JPH04330157A - Damping floor foundation material - Google Patents
Damping floor foundation materialInfo
- Publication number
- JPH04330157A JPH04330157A JP9889991A JP9889991A JPH04330157A JP H04330157 A JPH04330157 A JP H04330157A JP 9889991 A JP9889991 A JP 9889991A JP 9889991 A JP9889991 A JP 9889991A JP H04330157 A JPH04330157 A JP H04330157A
- Authority
- JP
- Japan
- Prior art keywords
- parts
- rubber
- ligneous
- wood
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000013016 damping Methods 0.000 title claims description 15
- 239000000463 material Substances 0.000 title claims description 12
- 239000002023 wood Substances 0.000 claims abstract description 19
- 229920001971 elastomer Polymers 0.000 claims abstract description 17
- 239000005060 rubber Substances 0.000 claims abstract description 17
- 229920000098 polyolefin Polymers 0.000 claims abstract description 15
- 239000004698 Polyethylene Substances 0.000 claims abstract description 11
- 229920000573 polyethylene Polymers 0.000 claims abstract description 11
- 239000002245 particle Substances 0.000 claims abstract description 10
- -1 polyethylene Polymers 0.000 claims abstract description 9
- 229920005549 butyl rubber Polymers 0.000 claims abstract description 8
- 238000004898 kneading Methods 0.000 claims abstract description 4
- 238000010438 heat treatment Methods 0.000 claims abstract 3
- 239000011162 core material Substances 0.000 claims description 12
- 238000009408 flooring Methods 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 3
- 239000011120 plywood Substances 0.000 claims description 2
- 230000001070 adhesive effect Effects 0.000 abstract description 5
- 239000002985 plastic film Substances 0.000 abstract description 5
- 239000000853 adhesive Substances 0.000 abstract description 4
- 229920001684 low density polyethylene Polymers 0.000 abstract description 3
- 239000004702 low-density polyethylene Substances 0.000 abstract description 3
- 229920005989 resin Polymers 0.000 abstract description 3
- 239000011347 resin Substances 0.000 abstract description 3
- 239000000470 constituent Substances 0.000 abstract 1
- 239000011159 matrix material Substances 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 235000021355 Stearic acid Nutrition 0.000 description 1
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 1
- 125000003668 acetyloxy group Chemical group [H]C([H])([H])C(=O)O[*] 0.000 description 1
- 239000004840 adhesive resin Substances 0.000 description 1
- 229920006223 adhesive resin Polymers 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 125000004185 ester group Chemical group 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 235000014692 zinc oxide Nutrition 0.000 description 1
Landscapes
- Dry Formation Of Fiberboard And The Like (AREA)
- Floor Finish (AREA)
- Laminated Bodies (AREA)
Abstract
Description
【0001】0001
【産業上の利用分野】本発明は、制振効果を有する床下
地材に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a flooring material having a vibration damping effect.
【0002】0002
【従来の技術】高層、集合住宅が盛んに建設されており
、そうした中で、近隣家庭での振動音によるトラブルが
続発している。BACKGROUND OF THE INVENTION High-rise and apartment buildings are being constructed rapidly, and troubles caused by vibration noise in neighboring homes are occurring one after another.
【0003】こうした問題を解決する床下地材として、
本願出願人は、特願平2−231983号等において、
木質単板間に、制振シートとパーティクルボードを心材
として介在し一体化したものを提案した。[0003] As a flooring material that solves these problems,
The applicant of this application, in Japanese Patent Application No. 2-231983 etc.
We proposed a structure in which a damping sheet and particle board were interposed as a core material between wood veneers.
【0004】0004
【発明が解決しようとする課題】しかしながら、その制
振床下地材の心材は、制振シートとパーティクルボード
が別ものであるため、それぞれを個別に製作した後、上
記一体化を行っていた。このため、製作性の面で工夫の
余地がある。[Problems to be Solved by the Invention] However, since the damping sheet and the particle board are different core materials for the vibration-damping floor base material, they have been manufactured separately and then integrated. Therefore, there is room for improvement in terms of manufacturability.
【0005】本発明は、以上の点に鑑み、心材を、制振
シートとパーティクルボードの別ものとせず、両者の制
振機能を併せもつ一体ものとすることを課題とする。[0005] In view of the above points, it is an object of the present invention to provide a core material that is not separate from the vibration damping sheet and the particle board, but is made into an integrated core material that has the vibration damping functions of both.
【0006】[0006]
【課題を解決するための手段】上記課題を解決するため
に、本発明にあっては、上記木質単板間に介在される心
材を、加硫粒状ゴム、熱融着性ゴム、ポリエチレン、極
性基を有する変性ポリオレフィン及び木材チップのそれ
ぞれ所要量を混練し加熱加圧して一体化したものとした
のである。[Means for Solving the Problems] In order to solve the above problems, in the present invention, the core material interposed between the wood veneers is made of vulcanized granular rubber, heat-fusible rubber, polyethylene, or Required amounts of the modified polyolefin having the group and wood chips were kneaded and heated and pressurized to form an integrated product.
【0007】上記加硫粒状ゴムは平均粒径1.0〜3.
0mmとして60〜220重量部、上記熱融着性ゴムは
ブチルゴムを使用して60〜90重量部、上記ポリエチ
レンと変性ポリオレフィンは、合計10〜40重量部で
その内変性ポリオレフィンが10重量部以上30重量部
未満、上記木材チップは240〜640重量部とすると
よい。
このとき、加硫粒状ゴムは平均粒径の異なるものを等量
配合するのが好ましく、ブチルゴムには再生ブチルゴム
を一部に使用することもでき、また、熱融着性ゴムとポ
リエチレン、変性ポリオレフィンの合計を100重量部
とするとよい。[0007] The above-mentioned vulcanized granular rubber has an average particle size of 1.0 to 3.
60 to 220 parts by weight as 0 mm, 60 to 90 parts by weight when using butyl rubber as the heat-fusible rubber, and a total of 10 to 40 parts by weight of the polyethylene and modified polyolefin, in which the modified polyolefin is 10 to 30 parts by weight. Less than 240 to 640 parts by weight of the wood chips. At this time, it is preferable to mix equal amounts of vulcanized granular rubber with different average particle sizes, and it is also possible to use recycled butyl rubber in part for the butyl rubber, and heat-fusible rubber, polyethylene, and modified polyolefin. It is preferable that the total amount is 100 parts by weight.
【0008】変性ポリオレフィンは接着性樹脂であって
、下記表1で示す化学構造式(I)から(IV)で表わ
されるアセトキシ基、水酸基、カルボキシル基、エステ
ル基等を有するもので、市販されている銘柄では次のよ
うなものが挙げられる。[0008] Modified polyolefins are adhesive resins having acetoxy groups, hydroxyl groups, carboxyl groups, ester groups, etc. represented by chemical structural formulas (I) to (IV) shown in Table 1 below, and are commercially available. Some of the brands listed include:
【0009】
デュミラン:三井ポリケミカル株式会社製商品名アドマ
ー:三井石油化学工業株式会社製商品名タケメルト:武
田薬品工業株式会社製商品名UBE BOND:宇部
興産株式会社製商品名Dumilan: Trade name manufactured by Mitsui Polychemicals Co., Ltd. Admer: Trade name manufactured by Mitsui Petrochemical Industries, Ltd. Takemelt: Trade name manufactured by Takeda Pharmaceutical Co., Ltd. UBE BOND: Trade name manufactured by Ube Industries, Ltd.
【0010】0010
【表1】[Table 1]
【0011】なお、木材チップは従来の合板用パーティ
クルボードと同質のものを使用する。[0011] The wood chips used are of the same quality as conventional particle boards for plywood.
【0012】0012
【作用】このように構成する本発明に係る制振床下地材
は、熱融着性ゴム(ブチルゴム)の自己融着性及び変性
ポリオレフィンの接着性により、加硫粒状ゴム、ポリエ
チレン、木材チップが一体となって心材をなしており、
その心材中に分散する加硫粒状ゴム、木材チップとその
間を埋める熱融着性ゴム、ポリエチレン(PE)とによ
って振動音(波)が効率よく分散し吸収される。[Function] The vibration-damping flooring material according to the present invention constructed as described above has the ability to adhere to vulcanized granular rubber, polyethylene, and wood chips due to the self-bonding properties of the heat-fusible rubber (butyl rubber) and the adhesive properties of the modified polyolefin. Together they form the heartwood,
Vibration sound (waves) is efficiently dispersed and absorbed by the vulcanized granular rubber and wood chips dispersed in the core material, and the heat-fusible rubber and polyethylene (PE) that fill the space between them.
【0013】[0013]
【実施例】まず、加硫粒状ゴム(平均粒径1.0〜3.
0mm):60〜220重量部、ブチルゴム(BR):
60〜90重量部、PEとUBE BOND:10〜
40重量部の適量を、密封混練り機に投入して十分に混
練し、次いで、木材チップ:240〜620重量部の適
量を数回に分け投入して混練りして心素材を製作する。
このとき、重質炭酸カルシウム、加工性付与オイル、亜
鉛華3号、粉末ステアリン酸、パラフィンフレークを適
宜量投入する。[Example] First, vulcanized granular rubber (average particle size 1.0-3.
0mm): 60 to 220 parts by weight, butyl rubber (BR):
60~90 parts by weight, PE and UBE BOND: 10~
An appropriate amount of 40 parts by weight is charged into a sealed kneading machine and thoroughly kneaded, and then an appropriate amount of 240 to 620 parts by weight of wood chips is added in several portions and kneaded to produce a core material. At this time, appropriate amounts of heavy calcium carbonate, processability imparting oil, zinc white No. 3, powdered stearic acid, and paraffin flakes are added.
【0014】つぎに、図2に示すように、金型枠D(厚
さ20mm、縦600mm、横300mm)内に、まず
3.3mmの木質単板1を置き、その上に接着性プラス
チックシート2を介在して上記心素材3を投入し、図3
に示すように、125℃〜130℃、8〜10kgf/
cm2 の条件下、プレス板11により3.5〜5分加
熱加圧した。つぎに、図4に示すように、心素材3の上
に、接着性プラスチックシート2を介在して木質単板(
3.3mm厚)1を置き、先と同様の条件下で加熱加圧
して、図1に示す制振床下地材Aを得た。Next, as shown in FIG. 2, a 3.3 mm wood veneer 1 is placed in a mold frame D (thickness 20 mm, length 600 mm, width 300 mm), and an adhesive plastic sheet is placed on top of it. 2, the core material 3 is introduced, and the
As shown in 125℃~130℃, 8~10kgf/
cm2, and was heated and pressed for 3.5 to 5 minutes using a press plate 11. Next, as shown in FIG. 4, a wooden veneer (
3.3 mm thick) 1 was placed and heated and pressurized under the same conditions as above to obtain a vibration-damping floor base material A shown in FIG. 1.
【0015】なお、接着性プラスチックシート2には、
低密度ポリエチレン(LDPE)100重量部に対し、
極性基を有する変性ポリオレフィン7重量部以上を添加
してなるものを使用した。このシート2は図中において
は明瞭に表わしているが、実際には心材3及び木質単板
1、1にその組成樹脂が入り込んで形をなさない状態と
なる。[0015] The adhesive plastic sheet 2 includes:
For 100 parts by weight of low density polyethylene (LDPE),
A polyolefin containing 7 parts by weight or more of a modified polyolefin having a polar group was used. Although this sheet 2 is clearly shown in the drawing, in reality, its composition resin enters into the core material 3 and the wooden veneers 1, 1, and the sheet 2 becomes shapeless.
【0016】この制振床下地材Aに対し、JIS A
1418による軽量衝撃音試験(250〜2000Hz
を)を行ったところ、12〜18dBの改善が認められ
た。[0016] For this vibration damping floor base material A, JIS A
Light impact sound test according to 1418 (250-2000Hz
), an improvement of 12 to 18 dB was observed.
【0017】[0017]
【発明の効果】本発明は、以上のように構成して、心材
を、制振シートとパーティクルボードの両制振機能を併
せもつ一体ものとしたので、従来のごとく、制振シート
とパーティクルボードの一体作業がなくなり、生産性が
向上する。[Effects of the Invention] The present invention is constructed as described above, and the core material is made into an integral piece that has both the vibration damping functions of a vibration damping sheet and a particle board. This eliminates the need for integrated work, improving productivity.
【図1】一実施例の部分斜視図[Fig. 1] Partial perspective view of one embodiment
【図2】同実施例の製作説明図[Figure 2] Manufacturing explanatory diagram of the same example
【図3】同実施例の製作説明図[Figure 3] Manufacturing explanatory diagram of the same example
【図4】同実施例の製作説明図[Figure 4] Manufacturing explanatory diagram of the same example
1 木質単板 2 接着性プラスチックシート 3 心材(心素材) A 制振床下地材 D 金型枠 1 Wood veneer 2 Adhesive plastic sheet 3 Heartwood (heart material) A. Vibration damping flooring material D Mold frame
Claims (2)
板を接着一体化した合板から成る床下地材において、前
記心材が、加硫粒状ゴム、熱融着性ゴム、ポリエチレン
、極性基を有する変性ポリオレフィン及び木材チップの
それぞれ所要量を混練し加熱加圧して一体化したもので
あることを特徴とする制振床下地材。1. A flooring material made of plywood in which front and back boards of wood veneers are integrally bonded to the front and back surfaces of the core material, wherein the core material is made of vulcanized granular rubber, heat-fusible rubber, polyethylene, polar 1. A vibration-damping flooring material, characterized in that it is made by kneading required amounts of a modified polyolefin having a polyolefin group and wood chips, and integrating the mixture by heating and pressurizing the mixture.
3.0mmとして60〜220重量部、上記熱融着性ゴ
ムはブチルゴムを使用して60〜90重量部、上記ポリ
エチレンと変性ポリオレフィンは、合計10〜40重量
部でその内変性ポリオレフィンが10重量部以上30重
量部未満、上記木材チップは240〜640重量部とし
たことを特徴とする請求項1記載の制振床下地材。Claim 2: The vulcanized granular rubber has an average particle size of 1.0 to
60 to 220 parts by weight as 3.0 mm, 60 to 90 parts by weight of butyl rubber as the heat-fusible rubber, 10 to 40 parts by weight of the polyethylene and modified polyolefin in total, and 10 parts by weight of the modified polyolefin. 2. The damping flooring material according to claim 1, wherein the content of the wood chips is 240 to 640 parts by weight.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3098899A JP2543787B2 (en) | 1991-04-30 | 1991-04-30 | Damping floor base material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3098899A JP2543787B2 (en) | 1991-04-30 | 1991-04-30 | Damping floor base material |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH04330157A true JPH04330157A (en) | 1992-11-18 |
JP2543787B2 JP2543787B2 (en) | 1996-10-16 |
Family
ID=14231979
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP3098899A Expired - Lifetime JP2543787B2 (en) | 1991-04-30 | 1991-04-30 | Damping floor base material |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2543787B2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04330158A (en) * | 1991-04-30 | 1992-11-18 | Tatsuta Electric Wire & Cable Co Ltd | Damping floor foundation material |
CN104929344A (en) * | 2015-06-25 | 2015-09-23 | 久盛地板有限公司 | Restructured wooden floor and preparation method thereof |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04330158A (en) * | 1991-04-30 | 1992-11-18 | Tatsuta Electric Wire & Cable Co Ltd | Damping floor foundation material |
-
1991
- 1991-04-30 JP JP3098899A patent/JP2543787B2/en not_active Expired - Lifetime
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04330158A (en) * | 1991-04-30 | 1992-11-18 | Tatsuta Electric Wire & Cable Co Ltd | Damping floor foundation material |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04330158A (en) * | 1991-04-30 | 1992-11-18 | Tatsuta Electric Wire & Cable Co Ltd | Damping floor foundation material |
CN104929344A (en) * | 2015-06-25 | 2015-09-23 | 久盛地板有限公司 | Restructured wooden floor and preparation method thereof |
Also Published As
Publication number | Publication date |
---|---|
JP2543787B2 (en) | 1996-10-16 |
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