JPH04279395A - Adhering device of glue application/folding machine adhesive application folding book binding - Google Patents

Adhering device of glue application/folding machine adhesive application folding book binding

Info

Publication number
JPH04279395A
JPH04279395A JP2418929A JP41892990A JPH04279395A JP H04279395 A JPH04279395 A JP H04279395A JP 2418929 A JP2418929 A JP 2418929A JP 41892990 A JP41892990 A JP 41892990A JP H04279395 A JPH04279395 A JP H04279395A
Authority
JP
Japan
Prior art keywords
paper sheet
lift
sheet
glue
folding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2418929A
Other languages
Japanese (ja)
Inventor
Koji Kawane
川根 浩二
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NIPPO SOGO SEIHON KK
Original Assignee
NIPPO SOGO SEIHON KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NIPPO SOGO SEIHON KK filed Critical NIPPO SOGO SEIHON KK
Priority to JP2418929A priority Critical patent/JPH04279395A/en
Publication of JPH04279395A publication Critical patent/JPH04279395A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00Folding thin material
    • B65H45/12Folding articles or webs with application of pressure to define or form crease lines
    • B65H45/14Buckling folders
    • B65H45/142Pocket-type folders

Abstract

PURPOSE:To form an exact adhesive-applied line and hold a section which needs to be separated securely without adhering it by allowing a sheet to be held from above using a pressing plate and pushed up from below forcibly using a lift and causing an adhesive application device which is provided afloat above the sheet to work on the sheet. CONSTITUTION:A lift 66 which ascends and descends using an air cylinder 64 is provided below a lower guide 24 located slightly in the upstream side of a feed head 22. This lift 66 heaves up a sheet 10 which is transported over the lower guide 24 forcibly. The sheet 10 on the lift 66 is pressed downward from above using a holding plate 68 with an elastic force applied so that the sheet 10 does not become floated above the lift 66, and the sheet 10 is forcibly separated from the adhesive discharge orifice 28 or the feed head 22, if the lift 66 descends. The lift 66 ascends in a previously calculated time according to the number of sheets, and heaves up the sheet 10 to allow it to come in contact with the adhesive discharge orifice 28 of the feed head 22, thus forming an adhesive application line 12. Subsequently, a section which comes to the innermost is merely held without being adhered so that it can be pulled out.

Description

【発明の詳細な説明】[Detailed description of the invention]

【0001】0001

【産業上の利用分野】この発明は,糊付折機の糊付装置
および糊付折製本方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a gluing device for a gluing and folding machine and a gluing and folding bookbinding method.

【0002】0002

【従来の技術】一枚の紙シートの表面に部分的に糊塗布
ラインを形成し,糊塗布ラインと直角な方向に折る工程
を繰り返すとともに,最後に糊塗布ラインの部分で折っ
て接着してこれを背とする仮本にした後,背以外の端辺
を適宜切断して製本する方法は糊付折製本方法として知
られている。
[Prior Art] A process of forming glue application lines partially on the surface of a sheet of paper, repeating the process of folding it in a direction perpendicular to the glue application lines, and finally folding it at the glue application line and gluing it. After making a temporary book using this as a spine, the method of binding the book by appropriately cutting the edges other than the spine is known as the adhesive fold binding method.

【0003】図3は一枚の紙シート10を四枚に折って
8頁の本とする8P折りと称せられる糊付折製本方法の
説明図であるが,まず,移送される紙シート10に対し
てこの紙シート10の幅方向真中から後方の中央部分に
移送方向に沿って糊を塗布して糊塗布ライン12を形成
する。次に,紙シート10の長さ方向真中を移送方向(
糊塗布ライン12)と直角に折曲ライン14で折り,最
後に糊塗布ライン12の部分で圧接して折れば,この糊
塗布ライン12の部分が接着され,この糊塗布ライン1
2を背とする8Pの仮本ができる。ただ,この仮本工程
では,折曲ライン14の部分は紙シート10が連続して
いるから,この部分を切断ライン16で切断すれば,正
式の8Pの本となるのである。なお,折った際に背以外
の端辺となる部分は端が揃っていないこともあるから,
前記した折曲ライン14の部分だけでなく,すべての端
辺部分を切断することもある。
FIG. 3 is an explanatory diagram of a glue-and-fold bookbinding method called 8P folding, in which one paper sheet 10 is folded into four sheets to make an 8-page book. On the other hand, a glue application line 12 is formed by applying glue along the transport direction from the center in the width direction to the rear center portion of the paper sheet 10. Next, the center of the paper sheet 10 in the length direction is moved in the transport direction (
By folding at a bending line 14 at right angles to the glue application line 12) and finally pressing and folding at the glue application line 12, the glue application line 12 will be glued and the glue application line 1 will be folded.
A temporary copy of 8 pages with 2 on the back will be made. However, in this provisional book process, the paper sheet 10 is continuous at the folding line 14, so if this section is cut along the cutting line 16, it becomes an official 8-page book. Please note that when folded, the edges other than the spine may not be aligned.
Not only the portion along the bending line 14 described above but also all the edge portions may be cut.

【0004】図1は以上の操作をする糊付折機の側面図
であるが,従来の方法は,移送装置18上に糊を供給す
る空圧噴出式の糊供給装置20が設置され,その供給ヘ
ッド22が紙シート10に接触しているものであった。 そして,紙シート10の糊を付ける部分が通過している
ときのみ,供給ヘッド22から糊を排出するようにして
いた。
FIG. 1 is a side view of a glue folding machine that performs the above operations. In the conventional method, a pneumatic glue supply device 20 that supplies glue is installed on a transfer device 18. The supply head 22 was in contact with the paper sheet 10. Then, the glue is discharged from the supply head 22 only when the part of the paper sheet 10 to which the glue is to be applied is passing.

【0005】[0005]

【発明が解決しようとする課題】したがって,糊塗布ラ
インが目的とする部分にうまく形成されるかどうかは供
給ヘッドから糊を排出するタイミングで決まるが,糊は
粘液性であること,紙シートは高速で移送されているこ
と等から正確な制御が行い難かった。そこで,この出願
人は,糊供給装置からは常に糊が供給される状態にして
おき,紙シートの糊塗布ラインを形成する個所が通過す
るときのみ,下からエアーで紙シートを吹き上げて糊供
給装置に接触させる方式を特開平1−247370号と
して提案している。しかしながら,この方式は紙シート
をエアーで吹き上げるためにその信頼性が今一つである
とともに,紙シートを押さえる押さえ部材が昇降するた
め,構成が複雑になるきらいがあった。この発明は,こ
のような課題に対処するものであって,その目的とする
処は,少ない部材の簡単な構造で,紙シートの必要な個
所のみ正確に糊を塗布できるようにしたものである。
[Problem to be Solved by the Invention] Therefore, whether or not the glue application line is successfully formed on the target area is determined by the timing of discharging the glue from the supply head. Accurate control was difficult because the material was being transferred at high speed. Therefore, the applicant has developed a method in which the glue is always supplied from the glue supply device, and the paper sheet is blown up with air from below only when the paper sheet passes through the area where the glue application line is to be formed. A method of contacting the device has been proposed in Japanese Patent Application Laid-Open No. 1-247370. However, this method has poor reliability because the paper sheet is blown up with air, and the structure tends to be complicated because the holding member that holds the paper sheet moves up and down. This invention is intended to address these issues, and its purpose is to use a simple structure with a small number of members, and to enable glue to be applied accurately only to the necessary locations on a paper sheet. .

【0006】[0006]

【課題を解決するための手段】以上の課題を解決するた
め,この発明は,移送装置上を移送される紙シートを上
から押板で弾性付勢的に押圧するとともに,糊供給装置
の供給ヘッドを紙シート上に浮かせて設置し,紙シート
の糊塗布ラインを形成する個所が通過しているとき,紙
シートをリフトで下から強制的に持ち上げて供給ヘッド
に接触させる糊付装置を提供したものである。
[Means for Solving the Problems] In order to solve the above problems, the present invention elastically presses a paper sheet being transferred on a transfer device from above with a press plate, and also provides a paper sheet that is fed by a glue supply device. Provides a gluing device in which the head is installed floating above a paper sheet, and when the paper sheet is passing through a point where a glue application line is to be formed, the paper sheet is forcibly lifted from below by a lift and brought into contact with the supply head. This is what I did.

【0007】また,この糊付装置によれば糊塗布ライン
形成の精度が上がるから,糊付折製本方法で製本した際
に中央に来る折丁の背は前記糊塗布ラインを形成しない
でこの折丁が抜取可能に挟み込まれた状態にしてなる糊
付折製本方法も併せて提供したものである。
[0007] Furthermore, since this gluing device improves the accuracy of forming the glue application line, the spine of the signature that comes to the center when bound using the glue fold binding method is not formed with the glue application line. The present invention also provides a glue-fold bookbinding method in which the pages are sandwiched in such a way that they can be removed.

【0008】[0008]

【作用】以上の手段をとることにより,紙シートはリフ
トで強制的に持ち上げられ,リフトが下がれば紙シート
は押板によって強制的に下げられるから,糊塗布ライン
の形成が正確になる。また,製本した際に中央に来る折
丁の背には糊塗布ラインを形成しない製本方法によれば
,問題集に対する解答用紙といった切離しが必要なもの
を綴じないで挟み込んでおくことができる。
[Operation] By taking the above-mentioned means, the paper sheet is forcibly lifted by the lift, and when the lift is lowered, the paper sheet is forcibly lowered by the pusher plate, so that the glue application line can be formed accurately. Furthermore, according to a bookbinding method that does not form a glue application line on the spines of the signatures that come to the center when bound, items that need to be separated, such as answer sheets for problem sets, can be sandwiched in without being bound.

【0009】[0009]

【実施例】図1はこの発明に係る糊付折機の側面図であ
るが,前記した移送装置18は下案内ガイド24と上案
内ガイド26からなり,この間を紙シート10は移送ロ
ーラ(図示省略)等によって移送される。移送装置18
の終端部には糊供給装置20の供給ヘッド22が下案内
ガイド24より浮上した状態で設置されており,その糊
排出口28から排出された糊で紙シート10の所要部分
に糊塗布ライン12を形成する。
DESCRIPTION OF THE PREFERRED EMBODIMENTS FIG. 1 is a side view of a pasting and folding machine according to the present invention. (omitted) etc. Transfer device 18
At the terminal end of the paper sheet 10, a supply head 22 of a glue supply device 20 is installed in a state floating above the lower guide 24, and the glue discharged from the glue discharge port 28 is applied to a desired portion of the paper sheet 10 with a glue application line 12. form.

【0010】移送装置18の下手には折ロール30と羽
根32からなる折装置34が設けられており,これによ
って紙シート10を移送方向と直角な方向に所定の寸法
で折る。すなわち,折ロール30は上ロール36,下ロ
ール38,横ロール40からなり,糊供給装置20を通
った紙シート10は上ロール36と下ロール38の間を
通って羽根32に送られる(ただし,糊塗布ライン12
の糊が上ロール36に付着してはまずいので,上ロール
36の該当個所には逃がし溝37が形成されている)。 羽根32は上唇42とそれに続く上ガイド44および下
唇46とそれに続く下ガイド48とからなり,折ロール
30から送り出された紙シート10は上唇42と下唇4
6の間を通って上下ガイド44,48の中を進む。上下
ガイド44,48の間には位置調整可能なストッパー5
0が所定の位置に設定されて設けられているから,上下
ガイド44,48の中を進んで来た紙シート10はこの
ストッパー50に当たって行き場を失う。行き場を失っ
た紙シート10は下方の下ロール38と横ロール40の
方に下がって行き,ついには両ロール38,40に挟み
込まれて折られる。折ロール30を出た紙シート10は
必要ならさらに折ロール30(上ロール36と横ロール
40は兼用される)と羽根32からなる第二以下の折装
置34にガイド52で導かれて行き,第一の折装置34
で折られた紙シート10をさらに折る。
A folding device 34 consisting of folding rolls 30 and blades 32 is provided downstream of the transport device 18, and folds the paper sheet 10 to a predetermined size in a direction perpendicular to the transport direction. That is, the folding roll 30 consists of an upper roll 36, a lower roll 38, and a side roll 40, and the paper sheet 10 that has passed through the glue supply device 20 is sent to the blade 32 by passing between the upper roll 36 and the lower roll 38 (however, , glue application line 12
Since it would be undesirable for the glue to adhere to the upper roll 36, an escape groove 37 is formed at the corresponding location on the upper roll 36). The blade 32 consists of an upper lip 42 followed by an upper guide 44 and a lower lip 46 followed by a lower guide 48.
6 and proceed through the upper and lower guides 44 and 48. A stopper 5 whose position is adjustable is located between the upper and lower guides 44 and 48.
0 is set at a predetermined position, the paper sheet 10 that has advanced through the upper and lower guides 44 and 48 hits this stopper 50 and loses its destination. The paper sheet 10 that has lost its place falls downward toward the bottom roll 38 and the side roll 40, and is finally caught between the two rolls 38 and 40 and folded. The paper sheet 10 that has come out of the folding roll 30 is further guided by a guide 52 to a second or subsequent folding device 34 consisting of a folding roll 30 (the upper roll 36 and the side roll 40 are also used) and blades 32, if necessary. First folding device 34
The folded paper sheet 10 is further folded.

【0011】最後の折装置34を出た紙シート10は上
下一対の移送ローラ54や移送ベルト56等で糊塗布ラ
イン12の部分を折る別の折装置58へと導かれる。こ
の折装置58は移送ベルト56の上方にこれと平行に設
けられるナイフ60と移送ベルト56の下方でナイフ6
0の両側に設けられる左右一対の折ロール62等からな
る。すなわち,移送ベルト56は中央が逃がしてあり,
この空間部分にナイフ60が降りて来るようになってお
り,ナイフ60が降りて紙シート10を押さえ込むと(
ナイフ60が降りて来る位置は糊塗布ライン12と一致
している),折ロール62は紙シート10を銜え込んで
下方に送り,糊塗布ライン12を折曲ライン14とする
折りと接着が行われる。
The paper sheet 10 that has exited the last folding device 34 is guided to another folding device 58 that folds the glue application line 12 by a pair of upper and lower transfer rollers 54, a transfer belt 56, and the like. This folding device 58 includes a knife 60 provided above and parallel to the transfer belt 56 and a knife 60 provided below the transfer belt 56.
It consists of a pair of left and right folding rolls 62 provided on both sides of the folding roller 0. That is, the transfer belt 56 is open in the center,
A knife 60 descends into this space, and when the knife 60 descends and presses down the paper sheet 10 (
(The position where the knife 60 comes down coincides with the glue application line 12), the folding roll 62 grips the paper sheet 10 and sends it downward, and folding and gluing are performed using the glue application line 12 as the folding line 14. be exposed.

【0012】図2は糊供給措置20の詳細を示す側面図
であるが,供給ヘッド22のやや上手側の下案内ガイド
24の下にエアシリンダ64等で昇降するリフト66が
設けられており,下案内ガイド24上を移送されて来る
紙シート10を強制的に持ち上げるようになっている。 なお,このとき,リフト66上の紙シート10は上から
板バネ等の押板68によって下方に弾性付勢的に押さえ
られ,リフト66上に浮き上がらないようになっている
とともに,リフト66が下がったときに紙シート10を
供給ヘッド22の糊排出口28から強制的に離すように
している。以上により,紙シート10が移送されて来た
ことをセンサ70等がキャッチすると,紙シート10の
大きさや種類および折数等によって予め計算された時間
,タイミングでリフト66が上昇し,紙シート10を持
ち上げて供給ヘッド22の糊排出口28に接触させて糊
塗布ライン12を形成する。
FIG. 2 is a side view showing the details of the glue supply device 20. A lift 66 that is raised and lowered by an air cylinder 64 or the like is provided below the lower guide 24 on the slightly upper side of the supply head 22. The paper sheet 10 being transported on the lower guide 24 is forcibly lifted up. At this time, the paper sheet 10 on the lift 66 is elastically pressed downward by a push plate 68 such as a leaf spring from above, so that it does not float up on the lift 66 and the lift 66 is lowered. When this occurs, the paper sheet 10 is forcibly separated from the glue outlet 28 of the supply head 22. As described above, when the sensor 70 etc. detects that the paper sheet 10 has been transferred, the lift 66 rises at a time and timing calculated in advance based on the size, type, number of folds, etc. of the paper sheet 10, and the paper sheet 10 is lifted up and brought into contact with the glue outlet 28 of the supply head 22 to form the glue application line 12.

【0013】図4は12P折りの本の製本過程を示す説
明図であるが,この場合,糊塗布ライン12は紙シート
10の真中後半2/3に形成され,折曲ライン14は第
一および第二の折装置34を用いて糊塗布ライン12と
直角に1/3ずつの二個所になる。この他,図示は省略
するが,3回折れば16P,4回折れば20P〔(折り
数+1)×4P〕の本になる。
FIG. 4 is an explanatory diagram showing the binding process of a 12P folded book. In this case, the glue application line 12 is formed in the middle latter two-thirds of the paper sheet 10, and the folding line 14 is formed in the first and second half of the paper sheet 10. Using the second folding device 34, the paper is folded into two places, one third each, perpendicular to the glue application line 12. In addition, although not shown, if the book is folded three times, the book will be 16 pages, and if it is folded four times, the book will be 20 pages [(number of folds + 1) x 4 pages].

【0014】図5は12P折りの他の本の製本過程を示
す説明図であるが,この例では糊塗布ライン12を真中
の1/3のみとしたものである。この方法で製本すると
最内側に来る折丁は接着されないで単に挟み込まれたま
まになっており,抜取可能になる。したがって,切離し
が必要な問題集と解答用紙といった製本に適する。なお
,抜取可能な折丁は中央の二枚に限らず,それ以上の場
合も考えられる。
FIG. 5 is an explanatory diagram showing the binding process of another 12P fold book, but in this example, the glue application line 12 is only in the middle ⅓. When a book is bound using this method, the innermost signatures are not glued together, but simply remain sandwiched, allowing them to be removed. Therefore, it is suitable for binding books such as question books and answer sheets that need to be separated. Note that the number of signatures that can be extracted is not limited to the two in the center, but it is also possible to extract more signatures.

【0015】[0015]

【発明の効果】以上,この発明によれば,糊供給装置の
供給ヘッドからは常に糊が供給される状態にしておき,
糊塗布ラインを形成する区間だけ紙シートをリフトで強
制的に持ち上げてこれに接触させるものであるから,糊
塗布ラインを正確に形成でき,落丁や必要以外の個所が
接着されているといった事態がなくなる。そして,これ
を可能にするのはリフトや押板等といった簡単な構造で
あるから,コスト安く製作できる。さらに,この方法に
よると,問題集に対する解答用紙のように切離しが必要
なものを中央に糊付けしないでしっかりと挟み込んでお
くようなこともできるから,持ち運び等の取扱時に散逸
しないし,切り離す手間も省ける。
[Effects of the Invention] As described above, according to the present invention, glue is always supplied from the supply head of the glue supply device.
Since the paper sheet is forcibly lifted by a lift and brought into contact with the area where the glue application line is to be formed, the glue application line can be formed accurately and there are no cases where pages are missing or where unnecessary parts are glued. It disappears. What makes this possible is a simple structure such as a lift or push plate, so it can be manufactured at low cost. Furthermore, according to this method, items that need to be separated, such as answer sheets for problem books, can be firmly sandwiched in the center without being glued, so they do not dissipate when carried or handled, and there is no need to worry about separating them. It can be omitted.

【図面の簡単な説明】[Brief explanation of the drawing]

【図1】糊付折機の側面図である。FIG. 1 is a side view of a glue-folding machine.

【図2】糊付折機の要部の側面図である。FIG. 2 is a side view of the main parts of the glue-folding machine.

【図3】製本過程を示す説明図である。FIG. 3 is an explanatory diagram showing a bookbinding process.

【図4】製本過程を示す説明図である。FIG. 4 is an explanatory diagram showing a bookbinding process.

【図5】製本過程を示す説明図である。FIG. 5 is an explanatory diagram showing the bookbinding process.

【符号の説明】[Explanation of symbols]

10  紙シート 12  糊塗布ライン 18  移送装置 20  糊供給装置 22  供給ヘッド 66  リフト 68  押板 10 Paper sheet 12 Glue application line 18 Transfer device 20 Glue supply device 22 Supply head 66 Lift 68 Push plate

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】  移送装置(18)で移送される紙シー
ト(10)の製本した際の背になる部分に移送方向に沿
って糊塗布ライン(12)を形成する糊付折機の糊付装
置において,前記紙シート(10)を上から押板(68
)で弾性付勢的に押圧するとともに,糊供給装置(20
)の供給ヘッド(22)を前記紙シート(10)上に浮
かせて設置し,この紙シート(10)の前記糊塗布ライ
ン(12)を形成する個所が通過しているとき,前記紙
シート(10)をリフト(66)で下から強制的に持ち
上げて前記供給ヘッド(22)に接触させてなる糊付折
機の糊付装置。
Claim 1: Gluing by a gluing and folding machine that forms a glue application line (12) along the transfer direction on the spine of the paper sheet (10) transferred by the transfer device (18) when it is bound. In the device, the paper sheet (10) is pressed from above by a pressing plate (68).
) to press elastically, and at the same time press the glue supply device (20
) is placed floating above the paper sheet (10), and when the paper sheet (10) is passing through the portion forming the glue application line (12), the paper sheet ( 10) is forcibly lifted from below by a lift (66) and brought into contact with the supply head (22).
【請求項2】  移送装置(18)で移送される紙シー
ト(10)の製本した際の背になる部分に移送方向に沿
って糊塗布ライン(12)を形成し,移送方向と直角に
折る工程を繰り返すとともに,最後に前記糊塗布ライン
(12)の部分で折って接着して仮本にした後,この仮
本の前記背以外の端辺を適宜切断して製本する糊付折製
本方法において,製本した際に中央に来る折丁の背は前
記糊塗布ライン(12)を形成しないでこの折丁が抜取
可能に挟み込まれた状態にしてなる糊付折製本方法。
2. A glue application line (12) is formed along the transport direction on the spine of the paper sheet (10) transported by the transport device (18) when it is bound, and the paper sheet (10) is folded perpendicularly to the transport direction. A glue folding bookbinding method in which the process is repeated, and finally, the book is folded and glued at the glue application line (12) to make a temporary book, and then the edges of the temporary book other than the spine are appropriately cut and bound. In this method, the spines of the signatures that come to the center when bound are not formed with the glue application line (12) and the signatures are sandwiched so that they can be extracted.
JP2418929A 1990-12-27 1990-12-27 Adhering device of glue application/folding machine adhesive application folding book binding Pending JPH04279395A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2418929A JPH04279395A (en) 1990-12-27 1990-12-27 Adhering device of glue application/folding machine adhesive application folding book binding

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2418929A JPH04279395A (en) 1990-12-27 1990-12-27 Adhering device of glue application/folding machine adhesive application folding book binding

Publications (1)

Publication Number Publication Date
JPH04279395A true JPH04279395A (en) 1992-10-05

Family

ID=18526679

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2418929A Pending JPH04279395A (en) 1990-12-27 1990-12-27 Adhering device of glue application/folding machine adhesive application folding book binding

Country Status (1)

Country Link
JP (1) JPH04279395A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007211854A (en) * 2006-02-08 2007-08-23 Tanaka:Kk Washer and method of manufacturing washer

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007211854A (en) * 2006-02-08 2007-08-23 Tanaka:Kk Washer and method of manufacturing washer

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