JPH04231156A - Continuous casting - Google Patents
Continuous castingInfo
- Publication number
- JPH04231156A JPH04231156A JP41539390A JP41539390A JPH04231156A JP H04231156 A JPH04231156 A JP H04231156A JP 41539390 A JP41539390 A JP 41539390A JP 41539390 A JP41539390 A JP 41539390A JP H04231156 A JPH04231156 A JP H04231156A
- Authority
- JP
- Japan
- Prior art keywords
- slab
- segregation
- billet
- roll
- center
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000009749 continuous casting Methods 0.000 title claims abstract description 15
- 238000005204 segregation Methods 0.000 claims abstract description 28
- 238000007711 solidification Methods 0.000 claims abstract description 7
- 230000008023 solidification Effects 0.000 claims abstract description 7
- 229910052751 metal Inorganic materials 0.000 claims abstract description 3
- 239000002184 metal Substances 0.000 claims abstract description 3
- 238000000034 method Methods 0.000 claims description 13
- 239000007787 solid Substances 0.000 claims description 11
- 238000005096 rolling process Methods 0.000 abstract description 23
- 238000005266 casting Methods 0.000 description 25
- 230000005499 meniscus Effects 0.000 description 18
- 238000010438 heat treatment Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 9
- 230000007423 decrease Effects 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 239000007790 solid phase Substances 0.000 description 2
- 238000012935 Averaging Methods 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
Abstract
Description
【発明の詳細な説明】
【0001】
【産業上の利用分野】本発明は、連続鋳造で製造された
鋳片の厚み中心部に見られる炭素,硫黄,燐,マンガン
等の偏析状態を判定するものであり、また判定結果によ
り、鋳片の加熱,圧延工程における熱処理条件を変更す
ることにより、均質な製品を得ることを目的とした連続
鋳造法に関する。
【0002】
【従来の技術】連続鋳造においては、その鋳造速度は一
定の鋳造継持が望ましいが、取鍋交換や他の条件変動に
より、鋳造速度変動を余儀なくされている。
【0003】
【発明が解決しようとする課題】従来は鋳造速度の変動
に対して有効的な手段がなく、その変動を含んだ鋳片の
品質ばらつきを考慮した製造工程条件としていた。
【0004】本発明は、中心偏析を直接検査することな
く判定,層別し、鋳片の加熱、圧延工程における熱処理
条件にフィードフォワードすることにより、工程負荷軽
減および均質な鋳片の製造ができる連続鋳造法を提供す
る。
【0005】
【課題を解決するための手段】本発明は上記課題を有利
に解決するものであって、凝固末期に少なくとも2対の
ロールにより鋳片を圧下しつつ引抜く溶融金属の連続鋳
造法において、圧下ロール帯入側の鋳片中心固相率およ
び圧下ロール帯平均通過速度が、ある定められた範囲を
越えると鋳片の偏析状態が劣化したと判定することを特
徴とする連続鋳造法である。
【0006】
【作用】以下作用とともに、図面にもとづいて本発明を
詳述する。
【0007】図1は、連続鋳造設備における鋳片3aの
圧下ロール帯位置を示す図である。
【0008】鋳型3内メニスカス位置1から鋳片圧下開
始位置2までの距離をl1 とし、鋳片圧下範囲をl2
とする。
【0009】図2は、連続鋳造設備におけるメニスカス
位置の鋳造速度と鋳造長さとの関係、および鋳片偏析指
数と鋳造長さとの関係を示す図である。ここで示す鋳片
偏析指数は、鋳片の幅中央部を鋳造方向に切断し、断面
内観察される偏析粒の大きさを平均化することで求めた
ものである。
【0010】鋳片偏析指数とは、図5に示すように鋳片
幅中央部の長さ方向の断面4のエッチプリント5を採取
し、エッチプリントの濃い部分を偏析粒径としてその面
積を求め、同一面積の直径を求める。その結果表1に示
す分類で鋳片偏析指数を求めるものとする。
【0011】
【表1】
【0012】図2において、メニスカス位置の鋳造速度
は不可避的に発生した鋳造速度低下の例であり、溶鋼温
度が高い場合もしくは低い場合においても、操業事故を
回避するため鋳造速度を変更することを一般的に行って
いる。
【0013】図2において、メニスカス位置の鋳造速度
が低下した場合、その時の鋳片圧下ロール帯に位置する
鋳片(l2 の範囲)の偏析指数は大幅に悪化する。
【0014】またメニスカス位置の鋳造速度が低下した
場合、その時すでに鋳造され鋳片圧下ロール帯の前に位
置する鋳片(l1 の範囲)については、偏析指数が不
安定である。
【0015】偏析が悪い理由について述べる。
【0016】鋳造速度が低下した場合偏析が悪くなる理
由として、鋳片圧下ロール帯に位置する鋳片は、各ロー
ル間の凝固収縮量に見合った圧下が好ましいが、圧下ロ
ール帯通過速度低下によりロール間の凝固収縮量が圧下
量に対して大きくなるため、溶鋼流動が発生し偏析が悪
化する。
【0017】鋳片圧下ロール帯の前に位置する鋳片は、
メニスカスから圧下ロール帯入側までの所要時間が延長
されるため、凝固が進行し鋳片温度が低下する。各ロー
ルに同一圧下力をかけた場合、鋳片温度が低い時には圧
下量が小さくなるため、溶鋼流動が発生し偏析が悪化す
る。
【0018】この鋳片圧下ロール帯に位置する鋳片は、
圧下ロール帯を通過する時のライン速度が低下しており
、また鋳片圧下ロール帯の前に位置する鋳片は、メニス
カス部から鋳片圧下ロール帯入側までに到達する時間は
長くなっており、圧下ロール帯入口に到達時には凝固は
進行し、鋳片中心固相率は高くなっている。
【0019】図3は、連続鋳造設備における圧下ロール
帯入側の鋳片中心固相率、および圧下ロール帯の平均通
過速度と鋳片偏析指数の関係を示した図である。
【0020】図3において、鋳片偏析指数が2以下は○
,2を超えたものについては×を付与した。図3より鋳
片偏析指数が2以下の領域は、圧下ロール帯入側の鋳片
中心固相率、および圧下ロール帯の平均通過速度により
、決定されることが確認できる。
【0021】図4は各鋳造長における図3に示した圧下
ロール帯入側の鋳片中心固相率と圧下ロール帯の平均通
過速度の値を示した図であり、この時のメニスカス位置
の鋳造速度は、一時鋳造を停止させその後正常状態に復
帰させた例である。また同図に圧下ロール帯入側の鋳片
中心固相率と圧下ロール帯の平均通過速度の管理範囲と
判定結果を合せて示す。ここで示した管理範囲は、その
鋼種グレードに対応する偏析レベルにより求めることが
できる。
【0022】
【数1】
【0023】
【数2】
【0024】
【実施例】
例えば メニスカス〜機端
38.965mメニスカス〜圧下ロール帯入側
22.565mメニスカス〜圧下ロール帯出側 34
.165m圧下ロール帯長さ 11.6
m であるときメニスカス位置の鋳造速度変動開始時
の鋳造長さ;L1 圧下ロール帯の平均通過速度
〃 ;L2 とすれば、
L1 −L2 =34.165mメニスカス位
置の鋳造速度変動終了時の鋳造長さ;L3 圧下ロール
帯の平均通過速度 〃
;L4 とすれば、 L3 −L4 =22
.565m(L4 −L2 )=(L3 −L1 )+
11.6m となる。
【0025】圧下ロール帯の平均通過速度の実績は、メ
ニスカス位置の鋳造速度パターンにより決定される。算
出方法は次の数3で求める。
【0026】
【数3】圧下ロール帯平均通過速度(Vs)l2 ;圧
下ロール帯の長さ(11.6m)t1 ;当該部位の圧
下ロール帯出側の時刻t0 ;当該部位の圧下ロール帯
入側の時刻【0027】圧下ロール帯入側の鋳片中心固
相率の変動範囲
L1 −L5 =22.565m
L3 −L6 =22.565m
L3 =L7
【0028】圧下ロール帯の平均通過速度の実績の算出
方法は次式で求める。
【0029】
【数4】
TLL;液相線温度(℃)
TSL;固相線温度(℃)
TC;鋳片の中心温度(℃)
TCは数5に示す2次元差分法により求める。
【0030】
【数5】
fs=EXPA,A=−62.6521 + 23
.5098x+ 4.06918x2 − 1.275
34x3
− 0.47515x4 +
0.106007x5 x=lnt
t;メニスカスから圧下ロール帯
入側までの所要時間(分)
【0031】表2は、図4で判定した鋳片部位の線材に
おける偏析評点の実績を示した表である。ここで用いた
線材の偏析評点は、線材コイルの断面を塩酸により腐食
し目視観察を行い評点化したものであり、平均値は0.
2以下を合格としている。
【0032】
【表2】
【0033】表2において鋳片短時間加熱とは、鋳片の
圧延に際し必要最低限の時間であり、また鋳片長時間加
熱とは、偏析の拡散を狙い加熱時間を延長した処理であ
る。
【0034】表2において圧下ロール帯入側の鋳片中心
固相率および圧下ロール帯の平均通過速度が管理値を満
足した時のみ、鋳片短時間処理で線材偏析評点基準値を
達成できた。また圧下ロール帯入側の鋳片中心固相率も
しくは、圧下ロール帯の通過速度の一方もしくは両方管
理値を満足できなかった場合については、鋳片長時間加
熱についてのみ、線材偏析評点基準値を達成できた。
【0035】
【発明の効果】以上説明したごとく本連続鋳造法によれ
ば、圧下ロール帯入側の鋳片中心固相率および圧下ロー
ル帯の平均通過速度を管理値を満足するように判定層別
することにより、容易に偏析状態を判定することができ
、この結果により、鋳片の加熱,圧延工程における熱処
理条件を変更して、フィードフォワードすることにより
、工程負荷軽減および均質な鋳片を得ることができる。Detailed Description of the Invention [0001] [Industrial Application Field] The present invention is a method for determining the segregation state of carbon, sulfur, phosphorus, manganese, etc. found in the center of the thickness of a slab manufactured by continuous casting. It also relates to a continuous casting method that aims to obtain a homogeneous product by changing the heat treatment conditions in the heating and rolling process of the slab, depending on the judgment results. BACKGROUND OF THE INVENTION In continuous casting, it is desirable to maintain a constant casting speed, but changing the ladle or changing other conditions forces the casting speed to vary. [0003] Conventionally, there has been no effective means for dealing with fluctuations in casting speed, and manufacturing process conditions have been set that take into account variations in quality of slabs that include such fluctuations. [0004] The present invention can reduce the process load and produce homogeneous slabs by determining and stratifying center segregation without directly inspecting it, and feeding it forward to the heat treatment conditions in the slab heating and rolling process. Provides continuous casting method. [Means for Solving the Problems] The present invention advantageously solves the above-mentioned problems, and provides a continuous casting method for molten metal in which a slab is drawn while being compressed by at least two pairs of rolls at the final stage of solidification. A continuous casting method characterized in that the segregation state of the slab is determined to have deteriorated when the solid fraction at the center of the slab on the entrance side of the rolling roll and the average passing speed of the rolling roll band exceed a certain predetermined range. It is. [Operations] The present invention will be explained in detail below with reference to the accompanying drawings. FIG. 1 is a diagram showing the position of the rolling strip of a slab 3a in continuous casting equipment. The distance from the meniscus position 1 in the mold 3 to the slab rolling start position 2 is l1, and the slab rolling range is l2.
shall be. FIG. 2 is a diagram showing the relationship between the casting speed at the meniscus position and the casting length in continuous casting equipment, and the relationship between the slab segregation index and the casting length. The slab segregation index shown here was determined by cutting the slab at the center of its width in the casting direction and averaging the sizes of the segregated grains observed in the cross section. [0010] As shown in Fig. 5, the slab segregation index is obtained by taking the etch print 5 of the cross section 4 in the longitudinal direction at the center of the width of the slab, and determining the area by using the dark part of the etch print as the segregated grain size. , find the diameter of the same area. As a result, the slab segregation index shall be determined according to the classification shown in Table 1. [0011] [Table 1] [0012] In Fig. 2, the casting speed at the meniscus position is an example of an unavoidable drop in casting speed, and even when the molten steel temperature is high or low, it is necessary to avoid operational accidents. It is common practice to change the casting speed. In FIG. 2, when the casting speed at the meniscus position decreases, the segregation index of the slab (in the range l2) located in the slab reduction roll zone at that time deteriorates significantly. Furthermore, when the casting speed at the meniscus position decreases, the segregation index of the slab (in the range l1) that has already been cast and is located in front of the slab reduction roll band is unstable. The reason why segregation is bad will be explained. The reason why segregation worsens when the casting speed decreases is that, although it is preferable that the slab placed in the slab reduction roll zone be rolled down commensurate with the amount of solidification shrinkage between each roll, due to the decrease in passing speed of the reduction roll zone, Since the amount of solidification shrinkage between the rolls becomes larger than the amount of reduction, molten steel flow occurs and segregation worsens. [0017] The slab located in front of the slab reduction roll band is
Since the time required from the meniscus to the input side of the reduction roll is extended, solidification progresses and the temperature of the slab decreases. If the same rolling force is applied to each roll, the rolling reduction will be smaller when the slab temperature is low, causing molten steel flow and worsening segregation. [0018] The slab located in this slab reduction roll zone is
The line speed when passing through the roll-down roll band is decreasing, and the time it takes for the slab located in front of the slab roll-down roll band to reach the entrance side of the slab roll-down roll band from the meniscus area is longer. By the time the slab reaches the inlet of the reduction roll zone, solidification has progressed and the solid fraction at the center of the slab is high. FIG. 3 is a diagram showing the relationship between the solid fraction at the center of the slab on the entry side of the reduction roll band, the average passing speed of the reduction roll band, and the slab segregation index in continuous casting equipment. In FIG. 3, if the slab segregation index is 2 or less, it is marked as ○.
, 2 was given an × for those exceeding 2. From FIG. 3, it can be confirmed that the region where the slab segregation index is 2 or less is determined by the solid fraction at the center of the slab on the entrance side of the roll roll and the average passing speed of the roll roll. FIG. 4 is a diagram showing the solid fraction at the center of the slab on the entrance side of the reduction roll shown in FIG. 3 and the average passing speed of the reduction roll at each casting length, and the meniscus position at this time. The casting speed is an example in which casting is temporarily stopped and then returned to a normal state. In addition, the same figure also shows the control range and determination results for the solid fraction at the center of the slab on the rolling roll band entry side and the average passing speed of the rolling roll band. The control range shown here can be determined by the segregation level corresponding to the steel grade. [Equation 1] [Equation 2] [Example] For example, meniscus ~ machine end
38.965m meniscus ~ Rolling roll band entry side
22.565m meniscus ~ Reduction roll band exit side 34
.. 165m rolling strip length 11.6
Casting length at the start of casting speed variation at the meniscus position when m; L1 Average passing speed of the reduction roll band
〃 ;L2, then
L1 - L2 = 34.165m Casting length at the end of the casting speed fluctuation at the meniscus position; L3 Average passing speed of the reduction roll band 〃
; If L4, then L3 - L4 = 22
.. 565m (L4 - L2) = (L3 - L1) +
It will be 11.6m. The performance of the average passing speed of the reduction roll band is determined by the casting speed pattern at the meniscus position. The calculation method is obtained using the following equation 3. [Equation 3] Average passing speed of the rolling roll band (Vs) l2 ; Length of the rolling roll band (11.6 m) t1 ; Time t0 on the rolling roll band exit side of the relevant part; Rolling roll belt entry side of the relevant part [0027] Fluctuation range of the solid fraction at the center of the slab on the entrance side of the reduction roll band L1 - L5 = 22.565 m L3 - L6 = 22.565 m L3 = L7 [0028] Actual average passing speed of the reduction roll band The calculation method is as follows. [Equation 4] TLL: Liquidus temperature (°C) TSL: Solidus temperature (°C) TC: Center temperature of slab (°C) TC is determined by the two-dimensional difference method shown in Equation 5. [Equation 5] fs=EXPA, A=-62.6521 + 23
.. 5098x+ 4.06918x2 - 1.275
34x3
- 0.47515x4 +
0.106007x5 x=lnt t; Required time (minutes) from the meniscus to the input side of the rolling roll band [0031] Table 2 is a table showing the results of the segregation score of the wire rod in the slab portion determined in Fig. 4. . The wire rod segregation score used here was determined by corroding the cross section of the wire coil with hydrochloric acid and visually observing it, and the average value was 0.
A score of 2 or less is considered passing. [Table 2] [0033] In Table 2, short-time heating of a slab refers to the minimum time necessary for rolling the slab, and long-term heating of a slab refers to the heating time set to diffuse segregation. This is an extended process. [0034] In Table 2, only when the solid fraction at the center of the slab on the entry side of the reduction roll band and the average passing speed of the reduction roll band satisfied the control values, could the wire rod segregation rating standard value be achieved with short-time processing of the slab. . In addition, if one or both of the control values for the solid phase ratio at the center of the slab on the entrance side of the reduction roll band and/or the passing speed of the reduction roll band cannot be satisfied, the wire rod segregation score standard value will be achieved only for the long-term heating of the slab. did it. [0035] As explained above, according to the present continuous casting method, the determination layer is adjusted so that the solid fraction at the center of the slab on the entry side of the reduction roll band and the average passing speed of the reduction roll band satisfy the control values. By separating, the state of segregation can be easily determined. Based on this result, the heat treatment conditions in the heating and rolling process of the slab can be changed and feedforward can be carried out to reduce the process load and create a homogeneous slab. Obtainable.
【図1】連続鋳造設備における鋳片圧下ロール帯位置を
説明する装置図である。FIG. 1 is an apparatus diagram illustrating the position of slab reduction rolls in continuous casting equipment.
【図2】メニスカス位置の鋳造速度,鋳片偏析指数と鋳
造長さの関係を示す図である。FIG. 2 is a diagram showing the relationship between casting speed at the meniscus position, slab segregation index, and casting length.
【図3】圧下ロール帯の平均通過速度と圧下ロール帯入
側の鋳片中心固相率の関係を示す図である。FIG. 3 is a diagram showing the relationship between the average passing speed of the reduction roll band and the solid fraction at the center of the slab on the entrance side of the reduction roll band.
【図4】各鋳造長におけるメニスカス位置の鋳造速度,
圧下ロール帯の平均通過速度,圧下ロール帯入側の鋳片
厚み中心部固相率との関係を示す図である。[Figure 4] Casting speed at meniscus position at each casting length,
FIG. 3 is a diagram showing the relationship between the average passing speed of the reduction roll band and the solid phase ratio at the center of the slab thickness on the entrance side of the reduction roll band.
【図5】エッチプリント採取要領を示す図である。FIG. 5 is a diagram showing an etch print collection procedure.
1 メニスカス位置 2 鋳片圧下開始位置 3 鋳型 3a 鋳片 4 断面 5 エッチプリント 1 Meniscus position 2 Slab rolling start position 3 Mold 3a Slab 4 Cross section 5 Etch print
Claims (1)
より鋳片を圧下しつつ引抜く溶融金属の連続鋳造法にお
いて、圧下ロール帯入側の鋳片中心固相率および圧下ロ
ール帯平均通過速度が、ある定められた範囲を越えると
鋳片の偏析状態が劣化したと判定することを特徴とする
連続鋳造法。Claim 1: In a continuous casting method for molten metal, in which a slab is pulled down while being rolled down by at least two pairs of rolls at the final stage of solidification, the solid fraction at the center of the slab on the roll-in side of the roll-down roll and the average passing speed of the roll-down roll band are , a continuous casting method characterized by determining that the segregation state of the slab has deteriorated when it exceeds a certain predetermined range.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP41539390A JPH04231156A (en) | 1990-12-28 | 1990-12-28 | Continuous casting |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP41539390A JPH04231156A (en) | 1990-12-28 | 1990-12-28 | Continuous casting |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH04231156A true JPH04231156A (en) | 1992-08-20 |
Family
ID=18523758
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP41539390A Pending JPH04231156A (en) | 1990-12-28 | 1990-12-28 | Continuous casting |
Country Status (1)
Country | Link |
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JP (1) | JPH04231156A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002361381A (en) * | 2001-06-01 | 2002-12-17 | Nippon Steel Corp | Evaluation method for segregation of billet and wire rod |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01273658A (en) * | 1988-04-27 | 1989-11-01 | Sumitomo Metal Ind Ltd | Method for continuously casting steel giving rolling reduction |
JPH02151354A (en) * | 1988-12-02 | 1990-06-11 | Nippon Steel Corp | Method for improving segregation in continuously cast slab |
-
1990
- 1990-12-28 JP JP41539390A patent/JPH04231156A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01273658A (en) * | 1988-04-27 | 1989-11-01 | Sumitomo Metal Ind Ltd | Method for continuously casting steel giving rolling reduction |
JPH02151354A (en) * | 1988-12-02 | 1990-06-11 | Nippon Steel Corp | Method for improving segregation in continuously cast slab |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002361381A (en) * | 2001-06-01 | 2002-12-17 | Nippon Steel Corp | Evaluation method for segregation of billet and wire rod |
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