JPH04254654A - Tiled panel - Google Patents

Abstract

PURPOSE:To simplify the execution of construction and to prevent the extoriation of tiles, which are being transported and/or assembled, and also to prevent the corner angle section of a panel from being cracked by employing a tiled panel which is made up of a main body where tiles are bonded on the surface of a metal sheet with elastic adhesives, and of mounting sections. CONSTITUTION:A tiled panel A is made up of a panel main body 1 where tiles 13 are bonded on the surface of an iron sheet 11 with elastic adhesives 12 composed of a butyle rubber sheet, and of each mounting section 2 which is formed in such a manner that both the side peripheries of the iron sheet 11 are extended so as to be bent at a right angle to its back side while a bent section 21 is formed with the iron sheet furthermore bent inside. In addition, each curved tile is bonded on the curved surface of the iron sheet 11 along the circumference of a curved panel main body, so that each tiled panel to be used for each corner angle section, is thereby formed. The tiled panel A is then mounted on a housing unit via each mounting section 2, consequently, each tiled panel for corner sections is similarly mounted onto projected corners, so that the installation of exterior walls on the housing unit is thereby completed.

Description

[Detailed description of the invention]

0001

FIELD OF THE INVENTION This invention relates to tiled panels. In particular, the present invention relates to tiled panels suitable for exterior walls of prefabricated houses.

0002

[Prior art] Assembled houses are
As stated in the publication, transportable box-shaped housing units of a certain size with finished interior and exterior are produced in advance at a factory, multiple units are transported to the construction site,
It is assembled on-site and turned into a house.

[0003] In recent years, prefabricated houses have been increasingly adopted because they have the characteristics of short construction times and standardized houses with good dimensional accuracy. When installing tiles on the exterior walls of ordinary houses, the tiles were attached to the exterior walls of the house using cement mortar. However, when applying tiles to the exterior walls of assembled housing, it is difficult to apply tiles using cement mortar, as is the case with ordinary housing.

[0004] The reason for this is that in prefabricated housing, the housing units are produced in a factory, transported to the construction site, and installed on site, so the time for pasting tiles is short.
Moreover, while it is advantageous to have a lighter exterior wall, it is also necessary to prevent the tiles from peeling off due to vibrations during transportation, vibration during installation, deformation, etc., but with the conventional method of pasting tiles with cement mortar, This is because the requirements cannot be met.

[0005] Therefore, in prefabricated housing, the
As described in Japanese Patent Publication No. 224 and Japanese Unexamined Patent Publication No. 2-157348, a tiled panel is prepared by adhering tiles to an exterior wall material with an elastic adhesive, and this tiled panel is attached to a housing unit. Furthermore, the outer wall of a house has not only a flat part but also a corner part which is an intersection between two flat surfaces. That is, there are an out corner where the outer walls protrude and intersect and are connected, and an inner corner where the outer walls intersect and connect in a recessed manner.

[0006] As a construction method for attaching tiled panels to corners, Japanese Utility Model Publication No. 11245/1983 describes connecting tiled panels with right angle connectors.

[0007]

[Problem to be solved by the invention] In prefabricated housing, it is better for the housing unit to be lightweight in order to transport or lift it.
Therefore, as already mentioned, it is desirable that the tiled panels attached to this housing unit be also lightweight. The tiled panel described in the above publication, in which tiles are adhered to a wall made of exterior wall material with an elastic adhesive, is lighter than the exterior wall of a general house in which tiles are adhered with cement mortar, but the weight of the exterior wall material and tiles is They overlap, making the entire wall heavy. Therefore, there is a demand for further weight reduction.

[0008] Furthermore, the method for constructing the corners of the tiled panel described in the above-mentioned publication not only makes the construction difficult, but also makes the waterproofing of the corners extremely incomplete. That is, in a housing unit with tiled panels attached using right angle fittings,
Tiled panels expand and contract due to changes in temperature and humidity, and the stress from this expansion and contraction concentrates on the corners, causing cracks to form at the corners during long-term use.

[0009] In this way, when a crack occurs at a corner,
Rainwater seeps into the exterior wall from this area, corroding or damaging the interior of the exterior wall. Therefore, the purpose of the present invention is to
To provide a tiled panel that is lightweight, can be easily constructed, and prevents tiles from peeling off during transportation and installation. Another object of the present invention is to provide a corner tiled panel with good waterproof performance.

0010

[Means for Solving the Problems] The present invention has been made to solve the above problems and achieve the above objects, and is a tiled panel consisting of a panel body and a mounting part, the panel body being made of metal. Tiles are bonded to the surface of the plate with an elastic adhesive, and the mounting portions are formed by extending both side edges of the metal plate of the panel body and bending the back side at approximately right angles.

[0011] Furthermore, the panel main body of the present invention used for the corner portion has a metal plate that is curved, and a tile that is curved along the surface of the metal plate is adhered to the surface of the metal plate with an elastic adhesive. It's happening. In the present invention, an elastic adhesive is one that solidifies and adheres while retaining elasticity,
Examples include acrylic elastic adhesives, urethane elastic adhesives, adhesive butyl rubber sheets, rubber adhesives, and thiol adhesives.

0012

[Function] In the tiled panel of the present invention, both edges of the metal plate of the panel body are extended and bent at almost right angles to the back side to form a mounting portion. The bending strength is increased. In addition, since the tiled panel of the present invention has tiles adhered to a metal plate with an elastic adhesive, the elastic adhesive absorbs vibrations and deformation during transportation and installation of the architectural unit to which this tiled panel is attached. However, the tiles do not peel off.

As mentioned above, since the tiled panel of the present invention has a structure that has high bending strength and mechanical strength against vibration and deformation, the metal plate can be made thinner, and therefore the same mechanical strength can be reduced. It can be made lighter than panels made of tiles attached to strong exterior wall materials. In the tiled panel of the present invention, both edges of the metal plate of the panel body are extended, and these extensions are bent to the back side to form a mounting part, so the mounting part made of the metal plate is attached to a post or stud. This allows the tiled panels to be easily attached to the housing unit.

[0014] The tiled panel used in the corner of the present invention has a curved iron plate of the panel body, and mounting portions are provided by extending both side edges of the iron plate. The tiled panel of the present invention can be attached to pillars and studs around the inner and outer corners, without providing any connecting parts at the inner or outer corners. Therefore, stress is not concentrated at these inside and outside corners, and as a result, no gaps are created, resulting in an outer wall with good waterproof properties.

[0015]

Embodiments Next, embodiments of the present invention will be described with reference to the drawings. Figure 1 is a partially cutaway perspective view of the tiled panel of the present invention used for flat areas, Figure 2 is a partially cutaway perspective view of the tiled panel of the present invention used for projecting corners, and Figure 3 shows the framework of the housing unit. A perspective view, FIG. 4 is a horizontal sectional view showing a state in which the tiled panel is attached to the flat surface of the housing unit shown in FIG. 3, and FIG. 5 is a state in which the tiled panel is attached to the projecting corner of the housing unit shown in FIG. 3. FIG.

In FIG. 1, A is a tiled panel used for a flat surface, and this tiled panel A consists of a panel body 1 and a mounting portion 2. Panel body 1 is iron plate 11
Elastic adhesive 1 consisting of adhesive butyl rubber sheet on the surface of
The tiles 13 are glued in step 2. The mounting portion 2 is made by extending both side edges of the iron plate 11 used in the panel body 1 and bending it to the back side at an almost right angle.The tip of the mounting portion 2 is attached to the panel body 1 for easy installation. The bent portion 21 is formed by being bent inward so as to be substantially parallel to the above.

In this embodiment, the shape of the bent portion 21 is adjusted so that the mounting portion 21 can be easily attached to the stud of a housing unit.
is bent inward, but the shape of this part can be changed as appropriate depending on the shape of the location where the housing unit is installed. In FIG. 2, Aa is a tiled panel used for the projecting corner, and this tiled panel Aa consists of a panel body 1a and a mounting portion 2a.

The panel main body 1a is constructed by adhering tiles 13a to the surface of an iron plate 11a with an elastic adhesive 12. The iron plate 11a of the panel body 1a is curved, as shown in FIG. Moreover, the tile 13a is curved along the outer periphery of the iron plate 11a. The mounting portion 2a is formed by extending both side edges of the iron plate 11a and bending it at a substantially right angle to the back surface.
The tips of the mounting parts 2a, 2a on both side edges are connected to the panel body 1.
One is bent inward and the other is bent outward so as to be substantially parallel to a, thereby forming a bent portion 21a.

In FIG. 3, C is the frame of the housing unit, and this housing unit C has four pillars 3, 3, 3, 3.
and four floor beams 4, 4, 4, 4 and four ceiling beams 5, 5, 5
, 5 are assembled into a box shape. Reference numeral 6 denotes a stud, and this stud 6 is installed between the floor beam 4 and the ceiling beam 5, and the tiled panels A and Aa are attached to this stud 6.

Reference numeral 22 denotes an attachment hole provided in the bent portion 21 of the tiled panel A, and 22a represents an attachment hole provided in the bent portion 21a of the tiled panel Aa. 62 is a mounting hole provided in the stud 6. 7
are rivets that are driven into the mounting holes 22, 22a and 62 to secure the tiled panel A.

[0021] Next, a method for attaching the panel-attached panel of the present invention to a housing unit will be explained. First, the frame of the housing unit C is assembled in a factory as shown in FIG. Next, tile panel A is attached to the flat surface of stud 6.
and stud 6 next to it.

To explain this installation method, rivets 7 are driven into the mounting holes 22 provided in the bent portion 21 of the tiled panel A and the mounting holes 62 provided in the studs 6, and the tiled panel A is attached. Installed in housing unit C. Next, in the same manner, tiled panels Aa are attached to the studs 6, 6 on both sides of the projecting corner of the housing unit C, thereby completing the installation of the outer wall of the housing unit C.

As described above, by attaching the mounting portions 2 and 2a of the tiled panels A and Aa to the studs 6 with the rivets 7, the tiled panel A can be easily attached to the housing unit C. The interior and other parts were attached to this housing unit C, and this housing unit C was transported to a construction site and assembled together with other housing units to complete the housing.

[0024]During this transportation and assembly, the housing unit C vibrated and was deformed, but no tiles were peeled off. In the prefabricated house constructed from housing unit C, curved tiled panels Aa are attached to the projecting corners, and there are no connections that cross at right angles, so the tiled panels expand and contract due to changes in temperature and humidity. However, there is no concentration of stress in these exposed corners, resulting in a house with exterior walls that are free from cracks and are highly waterproof.

[0025]

[Effects of the Invention] In the tiled panel of the present invention, both edges of the metal plate of the panel body are extended, these extensions are bent at almost right angles, and the tiles are bonded with an elastic adhesive. Therefore, the tiled panel is suitable for prefabricated houses because it has high mechanical strength, and therefore the metal plate can be made thinner, resulting in a lightweight exterior wall.

Furthermore, the tiled panel of the present invention can be easily constructed by simply attaching the mounting portion to a location such as a post or stud. In addition, in the tiled panel of the present invention, the tiles are bonded with an elastic adhesive, so even if there is vibration or deformation during transportation or assembly, the elastic adhesive will absorb this vibration and deformation, preventing the tiles from peeling off. do not.

[0027] Furthermore, when the metal plate of the tiled panel of the present invention is curved and the curved tiles are adhered along the surface of the metal plate, it is attached to the projecting corner or the internal corner of a house. No cracks occur at the corners of the exterior wall, resulting in an exterior wall with excellent waterproof performance.

[Brief explanation of the drawing]

FIG. 1 is a partially cutaway perspective view of a tiled panel according to the invention for use on a flat surface.

FIG. 2 is a partially cutaway perspective view of the tiled panel of the present invention for use in a projecting corner.

FIG. 3 is a perspective view showing the frame of the housing unit.

[Fig. 4] Fig. 4 shows the plan view of the housing unit shown in Fig. 3.
FIG. 3 is a horizontal cross-sectional view showing the tiled panel shown in FIG.

[Fig. 5] Fig. 5 is a diagram showing the protruding corner of the housing unit shown in Fig. 3.
FIG. 3 is a horizontal cross-sectional view showing the tiled panel shown in FIG.

[Explanation of symbols]

A Tiled panel Aa used on the flat surface Tiled panel 1, 1a used on the protruding corner Panel main body 11, 11a Metal plate (steel plate) 12 Elastic adhesive 13, 13a Tile 2, 2a Mounting part 6 Stud

Claims (2)

[Claims] 1. A tiled panel consisting of a panel body and a mounting part, the panel body being a metal plate with tiles adhered to the surface with an elastic adhesive, and the mounting part being a metal plate of the panel body. A tiled panel characterized in that both edges of the board are extended and bent at almost right angles to the back side. Claim 2: A claim characterized in that the metal plate of the panel body is curved, and the tiles curved along the surface of the metal plate are adhered to the surface of the metal plate with an elastic adhesive. The tiled panel described in 1.