resin material that forms the core layer, and molding both resin materials into a sandwich shape. The core layer of the resulting resin molded product is covered with the skin layer in the form of a sandwich, and the resin molded product maintains its rigidity by the core layer made of a hard resin material, and exhibits good paintability by the skin layer.
【0007】[0007]
【実施例】以下、本発明をサイドガーニッシュに具体化
した一実施例を図1〜4に基づいて説明する。図1にお
いて、サイドガーニッシュ1は断面略逆L字状となって
おり、その下部にはリップ部Lが設けられている。[Embodiment] An embodiment in which the present invention is applied to a side garnish will be described below with reference to FIGS. 1 to 4. In FIG. 1, the side garnish 1 has a substantially inverted L-shape in cross section, and a lip portion L is provided at the lower part of the side garnish 1.
【0008】前記サイドガーニッシュ1は、いわゆるサ
ンドイッチ成形法により成形され、その構造は硬質樹脂
材としての硬質PP系材料からなるコア層2が軟質樹脂
材としての軟質PP系材料からなる表皮層としてのスキ
ン層3で完全に被覆されている。また、前記スキン層3
の厚さは全体としてほぼ均一となっているが、前記リッ
プ部L付近においてはスキン層3のみでコア層2は形成
されていない。従って、このリップ部Lは軟質PP系材
料のみで形成されているので、自動車のボディが湾曲し
ていてもその湾曲部に沿ってボディと当接可能である。The side garnish 1 is molded by a so-called sandwich molding method, and has a structure in which a core layer 2 made of a hard PP material as a hard resin material and a skin layer made of a soft PP material as a soft resin material. Completely covered with skin layer 3. Further, the skin layer 3
The thickness is almost uniform as a whole, but in the vicinity of the lip portion L only the skin layer 3 is formed and the core layer 2 is not formed. Therefore, since this lip portion L is formed only from a soft PP material, even if the body of the automobile is curved, it can come into contact with the body along the curved portion.
【0009】上記スキン層3を形成する軟質PP系材料
は前記従来と同じPPにEPDMをブレンドした軟質P
P系材料を使用しており、また、コア層2を形成する硬
質PP系材料はPPにフィラーとしてのガラス繊維を配
合したものを使用している。このフィラーとしては、カ
ーボン繊維、アラミド繊維、炭酸カルシウム、タルク等
を使用してもよい。The soft PP material forming the skin layer 3 is a soft PP made by blending EPDM with the same PP as in the prior art.
A P-based material is used, and the hard PP-based material forming the core layer 2 is a mixture of PP and glass fiber as a filler. As this filler, carbon fiber, aramid fiber, calcium carbonate, talc, etc. may be used.
【0010】次に、上記サイドガーニッシュ1を成形す
る製造工程について説明する。図2〜4に示すように、
サンドイッチ成形法による金型は、図中下側の固定型5
と上側の可動型4とから構成され、両金型4,5によっ
てサイドガーニッシュ1の形状を有するキャビティ7が
形成されている。また、両金型4,5の左端中央部の型
割り面には前記キャビティ7内に樹脂を射出するための
ゲート6が設けられている。Next, a manufacturing process for forming the side garnish 1 will be explained. As shown in Figures 2-4,
The mold for the sandwich molding method is fixed mold 5 on the lower side of the figure.
and an upper movable mold 4, and a cavity 7 having the shape of the side garnish 1 is formed by both the molds 4 and 5. Furthermore, a gate 6 for injecting resin into the cavity 7 is provided on the mold dividing surface at the center of the left end of both the molds 4 and 5.
【0011】そして、図2に示すように、ゲート6から
サイドガーニッシュ1のスキン層3を成形するに足る量
の軟質PP系材料3aをキャビティ7内に射出するよう
になっている。次に、図3に示すように、ゲート6から
コア層2を形成する硬質PP系材料2aを同じくキャビ
ティ7内に射出するようになっている。このとき、先に
射出された軟質PP系材料3aが後から射出された硬質
PP系材料2aに押し出され、キャビティ7内壁面に圧
着されていく。この際、上記硬質PP系材料2aをゲー
ト6からキャビティ7内へさらに射出を続けると図4に
示す状態となる。即ち、キャビティ7内には硬質PP系
材料2aが軟質PP系材料3aで完全に被覆される。そ
して、厚み幅の小さいリップ部Lには軟質PP系材料3
aのみが充填される。As shown in FIG. 2, a sufficient amount of soft PP material 3a to form the skin layer 3 of the side garnish 1 is injected into the cavity 7 from the gate 6. Next, as shown in FIG. 3, the hard PP material 2a forming the core layer 2 is similarly injected into the cavity 7 from the gate 6. At this time, the soft PP material 3a that was injected first is pushed out by the hard PP material 2a that was injected later, and is pressed against the inner wall surface of the cavity 7. At this time, if the hard PP material 2a is further injected from the gate 6 into the cavity 7, the state shown in FIG. 4 will be obtained. That is, inside the cavity 7, the hard PP material 2a is completely covered with the soft PP material 3a. Then, a soft PP material 3 is used for the lip portion L having a small thickness width.
Only a is filled.
【0012】上記のようにサンドイッチ成形法によって
、ゲート6以外の全面において、硬質PP系材料2aに
よるコア層2が軟質PP系材料3aによるスキン層3で
完全に被覆されたサイドガーニッシュ1が成形される。
以上詳述したように、本実施例のサイドガーニッシュ1
によれば、従来のように金属板21を用いなくとも硬質
PP系材料2aで形成されたコア層2によって十分に剛
性を保持でき、しかもサイドガーニッシュ1の総重量が
従来のサイドガーニッシュよりも約50%ほど軽量化さ
れる。As described above, by the sandwich molding method, the side garnish 1 is formed in which the core layer 2 made of the hard PP material 2a is completely covered with the skin layer 3 made of the soft PP material 3a on the entire surface other than the gate 6. Ru. As detailed above, the side garnish 1 of this embodiment
According to the above, sufficient rigidity can be maintained by the core layer 2 formed of the hard PP material 2a without using the metal plate 21 as in the conventional case, and the total weight of the side garnish 1 is approximately less than that of the conventional side garnish. It is about 50% lighter.
【0013】また、サイドガーニッシュ1を成形する際
、サンドイッチ成形法により1工程で軟質及び硬質PP
系材料3a,2aの2種類を射出可能なため、作業工程
が減少されて製造コストの低減を図ることができる。
さらに、このサイドガーニッシュ1は肉厚を例えば3〜
4.5mmと薄く形成することができるので、ボディと
サイドガーニッシュ1との段差が少なくなり、自動車の
外観を向上させることができる。さらにまたスキン層3
は塗料の密着性に優れた軟質PP系材料を使用している
ので、スキン層3の表面は塗料の密着性が良く、従って
アクリル系塗料、ウレタン系塗料等を容易に塗装するこ
とができ、耐久性の良い塗膜を形成することが可能であ
る。[0013] When forming the side garnish 1, the sandwich molding method is used to form soft and hard PP in one step.
Since two types of materials 3a and 2a can be injected, the number of work steps can be reduced and manufacturing costs can be reduced. Furthermore, the wall thickness of this side garnish 1 is, for example, 3 to 3.
Since it can be formed as thin as 4.5 mm, the difference in level between the body and the side garnish 1 can be reduced, and the appearance of the automobile can be improved. Furthermore, skin layer 3
uses a soft PP-based material with excellent paint adhesion, so the surface of the skin layer 3 has good paint adhesion, so acrylic paints, urethane paints, etc. can be easily applied. It is possible to form a coating film with good durability.
【0014】なお、本発明は上記実施例に限定されるも
のではなく、発明の趣旨を逸脱しない範囲で例えば次の
ように構成してもよい。
(1)前記実施例では、サイドガーニッシュ1に具体化
したが、これに代えてサイドプロテクションモールやバ
ンパーモール等の外装樹脂製品、また、グローブボック
スやコンソールボックス等の内装樹脂製品に具体化して
もよい。It should be noted that the present invention is not limited to the above-mentioned embodiments, and may be configured as follows, for example, without departing from the spirit of the invention. (1) In the above embodiment, the side garnish 1 is used, but instead, it may be used as an exterior resin product such as a side protection molding or a bumper molding, or as an interior resin product such as a glove box or console box. good.
【0015】(2)前記実施例のスキン層3を形成する
軟質PP系材料3aとしては、塗料の密着性が良いSE
BS(スチレン−エチレン−ブタジエン−スチレン共重
合樹脂)、SBS(スチレン−ブタジエン−スチレン共
重合樹脂)等を使用してもよい。
(3)前記実施例ではサイドガーニッシュ1を成形する
際、先に軟質PP系材料3aを一定量射出し、次いで硬
質PP系材料2aを射出して成形したが、このとき軟質
PP系材料3aと軟質PP系材料2aを同時に射出して
成形してもよい。(2) The soft PP material 3a forming the skin layer 3 of the above embodiment is SE, which has good paint adhesion.
BS (styrene-ethylene-butadiene-styrene copolymer resin), SBS (styrene-butadiene-styrene copolymer resin), etc. may be used. (3) In the above embodiment, when molding the side garnish 1, a certain amount of the soft PP material 3a was first injected, and then the hard PP material 2a was injected and molded. The soft PP material 2a may be simultaneously injected and molded.
【0016】[0016]
【発明の効果】以上詳述したように、本発明によれば樹
脂成形品の剛性を保持しつつ薄肉化及び軽量化を図るこ
とができる上に、製造工程を減少させて製造コストの低
減を図ることができるという優れた効果を奏する。Effects of the Invention As detailed above, according to the present invention, it is possible to reduce the thickness and weight of a resin molded product while maintaining its rigidity, and also to reduce manufacturing costs by reducing the number of manufacturing steps. It has an excellent effect of being able to achieve the desired results.
【図1】本発明の実施例を示すサイドガーニッシュの一
部破断斜視図である。FIG. 1 is a partially cutaway perspective view of a side garnish showing an embodiment of the present invention.
【図2】キャビティ内にスキン層を形成する樹脂を射出
した状態を示す金型の断面図である。FIG. 2 is a cross-sectional view of the mold showing a state in which resin forming a skin layer is injected into the cavity.
【図3】図2の状態からコア層を形成する樹脂を射出し
た状態を示す金型の断面図である。3 is a sectional view of the mold showing a state in which resin forming a core layer is injected from the state shown in FIG. 2; FIG.
【図4】図3の状態からさらにコア層を形成する樹脂を
射出した状態を示す金型の断面図である。4 is a sectional view of the mold showing a state in which resin forming a core layer is further injected from the state shown in FIG. 3; FIG.
【図5】従来のサイドガーニッシュの斜視図である。FIG. 5 is a perspective view of a conventional side garnish.
Claims (1)
と、同コア層(2)の外周部に形成された塗装性の良い
軟質樹脂材(3a)からなる表皮層(3)とを有する樹
脂成形品であって、金型(4,5)のキャビティ(7)
内に前記表皮層(3)を形成する軟質樹脂材(3a)を
射出し、次いで前記コア層(2)を形成する硬質樹脂材
(2a)を射出し、両樹脂材(2a,3a)をサンドイ
ッチ状に成形してなるサンドイッチ成形法による樹脂成
形品。Claim 1: Core layer (2) made of hard resin material (2a)
and a skin layer (3) made of a soft resin material (3a) with good paintability formed on the outer periphery of the core layer (2), the resin molded product having the following properties: Cavity (7)
A soft resin material (3a) forming the skin layer (3) is injected into the inner layer, then a hard resin material (2a) forming the core layer (2) is injected, and both resin materials (2a, 3a) are injected. A resin molded product made using the sandwich molding method.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12994891A JPH04353414A (en) | 1991-05-31 | 1991-05-31 | Resin molded item by sandwich molding method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12994891A JPH04353414A (en) | 1991-05-31 | 1991-05-31 | Resin molded item by sandwich molding method |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH04353414A true JPH04353414A (en) | 1992-12-08 |
Family
ID=15022400
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP12994891A Pending JPH04353414A (en) | 1991-05-31 | 1991-05-31 | Resin molded item by sandwich molding method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH04353414A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH09254724A (en) * | 1996-03-25 | 1997-09-30 | Toyoda Gosei Co Ltd | Grille guard for vehicle |
GB2315039A (en) * | 1996-07-05 | 1998-01-21 | Rover Group | Painted plastics coated articles |
US5932357A (en) * | 1996-07-05 | 1999-08-03 | Rover Group Limited | Painted plastics articles |
JP2010269541A (en) * | 2009-05-22 | 2010-12-02 | Techno Polymer Co Ltd | Rubber mold for electromagnetic wave irradiation molding and electromagnetic wave irradiation molding method |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6058825A (en) * | 1983-09-12 | 1985-04-05 | Kinugawa Rubber Ind Co Ltd | Manufacture of double-layer molding |
JPS6248749A (en) * | 1985-08-27 | 1987-03-03 | Toyoda Gosei Co Ltd | Olefinic thermoplastic elastomer |
JPH0386509A (en) * | 1989-08-30 | 1991-04-11 | Toyoda Gosei Co Ltd | Molding method for sandwich molded product |
-
1991
- 1991-05-31 JP JP12994891A patent/JPH04353414A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6058825A (en) * | 1983-09-12 | 1985-04-05 | Kinugawa Rubber Ind Co Ltd | Manufacture of double-layer molding |
JPS6248749A (en) * | 1985-08-27 | 1987-03-03 | Toyoda Gosei Co Ltd | Olefinic thermoplastic elastomer |
JPH0386509A (en) * | 1989-08-30 | 1991-04-11 | Toyoda Gosei Co Ltd | Molding method for sandwich molded product |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH09254724A (en) * | 1996-03-25 | 1997-09-30 | Toyoda Gosei Co Ltd | Grille guard for vehicle |
GB2315039A (en) * | 1996-07-05 | 1998-01-21 | Rover Group | Painted plastics coated articles |
US5932357A (en) * | 1996-07-05 | 1999-08-03 | Rover Group Limited | Painted plastics articles |
JP2010269541A (en) * | 2009-05-22 | 2010-12-02 | Techno Polymer Co Ltd | Rubber mold for electromagnetic wave irradiation molding and electromagnetic wave irradiation molding method |
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