JPH0428712B2 - - Google Patents
Info
- Publication number
- JPH0428712B2 JPH0428712B2 JP3076083A JP3076083A JPH0428712B2 JP H0428712 B2 JPH0428712 B2 JP H0428712B2 JP 3076083 A JP3076083 A JP 3076083A JP 3076083 A JP3076083 A JP 3076083A JP H0428712 B2 JPH0428712 B2 JP H0428712B2
- Authority
- JP
- Japan
- Prior art keywords
- lower alkyl
- alkyl group
- polynuclear
- ether
- polyepoxy compound
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 44
- 150000001875 compounds Chemical class 0.000 claims description 38
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 30
- 150000003944 halohydrins Chemical class 0.000 claims description 18
- 125000000217 alkyl group Chemical group 0.000 claims description 17
- 150000002989 phenols Chemical class 0.000 claims description 17
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 11
- 229910001854 alkali hydroxide Inorganic materials 0.000 claims description 9
- 150000008044 alkali metal hydroxides Chemical class 0.000 claims description 9
- 239000003054 catalyst Substances 0.000 claims description 6
- 125000005843 halogen group Chemical group 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims 1
- 229910052739 hydrogen Inorganic materials 0.000 claims 1
- 239000001257 hydrogen Substances 0.000 claims 1
- 239000003822 epoxy resin Substances 0.000 description 24
- 229920000647 polyepoxide Polymers 0.000 description 24
- 239000000203 mixture Substances 0.000 description 21
- 238000000034 method Methods 0.000 description 17
- -1 p-hydroxyphenyl Chemical group 0.000 description 17
- 235000013824 polyphenols Nutrition 0.000 description 13
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- 238000002156 mixing Methods 0.000 description 12
- 239000003795 chemical substances by application Substances 0.000 description 11
- 239000000835 fiber Substances 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 238000006266 etherification reaction Methods 0.000 description 8
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 8
- 239000011256 inorganic filler Substances 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 7
- 238000006704 dehydrohalogenation reaction Methods 0.000 description 7
- 239000012765 fibrous filler Substances 0.000 description 7
- 239000011541 reaction mixture Substances 0.000 description 7
- 229920005989 resin Polymers 0.000 description 7
- 239000011347 resin Substances 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 6
- 230000000704 physical effect Effects 0.000 description 6
- 239000002966 varnish Substances 0.000 description 6
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 239000011521 glass Substances 0.000 description 5
- 229910003475 inorganic filler Inorganic materials 0.000 description 5
- 229920000768 polyamine Polymers 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 4
- 239000004593 Epoxy Substances 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- 230000009102 absorption Effects 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 4
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 4
- HQABUPZFAYXKJW-UHFFFAOYSA-N butan-1-amine Chemical compound CCCCN HQABUPZFAYXKJW-UHFFFAOYSA-N 0.000 description 4
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 4
- 239000002657 fibrous material Substances 0.000 description 4
- 230000009477 glass transition Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 229920003986 novolac Polymers 0.000 description 4
- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 description 4
- 239000012766 organic filler Substances 0.000 description 4
- 239000012044 organic layer Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 4
- 235000011121 sodium hydroxide Nutrition 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 229920002994 synthetic fiber Polymers 0.000 description 4
- 239000012209 synthetic fiber Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000011157 advanced composite material Substances 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 229940058905 antimony compound for treatment of leishmaniasis and trypanosomiasis Drugs 0.000 description 3
- 150000001463 antimony compounds Chemical class 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 239000010425 asbestos Substances 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 description 3
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 description 3
- 238000004821 distillation Methods 0.000 description 3
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 3
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 3
- 229910002804 graphite Inorganic materials 0.000 description 3
- 239000010439 graphite Substances 0.000 description 3
- 239000012778 molding material Substances 0.000 description 3
- 239000010680 novolac-type phenolic resin Substances 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- 229910052895 riebeckite Inorganic materials 0.000 description 3
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 3
- RXYPXQSKLGGKOL-UHFFFAOYSA-N 1,4-dimethylpiperazine Chemical compound CN1CCN(C)CC1 RXYPXQSKLGGKOL-UHFFFAOYSA-N 0.000 description 2
- VILCJCGEZXAXTO-UHFFFAOYSA-N 2,2,2-tetramine Chemical compound NCCNCCNCCN VILCJCGEZXAXTO-UHFFFAOYSA-N 0.000 description 2
- FRWYFWZENXDZMU-UHFFFAOYSA-N 2-iodoquinoline Chemical compound C1=CC=CC2=NC(I)=CC=C21 FRWYFWZENXDZMU-UHFFFAOYSA-N 0.000 description 2
- YBRVSVVVWCFQMG-UHFFFAOYSA-N 4,4'-diaminodiphenylmethane Chemical compound C1=CC(N)=CC=C1CC1=CC=C(N)C=C1 YBRVSVVVWCFQMG-UHFFFAOYSA-N 0.000 description 2
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 2
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 2
- OKIZCWYLBDKLSU-UHFFFAOYSA-M N,N,N-Trimethylmethanaminium chloride Chemical compound [Cl-].C[N+](C)(C)C OKIZCWYLBDKLSU-UHFFFAOYSA-M 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- GKXVJHDEWHKBFH-UHFFFAOYSA-N [2-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=CC=C1CN GKXVJHDEWHKBFH-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 150000008065 acid anhydrides Chemical class 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 239000008346 aqueous phase Substances 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 239000004760 aramid Substances 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- 229920003235 aromatic polyamide Polymers 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- LTPBRCUWZOMYOC-UHFFFAOYSA-N beryllium oxide Inorganic materials O=[Be] LTPBRCUWZOMYOC-UHFFFAOYSA-N 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 239000004917 carbon fiber Substances 0.000 description 2
- RWGFKTVRMDUZSP-UHFFFAOYSA-N cumene Chemical compound CC(C)C1=CC=CC=C1 RWGFKTVRMDUZSP-UHFFFAOYSA-N 0.000 description 2
- JQVDAXLFBXTEQA-UHFFFAOYSA-N dibutylamine Chemical compound CCCCNCCCC JQVDAXLFBXTEQA-UHFFFAOYSA-N 0.000 description 2
- 239000000539 dimer Substances 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 238000002329 infrared spectrum Methods 0.000 description 2
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 2
- 150000002576 ketones Chemical class 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 229940018564 m-phenylenediamine Drugs 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000010445 mica Substances 0.000 description 2
- 229910052618 mica group Inorganic materials 0.000 description 2
- 238000000386 microscopy Methods 0.000 description 2
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 2
- 229910052982 molybdenum disulfide Inorganic materials 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000000655 nuclear magnetic resonance spectrum Methods 0.000 description 2
- 239000012071 phase Substances 0.000 description 2
- 150000003018 phosphorus compounds Chemical class 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical compound CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- NHGXDBSUJJNIRV-UHFFFAOYSA-M tetrabutylammonium chloride Chemical compound [Cl-].CCCC[N+](CCCC)(CCCC)CCCC NHGXDBSUJJNIRV-UHFFFAOYSA-M 0.000 description 2
- MUTGBJKUEZFXGO-OLQVQODUSA-N (3as,7ar)-3a,4,5,6,7,7a-hexahydro-2-benzofuran-1,3-dione Chemical compound C1CCC[C@@H]2C(=O)OC(=O)[C@@H]21 MUTGBJKUEZFXGO-OLQVQODUSA-N 0.000 description 1
- IVSZLXZYQVIEFR-UHFFFAOYSA-N 1,3-Dimethylbenzene Natural products CC1=CC=CC(C)=C1 IVSZLXZYQVIEFR-UHFFFAOYSA-N 0.000 description 1
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- BMVXCPBXGZKUPN-UHFFFAOYSA-N 1-hexanamine Chemical compound CCCCCCN BMVXCPBXGZKUPN-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- AHDSRXYHVZECER-UHFFFAOYSA-N 2,4,6-tris[(dimethylamino)methyl]phenol Chemical compound CN(C)CC1=CC(CN(C)C)=C(O)C(CN(C)C)=C1 AHDSRXYHVZECER-UHFFFAOYSA-N 0.000 description 1
- AGIBHMPYXXPGAX-UHFFFAOYSA-N 2-(iodomethyl)oxirane Chemical compound ICC1CO1 AGIBHMPYXXPGAX-UHFFFAOYSA-N 0.000 description 1
- FUIQBJHUESBZNU-UHFFFAOYSA-N 2-[(dimethylazaniumyl)methyl]phenolate Chemical compound CN(C)CC1=CC=CC=C1O FUIQBJHUESBZNU-UHFFFAOYSA-N 0.000 description 1
- 239000001763 2-hydroxyethyl(trimethyl)azanium Substances 0.000 description 1
- RNLHGQLZWXBQNY-UHFFFAOYSA-N 3-(aminomethyl)-3,5,5-trimethylcyclohexan-1-amine Chemical compound CC1(C)CC(N)CC(C)(CN)C1 RNLHGQLZWXBQNY-UHFFFAOYSA-N 0.000 description 1
- KOGSPLLRMRSADR-UHFFFAOYSA-N 4-(2-aminopropan-2-yl)-1-methylcyclohexan-1-amine Chemical compound CC(C)(N)C1CCC(C)(N)CC1 KOGSPLLRMRSADR-UHFFFAOYSA-N 0.000 description 1
- HXYZNXAJUVMACY-UHFFFAOYSA-N 4-(7-hydroxy-2,4,4-trimethyl-3h-chromen-2-yl)benzene-1,3-diol Chemical compound O1C2=CC(O)=CC=C2C(C)(C)CC1(C)C1=CC=C(O)C=C1O HXYZNXAJUVMACY-UHFFFAOYSA-N 0.000 description 1
- ULKLGIFJWFIQFF-UHFFFAOYSA-N 5K8XI641G3 Chemical compound CCC1=NC=C(C)N1 ULKLGIFJWFIQFF-UHFFFAOYSA-N 0.000 description 1
- MWSKJDNQKGCKPA-UHFFFAOYSA-N 6-methyl-3a,4,5,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1CC(C)=CC2C(=O)OC(=O)C12 MWSKJDNQKGCKPA-UHFFFAOYSA-N 0.000 description 1
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 1
- 229920002972 Acrylic fiber Polymers 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 235000019743 Choline chloride Nutrition 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- 241000219146 Gossypium Species 0.000 description 1
- 101000632319 Homo sapiens Septin-7 Proteins 0.000 description 1
- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 description 1
- 241000208202 Linaceae Species 0.000 description 1
- 235000004431 Linum usitatissimum Nutrition 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 1
- KWYHDKDOAIKMQN-UHFFFAOYSA-N N,N,N',N'-tetramethylethylenediamine Chemical compound CN(C)CCN(C)C KWYHDKDOAIKMQN-UHFFFAOYSA-N 0.000 description 1
- 238000005481 NMR spectroscopy Methods 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229920000299 Nylon 12 Polymers 0.000 description 1
- 229920002292 Nylon 6 Polymers 0.000 description 1
- 229920002302 Nylon 6,6 Polymers 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- FQYUMYWMJTYZTK-UHFFFAOYSA-N Phenyl glycidyl ether Chemical compound C1OC1COC1=CC=CC=C1 FQYUMYWMJTYZTK-UHFFFAOYSA-N 0.000 description 1
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 1
- 239000004962 Polyamide-imide Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- 102100027981 Septin-7 Human genes 0.000 description 1
- 239000005703 Trimethylamine hydrochloride Substances 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- CSCPPACGZOOCGX-WFGJKAKNSA-N acetone d6 Chemical compound [2H]C([2H])([2H])C(=O)C([2H])([2H])[2H] CSCPPACGZOOCGX-WFGJKAKNSA-N 0.000 description 1
- 125000004018 acid anhydride group Chemical group 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 238000012644 addition polymerization Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- IMUDHTPIFIBORV-UHFFFAOYSA-N aminoethylpiperazine Chemical compound NCCN1CCNCC1 IMUDHTPIFIBORV-UHFFFAOYSA-N 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 150000004982 aromatic amines Chemical class 0.000 description 1
- 150000001495 arsenic compounds Chemical class 0.000 description 1
- 150000008378 aryl ethers Chemical class 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- UUZYBYIOAZTMGC-UHFFFAOYSA-M benzyl(trimethyl)azanium;bromide Chemical compound [Br-].C[N+](C)(C)CC1=CC=CC=C1 UUZYBYIOAZTMGC-UHFFFAOYSA-M 0.000 description 1
- KXHPPCXNWTUNSB-UHFFFAOYSA-M benzyl(trimethyl)azanium;chloride Chemical compound [Cl-].C[N+](C)(C)CC1=CC=CC=C1 KXHPPCXNWTUNSB-UHFFFAOYSA-M 0.000 description 1
- LRRJQNMXIDXNIM-UHFFFAOYSA-M benzyl(trimethyl)azanium;iodide Chemical compound [I-].C[N+](C)(C)CC1=CC=CC=C1 LRRJQNMXIDXNIM-UHFFFAOYSA-M 0.000 description 1
- 150000001622 bismuth compounds Chemical class 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 150000001639 boron compounds Chemical class 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- SGMZJAMFUVOLNK-UHFFFAOYSA-M choline chloride Chemical compound [Cl-].C[N+](C)(C)CCO SGMZJAMFUVOLNK-UHFFFAOYSA-M 0.000 description 1
- 229960003178 choline chloride Drugs 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 239000011889 copper foil Substances 0.000 description 1
- GEQHKFFSPGPGLN-UHFFFAOYSA-N cyclohexane-1,3-diamine Chemical compound NC1CCCC(N)C1 GEQHKFFSPGPGLN-UHFFFAOYSA-N 0.000 description 1
- 229930007927 cymene Natural products 0.000 description 1
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical compound CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 description 1
- ZZTCPWRAHWXWCH-UHFFFAOYSA-N diphenylmethanediamine Chemical compound C=1C=CC=CC=1C(N)(N)C1=CC=CC=C1 ZZTCPWRAHWXWCH-UHFFFAOYSA-N 0.000 description 1
- WEHWNAOGRSTTBQ-UHFFFAOYSA-N dipropylamine Chemical compound CCCNCCC WEHWNAOGRSTTBQ-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- GKIPXFAANLTWBM-UHFFFAOYSA-N epibromohydrin Chemical compound BrCC1CO1 GKIPXFAANLTWBM-UHFFFAOYSA-N 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000005227 gel permeation chromatography Methods 0.000 description 1
- 229940093920 gynecological arsenic compound Drugs 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 229920006158 high molecular weight polymer Polymers 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000011630 iodine Substances 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid group Chemical group C(\C=C/C(=O)O)(=O)O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- QOHMWDJIBGVPIF-UHFFFAOYSA-N n',n'-diethylpropane-1,3-diamine Chemical compound CCN(CC)CCCN QOHMWDJIBGVPIF-UHFFFAOYSA-N 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- FFJMLWSZNCJCSZ-UHFFFAOYSA-N n-methylmethanamine;hydrobromide Chemical compound Br.CNC FFJMLWSZNCJCSZ-UHFFFAOYSA-N 0.000 description 1
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- IOQPZZOEVPZRBK-UHFFFAOYSA-N octan-1-amine Chemical compound CCCCCCCCN IOQPZZOEVPZRBK-UHFFFAOYSA-N 0.000 description 1
- 150000002896 organic halogen compounds Chemical class 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 150000002903 organophosphorus compounds Chemical class 0.000 description 1
- HFPZCAJZSCWRBC-UHFFFAOYSA-N p-cymene Chemical compound CC(C)C1=CC=C(C)C=C1 HFPZCAJZSCWRBC-UHFFFAOYSA-N 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- MEGDIQXLXPPWGL-UHFFFAOYSA-N phenylmethanetriamine Chemical compound NC(N)(N)C1=CC=CC=C1 MEGDIQXLXPPWGL-UHFFFAOYSA-N 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920002312 polyamide-imide Polymers 0.000 description 1
- 229920006376 polybenzimidazole fiber Polymers 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 150000008442 polyphenolic compounds Chemical class 0.000 description 1
- 239000005077 polysulfide Substances 0.000 description 1
- 229920001021 polysulfide Polymers 0.000 description 1
- 150000008117 polysulfides Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- CBPYOHALYYGNOE-UHFFFAOYSA-M potassium;3,5-dinitrobenzoate Chemical compound [K+].[O-]C(=O)C1=CC([N+]([O-])=O)=CC([N+]([O-])=O)=C1 CBPYOHALYYGNOE-UHFFFAOYSA-M 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 150000003141 primary amines Chemical class 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 239000011134 resol-type phenolic resin Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 229910000162 sodium phosphate Inorganic materials 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- HWCKGOZZJDHMNC-UHFFFAOYSA-M tetraethylammonium bromide Chemical compound [Br-].CC[N+](CC)(CC)CC HWCKGOZZJDHMNC-UHFFFAOYSA-M 0.000 description 1
- YMBCJWGVCUEGHA-UHFFFAOYSA-M tetraethylammonium chloride Chemical compound [Cl-].CC[N+](CC)(CC)CC YMBCJWGVCUEGHA-UHFFFAOYSA-M 0.000 description 1
- UQFSVBXCNGCBBW-UHFFFAOYSA-M tetraethylammonium iodide Chemical compound [I-].CC[N+](CC)(CC)CC UQFSVBXCNGCBBW-UHFFFAOYSA-M 0.000 description 1
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 description 1
- RXMRGBVLCSYIBO-UHFFFAOYSA-M tetramethylazanium;iodide Chemical compound [I-].C[N+](C)(C)C RXMRGBVLCSYIBO-UHFFFAOYSA-M 0.000 description 1
- FBEVECUEMUUFKM-UHFFFAOYSA-M tetrapropylazanium;chloride Chemical compound [Cl-].CCC[N+](CCC)(CCC)CCC FBEVECUEMUUFKM-UHFFFAOYSA-M 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- ILWRPSCZWQJDMK-UHFFFAOYSA-N triethylazanium;chloride Chemical compound Cl.CCN(CC)CC ILWRPSCZWQJDMK-UHFFFAOYSA-N 0.000 description 1
- SZYJELPVAFJOGJ-UHFFFAOYSA-N trimethylamine hydrochloride Chemical compound Cl.CN(C)C SZYJELPVAFJOGJ-UHFFFAOYSA-N 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Landscapes
- Plural Heterocyclic Compounds (AREA)
- Epoxy Resins (AREA)
- Paints Or Removers (AREA)
- Adhesives Or Adhesive Processes (AREA)
Description
本発明は多核多価フエノール類のポリグリシン
ジルエーテルからなる新規なポリエポキシ化合物
およびその製法に関する。さらに詳細には、ガラ
ス転移点、熱変形温度、耐熱弾性特性などの耐熱
特性に優れたエポキシ樹脂硬化組成物を形成させ
ることができ、耐熱特性に優れたエポキシ樹脂成
形材料、印刷回路用積層板または先進複合材料な
どに利用できるエポキシ化合物を提供するもので
ある。
従来、エポキシ樹脂硬化型組成物に使用される
ポリエポキシ化合物として種々の化合物が提案さ
れている。最近、成形材料、ワニス、印刷回路用
積層板、先進複合材料(ACM)などの分野では、
ガラス転移点、熱変形温度、耐熱弾性特性などの
耐熱特性に優れたエポキシ樹脂硬化型組成物が要
望されている。従来、耐熱性のエポキシ樹脂硬化
組成物を構成するポリエポキシ化合物としては、
エポキシ化フエノールノボラツク樹脂、エポキシ
化オルトクレゾールノボラツク樹脂、1,1,
2,2−テトラキス(p−ヒドロキシフエニル)
エタンのテトラグリシジルエーテルなどの多核フ
エノール類のポリグリシンジルエーテル、キシリ
レンジアミンのジグリシジル化物、1,3,5−
トリアミノメチルベンゼンのヘキサグリシジル化
物、イソシアヌル酸のトリグリシジル化物などの
芳香族ポリアミンのポリグリシジル化物などが広
く利用されている。しかし、これらのポリエポキ
シ化合物を用いたエポキシ樹脂硬化型組成物は前
述の耐熱特性はいずれも充分ではなく、耐熱特性
の要求される分野の用途に利用することができ
ず、さらに耐熱特性の優れたエポキシ樹脂硬化型
組成物の開発が要望されている。
本発明者らは、このような認識にもとずいて耐
熱特性の優れたエポキシ樹脂硬化型組成物の開発
を検討した結果、特定の構造を有する多核多価フ
エノール類のポリグリシンジルエーテルからなる
ポリエポキシ化合物を使用すると前記目的を達成
したエポキシ樹脂硬化型組成物が得られることを
見出し、本発明に到達した。本発明によれば、本
発明の多核多価フエノール類のポリグリシジルエ
ーテルからなるポリエポキシ化合物は新規化合物
であり、該ポリエポキシ化合物および硬化剤から
なるエポキシ樹脂硬化型組成物はガラス転移点、
熱変形温度、耐熱弾性特性などの耐熱特性にとく
に優れ、曲げ強度、アイゾツト衝撃強度、ロツク
ウエル硬度などの機械的特性にも優れているとい
う特徴を有している。
本発明を概説すれば、本発明は一般式〔I〕
〔式中、R1,R3およびR4はそれぞれ低級アル
キル基を示し、R2は水素原子または低級アルキ
ル基を示し、R5およびR6はそれぞれ水素原子、
低級アルキル基またはハロゲン原子を示す。〕で
表わされる多核多価フエノール類のポリグリシジ
ルエーテルからなるポリエポキシ化合物、を物質
発明の要旨とし、一般式〔I〕
〔式中、R1,R3およびR4はそれぞれ低級アル
キル基を示し、R2は水素原子または低級アルキ
ル基を示し、R5およびR6はそれぞれ水素原子、
低級アルキル基またはハロゲン原子を示す。〕で
表わされる多核多価フエノール類とエピハロヒド
リンとを触媒の存在下に反応させることにより、
該多核多価フエノール類のハロヒドリンエーテル
を生成させた後、該多核多価フエノール類のハロ
ヒドリンエーテルと水酸化アルカリとを反応させ
ることを特徴とする前記一般式〔I〕で表わされ
る多核多価フエノール類のポリグリシジルエーテ
ルからなるポリエポキシ化合物の製造方法を製法
発明の要旨とするものである。
本発明のポリエポキシ化合物は、一般式〔I〕
〔式中、R1,R3およびR4はそれぞれ低級アル
キル基を示し、R2は水素原子または低級アルキ
ル基を示し、R5およびR6はそれぞれ水素原子、
低級アルキル基またはハロゲン原子を示す。〕で
表わされる多核多価フエノール類のポリグリシジ
ルエーテルからなるポリエポキシ化合物である。
前記一般式〔I〕で表わされる多核多価フエノー
ル類は、たとえばレゾルシンまたはその核置換体
とケトンとを酸性触媒の存在下に反応させること
により得ることができる。前記一般式〔I〕にお
いて、R1,R3およびR4はそれぞれメチル基、エ
チル基、プロピル基、ブチル基などの低級アルキ
ル基を示し、R2は水素原子またはメチル基、エ
チル基、プロピル基、ブチル基などの低級アルキ
ル基を示し、R5およびR6はそれぞれ水素原子、
メチル基、エチル基、プロピル基、ブチル基など
の低級アルキル基または弗素、塩素、臭素、沃素
などのハロゲン原子を示す。前記一般式〔I〕で
表わされる多核多価フエノール類として具体的に
は、2,4,4−トリメチル−2−(2,4−ジ
ヒドロキシフエニル)−7−ヒドロキシクロマン、
2,4,4−トリエチル−3−メチル−2−(2,
4,4−ジヒドロキシフエニル)−7−ヒドロキ
シクロマン、2,4,4−トリn−プロピル−3
−エチル−2−(2,2−ジヒドロキシフエニル)
−7−ヒドロキシクロマン、2,4,4−トリメ
チル−2−(6−メチル−2,4−ジヒドロキシ
フエニル)−7−ヒドロキシクロマン、2,4,
4−トリメチル−2−(6−クロロ−2,4−ジ
ヒドロキシフエニル)−7−ヒドロキシクロマン、
2,4,4−トリメチル−2−(6−ブロモ−2,
4−ジヒドロキシフエニル)−7−ヒドロキシク
ロマンなどを例示することができる。
本発明のポリエポキシ化合物は前記一般式
〔I〕で表わされる多核多価フエノール類のポリ
グリシジルエーテルであり、該多価フエノール類
のフエノール性水酸基の通常80%以上、好ましく
は90%以上、とくに好ましくは95%以上がグリシ
ジルエーテル化されたポリエポキシ化合物であ
る。ここで、グリシジルエーテルとは、該多核多
価フエノール類のフエノール性水酸基1個に対し
て1分子のエピハロヒドリンが反応して形成され
る一般式〔〕
で表わされるグリシジルエーテルの他に、フエノ
ール性水酸基と生成したグリシジルエーテルとが
さらに反応して形成される一般式〔〕
で表わされるグリシジルエーテルの混合物であつ
ても差しつかえない。本発明のポリエポキシ化合
物中の全グリシジル基に対する全部の前記2−ヒ
ドロキシオキシ−1,3−プロピレン基の含有モ
ル比は通常0.5以下、好ましくは0.1以下の範囲で
ある。本発明のポリエポキシ化合物のエポキシ当
量は通常140ないし300g/1当量、好ましくは
155ないし250g/1当量の範囲にあり、フエノー
ル性ヒドロキシル当量は通常1400g/1当量の範
囲にあり、フエノール性ヒドロキシル当量は通常
1400g/1当量以上、好ましくは2500g/1当量
以上の範囲である。
本発明のポリエポキシ化合物は、前記一般式
〔I〕で表わされる多核多価フエノール類とエピ
ハロヒドリンとを触媒の存在下に反応させること
により、該多核多価フエノール類のハロヒドリン
エーテルを生成させた後、該多核多価フエノール
類のハロヒドリンエーテルと水酸化アルカリとを
反応させることにより製造される。本発明の方法
において使用されるエピハロヒドリンとして具体
的には、エピクロルヒドリン、エピブロモヒドリ
ン、エピヨードヒドリンなどを例示することがで
きる。該エピハロヒドリンの使用割合は前記多核
多価フエノール類のフエノール性水酸基1モルに
対して通常2ないし15モル、好ましくは3ないし
7モルの範囲である。
本発明の方法において使用される触媒としては
塩基またはアンモニウム塩化合物などを例示する
ことができる。具体的には、水酸化ナトリウム、
水酸化カリウム、水酸化リチウムなどの水酸化ア
ルカリ、プロピルアミン、ブチルアミン、ヘキシ
ルアミン、オクチルアミンなどの第一アミン、ジ
エチルアミン、ジプロピルアミン、ジブチルアミ
ンなどの第二アミン、トリエチルアミン、トリプ
ロピルアミン、トリブチルアミンなどの第三アミ
ン、塩化テトラメチルアンモニウム、ヨウ化テト
ラメチルアンモニウム、塩化テトラエチルアンモ
ニウム、臭化テトラエチルアンモニウム、ヨウ化
テトラエチルアンモニウム、塩化テトラプロピル
アンモニウム、塩化テトラブチルアンモニウム、
塩化ベンジルトリメチルアンモニウム、臭化ベン
ジルトリメチルアンモニウム、ヨウ化ベンジルト
リメチルアンモニウム、塩化コリンなどの第四ア
ンモニウム塩、トリメチルアミン塩酸塩、トリエ
チルアミン塩酸塩、ジメチルアミン臭化水素酸
塩、ジエチルアミン塩酸塩などのアミン塩などを
例示することができる。これらの触媒の使用割合
は、前記多核多価フエノール類1モル当量に対し
て通常0.005ないし5モル、好ましくは0.01ない
し1モルの範囲である。
本発明の方向において、このハロヒドリンエー
テル化反応は通常50ないし110℃、好ましくは70
ないし100℃の温度で実施される。このハロヒド
リンエーテル化反応工程では、前記多核多価フエ
ノール類のフエノール性水酸基がほとんど完全に
ハロヒドロリンエーテル化させる方法を採用する
こともできるし、前記多核多価フエノール類のフ
エノール性水酸基を部分的に、例えば通常40ない
し80%、好ましくは50ないし70%の範囲までハロ
ヒドリンエーテル化することにより、多核多価フ
エノール類のハロヒドリンエーテルおよび原料か
らなる反応混合物を得、該反応混合物に水酸化ア
ルカリを反応させることにより、ハロヒドリンエ
ーテル化反応と脱ハロゲン化水素化反応とを同時
に進行させる方法を採用することもできる。
本発明の方法において、該ハロヒドリンエーテ
ルの脱ハロゲン化水素化反応は水酸化アルカリの
存在下に実施される。水酸化アルカリとして具体
的には、水酸化ナトリウム、水酸化カリウム、水
酸化リチウムなどを例示することができるが、水
酸化ナトリウムを使用するのが好適である。水酸
化アルカリの使用割合はハロヒドリンエーテル化
反応工程に供給される原料の前記多核多価フエノ
ール類のフエノール性水酸基1モル当量に対して
通常0.80ないし1.2モル、好ましくは0.95ないし
1.1モルの範囲である。該ハロヒドリンエーテル
の脱ハロゲン化水素化反応は、反応で生成した水
を反応系外に除去しながら進行させるのが好まし
く、水を除去する方法としては生成水を反応系内
のエパハロヒドリンと共に共沸蒸留により留出さ
せ、留出液を水相およびエパハロヒドリン相に分
液した後、水相を除去し、エパハロヒドリン相を
反応系に循環する方法を例示することができる。
該ハロヒドリンエーテルの脱ハロゲン化水素化反
応は一段階の反応で実施する方法を採用すること
もできるし、二段もしくは多段階の反応で実施す
る方法を採用することもできる。脱ハロゲン化水
素化反応は通常前記ハロヒドリンエーテル化反応
工程の原料であるエピハロヒドリン溶媒中で実施
されるが、メチルエチルケトン、メチルイソブチ
ルケトンなどのケトン類、ベンゼン、トルエン、
キシレン、クメン、シメン、エチルベンゼンなど
の芳香族炭化水素溶媒中で実施することもでき
る。これらの溶媒の使用割合は原料の前記多核多
価フエノール類に対する重量比で通常4ないし10
倍、好ましくは5ないし7倍の範囲である。該脱
ハロゲン化水素化反応は通常70ないし110℃、好
ましくは80ないし100℃の温度で実施される。
本発明の方法において、前記脱ハロゲン化水素
化反応の終了した反応混合物から該多核多価フエ
ノール類のポリグリシジルエーテルが分離され
る。その方法としては、通常の方法、例えば、反
応混合物中の未反応の水酸化アルカリをリン酸、
リン酸アルカリ、酢酸などの水溶液で中和した
後、次いで塩を抽出、吸着または過などの処理
によつて除去し、溶媒を蒸留によつて除去するこ
とにより、該多核多価フエノール類のポリグリシ
ジルエーテルが得られる。
本発明のポリエポキシ化合物は硬化剤と共に配
合することによりエポキシ樹脂硬化型組成物の用
途に利用される。本発明のエポキシ樹脂硬化型組
成物に配合される硬化剤としては従来からエポキ
シ樹脂の硬化剤として知られているあらゆる化合
物を使用することができる。例えば具体的には、
ジエチレントリアミン、トリエチレンテトラミ
ン、テトラエチレンペンタミン、ジプロピレンジ
アミン、ジエチルアミノプロピルアミンなどの鎖
状脂肪族系ポリアミン、メンタンジアミン、N−
アミノエチルピペラジン、イソホロンジアミン、
1,3−ジアミノシクロヘキサンなどの環状脂肪
族系ポリアミン、ジエチレントリアミンとエチレ
ンオキサイドあるいはポロピレンオキサイドとの
付加物などの脂肪族系ポリアミンアダクト、ジエ
チレントリアミンとアセトンとの縮合物などのケ
トイミン、ジアミノエチル化ジエチレントリアミ
ンなどの変性脂肪族系ポリアミン、ダイマー酸、
ジエチレントリアミン縮合物、ダイマー酸・トリ
エチレンテトラミン縮合物などのポリアミドアミ
ン、4,4′−メチレンジアニリン、m−フエニレ
ンジアミン、キシリレンジアミンなどの芳香族系
アミン、4,4′−メチレンジアニリン・フエニル
グリシジルエーテルアダクトなどの芳香族系変性
アミン、ポリスルフイド樹脂などのメルカブタン
系硬化剤、無水ヘキサヒドロフタル酸、無水メチ
ルテトラヒドロフタル酸、無水フタル酸などの酸
無水物系硬化剤、エチレン・無水マレイン酸など
の酸無水物基を有する共重合体、ノボラツク型ま
たはレゾール型のフエノール樹脂初期縮合物など
のようにフエノール性水酸基を有する化合物、ジ
シアンジアミド、アニリン・ホルムアルデヒド樹
脂、メラミン樹脂、尿素樹脂などを例示すること
ができる。使用目的に応じてこれらの硬化剤の中
から適宜なものを選択して配合することが好まし
い。該硬化剤の配合割合は、前記ポリエポキシ化
合物100重量部に対して通常1ないし200重量部、
好ましくは3ないし100重量部の範囲である。
本発明のポリエポキシ化合物を用いたエポシキ
樹脂硬化型組成物には、前記ポリエポキシ化合
物、前記硬化剤の他に、必要に応じて硬化促進
剤、無機または有機の充填剤、難然剤、耐熱安定
剤、抗酸化剤、滑剤などの種々の配合剤が配合さ
れる。また、ポリエポキシ化合物として、本発明
のポリエポキシ化合物の他に、従来から公知のポ
リエポキシ化合物を併用することも可能である。
硬化促進剤としては、従来から公知の硬化促進
剤が使用される。具体的には、ベンジルジメチル
アミン、2−(ジメチルアミノメチル)フエノー
ル、2,4,6−トリス(ジメチルアミノメチ
ル)フエノール、N,N′−ジメチルピペラジン、
2−エチル4−メチルイミダゾールなどを例示す
ることができる。該硬化促進剤の配合割合は、前
記ポリエポキシ化合物100重量部に対して通常0.1
ないし10重量部、好ましくは1ないし5重量部の
範囲である。
無機充填剤として具体的には、シリカ、シリ
カ・アルミナ、アルミナ、ガラス粉末、ガラスビ
ーズ、ガラス繊維、アスベスト、マイカ、グラフ
アイト、カーボン繊維、酸化チタン、二硫化モリ
ブデン、酸化ベリリウム、酸化マグネシウム、酸
化カルシウム、水酸化マグネシウム、水酸化カル
シウム、タルク、セライト、金属粉末、金属繊維
などを例示することができる。これらの無機充填
剤のいずれを配合した場合にも耐熱特性ならびに
機械的特性は向上する。これらの無機充填剤のう
ちで、ガラス繊維、カーボン繊維、アスベストな
どを配合すると耐熱特性がさらに改善され、グラ
フアイト、酸化チタン、二硫化モリブデンなどを
配合すると耐摩耗性がさらに改善され、マイカ、
アスベスト、ガラス粉末などを配合すると耐アー
ク性がさらに改善され、カーボンブラツク、金属
繊維、金属粉末、グラフアイトなどを配合すると
導電性などの電気特性が改善され、さらにアルミ
ナ、酸化チタン、酸化ベリリウムなどを配合する
と熱伝導性が改善される。これらの無機充填剤の
配合割合は、そのエポキシ樹脂硬化型組成物に配
合される該無機充填剤の種類ならびに該エポキシ
樹脂硬化型組成物の使用目的によつて大きく異な
るが、前記ポリエポキシ化合物100重量部に対し
て通常1ないし250重量部の範囲であり、好まし
くは30ないし200重量部、とくに好ましくは60な
いし150重量部の範囲である。
有機充填剤としては、種々の高分子重合体、繊
維状重合体などが配合される。高分子重合体とし
て具体的には、ポリテトラフロロエチレンなどの
弗素系重合体などを例示することができる。
有機繊維状充填剤として具体的には、ポリテレ
フタロイル−p−フエニレンジアミン、ポリテレ
フタロイルイソフタロイル−p−フエニレンジア
ミン、ポリイソフタロイル−p−フエニレンジア
ミン、ポリイソフタロイル−m−フエニレンジア
ミンなどの全芳香族ポリアミド、ナイロン66、ナ
イロン6、ナイロン10、ナイロン12などのポリア
ミド繊維、ポリアミドイミド繊維、ポリベンズイ
ミダゾール繊維、ポリエチレンテレフタレート、
ポリー1,4−ブチレンテレフタレートなどのポ
リエステル繊維等の重縮合型合成繊維;ポリビニ
ルアルコール型合成繊維、ポリアクリロニトリル
などのアクリル系繊維等の付加重合型合成繊維;
木綿、麻、亜麻、毛、生糸などの天然繊維などを
例示することができる。有機繊維状充填剤のうち
では有機合成繊維状充填剤を配合することが好ま
しく、とくに重縮合型合成繊維からなる充填剤を
配合することが好ましく、とりわけ全芳香族ポリ
アミドからなる繊維状充填剤を配合することが好
ましい。該有機繊維状充填剤は、通常の単繊維
状、ストランド状、クロス状のいずれの形状でも
使用し得る。これらの有機繊維状充填剤繊維の太
さは、通常3ないし20μ、好ましくは5ないし
15μの範囲である。またこれらの繊維状物は短繊
維状物、長繊維状物のいずれでも使用することが
でき、その繊維状物の長さはその使用目的に応じ
て適宜に選択できるが、その繊維長は通常0.1な
いし1.2cm、好ましくは0.3ないし0.6cmの範囲であ
る。該有機繊維状充填剤の配合割合は、前記ポリ
エポキシ化合物100重量部に対して通常1ないし
60重量部、好ましくは5ないし40重量部、とくに
好ましくは10ないし30重量部の範囲である。前記
無機または有機充填剤がクロス状物またはマツト
状基材である場合には、前記エポキシ樹脂硬化型
組成物を有機溶媒に溶解させたワニスとして該基
材に含浸させてプリプレグとし、さらにこのプリ
プレグを必要に応じて複数枚重ねてプレスキユア
ーすることにより成形し、本発明の組成物からな
る積層体を得ることができる。該無機または有機
充填剤が単繊維状またはストランド状である場合
には、従来から公知の配合方法によつて配合する
ことができる。
難燃剤として具体的には、ハロゲン化脂肪族炭
化水素、ハロゲン化脂環族炭化水素、ハロゲン化
芳香族炭化水素、ハロゲン化芳香族エーテル、ハ
ロゲン化フエノール類、ハロゲン化多核多価フエ
ノール類、ハロゲン化芳香族カルボン酸またはそ
の酸無水物、ハロゲン化ノボラツク型フエノール
樹脂、ハロゲン化エポキシノボラツク型フエノー
ル樹脂などの有機ハロゲン化合物;ホウ素化合
物;無機リン化合物、有機リン化合物などのリン
化合物;無機アンチモン化合物,有機アンチモン
化合物などのアンチモン化合物;ビスマス化合
物;ヒ素化合物などを例示することができる。該
難燃剤の配合割合は、前記ポリエポキシ化合物
100重量部に対して通常1ないし100重量部、好ま
しくは3ないし50重量部の範囲である。
本発明のポリエポキシ化合物を配合してなるエ
ポキシ樹脂硬化型組成物は、ガラス転移点、熱変
形温度、耐熱断熱特性などの耐熱特性にとくに優
れ、曲げ強度、アイゾツト衝撃強度、ロツクウエ
ル硬度などの機械的特性にも優れているという特
徴を有しているので、広範な種々の用途に利用で
きる。具体的には、接着剤、ワニス、塗料、絶縁
材料、積層板、印刷回路用積層板、配電盤、トラ
ンジスタ、IC、LSIなどの封止用材料、スイツ
チ、コネクターなどの成形材料、ワツシヤー、軸
受などの摺動材料などを例示することができる。
次に、本発明を実施例によつて具体的に説明す
る。なお、実施例および比較例において使用した
多核多価フエノール類の製造法を参考例に具体的
に示した。
参考例 1
レゾルシン1100g(10モル)、36%塩酸100ml
(1.2モル)、メタノール800mlを反応器に入れ、50
℃に加熱した。これにアセトン232g(4モル)を
2時間かけて滴下した。さらに50℃で3hr反応を
行つた。その後反応混合物を水3中に投入して
生成物を析出させ、これを水2で洗浄した。生
成物を過したのち、60℃で1夜真空乾燥して白
色粉末329gを得た。
顕微鏡法により求めたこの化合物の融点は235
〜237℃であり、スペクトルの測定により分子量
は300であることがわかつた。この化合物のIRス
ペクトルには3500cm-1付近にフエノール性OH、
1600および1500cm-1付近に芳香核、1450cm-1付近
にメチル基の特性吸収が認められた。またこの化
合物をアセトン−d6中に溶解して測定した1H核
磁気共鳴スペクトルから次の構造が確認された。
NMR(CD3COCD3中)
δ(ppm,TMS基準) 帰属
0.80(S,3H) a
1.20(S,3H) b
1.65(S,3H) c
1.85(d,Jd,e=13cps,1H) d
2.95(d,Je,d=13cps,1H) e
6.15(doubly d,Jf,k=7cps
Jf,g=3cps,1H) f
6.30(d,Jg,f=3cps,1H) g
6.35(d,Jk,j=7cps,1H) h
6.40(S,1H) i
6.95(d,Jj,f=7cps,1H) j
7.00(d,Jk,f=7cps,1H) k
8.15(S,1H) l
8.18(S,1H) m
8.45(S,1H) n
参考例 1
参考例1に示した方法で得られる化合物600g
(2モル)、エピクロルヒドリン2775g(30モル)、
テトラメチルアンモニウムクロリド50%水溶液
39.4ml(0.18モル)、水47.8gを反応器に入れ、攪
拌しながら90℃で4時間反応させた。
これに48%カセソーダ水溶液550g(6.6モル)を
1.5時間かけて滴下した。この間凝縮した蒸留物
は分離され、上層の水層を除去し下層のエピクロ
ルヒドリン層は反応器に戻し反応混合物の水の濃
度は約2%に繊維した。
反応後、反応混合物を水2400中に投入し、充
分に攪拌して有機層を洗浄した後分離した。さら
に水2400を加えて充分に攪拌し、有機層を洗浄
した。有機層を分離した後17%リン酸ソーダ水溶
液240mlを加えて中和した。有機層を加熱して脱
水した後過し、液をさらに濃縮してエポキシ
樹脂960gを得た。
ゲルパーミエーシヨンクロマトグラフイーによ
り求めたこの樹脂の数平均分子量(n)は870、
分子量分布(w/n)は1.14、顕微鏡法によ
り測定した融点は39〜44℃、塩酸・ジオキサン法
により求めたエポキシ当量は163g/eqであつた。
この樹脂のIRスペクトルには参考例1に示し
たフエニル基およびメチル基の特性吸収が認めら
れる以外に3500cm-1付近のフエノール性OHの吸
収が消失し、新たに840cm-1および900cm-1付近に
エポキシ基の特性吸収が認められ、フエノール性
水酸基がグリシジルエーテル化されていることが
確認された。
また、この樹脂をCDC3中に溶解して測定し
た1H核磁気共鳴スペクトルから次の構造が確認
された。
The present invention relates to a novel polyepoxy compound consisting of polyglycinedyl ether of polynuclear polyhydric phenols and a method for producing the same. More specifically, it is possible to form a cured epoxy resin composition with excellent heat resistance properties such as glass transition temperature, heat distortion temperature, and heat resistance elastic properties, and epoxy resin molding materials with excellent heat resistance properties, and laminates for printed circuits. It also provides epoxy compounds that can be used in advanced composite materials. Conventionally, various compounds have been proposed as polyepoxy compounds used in epoxy resin curable compositions. Recently, in the fields of molding materials, varnishes, printed circuit laminates, advanced composite materials (ACM), etc.
There is a demand for an epoxy resin curable composition that has excellent heat resistance properties such as glass transition temperature, heat distortion temperature, and heat elastic properties. Conventionally, polyepoxy compounds constituting heat-resistant epoxy resin cured compositions include:
Epoxidized phenol novolak resin, epoxidized orthocresol novolak resin, 1,1,
2,2-tetrakis (p-hydroxyphenyl)
Polyglycidyl ether of polynuclear phenols such as tetraglycidyl ether of ethane, diglycidylated product of xylylene diamine, 1,3,5-
Polyglycidylated aromatic polyamines such as hexaglycidylated triaminomethylbenzene and triglycidylated isocyanuric acid are widely used. However, epoxy resin curable compositions using these polyepoxy compounds do not have sufficient heat resistance properties as described above, and cannot be used in fields that require heat resistance properties. There is a need for the development of curable epoxy resin compositions. Based on this recognition, the present inventors investigated the development of an epoxy resin curable composition with excellent heat resistance properties, and as a result, the present inventors developed a composition consisting of polyglycindyl ether of polynuclear polyhydric phenols having a specific structure. The inventors have discovered that an epoxy resin curable composition that achieves the above objectives can be obtained by using a polyepoxy compound, and have arrived at the present invention. According to the present invention, the polyepoxy compound comprising polyglycidyl ether of polynuclear polyhydric phenols of the present invention is a new compound, and the epoxy resin curable composition comprising the polyepoxy compound and a curing agent has a glass transition point,
It has particularly excellent heat resistance properties such as heat distortion temperature and heat elasticity resistance, and also has excellent mechanical properties such as bending strength, Izot impact strength, and Rockwell hardness. To summarize the present invention, the present invention has the general formula [I] [In the formula, R 1 , R 3 and R 4 each represent a lower alkyl group, R 2 represents a hydrogen atom or a lower alkyl group, R 5 and R 6 each represent a hydrogen atom,
Indicates a lower alkyl group or a halogen atom. The gist of the material invention is a polyepoxy compound consisting of a polyglycidyl ether of a polynuclear polyhydric phenol represented by the general formula [I] [In the formula, R 1 , R 3 and R 4 each represent a lower alkyl group, R 2 represents a hydrogen atom or a lower alkyl group, R 5 and R 6 each represent a hydrogen atom,
Indicates a lower alkyl group or a halogen atom. ] By reacting polynuclear polyhydric phenols represented by ] with epihalohydrin in the presence of a catalyst,
After producing the halohydrin ether of the polynuclear polyhydric phenol, the halohydrin ether of the polynuclear polyhydric phenol is reacted with an alkali hydroxide, which is represented by the general formula [I] above. The gist of the invention is a method for producing a polyepoxy compound consisting of polyglycidyl ether of polynuclear polyhydric phenols. The polyepoxy compound of the present invention has the general formula [I] [In the formula, R 1 , R 3 and R 4 each represent a lower alkyl group, R 2 represents a hydrogen atom or a lower alkyl group, R 5 and R 6 each represent a hydrogen atom,
Indicates a lower alkyl group or a halogen atom. ] This is a polyepoxy compound consisting of polyglycidyl ether of polynuclear polyhydric phenols.
The polynuclear polyhydric phenols represented by the general formula [I] can be obtained, for example, by reacting resorcinol or its nuclear substituted product with a ketone in the presence of an acidic catalyst. In the general formula [I], R 1 , R 3 and R 4 each represent a lower alkyl group such as a methyl group, an ethyl group, a propyl group, or a butyl group, and R 2 represents a hydrogen atom or a methyl group, an ethyl group, or a propyl group. R 5 and R 6 are hydrogen atoms, respectively.
Indicates a lower alkyl group such as a methyl group, ethyl group, propyl group, butyl group, or a halogen atom such as fluorine, chlorine, bromine, or iodine. Specifically, the polynuclear polyhydric phenols represented by the general formula [I] include 2,4,4-trimethyl-2-(2,4-dihydroxyphenyl)-7-hydroxychroman,
2,4,4-triethyl-3-methyl-2-(2,
4,4-dihydroxyphenyl)-7-hydroxychroman, 2,4,4-tri-n-propyl-3
-ethyl-2-(2,2-dihydroxyphenyl)
-7-hydroxychroman, 2,4,4-trimethyl-2-(6-methyl-2,4-dihydroxyphenyl)-7-hydroxychroman, 2,4,
4-trimethyl-2-(6-chloro-2,4-dihydroxyphenyl)-7-hydroxychroman,
2,4,4-trimethyl-2-(6-bromo-2,
Examples include 4-dihydroxyphenyl)-7-hydroxychroman. The polyepoxy compound of the present invention is a polyglycidyl ether of a polynuclear polyhydric phenol represented by the above general formula [I], and usually 80% or more, preferably 90% or more, of the phenolic hydroxyl groups of the polyhydric phenol, particularly Preferably, it is a polyepoxy compound in which 95% or more is glycidyl etherified. Here, glycidyl ether is a general formula formed by the reaction of one molecule of epihalohydrin with one phenolic hydroxyl group of the polynuclear polyhydric phenol [] In addition to the glycidyl ether represented by the general formula [] A mixture of glycidyl ethers represented by the formula may also be used. The molar ratio of all the 2-hydroxyoxy-1,3-propylene groups to all the glycidyl groups in the polyepoxy compound of the present invention is generally 0.5 or less, preferably 0.1 or less. The epoxy equivalent of the polyepoxy compound of the present invention is usually 140 to 300 g/1 equivalent, preferably
The phenolic hydroxyl equivalent is usually in the range of 1400 g/1 equivalent; the phenolic hydroxyl equivalent is usually in the range 155 to 250 g/1 equivalent
The range is 1400 g/1 equivalent or more, preferably 2500 g/1 equivalent or more. The polyepoxy compound of the present invention is produced by reacting a polynuclear polyhydric phenol represented by the general formula [I] with epihalohydrin in the presence of a catalyst to produce a halohydrin ether of the polynuclear polyhydric phenol. After that, it is produced by reacting the halohydrin ether of the polynuclear polyhydric phenol with an alkali hydroxide. Specific examples of the epihalohydrin used in the method of the present invention include epichlorohydrin, epibromohydrin, and epiiodohydrin. The proportion of epihalohydrin used is generally 2 to 15 mol, preferably 3 to 7 mol, per 1 mol of the phenolic hydroxyl group of the polynuclear polyhydric phenol. Examples of the catalyst used in the method of the present invention include bases and ammonium salt compounds. Specifically, sodium hydroxide,
Alkali hydroxides such as potassium hydroxide and lithium hydroxide; primary amines such as propylamine, butylamine, hexylamine, and octylamine; secondary amines such as diethylamine, dipropylamine, and dibutylamine; Tertiary amines such as butylamine, tetramethylammonium chloride, tetramethylammonium iodide, tetraethylammonium chloride, tetraethylammonium bromide, tetraethylammonium iodide, tetrapropylammonium chloride, tetrabutylammonium chloride,
Quaternary ammonium salts such as benzyltrimethylammonium chloride, benzyltrimethylammonium bromide, benzyltrimethylammonium iodide, choline chloride, amine salts such as trimethylamine hydrochloride, triethylamine hydrochloride, dimethylamine hydrobromide, diethylamine hydrochloride, etc. can be exemplified. The proportion of these catalysts used is generally 0.005 to 5 mol, preferably 0.01 to 1 mol, per 1 molar equivalent of the polynuclear polyhydric phenol. In the direction of the present invention, this halohydrin etherification reaction is generally carried out at 50 to 110°C, preferably at 70°C.
It is carried out at temperatures between 100°C and 100°C. In this halohydrin etherification reaction step, a method may be adopted in which the phenolic hydroxyl groups of the polynuclear polyhydric phenols are almost completely converted into halohydrin etherification, or a method may be adopted in which the phenolic hydroxyl groups of the polynuclear polyhydric phenols are almost completely converted into halohydrin etherification. A reaction mixture consisting of a halohydrin ether of a polynuclear polyhydric phenol and a raw material is obtained by partially, for example, usually 40 to 80%, preferably 50 to 70%, halohydrin etherification, and the reaction mixture is It is also possible to adopt a method in which the halohydrin etherification reaction and the dehydrohalogenation reaction proceed simultaneously by reacting the mixture with an alkali hydroxide. In the method of the present invention, the dehydrohalogenation reaction of the halohydrin ether is carried out in the presence of an alkali hydroxide. Specific examples of the alkali hydroxide include sodium hydroxide, potassium hydroxide, lithium hydroxide, etc., but it is preferable to use sodium hydroxide. The ratio of alkali hydroxide used is usually 0.80 to 1.2 mol, preferably 0.95 to 1.2 mol, per 1 molar equivalent of the phenolic hydroxyl group of the polynuclear polyhydric phenol as the raw material supplied to the halohydrin etherification reaction step.
It is in the range of 1.1 mol. It is preferable that the dehydrohalogenation reaction of the halohydrin ether proceeds while removing the water produced in the reaction from the reaction system.A method for removing water is to co-produce the produced water with the epahalohydrin in the reaction system. An example of a method is to perform distillation by boiling distillation, separate the distillate into an aqueous phase and an epahalohydrin phase, remove the aqueous phase, and circulate the epahalohydrin phase to the reaction system.
The dehydrohalogenation reaction of the halohydrin ether may be carried out in one step, or may be carried out in two or multiple steps. The dehydrohalogenation reaction is usually carried out in an epihalohydrin solvent, which is the raw material for the halohydrin etherification reaction step, but ketones such as methyl ethyl ketone and methyl isobutyl ketone, benzene, toluene,
It can also be carried out in aromatic hydrocarbon solvents such as xylene, cumene, cymene, ethylbenzene. The proportion of these solvents used is usually 4 to 10 in terms of weight ratio to the polynuclear polyhydric phenols as raw materials.
times, preferably in the range of 5 to 7 times. The dehydrohalogenation reaction is usually carried out at a temperature of 70 to 110°C, preferably 80 to 100°C. In the method of the present invention, the polyglycidyl ether of the polynuclear polyhydric phenol is separated from the reaction mixture after the dehydrohalogenation reaction. As a method, a conventional method can be used, for example, replacing unreacted alkali hydroxide in the reaction mixture with phosphoric acid,
After neutralization with an aqueous solution of alkali phosphate, acetic acid, etc., the salts are removed by extraction, adsorption, filtration, etc., and the solvent is removed by distillation, thereby converting the polynuclear polyhydric phenols into polyphenols. Glycidyl ether is obtained. The polyepoxy compound of the present invention can be used as an epoxy resin curable composition by being blended with a curing agent. As the curing agent to be added to the epoxy resin curable composition of the present invention, any compound conventionally known as a curing agent for epoxy resins can be used. For example, specifically,
Chain aliphatic polyamines such as diethylenetriamine, triethylenetetramine, tetraethylenepentamine, dipropylenediamine, diethylaminopropylamine, menthanediamine, N-
Aminoethylpiperazine, isophoronediamine,
Cycloaliphatic polyamines such as 1,3-diaminocyclohexane, aliphatic polyamine adducts such as adducts of diethylenetriamine and ethylene oxide or propylene oxide, ketoimines such as condensates of diethylenetriamine and acetone, diaminoethylated diethylenetriamine, etc. modified aliphatic polyamines, dimer acids,
Polyamide amines such as diethylenetriamine condensate, dimer acid/triethylenetetramine condensate, aromatic amines such as 4,4'-methylene dianiline, m-phenylene diamine, xylylene diamine, 4,4'-methylene dianiline・Aromatic modified amines such as phenyl glycidyl ether adduct, mercabutane curing agents such as polysulfide resins, acid anhydride curing agents such as hexahydrophthalic anhydride, methyltetrahydrophthalic anhydride, and phthalic anhydride, ethylene/anhydride Copolymers with acid anhydride groups such as maleic acid, compounds with phenolic hydroxyl groups such as novolac type or resol type phenolic resin initial condensates, dicyandiamide, aniline/formaldehyde resins, melamine resins, urea resins, etc. I can give an example. It is preferable to select and blend an appropriate curing agent from among these curing agents depending on the purpose of use. The blending ratio of the curing agent is usually 1 to 200 parts by weight per 100 parts by weight of the polyepoxy compound,
The preferred range is 3 to 100 parts by weight. In addition to the polyepoxy compound and the curing agent, the epoxy resin curable composition using the polyepoxy compound of the present invention may optionally contain a curing accelerator, an inorganic or organic filler, a retardant, a heat resistant agent, etc. Various additives such as stabilizers, antioxidants, and lubricants are added. Further, as the polyepoxy compound, it is also possible to use conventionally known polyepoxy compounds in addition to the polyepoxy compound of the present invention. As the curing accelerator, conventionally known curing accelerators are used. Specifically, benzyldimethylamine, 2-(dimethylaminomethyl)phenol, 2,4,6-tris(dimethylaminomethyl)phenol, N,N'-dimethylpiperazine,
Examples include 2-ethyl 4-methylimidazole. The blending ratio of the curing accelerator is usually 0.1 parts by weight per 100 parts by weight of the polyepoxy compound.
It ranges from 1 to 10 parts by weight, preferably from 1 to 5 parts by weight. Specifically, inorganic fillers include silica, silica/alumina, alumina, glass powder, glass beads, glass fiber, asbestos, mica, graphite, carbon fiber, titanium oxide, molybdenum disulfide, beryllium oxide, magnesium oxide, and oxide. Examples include calcium, magnesium hydroxide, calcium hydroxide, talc, celite, metal powder, and metal fiber. Heat resistance and mechanical properties are improved no matter which of these inorganic fillers is blended. Among these inorganic fillers, heat resistance properties are further improved by blending glass fiber, carbon fiber, asbestos, etc., abrasion resistance is further improved by blending graphite, titanium oxide, molybdenum disulfide, etc., and mica,
Arc resistance is further improved by blending with asbestos, glass powder, etc., electrical properties such as conductivity are improved by blending with carbon black, metal fiber, metal powder, graphite, etc., and electrical properties such as alumina, titanium oxide, beryllium oxide, etc. When added, thermal conductivity is improved. The blending ratio of these inorganic fillers varies greatly depending on the type of inorganic filler blended into the epoxy resin curable composition and the purpose of use of the epoxy resin curable composition. The amount is generally 1 to 250 parts by weight, preferably 30 to 200 parts by weight, and particularly preferably 60 to 150 parts by weight. As the organic filler, various high molecular weight polymers, fibrous polymers, etc. are blended. Specific examples of the polymer include fluorine-based polymers such as polytetrafluoroethylene. Specifically, the organic fibrous fillers include polyterephthaloyl-p-phenylenediamine, polyterephthaloyl isophthaloyl-p-phenylenediamine, polyisophthaloyl-p-phenylenediamine, and polyisophthaloyl-p-phenylenediamine. Fully aromatic polyamides such as yl-m-phenylenediamine, polyamide fibers such as nylon 66, nylon 6, nylon 10, and nylon 12, polyamideimide fibers, polybenzimidazole fibers, polyethylene terephthalate,
Polycondensation type synthetic fibers such as polyester fibers such as poly 1,4-butylene terephthalate; Addition polymerization type synthetic fibers such as polyvinyl alcohol type synthetic fibers and acrylic fibers such as polyacrylonitrile;
Examples include natural fibers such as cotton, hemp, flax, wool, and raw silk. Among organic fibrous fillers, organic synthetic fibrous fillers are preferably blended, and fillers made of polycondensed synthetic fibers are particularly preferably blended, and fibrous fillers made of wholly aromatic polyamide are particularly preferably blended. It is preferable to mix them. The organic fibrous filler can be used in any of the usual single fiber, strand, and cross shapes. The thickness of these organic fibrous filler fibers is usually 3 to 20μ, preferably 5 to 20μ.
It is in the range of 15μ. In addition, these fibrous materials can be used either as short fibrous materials or long fibrous materials, and the length of the fibrous material can be selected as appropriate depending on the purpose of use, but the fiber length is usually It ranges from 0.1 to 1.2 cm, preferably from 0.3 to 0.6 cm. The blending ratio of the organic fibrous filler is usually 1 to 100 parts by weight of the polyepoxy compound.
It ranges from 60 parts by weight, preferably from 5 to 40 parts by weight, particularly preferably from 10 to 30 parts by weight. When the inorganic or organic filler is a cloth-like or mat-like base material, the base material is impregnated with the epoxy resin curable composition as a varnish dissolved in an organic solvent to form a prepreg, and the prepreg A laminate made of the composition of the present invention can be obtained by stacking and press-curing a plurality of sheets as necessary. When the inorganic or organic filler is in the form of a single fiber or a strand, it can be blended by a conventionally known blending method. Specifically, flame retardants include halogenated aliphatic hydrocarbons, halogenated alicyclic hydrocarbons, halogenated aromatic hydrocarbons, halogenated aromatic ethers, halogenated phenols, halogenated polynuclear polyhydric phenols, and halogenated organic halogen compounds such as halogenated aromatic carboxylic acids or their acid anhydrides, halogenated novolac type phenolic resins, and halogenated epoxy novolac type phenolic resins; boron compounds; phosphorus compounds such as inorganic phosphorus compounds and organic phosphorus compounds; inorganic antimony compounds , antimony compounds such as organic antimony compounds; bismuth compounds; and arsenic compounds. The blending ratio of the flame retardant is the same as that of the polyepoxy compound.
The amount is usually 1 to 100 parts by weight, preferably 3 to 50 parts by weight per 100 parts by weight. The curable epoxy resin composition formed by blending the polyepoxy compound of the present invention has particularly excellent heat resistance properties such as glass transition temperature, heat distortion temperature, and heat insulation properties, and has mechanical properties such as bending strength, Izod impact strength, and Rockwell hardness. Because it has excellent physical properties, it can be used in a wide variety of applications. Specifically, adhesives, varnishes, paints, insulating materials, laminates, printed circuit laminates, switchboards, sealing materials for transistors, ICs, LSIs, etc., molding materials for switches, connectors, washers, bearings, etc. Examples include sliding materials. Next, the present invention will be specifically explained using examples. Note that the method for producing polynuclear polyhydric phenols used in Examples and Comparative Examples is specifically shown in Reference Examples. Reference example 1 Resorcinol 1100g (10mol), 36% hydrochloric acid 100ml
(1.2 mol), methanol 800ml into the reactor, 50
heated to ℃. 232 g (4 mol) of acetone was added dropwise to this over 2 hours. The reaction was further carried out at 50°C for 3 hours. Thereafter, the reaction mixture was poured into 3 parts of water to precipitate a product, which was washed with 2 parts of water. After filtering the product, it was vacuum dried at 60° C. overnight to obtain 329 g of white powder. The melting point of this compound determined by microscopy is 235
The temperature was ~237°C, and the molecular weight was found to be 300 by spectrum measurement. The IR spectrum of this compound shows phenolic OH around 3500 cm -1 .
Characteristic absorptions of aromatic nuclei near 1600 and 1500 cm -1 and methyl groups near 1450 cm -1 were observed. Further, the following structure was confirmed from the 1 H nuclear magnetic resonance spectrum measured by dissolving this compound in acetone- d6 . NMR (in CD 3 COCD 3 ) δ (ppm, TMS standard) Attribution 0.80 (S, 3H) a 1.20 (S, 3H) b 1.65 (S, 3H) c 1.85 (d, Jd, e=13cps, 1H) d 2.95 (d, Je, d= 13cps, 1H) e 6.15 (doubly d, Jf, k=7cps Jf, g=3cps, 1H) f 6.30 (d, Jg, f=3cps, 1H) g 6.35 (d, Jk, j=7cps, 1H) h 6.40 (S, 1H) i 6.95 (d, Jj, f = 7cps, 1H) j 7.00 (d, Jk, f = 7cps, 1H) k 8.15 (S, 1H) l 8.18 (S, 1H) m 8.45 (S , 1H) n Reference Example 1 600g of the compound obtained by the method shown in Reference Example 1
(2 moles), 2775 g (30 moles) of epichlorohydrin,
Tetramethylammonium chloride 50% aqueous solution
39.4 ml (0.18 mol) and 47.8 g of water were placed in a reactor and reacted at 90° C. for 4 hours with stirring. Add 550g (6.6mol) of 48% caustic soda solution to this.
It was added dropwise over 1.5 hours. During this time, the condensed distillate was separated, the upper aqueous layer was removed, and the lower epichlorohydrin layer was returned to the reactor, reducing the water concentration of the reaction mixture to about 2%. After the reaction, the reaction mixture was poured into 2,400 ml of water, thoroughly stirred, and the organic layer was washed and separated. Further, 2,400 ml of water was added and thoroughly stirred to wash the organic layer. After separating the organic layer, 240 ml of 17% aqueous sodium phosphate solution was added to neutralize it. The organic layer was heated to dehydrate and filtered, and the liquid was further concentrated to obtain 960 g of epoxy resin. The number average molecular weight (n) of this resin determined by gel permeation chromatography is 870.
The molecular weight distribution (w/n) was 1.14, the melting point measured by microscopy was 39-44°C, and the epoxy equivalent determined by the hydrochloric acid/dioxane method was 163 g/eq. In the IR spectrum of this resin, in addition to the characteristic absorption of phenyl and methyl groups shown in Reference Example 1, the absorption of phenolic OH around 3500 cm -1 disappeared, and newly appeared around 840 cm -1 and 900 cm -1 . Characteristic absorption of epoxy groups was observed in , and it was confirmed that the phenolic hydroxyl groups were glycidyl etherified. Furthermore, the following structure was confirmed from the 1 H nuclear magnetic resonance spectrum measured by dissolving this resin in CDC3 .
【表】
実施例2、比較例1
実施例1の方法で得たエポキシ樹脂163g、ジ
アミノジフエニルメタン49.5gを80℃で溶融、混
合し、注型成形を行つた。これを100℃で2時間、
さらに150℃で4時間加熱して硬化させた。得ら
れる成形物の物性を測定して表2の結果を得た
(実施例2)。
また、一般に使用されているビスフエノールA
型エポキシ樹脂(三井石油化学エポキシ社製、
EPOMIK R−140)190gを使用した以外は実施
例2と同様に行い、成形物の物性を評価した。そ
の結果も合わせて表2に示した(比較例1)。[Table] Example 2, Comparative Example 1 163 g of the epoxy resin obtained by the method of Example 1 and 49.5 g of diaminodiphenylmethane were melted and mixed at 80°C, and cast molding was performed. This was heated to 100℃ for 2 hours.
Further, it was cured by heating at 150°C for 4 hours. The physical properties of the resulting molded product were measured and the results shown in Table 2 were obtained (Example 2). In addition, commonly used bisphenol A
Type epoxy resin (manufactured by Mitsui Petrochemical Epoxy Co., Ltd.,
The same procedure as in Example 2 was conducted except that 190 g of EPOMIK R-140) was used, and the physical properties of the molded product were evaluated. The results are also shown in Table 2 (Comparative Example 1).
【表】
比較例 2〜4
市販の耐熱性エポキシ樹脂を表3記載の如く使
用した以外は実施例2と同様に行つた。得られた
成形物の物性を測定して表3の結果を得た。[Table] Comparative Examples 2 to 4 The same procedure as Example 2 was carried out except that a commercially available heat-resistant epoxy resin was used as shown in Table 3. The physical properties of the obtained molded product were measured and the results shown in Table 3 were obtained.
【表】
(1) エポキシ化フエノールノボラツク
(2) エポキシ化オルトクレゾールノボラツク
(3) N,N,N′,N′−テトラグリシジルメタキシレン
ジアミン
実施例3、比較例5
実施例1の方法で得たエポキシ樹脂819g、ジ
シアンジアミド65.1g、ベンジルジメチルアミン
3.6gをジメチルホルムアミド312gに溶解させてワ
ニスを調製した。これをガラスクロス(日東紡社
製WE−18K−BZ2)に含浸させ、140℃で4分間
乾燥してプリプレグを調製した。このプリプレグ
を9枚、さらに両面に銅箔を2枚積層して170℃、
1時間プレス成形を行つた。得られた積層板の物
性を表3に示した(実施例3)。
また、ビスフエノールA型エポキシ樹脂(三井
石油化学エポキシ社製、EPOMIK R−301)80g
および同(EPOMIK R−140)20gをメチルエチ
ルケトン20gに溶解させ、これにジシアンジアミ
ド4g、ジメチルホルムアミド15gの溶液およびベ
ンジルジメチルアミン0.2g、メチルセロリルブ
15gの溶液を混合してワニスを調製した。このワ
ニスをガラスクロスに含浸させ、プリプレグ作成
条件を130℃、8分とした以外は実施例3と同様
に行い積層板を得た。その物性を表4に示した
(比較例5)。[Table] (1) Epoxidized phenol novolak
(2) Epoxidized orthocresol novolak
(3) N,N,N',N'-tetraglycidyl metaxylene diamine Example 3, Comparative Example 5 819 g of epoxy resin obtained by the method of Example 1, 65.1 g of dicyandiamide, benzyldimethylamine
A varnish was prepared by dissolving 3.6 g in 312 g of dimethylformamide. Glass cloth (WE-18K-BZ2 manufactured by Nittobo Co., Ltd.) was impregnated with this and dried at 140°C for 4 minutes to prepare a prepreg. Nine sheets of this prepreg were laminated with two sheets of copper foil on both sides and heated at 170℃.
Press molding was performed for 1 hour. The physical properties of the obtained laminate are shown in Table 3 (Example 3). In addition, 80 g of bisphenol A type epoxy resin (manufactured by Mitsui Petrochemical Epoxy Co., Ltd., EPOMIK R-301)
Dissolve 20g of the same (EPOMIK R-140) in 20g of methyl ethyl ketone, add a solution of 4g of dicyandiamide, 15g of dimethylformamide, 0.2g of benzyldimethylamine, and methyl celeryl butane.
A varnish was prepared by mixing 15 g of the solution. A laminate was obtained in the same manner as in Example 3, except that glass cloth was impregnated with this varnish and the prepreg preparation conditions were 130° C. and 8 minutes. Its physical properties are shown in Table 4 (Comparative Example 5).
Claims (1)
キル基を示し、R2は水素原子または低級アルキ
ル基を示し、R5およびR6はそれぞれ水素原子、
低級アルキル基またはハロゲン原子を示す〕。 で表わされる多核多価フエノール類のポリグリシ
ジルエーテルからなるポリエポキシ化合物。 2 一般式〔I〕 〔式中、R1,R3およびR4はそれぞれ低級アル
キル基を示し、R2は水素または低級アルキル基
を示し、R5およびR6はそれぞれ水素原子、低級
アルキル基またはハロゲン原子を示す〕。 で表わされる多核多価フエノール類とエピハロヒ
ドリンとを触媒の存在下に反応させることによ
り、該多核多価フエノール類のハロヒドリンエー
テルを生成させた後、該多核多価フエノール類の
ハロヒドリンエーテルと水酸化アルカリとを反応
させることを特徴とする前記一般式〔I〕で表わ
される多核多価フエノール類のポリグリシジルエ
ーテルからなるポリエポキシ化合物の製造方法。[Claims] 1 General formula [I] [In the formula, R 1 , R 3 and R 4 each represent a lower alkyl group, R 2 represents a hydrogen atom or a lower alkyl group, R 5 and R 6 each represent a hydrogen atom,
[represents a lower alkyl group or a halogen atom]. A polyepoxy compound consisting of polyglycidyl ether of polynuclear polyhydric phenols represented by: 2 General formula [I] [In the formula, R 1 , R 3 and R 4 each represent a lower alkyl group, R 2 represents hydrogen or a lower alkyl group, and R 5 and R 6 each represent a hydrogen atom, a lower alkyl group or a halogen atom] . A halohydrin ether of the polynuclear polyvalent phenol is produced by reacting a polynuclear polyvalent phenol represented by the formula with epihalohydrin in the presence of a catalyst, and then a halohydrin ether of the polynuclear polyvalent phenol is produced. 1. A method for producing a polyepoxy compound comprising a polyglycidyl ether of a polynuclear polyhydric phenol represented by the general formula [I], which comprises reacting with an alkali hydroxide.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3076083A JPS59157113A (en) | 1983-02-28 | 1983-02-28 | Polyepoxy compound, its manufacture and use |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3076083A JPS59157113A (en) | 1983-02-28 | 1983-02-28 | Polyepoxy compound, its manufacture and use |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS59157113A JPS59157113A (en) | 1984-09-06 |
JPH0428712B2 true JPH0428712B2 (en) | 1992-05-15 |
Family
ID=12312637
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP3076083A Granted JPS59157113A (en) | 1983-02-28 | 1983-02-28 | Polyepoxy compound, its manufacture and use |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS59157113A (en) |
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Publication number | Priority date | Publication date | Assignee | Title |
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JP2016196592A (en) * | 2015-04-06 | 2016-11-24 | アイカSdkフェノール株式会社 | Epoxy resin and thermosetting resin composition comprising the same |
FR3035401B1 (en) * | 2015-04-27 | 2017-05-26 | Agronomique Inst Nat Rech | BIOSOURCE EPOXY FUNCTION COMPOUND, PROCESS FOR THE SYNTHESIS OF SUCH A COMPOUND, AND USE THEREOF FOR THE PREPARATION OF EPOXY RESIN |
JP2017008177A (en) * | 2015-06-19 | 2017-01-12 | Dic株式会社 | Epoxy resin and fiber reinforced composite material |
-
1983
- 1983-02-28 JP JP3076083A patent/JPS59157113A/en active Granted
Also Published As
Publication number | Publication date |
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JPS59157113A (en) | 1984-09-06 |
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