JPH04270158A - Hydraulic grouting material - Google Patents

Hydraulic grouting material

Info

Publication number
JPH04270158A
JPH04270158A JP3048801A JP4880191A JPH04270158A JP H04270158 A JPH04270158 A JP H04270158A JP 3048801 A JP3048801 A JP 3048801A JP 4880191 A JP4880191 A JP 4880191A JP H04270158 A JPH04270158 A JP H04270158A
Authority
JP
Japan
Prior art keywords
particle size
grouting material
hydraulic
grouting
improved
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP3048801A
Other languages
Japanese (ja)
Other versions
JP3182157B2 (en
Inventor
Kazuyuki Mizushima
一行 水島
Kenkichi Hirano
健吉 平野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Denka Co Ltd
Original Assignee
Denki Kagaku Kogyo KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Denki Kagaku Kogyo KK filed Critical Denki Kagaku Kogyo KK
Priority to JP04880191A priority Critical patent/JP3182157B2/en
Publication of JPH04270158A publication Critical patent/JPH04270158A/en
Application granted granted Critical
Publication of JP3182157B2 publication Critical patent/JP3182157B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)
  • Working Measures On Existing Buildindgs (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Soil Conditioners And Soil-Stabilizing Materials (AREA)

Abstract

PURPOSE:To provide the subject hydraulic grouting material for grouting into the ground or for repairing fine cracks such as a crack of a concrete building. CONSTITUTION:A hydraulic grouting material characterized by its composition containing a blast furnace slag, calcium aluminate and slaked lime and its particle size of <=32mum maximum particle diameter and <=5mum average particle diameter. By using the above-mentioned hydraulic grouting material, the grouting property, especially into fine cracks is improved and manifestation of short- and long-term strength can be improved. Chemical resistance is improved and shrinkage is reduced. Reverse outflow to the concrete wall surface and bleeding are prevented and cavity after grouting and curing can be prevented. The hydraulic grouting material in this invention shows the above-mentioned effects.

Description

【発明の詳細な説明】[Detailed description of the invention]

【0001】0001

【産業上の利用分野】本発明は、水硬性注入材料に関し
、主として地盤注入やコンクリート構造物のクラックな
どの微細クラックの補修用の水硬性注入材料に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a hydraulic injection material, and mainly to a hydraulic injection material for use in ground injection or for repairing minute cracks such as cracks in concrete structures.

【0002】0002

【従来の技術とその課題】従来、注入材料としては、エ
ポキシ樹脂系やセメント系などが使用されていたが、エ
ポキシ樹脂系は高価で、コンクリートのクラック内部に
水が存在すると長期耐久性が十分でなく、セメント系は
88μ上の粒子を含み、注入性が十分でないなどの課題
があった。
[Conventional technology and its problems] Conventionally, epoxy resin-based or cement-based materials have been used as injection materials, but epoxy resin-based materials are expensive and do not have sufficient long-term durability when water is present inside cracks in concrete. However, the cement system contained particles larger than 88μ and had problems such as insufficient injectability.

【0003】前記課題を解決する方法として、高炉スラ
グ、石膏、及びポルトランドセメントクリンカーからな
る微粉補修用注入材が提案されたが、初期の凝結が非常
に遅く、クラック注入後の漏れや強度発現性が悪いなど
の課題があった(特開昭63−206346号公報)。
[0003] As a method to solve the above problem, a fine powder repair injection material made of blast furnace slag, gypsum, and Portland cement clinker has been proposed, but initial setting is very slow and there are problems such as leakage after crack injection and poor strength development. There were problems such as poor performance (Japanese Unexamined Patent Publication No. 63-206346).

【0004】本発明者らは前記課題を解消すべく種々検
討した結果、特定の組成や粒度の材料を用いることによ
り、注入性が良好で注入後の漏れも無く、短・長期強度
発現性の優れた注入材料が得られるという知見を得て本
発明を完成するに至った。
[0004] The inventors of the present invention have conducted various studies to solve the above problems, and have found that by using a material with a specific composition and particle size, a material with good injection properties, no leakage after injection, and short- and long-term strength development can be achieved. The present invention was completed based on the knowledge that an excellent injection material can be obtained.

【0005】[0005]

【問題を解決するための手段】即ち、本発明は、高炉ス
ラグ、カルシウムアルミネート類、及び消石灰を含有し
てなり、その最大粒径が32μ以下、かつ、平均粒径が
5μ以下であることを特徴とする水硬性注入材料である
[Means for solving the problem] That is, the present invention contains blast furnace slag, calcium aluminates, and slaked lime, and has a maximum particle size of 32μ or less and an average particle size of 5μ or less. It is a hydraulic injection material characterized by:

【0006】以下、本発明を詳細に説明する。The present invention will be explained in detail below.

【0007】本発明に係る高炉スラグとは、製鉄所の高
炉より副生されるスラグを冷却したものが使用可能であ
り、特に、該スラグを水冷・空冷などの急冷により非晶
質としたものの使用が好ましい。非晶質とした高炉スラ
グのガラス化率は80%以上が好ましく、かつ、塩基度
が1.5以上のものが強度発現上好ましい。高炉スラグ
の粒度は、最大粒径が32μ以下で、平均粒径が5μ以
下であることが好ましい。
[0007] The blast furnace slag according to the present invention can be a cooled slag that is produced as a by-product from a blast furnace in a steel mill, and in particular, a slag that has been made amorphous by rapid cooling such as water cooling or air cooling. Use is preferred. The vitrification rate of the amorphous blast furnace slag is preferably 80% or more, and the basicity is preferably 1.5 or more in terms of strength development. As for the particle size of the blast furnace slag, it is preferable that the maximum particle size is 32 μm or less and the average particle size is 5 μm or less.

【0008】本発明に係るカルシウムアルミネート類と
は、カルシウムアルミネート又はカルシウムアルミネー
トとセッコウの混合物をいう。ここで、カルシウムアル
ミネートとは、CaOをC、Al2O3をAとすると、
C12A7、C11A7・CaF2、C3A3・CaF
2、CA、CA2、C3A、C2A・SiO2、及びC
3A3・CaSO4等と示される鉱物の一種又は二種以
上からなるものである。また、カルシウムアルミネート
は、結晶質、非晶質のいずれも使用可能であるが、該鉱
物を結晶化させることなくガラス状態を保有したまま固
化させた非晶質のものが強度発現の面から好ましく、特
に、非晶質のカルシウムアルミネート中のC成分が30
〜50重量部であるカルシウムアルミネートが取扱い上
や強度発現の面から特に好ましい。
[0008] Calcium aluminates according to the present invention refer to calcium aluminate or a mixture of calcium aluminate and gypsum. Here, with calcium aluminate, if CaO is C and Al2O3 is A,
C12A7, C11A7・CaF2, C3A3・CaF
2, CA, CA2, C3A, C2A・SiO2, and C
It is composed of one or more minerals such as 3A3 and CaSO4. In addition, although both crystalline and amorphous calcium aluminate can be used, amorphous calcium aluminate, which is obtained by solidifying the mineral while retaining its glassy state without crystallizing it, is preferable in terms of strength development. Preferably, in particular, the C component in the amorphous calcium aluminate is 30
Calcium aluminate containing up to 50 parts by weight is particularly preferred from the viewpoint of handling and strength development.

【0009】セッコウとしては、特に制限されるもので
はないが、II型無水セッコウが好適である。セッコウ
の使用量はカルシウムアルミネート100重量部に対し
て、150重量部以下が好ましい。
[0009] The gypsum is not particularly limited, but type II anhydrous gypsum is suitable. The amount of gypsum used is preferably 150 parts by weight or less per 100 parts by weight of calcium aluminate.

【0010】カルシウムアルミネート類の粒度は、最大
粒径が32μ以下で、平均粒径が5μ以下であることが
好ましい。
The particle size of the calcium aluminates is preferably such that the maximum particle size is 32 μm or less and the average particle size is 5 μm or less.

【0011】本発明に係る消石灰は、特に、制限される
ものではなく、市販の消石灰の使用が十分可能である。 消石灰の粒度は、最大粒径が32μ以下で、平均粒径が
5μ以下であることが好ましい。
The slaked lime according to the present invention is not particularly limited, and commercially available slaked lime can be used. As for the particle size of slaked lime, it is preferable that the maximum particle size is 32μ or less and the average particle size is 5μ or less.

【0012】これらの混合割合は高炉スラグ30〜94
重量部、好ましくは45〜86重量部、カルシウムアル
ミネート類5〜69重量部、好ましくは10〜41重量
部、セッコウ0〜20重量部、消石灰1〜20重量部が
短・長期の強度発現上好ましい。
[0012] These mixing ratios are blast furnace slag 30 to 94
Parts by weight, preferably 45 to 86 parts by weight, 5 to 69 parts by weight of calcium aluminates, preferably 10 to 41 parts by weight, 0 to 20 parts by weight of gypsum, and 1 to 20 parts by weight of slaked lime are effective for short- and long-term strength development. preferable.

【0013】本発明の水硬性注入材料の粒度は、最大粒
径32μ以下であり、16μ以下が好ましい。また、平
均粒径は5μ以下であり、4μ以下が地盤の注入性やコ
ンクリート構造物などの極少クラックへの注入性の面で
好ましく、地盤やコンクリート構造物の一体化が計れる
The particle size of the hydraulic injection material of the present invention has a maximum particle size of 32 μm or less, preferably 16 μm or less. Further, the average particle size is 5 μm or less, and 4 μm or less is preferable in terms of injectability into the ground and into extremely small cracks in concrete structures, and allows for integration of the ground and concrete structures.

【0014】本発明において、水硬性注入材料の粉砕方
法は、特に制限されるものではないが、各材料を別々に
ボールミルなどの粉砕機で粉砕し、分級により32μ以
下を集め、その後混合するか、又は、各材料を混合した
後粉砕し、分級により32μ以下を集める方法のいずれ
も使用可能である。しかしながら、各材料を混合した後
粉砕し分級する場合、各材料の比重差などにより混合比
が変化する恐れがあり、その混合比を考慮すると、各材
料を別々に粉砕して分級し、その後混合する方法が好ま
しい。
[0014] In the present invention, the method of pulverizing the hydraulic injection material is not particularly limited, but may include pulverizing each material separately in a pulverizer such as a ball mill, collecting particles of 32μ or less by classification, and then mixing. Alternatively, it is possible to use either a method of mixing each material, pulverizing it, and collecting particles of 32μ or less by classification. However, when grinding and classifying each material after mixing, there is a risk that the mixing ratio may change due to differences in specific gravity of each material. A method of doing so is preferred.

【0015】本発明の水硬性注入材料に、作業性を維持
するため凝結調節剤を使用することは好ましい。
[0015] It is preferable to use a setting control agent in the hydraulic injection material of the present invention in order to maintain workability.

【0016】凝結調節剤としては、ホウ酸、リン酸、及
びケイ弗化物又はその塩等の無機化合物や、クエン酸、
酒石酸、及びグルコン酸又はその塩等のオキシカルボン
酸などを使用することが可能である。また、前記凝結調
節剤とアルカリ炭酸塩とを併用すればその効果は大きい
[0016] As the setting regulator, inorganic compounds such as boric acid, phosphoric acid, and silicofluorides or their salts, citric acid,
It is possible to use tartaric acid and oxycarboxylic acids such as gluconic acid or its salts. Furthermore, if the coagulation regulator and alkali carbonate are used together, the effect will be great.

【0017】本発明の水硬性注入材料に、さらに、高性
能減水剤や流動化剤を混合することは、水硬性注入材料
の分散性を高め、注入性を上げる面から好ましい。また
、エチレン−酢酸ビニル系共重合体(EVA)やスチレ
ン−ブタジエンゴム(SBR)などのラテックスを混合
することは、注入後の附着性の向上やペーストの沈降防
止の面で好ましい。
It is preferable to further mix a high-performance water reducing agent or a fluidizing agent into the hydraulic injection material of the present invention, from the viewpoint of improving the dispersibility of the hydraulic injection material and improving the pourability. Further, it is preferable to mix latex such as ethylene-vinyl acetate copolymer (EVA) or styrene-butadiene rubber (SBR) from the viewpoint of improving adhesion after injection and preventing sedimentation of the paste.

【0018】本発明の水硬性注入材料の用途としては、
コンクリート構造物のクラックの補修注入や、一般土壌
、酸性土壌、及び岩盤等の注入に用いることができる。
[0018] Applications of the hydraulic injection material of the present invention include:
It can be used for repairing cracks in concrete structures and for injection into general soil, acidic soil, bedrock, etc.

【0019】[0019]

【実施例】次に実施例をあげてさらに詳しく説明する。[Example] Next, the present invention will be explained in more detail by giving examples.

【0020】実施例1 表1に示す高炉スラグ、カルシウムアルミネート、セッ
コウ、及び消石灰からなる水硬性注入材料100重量部
、水400重量部、及び高性能減水剤2重量部のペース
トを混練りした。一方、φ5cmの土木学会チューブに
6号硅砂1kgを、高さ34cmになるように充填し、
それに前記ペースト200ccを投入し、その浸透深さ
と、硅砂上に残った水硬性注入材料の残量を厚みとして
測定した。結果を表2に示す。
Example 1 A paste containing 100 parts by weight of a hydraulic injection material consisting of blast furnace slag, calcium aluminate, gypsum, and slaked lime shown in Table 1, 400 parts by weight of water, and 2 parts by weight of a high performance water reducer was kneaded. . On the other hand, fill a JSCE tube with a diameter of 5 cm with 1 kg of No. 6 silica sand to a height of 34 cm.
200 cc of the paste was added to it, and the penetration depth and the remaining amount of the hydraulic injection material remaining on the silica sand were measured as the thickness. The results are shown in Table 2.

【0021】また、前記ペーストを用いて作成した、4
×4×16cmの供試体で圧縮強度を測定した。さらに
、φ5cmの土木学会チューブに、前記ペーストを高さ
20cmまで投入し、3時間後のブリージング量を高さ
として測定した。結果を表2に併記する。
[0021] Furthermore, 4 was prepared using the above paste.
Compressive strength was measured on a specimen measuring 4 x 16 cm. Further, the paste was poured into a JSCE tube with a diameter of 5 cm to a height of 20 cm, and the amount of breathing after 3 hours was measured as the height. The results are also listed in Table 2.

【0022】[0022]

【表1】[Table 1]

【0023】[0023]

【表2】[Table 2]

【0024】<使用材料> カルシウムアルミネート:電気化学工業社製、CaO4
0重量%、Al2O357重量%の非晶質、最大粒径1
2μ、平均粒径3.7μ セッコウ:秋田石膏社製II型無水セッコウ、最大粒径
12μ、平均粒径3.8μ スラグ  :神戸製鋼社製高炉水砕スラグ、最大粒径1
6μ、平均粒径3.6μ 凝結遅延剤:炭酸カリウム/クエン酸の7/3混合物高
性能減水剤:電気化学工業社製商品名「FT−500」
主成分β−ナフタレンスルホン酸ホルムアルデヒド縮合
<Materials used> Calcium aluminate: manufactured by Denki Kagaku Kogyo Co., Ltd., CaO4
0% by weight, amorphous with 57% by weight of Al2O3, maximum particle size 1
2μ, average particle size 3.7μ Gypsum: Type II anhydrous gypsum manufactured by Akita Gypsum Co., Ltd., maximum particle size 12μ, average particle size 3.8μ Slag: Granulated blast furnace slag manufactured by Kobe Steel, maximum particle size 1
6μ, average particle size 3.6μ Set retardant: 7/3 mixture of potassium carbonate/citric acid High performance water reducer: Denki Kagaku Kogyo Co., Ltd. trade name "FT-500"
Main component β-naphthalenesulfonic acid formaldehyde condensate

【0025】[0025]

【発明の効果】本発明の水硬性注入材料を使用すること
によって、■注入性、特に、微細クラックへの注入性が
改善される。■3時間以内にゲル化するのでコンクリー
壁面への注入後の逆流出が無い。■ブリージングが無く
注入硬化後に空隙ができない。そのため構造物と一体化
が可能となる。■短・長期の強度発現が良好である。■
耐化学薬品性が向上する。■収縮低減効果がある。など
の効果を奏する。
Effects of the Invention By using the hydraulic injection material of the present invention, (1) Injectability, particularly injectability into fine cracks, is improved. ■Since it gels within 3 hours, there is no backflow after pouring into the concrete wall. ■No breathing and no voids after injection hardening. Therefore, it becomes possible to integrate it with the structure. ■Good short- and long-term strength development. ■
Improves chemical resistance. ■It has the effect of reducing shrinkage. Effects such as

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】高炉スラグ、カルシウムアルミネート類、
及び消石灰を含有してなり、その最大粒径が32μ以下
、かつ、平均粒径が5μ以下であることを特徴とする水
硬性注入材料。
[Claim 1] Blast furnace slag, calcium aluminates,
and slaked lime, and has a maximum particle size of 32 μm or less and an average particle size of 5 μm or less.
JP04880191A 1991-02-22 1991-02-22 Hydraulic injection material Expired - Fee Related JP3182157B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP04880191A JP3182157B2 (en) 1991-02-22 1991-02-22 Hydraulic injection material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP04880191A JP3182157B2 (en) 1991-02-22 1991-02-22 Hydraulic injection material

Publications (2)

Publication Number Publication Date
JPH04270158A true JPH04270158A (en) 1992-09-25
JP3182157B2 JP3182157B2 (en) 2001-07-03

Family

ID=12813323

Family Applications (1)

Application Number Title Priority Date Filing Date
JP04880191A Expired - Fee Related JP3182157B2 (en) 1991-02-22 1991-02-22 Hydraulic injection material

Country Status (1)

Country Link
JP (1) JP3182157B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002047489A (en) * 2000-08-04 2002-02-12 Denki Kagaku Kogyo Kk Low hexavalent chromium grout
JP2008174695A (en) * 2007-01-22 2008-07-31 Ube Ind Ltd Grouting material for soil
JP2016147769A (en) * 2015-02-10 2016-08-18 住友大阪セメント株式会社 Plastic injection material, production method thereof, and execution method thereof
JP2018184344A (en) * 2018-07-30 2018-11-22 住友大阪セメント株式会社 Plastic injection material, production method thereof, and execution method thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002047489A (en) * 2000-08-04 2002-02-12 Denki Kagaku Kogyo Kk Low hexavalent chromium grout
JP4619493B2 (en) * 2000-08-04 2011-01-26 電気化学工業株式会社 Low hexavalent chromium injection material
JP2008174695A (en) * 2007-01-22 2008-07-31 Ube Ind Ltd Grouting material for soil
JP2016147769A (en) * 2015-02-10 2016-08-18 住友大阪セメント株式会社 Plastic injection material, production method thereof, and execution method thereof
JP2018184344A (en) * 2018-07-30 2018-11-22 住友大阪セメント株式会社 Plastic injection material, production method thereof, and execution method thereof

Also Published As

Publication number Publication date
JP3182157B2 (en) 2001-07-03

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