JPH04252144A - Whey protein solution, gelled whey protein and processed food using the same - Google Patents

Whey protein solution, gelled whey protein and processed food using the same

Info

Publication number
JPH04252144A
JPH04252144A JP3023795A JP2379591A JPH04252144A JP H04252144 A JPH04252144 A JP H04252144A JP 3023795 A JP3023795 A JP 3023795A JP 2379591 A JP2379591 A JP 2379591A JP H04252144 A JPH04252144 A JP H04252144A
Authority
JP
Japan
Prior art keywords
solution
whey protein
pressure treatment
gelled
metal ions
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP3023795A
Other languages
Japanese (ja)
Inventor
Tsuguaki Nishitani
紹明 西谷
Kimie Kawachi
公恵 河内
Mayumi Takeuchi
武内 真由美
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Snow Brand Milk Products Co Ltd
Original Assignee
Snow Brand Milk Products Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Snow Brand Milk Products Co Ltd filed Critical Snow Brand Milk Products Co Ltd
Priority to JP3023795A priority Critical patent/JPH04252144A/en
Publication of JPH04252144A publication Critical patent/JPH04252144A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To obtain a whey protein solution, capable of gelling without passing through a heat-treating step and applicable to a processed food by subjecting a whey protein-containing solution to high-pressure treatment and adding mono- or bivalent metallic ions to the resultant solution. CONSTITUTION:A whey protein solution is obtained by subjecting a solution consisting essentially of whey proteins as a gelling principal ingredient to high- pressure treatment and adding mono- or bivalent metallic ions (e.g. calcium, sodium or magnesium ions) to the resultant solution. Thereby, the aforementioned solution is capable of gelling without passing through a heat-treating step. Furthermore, the pressure in the above-mentioned high-pressure treatment is preferably >=350MPa.

Description

【発明の詳細な説明】[Detailed description of the invention]

【0001】0001

【産業上の利用分野】本発明は、利用目的に応じ、ホエ
ー蛋白質をゲル化主要成分とする溶液を、加熱すること
なくゲル化させたゲル化物、更にこれらを食品素材とし
て添加した加工食品、及びそれらの製造方法に関する。
[Industrial Application Field] The present invention is applicable to gelled products obtained by gelling a solution containing whey protein as the main gelling component without heating, processed foods to which these are added as food ingredients, and and their manufacturing methods.

【0002】0002

【従来の技術および課題】ホエー蛋白質は乳中に存在す
る蛋白質で、ラクトアルブミンやラクトグロブリンから
構成され、72〜75℃の温度で熱凝固しレンニンによ
っては凝固しない性質を有する。
[Prior Art and Problems] Whey protein is a protein present in milk, and is composed of lactalbumin and lactoglobulin, and has the property of being thermally coagulated at a temperature of 72 to 75°C, but not coagulated by rennin.

【0003】従って、従来、ホエー蛋白質溶液をゲル化
する手段としては、加熱処理する方法が一般によく知ら
れているが、その他の手段についてはほとんど知られて
いない。
[0003] Conventionally, therefore, the method of heat treatment is generally well known as a means for gelling a whey protein solution, but little is known about other means.

【0004】しかし、ホエー蛋白質はSHを多く含むた
め、90℃程度の加熱により硫化水素を発生し、この結
果、加熱処理によるゲル化には、加熱臭の生成による食
品としての風味上の問題点があり、又加熱処理が必須で
あることから、その用途も多くは食品加工の副素材とし
て一部用いられているにすぎない。
[0004] However, since whey protein contains a large amount of SH, it generates hydrogen sulfide when heated to about 90°C, and as a result, gelation due to heat treatment has problems with flavor as a food due to generation of heated odor. In addition, because heat treatment is essential, in many cases its use is only partially used as an auxiliary material in food processing.

【0005】本発明は、上記従来技術の実情に鑑み、栄
養的価値にも優れたホエー蛋白質を食品素材として広範
囲に利用可能とすべく成されたものであって、ホエー蛋
白質を、加熱処理することなく自由な形に成形加工し、
ゲル化することおよびこのゲル化物を生鮮食品の結着剤
として利用したり、脂肪代替物として利用した加工食品
を提供することを目的とする。
The present invention has been made in view of the above-mentioned state of the prior art in order to make whey protein, which has excellent nutritional value, widely available as a food material. Molded into any shape without any hassle,
The object of the present invention is to form a gel and to provide processed foods using this gelled product as a binding agent for fresh foods or as a fat substitute.

【0006】[0006]

【課題を解決するための手段】本発明は、ホエー蛋白質
をゲル化主要成分とする溶液を加熱することなく、圧力
によりホエー蛋白質分子を変性させることによって少量
の塩類の添加で不可逆のゲル状組織化物を形成する技術
、及びホエー蛋白質をゲル化主要成分とする溶液と塩類
を混合し、圧力をかけて不可逆のゲル状組織化物を形成
する技術に基づいている。
[Means for Solving the Problems] The present invention provides an irreversible gel-like structure by adding a small amount of salt by denaturing whey protein molecules by pressure without heating a solution containing whey protein as the main gelling component. It is based on the technology of forming a gel-like structure, and the technology of mixing a solution containing whey protein as the main gelling component with salts and applying pressure to form an irreversible gel-like structure.

【0007】即ち、本発明は、第1に、ホエー蛋白質を
ゲル化主要成分とする溶液を高圧処理して得られるホエ
ー蛋白質溶液であって、1価又は2価金属イオンの添加
により、加熱処理工程を介さずゲル化可能なホエー蛋白
質溶液、および該ホエー蛋白質溶液に、1価又は2価金
属イオンを添加することにより得られる非熱凝固ホエー
蛋白質ゲル化物である。
Specifically, the present invention provides, firstly, a whey protein solution obtained by high-pressure treatment of a solution containing whey protein as the main gelling component, which is heat-treated by adding monovalent or divalent metal ions. These are a whey protein solution that can be gelled without any process, and a non-thermally coagulated whey protein gel obtained by adding monovalent or divalent metal ions to the whey protein solution.

【0008】第2には、前記の非熱凝固ホエー蛋白質ゲ
ル化物とは別のプロセスで得られるゲル化物であって、
ホエー蛋白質をゲル化主要成分とし、1価又は2価金属
イオンを含むホエー蛋白質溶液の加圧処理により得られ
る非熱凝固ホエー蛋白質ゲル化物である。
[0008] Secondly, a gelled product obtained by a process different from the above-mentioned non-thermally coagulated whey protein gelled product,
It is a non-thermally coagulated whey protein gel product that contains whey protein as the main gelling component and is obtained by pressure treatment of a whey protein solution containing monovalent or divalent metal ions.

【0009】更に、本発明は第3として、前記ホエー蛋
白質溶液およびホエー蛋白質ゲル化物を利用した乳化物
及び加工食品類である。
Furthermore, the third aspect of the present invention is emulsions and processed foods using the whey protein solution and whey protein gel.

【0010】本発明によれば、従来ゲル化処理が加熱手
段に限られていたために付随的に生じていた加熱臭発生
や対象食品の制限といった課題を解決することができ、
栄養価値の高いホエー蛋白質を広範囲の食品、特に生の
まま供卓される食品等加熱調理過程を経ない食品類の不
可逆性ゲル化材として又加熱調理食品用のゲル材として
利用することが可能となり、かつ耐離水性等に優れた新
しい加工食品を提供できるようになる。
[0010] According to the present invention, it is possible to solve problems such as generation of heated odor and restrictions on target foods, which were caused by conventional gelation treatment being limited to heating means.
Whey protein with high nutritional value can be used as an irreversible gelling agent for a wide range of foods, especially foods that are served raw and which do not go through the cooking process, and as a gelling agent for cooked foods. This makes it possible to provide a new processed food with excellent syneresis resistance.

【0011】以下本発明を詳述する。The present invention will be explained in detail below.

【0012】まず、本発明の第1の発明に係るホエー蛋
白質(以下「WP」という。)溶液及び非熱凝固ホエー
蛋白質(WP)ゲル化物について説明する。
First, a whey protein (hereinafter referred to as "WP") solution and a non-thermally coagulated whey protein (WP) gelled product according to the first aspect of the present invention will be explained.

【0013】このWP溶液は、後述する方法により得ら
れるものであるが、1価又は2価金属イオンの添加によ
りゲル化する性質を有し、ゲル化を起すのに加熱処理を
必要としない。従来技術に基づきWPを溶液状とし、こ
れに1価又は2価金属イオンを添加してもゲル化はまっ
たく生じない。これは通常のWPでは、分子の変形が起
っておらず、タンパク質の構造の内部に水分子が入り込
めず、又ポリペプチド鎖がほぐれず、分子の会合等を起
すことができないためである。即ち通常のWPでは水の
存在下で加熱し、分子の変形、会合、凝固(熱変性)を
起す必要があるのである。一方、食塩のタンパクに与え
る作用効果を利用した食品づくりに魚肉の擂潰工程があ
り、加熱処理されることなく魚肉タンパクに食塩を添加
し擂潰するのみで粘稠なペーストが形成される。しかし
これはゲルではなく、又タンパク溶液を用いず魚肉に直
接食塩を加え、更に充分な擂潰が不可欠であり魚肉中の
アクトミオシンを溶出させることが目的であって、かつ
得られる粘稠ペーストは更に加熱処理されなければ弾力
あるゼリー(すり身)とならない点で、本発明の技術と
本質的に異なるものである。又、ゼラチンや寒天ゲルが
可逆的であり、温度依存性があり、分子の凝固が起って
いないのと比べ、本発明のWP溶液は一旦ゲル化すれば
分子が凝固を起し、不可逆的であり、温度に拘らずゲル
組織を保持する点でまったく異なっている。
[0013] This WP solution, which can be obtained by the method described below, has the property of being gelled by the addition of monovalent or divalent metal ions, and does not require heat treatment to cause gelation. Even if WP is made into a solution based on the prior art and monovalent or divalent metal ions are added thereto, gelation does not occur at all. This is because in normal WP, molecular deformation does not occur, water molecules cannot enter the protein structure, polypeptide chains do not unravel, and molecular association cannot occur. . That is, in conventional WP, it is necessary to heat in the presence of water to cause molecular deformation, association, and coagulation (thermal denaturation). On the other hand, there is a fish meat grinding process that takes advantage of the action and effect of salt on proteins, and a viscous paste is formed by simply adding salt to fish meat protein and grinding without heat treatment. However, this is not a gel, and it is essential to add salt directly to the fish meat without using a protein solution, and to thoroughly mash it.The purpose is to elute actomyosin from the fish meat, and the resulting viscous paste This is essentially different from the technique of the present invention in that it does not become elastic jelly (surimi) unless it is further heat-treated. In addition, compared to gelatin and agar gels, which are reversible and temperature-dependent and do not cause molecular coagulation, the WP solution of the present invention causes molecular coagulation once it gels, and is irreversible. It is completely different in that it maintains a gel structure regardless of temperature.

【0014】従って、本発明において、1価又は2価金
属イオンの添加によりゲル化する性質とは、WP溶液に
それら金属イオンを添加するだけの操作で基本的にゲル
化を生じうるということであり、現実には添加後、静置
状態でゲル化が進行しゲルを形成しうる。又溶液とは均
一液相のことであるが、広義に流動性を有する液状態も
含むものとする。従来技術においてはタンパク溶液から
適正なゲルを形成するには加熱変性の工程が不可欠であ
り、例えば、酸や塩による化学的変性や攪拌等による表
面変性だけでは沈澱凝固や白濁を生じさせることはでき
ても、ゲル状組織という構造性を付与することは困難で
あった。一方、タンパク質はそれぞれ固有のアミノ酸の
種類と数をもっているので、一定の変化をもたらす処理
操作にしても個々のタンパク質において固有の処理条件
が求められ、同様の処理を施しても同じ結果とはならな
いことが多い。本発明のWP溶液の技術的意義はWP溶
液に、WPについてまったく知られていなかった特性を
付与し、食品産業上の利用価値を高めたことにある。
Therefore, in the present invention, the property of gelling by adding monovalent or divalent metal ions means that gelation can basically be caused by simply adding those metal ions to the WP solution. However, in reality, after addition, gelation may proceed and form a gel while standing still. Further, the term "solution" refers to a homogeneous liquid phase, but in a broad sense it also includes a liquid state having fluidity. In conventional technology, a heat denaturation step is essential to form a proper gel from a protein solution; for example, chemical denaturation with acids or salts, or surface denaturation by stirring, etc. alone cannot cause precipitate coagulation or clouding. Even if it were possible, it was difficult to impart the structural properties of a gel-like structure. On the other hand, each protein has a unique type and number of amino acids, so even if a processing operation that causes a certain change requires unique processing conditions for each protein, the same processing will not produce the same results. There are many things. The technical significance of the WP solution of the present invention is that it has properties that were completely unknown for WP, thereby increasing its utility value in the food industry.

【0015】WP溶液に含有されるWPとしては、通常
入手しうるいかなるものも用いることができる。例えば
、バター、チーズ等、乳製品製造過程で分離されるホエ
ー蛋白を限外濾過で蛋白質を濃縮して用いることもでき
る。通常ホエー蛋白粉末は蛋白質含量50%以上であり
、以下ホエー蛋白質(WP)量とは分析値上の含蛋白量
をいうのではなく、ホエー蛋白質重量それ自体をいう。
Any commonly available WP can be used as the WP contained in the WP solution. For example, whey protein separated during the manufacturing process of dairy products such as butter and cheese can be used after concentrating the protein by ultrafiltration. Normally, whey protein powder has a protein content of 50% or more, and hereinafter, the term "whey protein (WP) amount" refers not to the protein content based on an analytical value, but to the whey protein weight itself.

【0016】ここで、1価又は2価金属イオンとは、カ
ルシウムイオン、ナトリウムイオン、マグネシウムイオ
ン等の金属イオンをいう。具体的にはそれらの金属イオ
ンに相当する塩類をWP溶液に添加するのが簡便であり
好ましい。これら塩類は、本発明が主に食品に係るもの
であることから食品衛生上許容される塩類であるのが好
ましく、例えば用いうる塩類として、塩化ナトリウム、
塩化カリウム、硫酸マグネシウム、硫酸カルシウム、硫
酸ナトリウム、塩化カルシウム、硫酸カリウム、ポリリ
ン酸ナトリウム、ジリン酸ナトリウム、モノリン酸ナト
リウムなどが挙げられ、好ましくは溶解性の良好なもの
がよい。これらの塩類は互いに複数組み合わせて使用す
ることもできる。又、食品の呈味成分として用いられる
塩類を用いれば特にゲル化のために別途塩類を用意する
ことなく、通常用いられる範囲で、塩類をゲル化の段階
で添加し、後工程で総塩類を調整することもできる。こ
の代表的塩類としては塩化ナトリウム、塩化カリウム等
である。前記WP溶液がゲル化を起すべく塩類濃度はW
P濃度、WP分子の変性状態、温度、pH、更にゲル化
物の目的用途等により異なり一概に規定できないが、加
熱処理することなくゲル化させるための塩類の添加率の
範囲はホエー蛋白質を主成分とする溶液重量に対し、0
.1 〜6%が好ましい。この範囲で塩類を添加するこ
とにより、弾力性に富む良好な不可逆ゲルを得ることが
できる。0.1%以下では通常ゲル化は起らず、6%以
上では、塩類を添加溶解する時点で、ただちに増粘しゲ
ル化を起すため、取り扱いが困難であると同時に、塩味
が強くなるため一般食品への応用が大幅に制限されてし
まう。しかし、塩類添加後、直ちにゲル化されることを
目的とする場合又、塩味が強くてよい場合は上記範囲に
限られない。即ち、目的とする用途により塩類を添加す
ればよく、この限りにおいては、ゲル化する性質を有す
るWP溶液であればよい。
[0016] Here, monovalent or divalent metal ions refer to metal ions such as calcium ions, sodium ions, and magnesium ions. Specifically, it is convenient and preferable to add salts corresponding to those metal ions to the WP solution. Since the present invention mainly relates to foods, these salts are preferably salts that are acceptable from a food hygiene perspective. Examples of salts that can be used include sodium chloride,
Examples include potassium chloride, magnesium sulfate, calcium sulfate, sodium sulfate, calcium chloride, potassium sulfate, sodium polyphosphate, sodium diphosphate, and sodium monophosphate, and those with good solubility are preferred. These salts can also be used in combination. In addition, if you use salts that are used as flavor components of foods, there is no need to prepare separate salts for gelation, and the salts can be added at the gelation stage within the range normally used, and the total salts can be added in the subsequent process. It can also be adjusted. Representative salts include sodium chloride and potassium chloride. The salt concentration is W to cause gelation of the WP solution.
Although it cannot be definitively defined as it varies depending on the P concentration, the denatured state of WP molecules, temperature, pH, and the intended use of the gelled product, the range of the addition rate of salts for gelling without heat treatment is based on whey protein as the main component. For the solution weight, 0
.. 1 to 6% is preferred. By adding salts within this range, a good irreversible gel with high elasticity can be obtained. If it is less than 0.1%, gelation usually does not occur, and if it is more than 6%, it immediately thickens and gels when salts are added and dissolved, making it difficult to handle and at the same time creating a strong salty taste. Application to general foods is greatly limited. However, if the purpose is to gel immediately after adding salt, or if a strong salty taste is acceptable, the above range is not necessary. That is, salts may be added depending on the intended use, and as far as this is concerned, any WP solution that has the property of gelling may be used.

【0017】しかし、予めWP溶液にそれら塩が存在し
ていればその量を勘案しなければならない。これら塩は
本発明のWP溶液中の変形しているWPI分子に作用し
互いに凝集させる働きをするものであるが、このメカニ
ズムについては後述する。
However, if these salts are present in the WP solution, their amount must be taken into consideration in advance. These salts act on the deformed WPI molecules in the WP solution of the present invention to cause them to aggregate with each other, and this mechanism will be described later.

【0018】本発明のWP溶液は、前述金属イオンの存
在によりWPに基づくゲル化を起すものであるが、適正
なゲルを形成するためにはWP濃度は溶液重量中8〜3
0%が好ましい。溶液のWP濃度が8%より低いと、後
述する圧力処理によるWPの変性の度合は小さいため、
金属イオンを添加してもゲル化は起りにくい。一方、3
0%以上では、圧力処理によるWP変性のため流動性の
ある溶液状の物質としてWP溶液を取り扱うことが困難
となり、通常の加熱ゲルの場合と同様に、実際の食品へ
の応用はごく限られた範囲に限定されてしまう。但し、
WP濃度が30%越えても不都合がなければ、即ち、流
動性がある程度損われていても用途として問題がなけれ
ば特に限定されるべきでない。又、該濃度は8%より低
くても、あらかじめWPが変性する温度付近以上に前処
理されておれば8%より低くとも後述圧力処理で更に変
性され、金属イオンの添加でゲル化するWP溶液とする
ことができる。
The WP solution of the present invention causes gelation based on WP due to the presence of the aforementioned metal ions, but in order to form a proper gel, the WP concentration should be 8 to 3% of the weight of the solution.
0% is preferred. When the WP concentration of the solution is lower than 8%, the degree of denaturation of WP due to the pressure treatment described below is small;
Even when metal ions are added, gelation is unlikely to occur. On the other hand, 3
If it exceeds 0%, it becomes difficult to handle the WP solution as a fluid solution-like substance due to WP denaturation due to pressure treatment, and as with ordinary heated gels, its application to actual food products is extremely limited. It will be limited to the specified range. however,
If there is no problem even if the WP concentration exceeds 30%, that is, if there is no problem in the application even if the fluidity is impaired to some extent, there should be no particular limitation. In addition, even if the concentration is lower than 8%, if the WP is pretreated at a temperature near or above the temperature at which WP is denatured, even if the concentration is lower than 8%, the WP solution will be further denatured by the pressure treatment described below and gelled by the addition of metal ions. It can be done.

【0019】ここで、WP溶液が加熱処理を介さずゲル
化可能であるとは、従来技術で採用されるゲル化を直接
生起させる加熱処理工程を経ないで溶液状からゲル化し
うるということで前述したWP8%未満の場合のWP溶
液における前処理のように、ゲル化とは直接関係しない
処理は含まない。即ち、WP溶液を作る前段での加熱処
理は本発明でいうゲル化のための加熱処理ではなく、従
って、前処理したWP溶液であっても所定の金属イオン
の添加のみによりゲル化するものは本発明に含まれる。 尚、前処理温度は中性付近では65℃以上であるが、p
Hが下がれば更に下がる。
[0019] Here, the term WP solution capable of gelling without heat treatment means that it can be gelled from a solution state without going through the heat treatment step that directly causes gelation, which is employed in the conventional technology. Treatments that are not directly related to gelation, such as the pretreatment in the WP solution when the WP is less than 8%, are not included. In other words, the heat treatment in the first stage of preparing the WP solution is not heat treatment for gelation as defined in the present invention, and therefore, even if the WP solution has been pretreated, it will gel only by adding a predetermined metal ion. Included in the present invention. The pretreatment temperature is 65°C or higher near neutrality, but p
If H goes down, it goes down even more.

【0020】又、加熱処理を介さずゲル化可能とは、本
来的に加熱処理なしでゲル化するということで、WP溶
液を食品素材として用いた場合、対象となる食品原料と
の関係で、加熱工程が介入することを妨げるものではな
い。例えば、油脂との乳化を行うには一般に加熱した方
が均一に乳化できるため、このような手段は必要に応じ
採用すればよい。
[0020] Also, "can be gelled without heat treatment" means that gelation can occur without heat treatment, and when a WP solution is used as a food material, depending on the relationship with the target food material, This does not preclude intervention of a heating process. For example, since emulsification with fats and oils can generally be achieved more uniformly by heating, such means may be adopted as necessary.

【0021】またWP溶液の適正pHは、好ましくは6
.0 〜9.0 ,更に6.5 〜8.0 である。上
記pHが6.0 より低い場合は、白濁の沈澱物を生じ
ることがあり、一方、pHが9.0より高い場合、風味
上食品素材として適さないものとなる。然し、前述金属
イオンの添加によりゲル化が起りさえすればpHのいか
んを問わない。
[0021] The appropriate pH of the WP solution is preferably 6.
.. 0 to 9.0, and further 6.5 to 8.0. If the pH is lower than 6.0, a cloudy precipitate may be formed, while if the pH is higher than 9.0, the product is not suitable as a food material in terms of flavor. However, as long as gelation occurs due to the addition of the aforementioned metal ions, the pH does not matter.

【0022】WP溶液は、ゲル化主要成分としてWPを
含有しているが、この他ゲル化補助材として他の蛋白質
素材、即ちカゼイン、大豆蛋白などの動植物蛋白素材お
よび動植物油脂等、呈味成分としてアミノ酸、核酸系調
味料等、pH調整材としてクエン酸、乳酸、重曹等、又
着香料、着色材等、ゲル化に本質的影響を及ぼさない範
囲内で副材料を必要に応じ含有することができる。又、
該溶液は溶液の状態を呈しているため、塩類(金属イオ
ン)を添加する前に、油脂等を添加し、乳化状態として
用いることも可能なことは言うまでもない。即ち、WP
溶液は場合により乳化状態等の形態をとることができ、
流動性のある均一液状態であれば、粘性等を問わず本発
明のWP溶液とすることができる。
The WP solution contains WP as a main gelling component, but it also contains other protein materials as gelling aids, such as casein, animal and vegetable protein materials such as soybean protein, animal and vegetable oils, and other flavor components. Contain amino acids, nucleic acid seasonings, etc. as pH adjusting agents, citric acid, lactic acid, baking soda, etc. as pH adjusting agents, flavoring agents, coloring agents, etc., as necessary, to the extent that they do not have an essential effect on gelation. Can be done. or,
Since the solution is in a solution state, it goes without saying that it is also possible to add fats and oils before adding salts (metal ions) and use it in an emulsified state. That is, W.P.
The solution may take the form of an emulsion or the like depending on the case.
As long as it is in a fluid and homogeneous liquid state, it can be used as the WP solution of the present invention regardless of its viscosity or the like.

【0023】以上説明したWP溶液に前述したように1
価又は2価金属イオンを添加することによりWPゲル化
物を得る。この際に用いる1価又は2価金属イオンにつ
いては前述した通りである。このWPゲル化物は非熱凝
固物であって、ゲル化に当って熱処理が本質的に介在し
ていない特徴を有する。
[0023] As mentioned above, 1 is added to the WP solution described above.
A WP gelled product is obtained by adding valent or divalent metal ions. The monovalent or divalent metal ions used in this case are as described above. This WP gelled product is a non-thermal solidified product and has the characteristic that no heat treatment is essentially involved during gelling.

【0024】又、本発明の非熱凝固ゲルは好ましい態様
において前述塩類換算で0.1 〜6%の塩類を含有し
ている点で、熱凝固ゲルが本来的にはゲル化に当って塩
類の添加が不可欠でないことと相違する。
[0024] Furthermore, in a preferred embodiment, the non-thermally coagulated gel of the present invention contains 0.1 to 6% of salts in terms of the aforementioned salts; The difference is that the addition of is not essential.

【0025】本発明の非熱凝固ゲル化物のゲル組織は不
可逆性であるため熱耐性にも優れており、一旦ゲル化し
たものは加熱しても収縮、離水等を容易に生じないとい
う優れた特性を有している。従って、WPゲル化物は生
食用の食品のゲル化材として用いられる他、加熱調理食
品用のゲル化物として用いることもできる。これは、ゼ
ラチンや寒天等のゲルが可逆的であり冷蔵品に用いられ
ても加熱調理には耐えないことと大きく異なる性質であ
る。
The gel structure of the non-thermally coagulated gel of the present invention is irreversible, so it has excellent heat resistance. It has characteristics. Therefore, the WP gelled product can be used not only as a gelling material for foods to be eaten raw, but also as a gelled material for cooked foods. This property differs greatly from the fact that gels such as gelatin and agar are reversible and cannot withstand cooking even if they are used in refrigerated products.

【0026】次に、上述WP溶液及びWPゲル化物の製
造方法について説明する。
Next, a method for producing the above-mentioned WP solution and WP gelled product will be explained.

【0027】WP溶液のもつ特有の性質は、WPをゲル
化主要成分とする溶液(原料WP溶液という。)を高圧
処理することにより付与されるものである。ここで、高
圧処理とは好ましくは350MPa以上の圧力を一定時
間かけることをいう。但し、原料WP溶液のpH、WP
濃度、前処理の有無、温度、WP溶液の食品素材として
の用途等により適正圧力は異なるので適宜選択する。p
Hが6より低かったり、WP濃度が30%を越えたり、
又前述前処理を施してある場合等を除き、通常は350
MPa以上の圧力を加えることが好ましい。圧力が35
0MPaより低いと加圧後、塩類を添加してもゲル化が
起り難い。又、加圧圧力は、得られるゲル化物の食感、
調理適性にも影響を与える点を考慮する。尚、他のタン
パク質が高圧処理により受ける影響はWPのそれと異な
り、例えば卵白や大豆蛋白質では同様の加圧処理で直ち
にゲル化を起し溶液状態を保持できない。即ち、350
MPa以上の圧力はWP分子に適度な変性をもたらす圧
力である。
The unique properties of the WP solution are imparted by high-pressure treatment of a solution containing WP as the main gelling component (referred to as raw WP solution). Here, the high pressure treatment preferably means applying a pressure of 350 MPa or more for a certain period of time. However, the pH of the raw WP solution, the WP
The appropriate pressure varies depending on the concentration, presence or absence of pretreatment, temperature, use of the WP solution as a food material, etc., so it is selected appropriately. p
H is lower than 6, WP concentration exceeds 30%,
Also, except for cases where the above-mentioned pretreatment has been applied, normally 350
It is preferable to apply a pressure of MPa or more. pressure is 35
If the pressure is lower than 0 MPa, gelation is unlikely to occur even if salts are added after pressurization. In addition, the applied pressure affects the texture of the gelled product,
Consider the factors that affect cooking suitability. It should be noted that the effects of high pressure treatment on other proteins are different from that of WP; for example, egg white and soybean protein immediately gel when subjected to similar pressure treatment and cannot maintain a solution state. That is, 350
A pressure of MPa or more is a pressure that causes appropriate denaturation of the WP molecules.

【0028】高圧処理は、超高圧処理装置等により実施
することが可能である。
[0028] The high-pressure treatment can be carried out using an ultra-high pressure treatment apparatus or the like.

【0029】高圧処理を施す原料WP溶液は前述したW
P溶液と成分上は同様の組成を持つものであり、換言す
れば原料WP溶液の組成が前述の範囲内にあれば良好に
高圧処理を実施でき、良好な特性を有するWP溶液が得
られる。即ち、好ましい態様においては、原料WP溶液
のpHは6〜9の範囲内、WP濃度は8〜30%の範囲
内にある。特に、高圧処理時にpHが6.0 より低い
と、加圧時にWPが凝集し、白濁の沈澱物を生じること
がある。 この場合溶液状のまま回収できなくなるが、その場合は
、ろ過操作を行ったり、遠心分離操作を行い、溶液分の
み回収すればよい。又、WP濃度が30%を越える場合
は、卵白、スリミ、大豆蛋白質などの蛋白質素材を圧力
処理した場合と同様に、加圧操作そのものによりゲル化
が開始するため、その後の取扱いが困難となる。
The raw WP solution to be subjected to high pressure treatment is the above-mentioned W
It has the same composition as the P solution; in other words, if the composition of the raw WP solution is within the above-mentioned range, high pressure treatment can be carried out well and a WP solution with good properties can be obtained. That is, in a preferred embodiment, the pH of the raw WP solution is within the range of 6 to 9, and the WP concentration is within the range of 8 to 30%. In particular, if the pH is lower than 6.0 during high-pressure treatment, WP may aggregate during pressurization, resulting in a cloudy precipitate. In this case, it is no longer possible to recover the solution as it is, but in that case, it is sufficient to perform a filtration operation or a centrifugation operation to recover only the solution portion. Furthermore, if the WP concentration exceeds 30%, gelation will begin due to the pressure treatment itself, making subsequent handling difficult, similar to when protein materials such as egg white, surimi, and soybean protein are pressure-treated. .

【0030】高圧処理の時間、温度は圧力と同様、種々
の条件から選択されるのであるが、通常5〜30分間、
10〜40℃程度の範囲で行うとよい。尚、高圧処理後
のWP溶液は原料WP溶液に比べ粘度がある程度上昇し
ている。
[0030] The time and temperature of the high-pressure treatment, like the pressure, are selected from various conditions, but usually for 5 to 30 minutes.
It is preferable to carry out the process at a temperature of about 10 to 40°C. Note that the viscosity of the WP solution after high-pressure treatment has increased to some extent compared to the raw WP solution.

【0031】次に、WP溶液からWPゲル化物を得るに
は、1価又は2価金属イオンを添加し、0℃から常温、
好ましくは0〜20℃程度の温度範囲において静置状態
におけばよい。ここで常温とは35℃位までの温度をい
うが厳密に解す必要はない。静置状態にする温度範囲は
0〜20℃以外でもゲル化を起すことは可能である。温
度が高ければゲル化速度が増大し、低ければ減少する。
Next, to obtain a WP gelled product from a WP solution, monovalent or divalent metal ions are added, and the mixture is heated from 0°C to room temperature.
Preferably, it may be left standing in a temperature range of about 0 to 20°C. Here, normal temperature refers to a temperature up to about 35°C, but it does not need to be interpreted strictly. It is possible for gelation to occur even when the temperature range in which the product is allowed to stand still is other than 0 to 20°C. Higher temperatures will increase the gelation rate, lower temperatures will decrease it.

【0032】具体的には、静置状態でゲル化させるため
の温度・時間についてはWP濃度、圧力、塩の種類およ
び濃度などの違いにより多少影響を受けるが、前述のW
P濃度、圧力、塩の種類・濃度の範囲では、通常の食品
の冷蔵温度である0〜10℃程度の温度範囲においても
一昼夜冷蔵することによりゲル化する。ゲル化速度を短
縮したい場合には、静置温度を20℃程度まで上げるこ
とによりゲル化に要する時間を4〜5時間にまで短縮す
ることも可能である。例えば、蛋白質濃度12%のWP
溶液を圧力600MPa、10分保持の条件で処理する
と、透明な溶液のままの状態のものが得られる。これに
0.5 %濃度になるよう食塩を添加混合し、5℃で2
4時間静置冷蔵すると、透明な弾力性のあるゲルが得ら
れる。一方、高圧処理しないものに、同量の食塩を添加
し冷蔵しても、ゲル化は起きず、高圧処理をしても、塩
類を添加せず冷蔵するだけでも、やはりゲル化は起きな
い。
Specifically, the temperature and time for gelation in a stationary state are somewhat affected by differences in WP concentration, pressure, type and concentration of salt, etc.
Within the range of P concentration, pressure, and salt type/concentration, gelatinization occurs by refrigerating all day and night even in the temperature range of about 0 to 10° C., which is the normal refrigeration temperature for foods. If it is desired to shorten the gelation rate, it is also possible to shorten the time required for gelation to 4 to 5 hours by increasing the standing temperature to about 20°C. For example, WP with a protein concentration of 12%
When the solution is treated at a pressure of 600 MPa and held for 10 minutes, a transparent solution can be obtained. Add and mix common salt to a concentration of 0.5%, and heat at 5℃ for 2 hours.
After standing and refrigerating for 4 hours, a transparent elastic gel is obtained. On the other hand, even if the same amount of salt is added to something that is not subjected to high-pressure treatment and refrigerated, gelation will not occur, and even if it is subjected to high-pressure treatment or simply refrigerated without adding salt, gelation will not occur.

【0033】ここで、高圧処理WP溶液が塩類(ここで
は1価又は2価金属イオンと同義)の添加により不可逆
的にゲル化する機構については、次のように考える。す
なわち、WP分子は350MPa以上での高圧処理によ
り、部分的に変性を起すが、ゲル化までは到らず、見か
け上、溶液状態を呈する。このままの状態では、そのま
ま静置し、冷蔵を続けてもゲル化はしない。しかし、加
圧処理の作用により、分子がほぐれ、分子表面の疎水性
度が未処理のものよりも高い状態となり、会合している
WP分子に対し、さらに塩類を添加すると、WP分子表
面の荷電が更に弱まる結果、WP分子間の疎水結合が塩
類の添加により起こりはじめ、静置状態で徐々に高分子
化し、冷蔵品の保存中にゆるやかに不可逆ゲルが形成さ
れるものと考えられる。
The mechanism by which the high-pressure treated WP solution irreversibly gels due to the addition of salts (synonymous with monovalent or divalent metal ions here) is considered as follows. That is, WP molecules are partially denatured by high-pressure treatment at 350 MPa or more, but do not gel, and appear to be in a solution state. In this state, it will not gel even if you leave it as is and continue to refrigerate it. However, due to the action of pressure treatment, the molecules loosen and the hydrophobicity of the molecular surface becomes higher than that of the untreated one, and when salts are added to the associated WP molecules, the charge on the surface of the WP molecules It is thought that as a result of further weakening, hydrophobic bonds between WP molecules begin to occur due to the addition of salts, and the WP gradually polymerizes in a standing state, and an irreversible gel is slowly formed during storage of refrigerated products.

【0034】次に、本発明の第2の発明に係る非熱凝固
WPゲル化物について説明する。このものはWPをゲル
化主要成分とし、1価又は2価金属イオンを含むWPI
溶液の高圧処理により得られるものである。当該WPゲ
ル化物と前述WPゲル化物との相違点は、後者が高圧処
理前に予め金属イオンが添加されるのに比べ、前者は高
圧処理前に予め金属イオンを添加しておき高圧処理によ
りゲル化を起す点である。金属イオンの添加の時期が異
なるのみでゲル自体には本質的相違はない。いずれも高
圧処理によるWP分子の変性、凝固作用を利用し、熱凝
固ではない点で共通し、組成等は前述のWPゲル化物と
同様でよい。即ち、好ましい態様においては、WP濃度
は8〜30%の範囲内、塩類の添加は溶液重量に対して
0.1 〜6%の範囲内のものである。ここで塩類とは
前述したものと同義である。
Next, the non-thermally solidified WP gelled product according to the second aspect of the present invention will be explained. This product uses WP as the main gelling component, and WPI containing monovalent or divalent metal ions.
It is obtained by high-pressure treatment of a solution. The difference between this WP gelled product and the above-mentioned WP gelled product is that metal ions are added in advance to the latter before high-pressure treatment, whereas in the former, metal ions are added in advance before high-pressure treatment and the gel is gelled by high-pressure treatment. This is the point where the change occurs. There is no essential difference in the gel itself, only the timing of addition of metal ions is different. All of them utilize the denaturation and coagulation effect of WP molecules by high-pressure treatment and are not thermally coagulated, and the composition etc. may be the same as the above-mentioned WP gelled product. That is, in a preferred embodiment, the WP concentration is within the range of 8 to 30%, and the addition of salts is within the range of 0.1 to 6% based on the weight of the solution. Here, salts have the same meaning as those described above.

【0035】本WPゲル化物と前述WPゲル化物との性
状上の差異はほとんど認められないが、ゲル化のプロセ
スが異なるため、硬さ、弾力性、凝集性等の点において
若干の差異を生ずる。但し、食品素材として有効に利用
できる点においては相違はない。
[0035] Although there is almost no difference in properties between this WP gelled product and the above-mentioned WP gelled product, there are some differences in hardness, elasticity, cohesiveness, etc. due to the different gelation process. . However, there is no difference in that they can be effectively used as food materials.

【0036】次に、本WPゲル化物の製造方法について
説明する。このものは、WPをゲル化主要成分とするW
P溶液に1価又は2価金属イオンを添加し、これに加熱
処理することなく高圧処理を施し、0℃から常温の温度
範囲において静置状態を保持しゲル化させることにより
得られる。高圧処理において好ましくは圧力350MP
a以上をかける点、WP溶液のpHが6〜9の範囲であ
る点等、前出WPゲル化物の製造方法と同様である。但
し、このゲル化物は、前出ゲル化物と異なり、加圧によ
りゲル化が開始するので、溶液状態からゲル状態までの
時間が短かく、液状態で保管がむずかしいため、例えば
原料中に注入し冷蔵保存中にゲル化固定化させ肉塊物を
製造する等の用途には好適ではなく、食品素材としての
用途に一定の制限はある。
Next, a method for producing the present WP gelled product will be explained. This product is W containing WP as the main gelling component.
It is obtained by adding monovalent or divalent metal ions to a P solution, subjecting it to high-pressure treatment without heat treatment, and gelling it by keeping it stationary in a temperature range from 0° C. to room temperature. Preferably pressure 350MP in high pressure treatment
This method is similar to the above-mentioned method for producing a WP gelled product, in that the pH value of the WP solution is set at 6 to 9, and the pH of the WP solution is in the range of 6 to 9. However, unlike the previous gelled products, this gelled product starts gelling when pressure is applied, so the time from the solution state to the gel state is short, and it is difficult to store it in a liquid state. It is not suitable for uses such as gelling and fixation during refrigerated storage to produce meat blocks, and there are certain limitations on its use as a food material.

【0037】上述のようにして得られるWPを主成分と
する溶液の高圧処理技術は、従来、到底考えられなかっ
た食品加工分野にも、ホエー蛋白質の用途を開くもので
ある。以下それを用いた加工食品について説明する。
[0037] The high-pressure treatment technology for the solution containing WP as a main component obtained as described above opens up the use of whey protein in the food processing field, which has hitherto been unimaginable. Processed foods using this will be explained below.

【0038】まず、第1の発明に係るWP溶液に、少な
くとも油脂を含有させ、1価又は2価金属イオンを添加
することにより得られた、W/O又はO/W型の乳化物
が挙げられる。WP溶液は液状であるため各種副原料と
混合することができ、金属イオンの添加によりゲル組織
を構築する。これは乳化状態の系に対して用いた場合、
特有の効果を奏することが判明している。即ち、従来技
術においては離水等の問題で製造が困難であったもので
も、本発明のWP溶液を用いることにより、離水等を有
効に防止することが可能とする。本WP溶液に静置状態
でゆるやかに高分子化しゲル化するため他原料との親和
性が高い状態で固化するためである。又、該乳化物は容
易に製造できるものであって、例えばWP溶液と油脂を
混合、乳化し、1価又は2価金属イオンを添加しさらに
攪拌乳化後、冷蔵することにより前記W/O又はO/W
型の乳化物を製造することができる。
[0038] First, W/O or O/W type emulsions obtained by containing at least oil and fat and adding monovalent or divalent metal ions to the WP solution according to the first invention are mentioned. It will be done. Since the WP solution is liquid, it can be mixed with various auxiliary raw materials, and a gel structure is constructed by adding metal ions. When used for an emulsified system,
It has been found that it has a unique effect. That is, by using the WP solution of the present invention, it is possible to effectively prevent water syneresis, etc., even though it is difficult to manufacture in the prior art due to problems such as water syneresis. This is because the WP solution slowly polymerizes and gels when left standing, so it solidifies with high affinity with other raw materials. Moreover, the emulsion can be easily produced, for example, by mixing and emulsifying the WP solution and oil, adding monovalent or divalent metal ions, stirring and emulsifying, and refrigerating the W/O or O/W
type emulsions can be produced.

【0039】具体的には低脂肪バター、低脂肪チーズ等
の製造が可能となる。
Specifically, it becomes possible to produce low-fat butter, low-fat cheese, etc.

【0040】例えば、脂肪率40%程度の低脂肪バター
の製造において、従来、脂肪率を低下させると、W/O
型の乳化系での水の分散が困難となり、リーキーな組織
になるという未解決の課題が残されていた。この高水分
低脂肪バターの系に対し、単純に、カゼインやホエー蛋
白質の添加だけでは、水をバター組織に細かく分散させ
ることは困難であったが、高圧処理したWPを主成分と
する溶液を添加乳化し、さらに食塩水を加え、攪拌乳化
をすることにより、ホエー蛋白質の増粘ゲル化に伴い、
保水性が増し、リーキーのない滑らかな組織を有する低
脂肪バターを得ることが可能となる。
For example, in the production of low-fat butter with a fat percentage of about 40%, when the fat percentage is lowered, W/O
There remained an unresolved problem that water dispersion in the emulsion system of the mold became difficult, resulting in a leaky structure. For this high-moisture, low-fat butter system, it was difficult to finely disperse water into the butter structure simply by adding casein or whey protein, but a solution containing high-pressure treated WP as the main component was difficult to achieve. By adding emulsification, adding saline and stirring emulsification, the whey protein thickens and becomes a gel.
It becomes possible to obtain low-fat butter with increased water retention and smooth texture without leaky properties.

【0041】このような低脂肪バターは従来バターに比
し組織上、水の粒子の分散形態に差異があり、より均質
化が進んだ状態となり顕微鏡等の手段により知ることが
できる。
[0041] Compared to conventional butter, such low-fat butter has a different structure and the dispersion form of water particles, and is more homogenized, which can be detected by means such as a microscope.

【0042】同様にして、第2の発明に係るWP溶液に
少なくとも油脂を含有させ乳化混合後、これを高圧処理
して冷蔵等することによりW/O又はO/W型の乳化物
を製造することができる。
Similarly, a W/O or O/W type emulsion is produced by incorporating at least oil into the WP solution according to the second invention, emulsifying the solution, and then treating it under high pressure and refrigerating it. be able to.

【0043】次に、第1及び第2の発明に係るWPゲル
化物を脂肪代替成分として含有している低脂肪低カロリ
ー加工食品が挙げられる。例えば、低脂肪生ハムや低脂
肪しもふり肉等、又低脂肪ソーセージ等であり、前者で
は脂肪分の代りにWPゲルが肉組織中に入り込んでおり
一体となっているもので、後者では脂肪粒の代りにWP
ゲル砕片が含有されている。
[0043] Next, low-fat and low-calorie processed foods containing the WP gelled products according to the first and second inventions as a fat substitute ingredient are mentioned. For example, low-fat raw ham, low-fat Shimofuri meat, etc., and low-fat sausage, etc. In the former, WP gel is incorporated into the meat tissue instead of fat, and in the latter, WP gel is integrated into the meat tissue. WP instead of fat grains
Contains gel fragments.

【0044】前者タイプの加工食品は、WP溶液を主原
料中に注入し、その後、加熱処理を介さず冷蔵すること
により主原料中にゲル化固定化させることにより各種低
脂肪低カロリー加工食品を製造することができる。又、
後者タイプの加工食品は、WPゲル化物を裁断し所望の
大きさにして後、主原料と混合することにより各種低脂
肪低カロリー加工食品を製造することができる。
The former type of processed food is produced by injecting the WP solution into the main raw material and then gelling and fixing it in the main raw material by refrigerating it without heat treatment, thereby producing various low-fat, low-calorie processed foods. can be manufactured. or,
The latter type of processed food can be produced by cutting the WP gel to a desired size and then mixing it with the main raw material to produce various low-fat, low-calorie processed foods.

【0045】例えば、生肉および生ハム等に使用する原
料肉に対し、WP溶液を注入することにより、加熱する
ことなく冷蔵するだけで、注入液を肉内部にゲル化固定
化することができる。このゲル化固定化肉は低脂肪低カ
ロリーのしもふり肉となり、またゲル化固定化生ハムの
場合も低脂肪低カロリーの生ハムとなる。また、このゲ
ル化組成物をサイレント・カッターにかけて砕片化した
後、ソーセージに入れるとあらびきタイプ低脂肪低カロ
リーのソーセージとなる。
For example, by injecting a WP solution into raw meat used for raw meat, raw ham, etc., the injected solution can be gelled and fixed inside the meat simply by refrigerating it without heating. This gelled, fixed meat becomes low-fat, low-calorie Shimofuri meat, and in the case of gelled, fixed-cured ham, it becomes a low-fat, low-calorie, cured ham. Furthermore, when this gelled composition is crushed into pieces using a silent cutter and then added to sausages, it becomes a low-fat, low-calorie sausage.

【0046】更に、本発明はWPゲル化物は冷凍食品用
のハンバーグ、ミートボール類の結着剤、増量剤、離水
防止剤としても利用でき、加熱することなく生の状態で
ゲル化し、食品としての組織形成に寄与するものである
Furthermore, the WP gelled product of the present invention can be used as a binder, filler, and syneresis agent for frozen foods such as hamburgers and meatballs. It contributes to tissue formation.

【0047】従って、本発明のWP溶液及びWPゲル化
物は冷蔵食品又は冷凍食品にも好適であり、又特に加熱
調製しない生食品のまま供卓される加工食品類に好まし
く適用できるものである。一方、WPゲル化物は加熱耐
性があり、熱収縮等もほとんど起らず、優れたゲルであ
る。
[0047] Therefore, the WP solution and WP gelled product of the present invention are suitable for refrigerated foods or frozen foods, and are particularly preferably applicable to processed foods that are served as raw foods without being heated. On the other hand, the WP gelled product has heat resistance, hardly causes heat shrinkage, etc., and is an excellent gel.

【0048】[0048]

【実施例】以下実施例を示して本発明を具体的に説明す
る。
[Examples] The present invention will be specifically explained below with reference to Examples.

【0049】実施例1  WP溶液 分離ホエー蛋白質(蛋白質含量90%)を水に溶解し、
13%濃度の水溶液1kgを調製(pH7.0) し、
この溶液を600MPa(三菱MCT−100高圧処理
装置)で10分間処理した。処理後の状態は、若干の粘
度上昇を認められたが処理前と同様に溶液の状態を維持
していた。
Example 1 WP solution separation Whey protein (protein content 90%) was dissolved in water,
Prepare 1 kg of a 13% concentration aqueous solution (pH 7.0),
This solution was treated at 600 MPa (Mitsubishi MCT-100 high pressure treatment device) for 10 minutes. After treatment, a slight increase in viscosity was observed, but the solution maintained the same state as before treatment.

【0050】この溶液に対し、食塩を0.5 重量%の
割合で添加(常温)した。以下の実施例では添加直後の
WP溶液を用いたものである。
[0050] To this solution, 0.5% by weight of common salt was added (at room temperature). In the following examples, the WP solution immediately after addition was used.

【0051】実施例2  WPゲル化物実施例1で得ら
れたWP溶液をビーカー(100 ml)に入れ5℃で
16時間、静置したところ透明なゲルが形成されていた
。このゲルは熱凝固ゲルと比べしなやかな弾力性を有し
ていた。
Example 2 WP Gelled Product When the WP solution obtained in Example 1 was placed in a beaker (100 ml) and allowed to stand at 5° C. for 16 hours, a transparent gel was formed. This gel had more flexibility than thermoset gel.

【0052】実施例3  WPゲル化物分離ホエー蛋白
質(蛋白質含量95%)を水に溶解し、13%濃度の水
溶液1kgを調製(pH7.0 )し、この溶液に食塩
0.5 %を添加し、これを100mlづつ容器に分注
しこれに600MPa(三菱MCT−100高圧処理装
置)で10分間処理した。処理後直ちにゲル化が始まり
、10分後にはしっかりしたゲル化物が得られた。
Example 3 WP Gelled Product Separation Whey protein (protein content 95%) was dissolved in water to prepare 1 kg of a 13% aqueous solution (pH 7.0), and 0.5% of common salt was added to this solution. This was dispensed into containers in 100 ml portions and treated at 600 MPa (Mitsubishi MCT-100 high pressure treatment device) for 10 minutes. Gelation started immediately after the treatment, and a firm gelled product was obtained 10 minutes later.

【0053】実施例4〜7  WP溶液実施例1と同様
にしてホエー蛋白質を水に溶解し、表1に示す条件でW
PI溶液を調製し、さらにゲル化させたところ、いずれ
もしっかりしたゲル組織が形成された。
Examples 4 to 7 WP solution Whey protein was dissolved in water in the same manner as in Example 1, and WP solution was dissolved in water under the conditions shown in Table 1.
When PI solutions were prepared and further gelled, a firm gel structure was formed in each case.

【0054】実施例8  ハンバーグ 5mm目皿の挽き肉機を通した牛及び豚肉の各330g
に食塩8g、砂糖5g、調味料15g、  卵白50g
、みじん切りタマネギ150gを加え、フードミキサー
により混合3分間混合した。この混合物に、実施例1の
WPの溶液100 g、パン粉100gを加えて2分間
混合した。
Example 8 330g each of beef and pork meat that was passed through a meat grinder using a 5mm hamburger plate
8g of salt, 5g of sugar, 15g of seasonings, 50g of egg white
, 150 g of chopped onions were added and mixed for 3 minutes using a food mixer. To this mixture, 100 g of the WP solution of Example 1 and 100 g of bread crumbs were added and mixed for 2 minutes.

【0055】この混合物を一個当たり100gになるよ
う、フィルムのケーシングに詰めて成形し、5℃で一昼
夜冷蔵した。その後、ケーシングを剥がしたところ、W
P溶液は肉組織内部で、しっかりとゲル化し固定化され
ていた。
[0055] This mixture was packed into film casings in a weight of 100 g per piece, molded, and refrigerated at 5°C overnight. After that, when I peeled off the casing, W
The P solution was firmly gelled and immobilized inside the meat tissue.

【0056】次いで、得られた混合物を85℃で10分
間蒸煮して製品を得た。得られた製品は、結着性、肉粒
感とも良好であり、加熱による肉の収縮が極めて少なく
、離水、オイルオフのない、風味も嗜好性の高いもので
あった。
[0056] Next, the obtained mixture was steamed at 85°C for 10 minutes to obtain a product. The obtained product had good binding properties and meat texture, had very little meat shrinkage due to heating, no syneresis or oil-off, and had a highly palatable flavor.

【0057】実施例9  ソーセージの製造挽き肉機で
粉砕した豚モモ肉(赤身95%のもの)580gに配合
塩15gを加え、サイレントカッターで2分間粉砕した
。次いで、豚硬脂150g、砂糖15g、調味料10g
と氷70gを加え、さらに2分間微細に粉砕した。
Example 9 Production of Sausage 15 g of mixed salt was added to 580 g of pork thigh meat (95% lean meat) ground using a meat grinder, and the mixture was ground for 2 minutes using a silent cutter. Next, 150g of pork hard fat, 15g of sugar, and 10g of seasonings.
and 70 g of ice were added, and the mixture was further pulverized finely for 2 minutes.

【0058】その後、これに対し実施例1のWP溶液2
00 gに10gの食塩を溶解したものを加え、さらに
1分間攪拌した。得られた混合物を直径30mmのケー
シングに詰め、30℃で2時間静置したところ、肉内部
でホエー蛋白質かゲル化し、組織全体が良く結着、弾力
性のある組織を形成した。これを75℃で30分間加熱
して、低脂肪タイプの製品とした。
[0058] Then, in contrast to this, WP solution 2 of Example 1 was added.
A solution of 10 g of common salt in 0.00 g was added, and the mixture was further stirred for 1 minute. The resulting mixture was packed into a casing with a diameter of 30 mm and left to stand at 30°C for 2 hours. The whey protein gelled inside the meat, and the entire tissue was well bound to form an elastic tissue. This was heated at 75° C. for 30 minutes to obtain a low-fat type product.

【0059】得られたソーセージの弾力性、ゲル強度は
良好であり、風味も嗜好性の高いものであった。
The resulting sausage had good elasticity and gel strength, and had a highly palatable flavor.

【0060】実施例10  あらびきタイプソーセージ
濃縮ホエー蛋白質(蛋白質含量75%)を水に溶解し、
WP10%濃度の水溶液1kgを調製し、この溶液を8
5℃、20分間加熱した、加熱終了時に水を添加し、7
.5 %濃度になるよう希釈し、5℃で冷蔵した。こう
して得たホエー蛋白質溶液を実施例1と同様にして60
0MPaで10分間処理することにより、ゲル化物を得
た。
Example 10 Arabiki type sausage concentrated whey protein (protein content 75%) was dissolved in water,
Prepare 1 kg of a 10% WP aqueous solution, and add 8
Heated at 5℃ for 20 minutes, added water at the end of heating, and heated for 7
.. It was diluted to a 5% concentration and refrigerated at 5°C. The whey protein solution thus obtained was treated in the same manner as in Example 1 for 60 min.
A gelled product was obtained by processing at 0 MPa for 10 minutes.

【0061】このゲル化物をサイレントカッターで直径
2〜5mmにカットしたものと20g豚赤身の挽き肉5
3.6g、豚脂6g、水18g、リン酸Na 0.5g
、食塩1.5 g、グラニュー糖0.4 gを混合し、
ケーシングした後、70℃で50分間加熱処理してあら
びきタイプの低脂肪ソーセージを得た。得られたソーセ
ージは、脂肪含量が相当低いにもかかわらず好ましい外
観、風味、食感を有していた。
[0061] This gelled product was cut into 2-5 mm diameter pieces using a silent cutter, and 20 g of ground lean pork meat 5
3.6g, pork fat 6g, water 18g, sodium phosphate 0.5g
, 1.5 g of salt, and 0.4 g of granulated sugar,
After casing, the mixture was heat-treated at 70° C. for 50 minutes to obtain a low-fat type of sausage. The resulting sausage had a pleasing appearance, flavor and texture despite its fairly low fat content.

【0062】実施例11  ハンバーグ分離ホエー蛋白
質(蛋白質含量95%)を水に溶解し、WP25%濃度
の水溶液1kgを調製した。この溶液を実施例1と同様
にして400MPaで10分間処理してゲル状組織化物
を得た。
Example 11 Hamburger isolated whey protein (protein content: 95%) was dissolved in water to prepare 1 kg of an aqueous solution with a WP concentration of 25%. This solution was treated in the same manner as in Example 1 at 400 MPa for 10 minutes to obtain a gel-like structured product.

【0063】5mm目皿の挽き肉機を通した牛及び豚肉
の各330g食塩8g、砂糖5g、調味料15g、卵白
50g、みじん切りタマネギ150gを加え、フードミ
キサーにより3分間混合した。
330 g each of beef and pork that had been passed through a meat grinder with a 5 mm mesh plate, 8 g of salt, 5 g of sugar, 15 g of seasonings, 50 g of egg white, and 150 g of chopped onion were added and mixed for 3 minutes using a food mixer.

【0064】この混合物に、前記ゲル化物100g、パ
ン粉100gを加えて2分間混合した。
[0064] To this mixture, 100 g of the gelled product and 100 g of bread crumbs were added and mixed for 2 minutes.

【0065】この混合物を実施例2と同様の手順でケー
シング詰めし、加熱したところ、特に肉粒感の優れた、
風味、嗜好性の高いハンバーグを得た。
When this mixture was stuffed into casings in the same manner as in Example 2 and heated, it was found that the mixture had a particularly excellent texture.
A hamburger steak with high flavor and palatability was obtained.

【0066】実施例12  低脂肪バター様スプレット
実施例1で得られたWP溶液2705g、バターオイル
1840gを60℃に加熱し、TKホモミキサー(TO
KUSHU KIKA KOGYO 社)で3000r
pm ,10分間攪拌、乳化した後、5℃で一晩保持し
た。
Example 12 Low-fat butter-like spread 2705 g of the WP solution obtained in Example 1 and 1840 g of butter oil were heated to 60°C, and a TK homomixer (TO
3000r at KUSHU KIKA KOGYO
pm, stirred for 10 minutes, emulsified, and then held at 5°C overnight.

【0067】この乳化物を、ピンシャフトマシン(Sc
hroderKombinator社)で1000回転
、11分間攪拌し、油中水型のエマルジョンに転相した
ことを確認後、食塩55gを投入し、さらに3分間攪拌
した。攪拌終了後、200mlのポリエチレン製容器に
充填し、5℃に冷却して、バター様の製品を得た。
[0067] This emulsion was processed using a pin shaft machine (Sc
The mixture was stirred for 11 minutes at 1000 rpm using a Hroder Combinator (Hroder Combinator), and after confirming that the phase had been inverted to a water-in-oil emulsion, 55 g of common salt was added and stirred for an additional 3 minutes. After stirring, the mixture was filled into a 200 ml polyethylene container and cooled to 5° C. to obtain a butter-like product.

【0068】製品の評価は、5℃で2週間貯蔵した後に
行った。評価結果を表2に示す。
[0068] Product evaluation was carried out after storage for 2 weeks at 5°C. The evaluation results are shown in Table 2.

【0069】尚、比較例1および2は以下の製造工程で
ある。
[0069] Comparative Examples 1 and 2 have the following manufacturing steps.

【0070】[比較例1]実施例1のWP溶液を、同程
度の未処理WP溶液に置換し、上記実施例13と同様の
方法でエマルジョンを製造した。製品の評価は、5℃で
2週間貯蔵した後に行った。
[Comparative Example 1] An emulsion was produced in the same manner as in Example 13, except that the WP solution in Example 1 was replaced with the same level of untreated WP solution. Product evaluation was carried out after storage for 2 weeks at 5°C.

【0071】[比較例2]40%脂肪生クリーム454
5g を上記実施例13と同様にワーキングし、食塩5
5gを添加してエマルジョンを製造した。製品の評価は
、5℃で2週間貯蔵した後に行った。
[Comparative Example 2] 40% fat fresh cream 454
5g was worked in the same manner as in Example 13 above, and 5g of common salt was added.
An emulsion was prepared by adding 5 g. Product evaluation was carried out after storage for 2 weeks at 5°C.

【0072】[評価方法]■離水試験 各サンプル10gを10cm径のシャーレ上にとり、ス
パチュラで10回繰り返して展延操作を行った後、肉眼
で水滴の有無を確認した。
[Evaluation method] (1) Water syneresis test 10 g of each sample was placed on a 10 cm diameter petri dish, and after spreading with a spatula 10 times, the presence or absence of water droplets was confirmed with the naked eye.

【0073】■熱溶融性試験 食パンを230℃、5分間天火で焼成したのち、サンプ
ル各10gを食パンのうえに塗って試食し、溶け具合と
口どけを評価した。
[0073] Heat Meltability Test After baking the bread in the oven at 230°C for 5 minutes, 10g of each sample was spread on the bread and tasted to evaluate the degree of melting and texture.

【0074】   以上の結果より、実施例の製品が、水相部が60%
という高水分でありながら、水滴が油相中に安定に保持
され、しかも熱溶融性も良好で口どけに影響していない
ことが示された。
[0074] From the above results, the product of the example has a water phase of 60%.
Despite this high moisture content, water droplets were stably retained in the oil phase, and the heat meltability was also good, indicating that it did not affect the melt-in-the-mouth texture.

【0075】[0075]

【発明の効果】以上説明したように、本発明によれば、
WPを用いたゲル形成において、加熱処理を施すことな
く非熱凝固させることができる。又、得られるWPゲル
化物のゲル組織は不可逆的であり、温度に依存すること
なく安定したゲル状態を保持することができる。従って
本発明のWPゲル化物は広い範囲にわたって各種食品素
材として用いることができ、従来にない新規な食品類の
製造も可能となる。更に、WP溶液は、塩類の添加のみ
でゲル化を起す特有の性質があるため、液状態で自由に
他の食品材と一緒に用いることができ静置後ゲル化固定
化することにより、WPにより一体化された新しい食品
を提供することが可能となる。
[Effects of the Invention] As explained above, according to the present invention,
In gel formation using WP, non-thermal solidification can be achieved without heat treatment. In addition, the gel structure of the obtained WP gelled product is irreversible, and a stable gel state can be maintained regardless of temperature. Therefore, the WP gelled product of the present invention can be used in a wide variety of food materials, and it is also possible to produce novel foods that have not been seen before. Furthermore, since WP solution has the unique property of causing gelation only by the addition of salts, it can be freely used together with other food materials in its liquid state, and by gelling and immobilizing it after standing, WP solution This makes it possible to provide new integrated foods.

【0076】又、WP溶液及びWPゲル化物は高圧処理
という簡易な操作で調製しうることから、本発明の技術
は食品産業上、非常に有用なものである。
Furthermore, since the WP solution and WP gelled product can be prepared by a simple operation of high-pressure treatment, the technique of the present invention is very useful in the food industry.

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】  ホエー蛋白質をゲル化主要成分とする
溶液を高圧処理して得られるホエー蛋白質溶液であって
、1価又は2価金属イオンの添加により、加熱処理工程
を介さずゲル化可能なホエー蛋白質溶液。
Claim 1: A whey protein solution obtained by high-pressure treatment of a solution containing whey protein as the main gelling component, which can be gelled without a heat treatment step by adding monovalent or divalent metal ions. Whey protein solution.
【請求項2】  請求項1に記載のホエー蛋白質溶液に
、1価又は2価金属イオンを添加することにより得られ
る非熱凝固ホエー蛋白質ゲル化物。
2. A non-thermally coagulated whey protein gel obtained by adding monovalent or divalent metal ions to the whey protein solution according to claim 1.
【請求項3】  高圧処理の圧力が 350MPa 以
上である請求項1に記載のホエー蛋白質溶液。
3. The whey protein solution according to claim 1, wherein the pressure of the high-pressure treatment is 350 MPa or more.
【請求項4】  ホエー蛋白質をゲル化主要成分とし、
1価又は2価金属イオンを含むホエー蛋白質溶液を高圧
処理して得られる非熱凝固ホエー蛋白質ゲル化物。
Claim 4: Whey protein is used as a main gelling component,
A non-thermally coagulated whey protein gel obtained by high-pressure treatment of a whey protein solution containing monovalent or divalent metal ions.
【請求項5】  高圧処理の圧力が350MPa以上で
ある請求項4に記載の非熱凝固ホエー蛋白ゲル化物。
5. The non-thermally coagulated whey protein gelatinized product according to claim 4, wherein the pressure of the high-pressure treatment is 350 MPa or more.
【請求項6】  請求項1に記載のホエー蛋白質溶液に
、少なくとも油脂を含有させ、1価又は2価金属イオン
を添加することにより得られた、W/O又はO/W型の
乳化物。
6. A W/O or O/W type emulsion obtained by adding at least an oil or fat to the whey protein solution according to claim 1 and adding monovalent or divalent metal ions.
【請求項7】  ホエー蛋白質をゲル化主要成分とし、
1価又は2価金属イオンを含むホエー蛋白質溶液に、少
なくとも油脂を含有させ、高圧処理することにより得ら
れた、W/O又はO/W型の乳化物。
[Claim 7] Whey protein is used as a main gelling component,
A W/O or O/W type emulsion obtained by adding at least oil to a whey protein solution containing monovalent or divalent metal ions and subjecting it to high pressure treatment.
【請求項8】  請求項2、4、6又は7に記載のゲル
化物又は乳化物を結着材、増量材、離水防止材又は脂肪
代替成分として含有している加工食品。
8. A processed food containing the gelled product or emulsion according to claim 2, 4, 6, or 7 as a binding agent, filler, syneresis prevention agent, or fat substitute component.
JP3023795A 1991-01-25 1991-01-25 Whey protein solution, gelled whey protein and processed food using the same Pending JPH04252144A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3023795A JPH04252144A (en) 1991-01-25 1991-01-25 Whey protein solution, gelled whey protein and processed food using the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3023795A JPH04252144A (en) 1991-01-25 1991-01-25 Whey protein solution, gelled whey protein and processed food using the same

Publications (1)

Publication Number Publication Date
JPH04252144A true JPH04252144A (en) 1992-09-08

Family

ID=12120262

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3023795A Pending JPH04252144A (en) 1991-01-25 1991-01-25 Whey protein solution, gelled whey protein and processed food using the same

Country Status (1)

Country Link
JP (1) JPH04252144A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100421568C (en) * 2006-08-28 2008-10-01 江南大学 Method for preparing fat substitute using lactalbuminas substrate
JP2014512179A (en) * 2011-04-08 2014-05-22 コミッサリア ア レネルジ アトミック エ オー エネルジ アルターネイティブス Thixotropic α-lactalbumin hydrogel, its production method and its use
JP2014212788A (en) * 2013-04-25 2014-11-17 財團法人食品工業發展研究所 Production method of gelatinous dairy product

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100421568C (en) * 2006-08-28 2008-10-01 江南大学 Method for preparing fat substitute using lactalbuminas substrate
JP2014512179A (en) * 2011-04-08 2014-05-22 コミッサリア ア レネルジ アトミック エ オー エネルジ アルターネイティブス Thixotropic α-lactalbumin hydrogel, its production method and its use
JP2014212788A (en) * 2013-04-25 2014-11-17 財團法人食品工業發展研究所 Production method of gelatinous dairy product

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