JPH0433554B2 - - Google Patents
Info
- Publication number
- JPH0433554B2 JPH0433554B2 JP58230344A JP23034483A JPH0433554B2 JP H0433554 B2 JPH0433554 B2 JP H0433554B2 JP 58230344 A JP58230344 A JP 58230344A JP 23034483 A JP23034483 A JP 23034483A JP H0433554 B2 JPH0433554 B2 JP H0433554B2
- Authority
- JP
- Japan
- Prior art keywords
- slag
- welding
- welded
- welded part
- laser beam
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000002893 slag Substances 0.000 claims description 40
- 238000000034 method Methods 0.000 claims description 9
- 230000001678 irradiating effect Effects 0.000 claims description 2
- 238000007664 blowing Methods 0.000 claims 1
- 238000003466 welding Methods 0.000 description 16
- 239000011324 bead Substances 0.000 description 6
- 238000007790 scraping Methods 0.000 description 5
- 239000007789 gas Substances 0.000 description 4
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 4
- 238000005422 blasting Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
- B23K7/06—Machines, apparatus, or equipment specially designed for scarfing or desurfacing
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Description
【発明の詳細な説明】
産業上の利用分野
この発明は、溶接によつて発生するスラグをレ
ーザー光によつて除去する方法に関するものであ
る。DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application This invention relates to a method for removing slag generated by welding using laser light.
従来技術
周知のように例えば被覆アーク溶接棒を用いて
アーク溶接を行なつた場合、溶着金属を大気から
保護する等のために、溶着した金属の表面にスラ
グが形成される。そのスラグを除去する方法とし
て、従来、シヨツトブラストあるいはハンマを溶
接部に叩き付けてスラグを除去する方法が採られ
ていた。しかしながら溶接部の形状は、第1図の
示すように凹凸状をなすから、母材1上のビード
2,2間の窪んだ谷間に嵌まり込んだスラグ3
を、前述のシヨツトブラスト(図示せず)等によ
つて完全に除去することは困難であつた。Prior Art As is well known, when arc welding is performed using, for example, a coated arc welding rod, slag is formed on the surface of the welded metal in order to protect the welded metal from the atmosphere. Conventionally, the slag has been removed by shot blasting or by hitting the weld with a hammer. However, since the shape of the welded part is uneven as shown in FIG.
It was difficult to completely remove this by the above-mentioned shot blasting (not shown) or the like.
そこで例えばプレス金型に修正を目的として肉
盛り溶接を施す場合、多層盛り溶接を行なうか
ら、前述のようにシヨツトブラスト等によつて除
去できなかつたスラグ3の表面に、第2図に示す
ように多層盛り溶接を施すことによつてスラグ3
を巻き込んでしまうことがあつた。その結果、溶
接部に欠陥が生じて溶接部の強度低下を招く不都
合があつた。他方溶接部に防錆塗装を施す場合に
は、前述のように残存したスラグ3が塗装後にビ
ード2から剥離することによつて、スラグ3が付
着・残存していた個所に錆が発生する不都合もあ
つた。 For example, when overlay welding is applied to a press die for the purpose of correction, multi-layer overlay welding is performed, so the surface of the slag 3 that could not be removed by shot blasting etc. as described above is shown in Fig. 2. By applying multi-layer welding, slag 3
There were times when I got involved. As a result, defects occur in the welded portion, resulting in a disadvantage that the strength of the welded portion is reduced. On the other hand, when applying anti-rust coating to the welded parts, as mentioned above, the remaining slag 3 peels off from the bead 2 after coating, resulting in the inconvenience that rust occurs in the areas where the slag 3 was attached and remained. It was hot too.
そこで、スラグ3の巻き込みによる溶接部の欠
陥あるいは錆等の発生を防止するために、従来、
ビード2をスラグ3と共にグラインダー(図示せ
ず)等によつてさらに削り落してスラグ3を除去
していた。 Therefore, in order to prevent the occurrence of defects or rust in the welded part due to the entrainment of slag 3, conventionally,
The bead 2 and the slag 3 were further ground down using a grinder (not shown) or the like to remove the slag 3.
しかしながら、溶接部を削り落すことによつて
スラグ3を除去する方法においては、高価な肉盛
り材を削り落すため、削り落した溶接部にさらに
溶接を施さなければならないから、所定肉厚の溶
接部を形成するまでに要する肉盛り材が大量に必
要となるとともに、溶接作業時間が長くなるか
ら、溶接費用が嵩むという問題があつた。 However, in the method of removing the slag 3 by scraping off the weld, the scraped weld must be further welded in order to scrape off the expensive build-up material. There was a problem in that a large amount of overlay material was required to form the part, and the welding operation time was increased, resulting in an increase in welding costs.
発明の目的
この発明は上記の事情に鑑みてなされたもの
で、溶接部に付着・残存しているスラグを、溶接
部を削ることなく容易に除去できる溶接部のスラ
グ除去方法を提供することを目的とするものであ
る。Purpose of the Invention The present invention has been made in view of the above circumstances, and it is an object of the present invention to provide a method for removing slag from a welded part, which can easily remove slag adhering to or remaining in the welded part without scraping the welded part. This is the purpose.
発明の構成
この発明は、溶接部に付着・残存しているスラ
グにレーザー光を照射してそのスラグを分解する
と同時に、そのスラグに圧縮気体を吹き付けて飛
散させることを特徴とするものである。Structure of the Invention The present invention is characterized in that the slag adhering to and remaining in the welding part is irradiated with a laser beam to decompose the slag, and at the same time, compressed gas is sprayed onto the slag to scatter it.
実施例
以下この発明の実施例を第3図を参照して説明
する。なお、前記従来例と同一の部分には同一符
号を付して説明を省略する。第3図は、溶接部に
付着・残存したスラグ3を除去する方法を説明す
るための図である。まず前記スラグ3にレーザー
発振器(図示せず)から導いたレーザー光4をレ
ンズ5によつて集光して照射する。そうするとレ
ーザー光4のエネルギーによつてスラグ3が溶け
るかあるいは熱応力によりスラグ3に亀裂が発生
する。そしてレーザー光4を照射すると同時に、
前述のスラグ3にノズル6から圧縮気体例えば圧
縮空気を吹き付ける。そうすることによつてレー
ザー光4によつて溶けあるいは亀裂が発生したス
ラグ3を圧縮空気と共にビード2,2間の谷間か
ら吹き飛ばす。Embodiment An embodiment of the present invention will be described below with reference to FIG. Note that the same parts as in the conventional example are given the same reference numerals, and the description thereof will be omitted. FIG. 3 is a diagram for explaining a method for removing slag 3 that has adhered to and remained in the welded portion. First, the slag 3 is irradiated with a laser beam 4 guided from a laser oscillator (not shown), focused by a lens 5. Then, the slag 3 will melt due to the energy of the laser beam 4, or cracks will occur in the slag 3 due to thermal stress. And at the same time as irradiating laser light 4,
Compressed gas, such as compressed air, is blown onto the slag 3 from the nozzle 6. By doing so, the slag 3 that has been melted or cracked by the laser beam 4 is blown away from the valley between the beads 2, 2 together with compressed air.
その際、ビード2,2間の谷間にレーザー光を
照射すると、周囲から反射してくるレーザー光4
もスラグ3に集中するため、スラグ3を短時間で
容易に分解することができる。したがつて多層盛
り溶接を行なう場合、溶接後、溶接部を削り落す
ことなくスラグ3を短時間で除去できるから、溶
接部の著しい温度低下を回避できるため、溶接部
の層間の温度差によつて生じる割れ等を防止する
ために行なう作業すなわち溶接作業の途中におい
て溶接部を加熱炉等によつて加熱する作業が必要
なくなる。したがつて、溶接作業時間を短縮でき
る。また溶接部の周辺が複雑に入り組んだ形状を
なしている場合であつても、溶接部がレーザー光
4が届く場所にあれば前述の手順に従つて容易に
スラグ3を除去することができる。それに伴つて
溶接部に塗装を施す場合、スラグ3が付着・残存
した部分にも塗料を塗布できるから、防錆対策を
一層効果的に行なえる。 At that time, when a laser beam is irradiated into the valley between the beads 2 and 2, the laser beam 4 is reflected from the surroundings.
Since the slag 3 is also concentrated in the slag 3, the slag 3 can be easily decomposed in a short time. Therefore, when performing multi-layer build-up welding, the slag 3 can be removed in a short time after welding without scraping off the weld, thereby avoiding a significant temperature drop in the weld. This eliminates the need for heating the welded part with a heating furnace or the like during the welding process to prevent cracks and the like that would otherwise occur. Therefore, welding work time can be shortened. Further, even if the area around the welded part has a complicated shape, the slag 3 can be easily removed by following the above-described procedure as long as the welded part is in a place where the laser beam 4 can reach. Accordingly, when painting the welded parts, the paint can be applied even to the parts where the slag 3 has adhered or remains, so that rust prevention measures can be taken more effectively.
なおレーザー光4は、集光ビームに限られるも
のではなく、平行ビームであつてもよい。またス
ラグ3に吹き付ける圧縮気体は、空気に限られる
ものではなく、例えばチツ素ガス等であつてもよ
い。 Note that the laser beam 4 is not limited to a condensed beam, but may be a parallel beam. Further, the compressed gas to be blown onto the slag 3 is not limited to air, and may be, for example, nitrogen gas or the like.
発明の効果
以上の説明から明らかなように、この発明の方
法によれば、溶接部に付着・残存してるスラグに
対してレーザー光を照射すると同時に、圧縮気体
を吹き付けることによつて分解したスラグを吹き
飛ばして除去するから、溶接部に付着・残存した
スラグを、溶接部を削り落すことなく容易に除去
できる。したがつて多層盛り溶接を行なう場合に
は、スラグの巻き込みによる欠陥のない多層肉盛
り溶接部を短時間で得られ、かつ溶接部を削り落
すことによつて生じる肉盛り材料の浪費を回避で
きる。その結果、溶接費用の低減を図ることがで
きる。さらにスラグを短時間で除去できるから、
溶接部の著しい温度低下を防止できる。したがつ
て多層盛り溶接部の層間に著しい温度差が発生す
ることを回避するために、溶接部を加熱する必要
がなくなり、溶接作業時間をさらに短縮できる等
の効果が得られる。Effects of the Invention As is clear from the above explanation, according to the method of the present invention, the slag adhered to and remaining in the welded area is irradiated with a laser beam, and the slag decomposed by simultaneously spraying compressed gas. Since the slag is blown away, the slag attached to and remaining on the weld can be easily removed without scraping the weld. Therefore, when performing multi-layer build-up welding, a multi-layer build-up welded part without defects due to slag entrainment can be obtained in a short time, and waste of build-up material caused by scraping off the weld part can be avoided. . As a result, welding costs can be reduced. Furthermore, slag can be removed in a short time,
A significant temperature drop in the welded area can be prevented. Therefore, it is no longer necessary to heat the welded part in order to avoid a significant temperature difference between the layers of the multilayered welded part, and the welding operation time can be further shortened.
第1図は下盛りビードの断面図、第2図は多層
盛り溶接部の断面図、第3図はこの発明の方法の
一実施例を説明するための断面図である。
2……ビード、3……スラグ、4……レーザー
光、6……ノズル。
FIG. 1 is a sectional view of a bottom bead, FIG. 2 is a sectional view of a multilayer welded part, and FIG. 3 is a sectional view for explaining an embodiment of the method of the present invention. 2...bead, 3...slag, 4...laser light, 6...nozzle.
Claims (1)
光を照射してそのスラグを分解すると同時に、そ
のスラグに圧縮気体を吹き付けて飛散させること
を特徴とする溶接部のスラグ除去方法。1. A method for removing slag from a welded part, which is characterized by irradiating the slag attached or remaining on the welded part with a laser beam to decompose the slag, and at the same time blowing compressed gas onto the slag to scatter it.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP58230344A JPS60121094A (en) | 1983-12-05 | 1983-12-05 | Slag removing method of weld zone |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP58230344A JPS60121094A (en) | 1983-12-05 | 1983-12-05 | Slag removing method of weld zone |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS60121094A JPS60121094A (en) | 1985-06-28 |
JPH0433554B2 true JPH0433554B2 (en) | 1992-06-03 |
Family
ID=16906375
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP58230344A Granted JPS60121094A (en) | 1983-12-05 | 1983-12-05 | Slag removing method of weld zone |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS60121094A (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009051951B4 (en) * | 2009-11-04 | 2012-03-01 | Benteler Automobiltechnik Gmbh | Method for producing a hollow profile connection and hollow profile connection |
US20140034625A1 (en) * | 2012-08-03 | 2014-02-06 | Lincoln Global, Inc. | Method and system of eliminating post-weld build up |
US9770781B2 (en) | 2013-01-31 | 2017-09-26 | Siemens Energy, Inc. | Material processing through optically transmissive slag |
-
1983
- 1983-12-05 JP JP58230344A patent/JPS60121094A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS60121094A (en) | 1985-06-28 |
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