JPH04189822A - Production of aliphatic polyester - Google Patents

Production of aliphatic polyester

Info

Publication number
JPH04189822A
JPH04189822A JP31784990A JP31784990A JPH04189822A JP H04189822 A JPH04189822 A JP H04189822A JP 31784990 A JP31784990 A JP 31784990A JP 31784990 A JP31784990 A JP 31784990A JP H04189822 A JPH04189822 A JP H04189822A
Authority
JP
Japan
Prior art keywords
molecular weight
polyester
diisocyanate
aliphatic polyester
acid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP31784990A
Other languages
Japanese (ja)
Other versions
JP2825969B2 (en
Inventor
Eiichiro Takiyama
栄一郎 滝山
Isamu Niikura
新倉 勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Resonac Holdings Corp
Original Assignee
Showa Highpolymer Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Showa Highpolymer Co Ltd filed Critical Showa Highpolymer Co Ltd
Priority to JP31784990A priority Critical patent/JP2825969B2/en
Priority to US07/797,033 priority patent/US5306787A/en
Priority to DE69127676T priority patent/DE69127676T2/en
Priority to EP91310812A priority patent/EP0488617B1/en
Publication of JPH04189822A publication Critical patent/JPH04189822A/en
Application granted granted Critical
Publication of JP2825969B2 publication Critical patent/JP2825969B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Polyesters Or Polycarbonates (AREA)

Abstract

PURPOSE:To obtain the subject polyester useful as films, etc., by adding a prescribed amount of a diisocyanate to a specific aliphatic polyester in a molten state above the melting point thereof and then increasing the molecular weight. CONSTITUTION:The objective polyester is obtained by adding a diisocyanate such as 2,4-tolylene diisocyanate having isocyanate groups in an amount of (1/10) to 2 equiv. to hydroxyl groups to an aliphatic polyester with >=5000, preferably >=10000 number-average molecular weight in which the terminal groups are substantially hydroxyl groups and at least one of the acid component is succinic acid in a molten state above the melting point thereof. Furthermore, the polyhydric alcohol component of the aforementioned polyester is preferably ethylene glycol and butanediol-1,4.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、末端基が実質的にヒドロキシル基である高分
子量飽和ポリエステルを、更に一段と高分子量化して各
種用途に有用なポリエステルを合成する方法に関するも
のである。
[Detailed Description of the Invention] [Industrial Application Field] The present invention provides a method for synthesizing a polyester useful for various uses by further increasing the molecular weight of a high molecular weight saturated polyester whose terminal groups are essentially hydroxyl groups. It is related to.

〔従来の技術および課題〕[Conventional technology and issues]

飽和ポリエステル、特にテレフタル酸を一成分とする系
統のものは、フィルム、成形品、ガラス繊維強化プラス
チックスとして、頗る多方面な用途に利用されているこ
とはよく知られている。
It is well known that saturated polyesters, especially those containing terephthalic acid as one component, are used in a wide variety of applications as films, molded products, and glass fiber reinforced plastics.

また、接着剤、塗料のベース樹脂としても有用で、近年
開発が進められてもいる。
It is also useful as a base resin for adhesives and paints, and its development has been progressing in recent years.

本発明はポリエチレンテレフタレートのような比較的融
点の高いポリエステルよりも、塗料、接着剤に用いられ
る比較的低融点のポリエステル、或はフィルム形成性が
十分でない脂肪族ポリエステルなどのポリエステルの分
子量を増大させて実用上十分な性質を付与する方法に関
する。
The present invention increases the molecular weight of polyesters such as polyesters with relatively low melting points used in paints and adhesives, or aliphatic polyesters that do not have sufficient film-forming properties, than polyesters with relatively high melting points such as polyethylene terephthalate. The present invention relates to a method for imparting practically sufficient properties to a material.

周知のように、高分子量(ここでいう高分子量は数平均
分子量で約10.0OO1,’l十、とする)ポリエス
テルを合成する方法は、末端ヒドロキシル基の低分子量
ポリエステルの脱グリコール反応によっている。
As is well known, the method for synthesizing high molecular weight polyesters (high molecular weight here is defined as a number average molecular weight of approximately 10.0OO1,'10) is by deglycol reaction of low molecular weight polyesters with terminal hydroxyl groups. .

従って、分子量が増大するにつれて末端基濃度は著しく
減少し、エステル交換時の温度による分解反応も加わっ
て分子量に限界を生ずるようになる。
Therefore, as the molecular weight increases, the terminal group concentration decreases markedly, and the decomposition reaction due to the temperature during transesterification is also added, and a limit is placed on the molecular weight.

特に、脂肪族ポリエステルにその傾向が著しくみられる
。例乙ば、第1図に示すように、従来の減圧下の脱グリ
コール反応により高分子量飽和ポリエステルを製造する
場合、分子量が最大値に達した後、減少に転することが
みられる。
This tendency is particularly noticeable in aliphatic polyesters. For example, as shown in FIG. 1, when a high molecular weight saturated polyester is produced by the conventional deglycol reaction under reduced pressure, the molecular weight begins to decrease after reaching a maximum value.

このような場合、脂肪族で強靭なフィルムを形成させる
に足りる分子量をもったポリエステルを得ることは、従
来の脱グリコール反応に頼っていたのでは、難しい。言
いかえれば、脂肪族ポリエステルて得られる分子量では
実用性のある物性を有するフィルム3形成させることは
出来なかったといえる。
In such cases, it is difficult to obtain an aliphatic polyester having a molecular weight sufficient to form a strong film by relying on conventional deglycol reactions. In other words, it can be said that it was not possible to form the film 3 having practical physical properties with the molecular weight obtained from the aliphatic polyester.

芳香族構造P有するポリエステルにしても、例7−ば粘
着7FIIヅ)ベースレシンに使用しようとする時、似
たような状況となる。この時も分子量の不十分な点はそ
のまま物性の不足として現われる。
A similar situation arises when polyesters having an aromatic structure P are used in base resins. In this case, the insufficient molecular weight directly manifests itself as a lack of physical properties.

〔課題を解決するための手段〕[Means to solve the problem]

従って、本発明者らはこのような易熱分解性のポリエス
テルの分子量を極力高めるべく検討を重ねた結果、まづ
数平均分子量が5,000以上、望ましくは10,00
0以上で、末端基が実質的にヒドロキシル基であり、酸
成分の少なくとも1種類がコハク酸である脂肪族ポリエ
ステルに、その融点以上の熔融状態において、ヒドロキ
シル基の1/10〜2当量相当のイソシアナート基を有
するジイソシアナートを添加することにより、意外にも
ゲル化の危険がなく円滑に高分子量ポリエステルを合成
出来ることを知り、本発明を完成することができた。
Therefore, as a result of repeated studies by the present inventors to increase the molecular weight of such easily thermally decomposable polyester as much as possible, we found that the number average molecular weight is 5,000 or more, preferably 10,000.
0 or more, the terminal group is substantially a hydroxyl group, and at least one type of acid component is succinic acid. It was discovered that by adding a diisocyanate having an isocyanate group, a high molecular weight polyester can be synthesized smoothly without the risk of gelation, and the present invention was completed.

従来の一般的な常識では、高温でイソシアナートをポリ
マーに反応させることは、ゲル化が避けられないとする
ものであるが、ポリエステルの分子量を5,000以上
とし、イソシアナートの量をヒドロキシル基の1/10
〜2当量とすることで、ゲル化の危険性なしにポリエス
テルの分子量を高めることが可能なことを見出した点に
、本発明の意味がある。
Conventional common sense holds that gelation is inevitable when isocyanates are reacted with polymers at high temperatures. 1/10 of
The meaning of the present invention lies in the discovery that by setting the amount to 2 equivalents, it is possible to increase the molecular weight of the polyester without the risk of gelation.

使用するシイ゛ノシアナートの量がイソシアナート基の
当量として、ヒドロキシル基の1/10当量未満では 
分子量増大の効果に乏しく、また2当量を超える場合は
ゲル化の危険性が大きくなる。
If the amount of cyanocyanate used is less than 1/10 equivalent of hydroxyl group as equivalent of isocyanate group,
The effect of increasing the molecular weight is poor, and if the amount exceeds 2 equivalents, there is a greater risk of gelation.

本発明の主成分である飽和ポリニスデルは、酸の少くと
も一成分はコハク酸であり、グリコール成分としてはエ
チレングリコール、ブタンジオール1,4のいづれか、
または混合物である。
In the saturated polynisder, which is the main component of the present invention, at least one acid component is succinic acid, and the glycol component is either ethylene glycol, butanediol 1, 4,
or a mixture.

この理由は、融点、フィルム形成性、ならびにコストか
らくるものである。
The reason for this is due to melting point, film forming properties, and cost.

融点が80℃以下では実用性に乏しくなるが、脂肪族ポ
リエステルで80℃U上の融点を有するものは、コハク
酸とエチレングリコール、コハク酸とブタンジオールの
2種類に、コストも加味すれば、限定されるといっても
過言ではないからである。
If the melting point is below 80°C, it will be impractical, but there are two aliphatic polyesters with a melting point above 80°C: succinic acid and ethylene glycol, and succinic acid and butanediol. It is no exaggeration to say that it is limited.

コハク酸の一部とアジピン酸、セバシン酸、或はデカメ
チレンジカルボン酸で置換することは可能であるか、そ
の割合は50モル(%)以下が好ましい。
Is it possible to replace a part of succinic acid with adipic acid, sebacic acid, or decamethylene dicarboxylic acid?The ratio is preferably 50 mol (%) or less.

同様のことはグリコール成分についても言えることであ
るが、ブタンジオール1.4の一部をヘキサシシ゛オー
ル1,6、デカメチレングリコール、で置換することは
可能である。
The same thing can be said about the glycol component, but it is possible to replace a part of butanediol 1,4 with hexashidiol 1,6 or decamethylene glycol.

ポリエステル化はグリコール過剰で所望の酸価(一般に
は10以下)迄エステル化した後、テトラアルキルチタ
ン化合物のような反応触媒の存在下で脱グリコール反応
が行われる。
Polyesterification is performed by esterifying with excess glycol to a desired acid value (generally 10 or less), followed by deglycol reaction in the presence of a reaction catalyst such as a tetraalkyl titanium compound.

必要な分子量に達した段階で、ジイソシアナートの所望
量が添加される。
Once the required molecular weight is reached, the desired amount of diisocyanate is added.

本発明に使用されるジイソシアナートの種顕に特に制限
はないが、市販のものがそのま才用いられる。
There are no particular restrictions on the species of diisocyanate used in the present invention, but commercially available diisocyanates can be used as is.

それらの例としては、例えば2.4− トリレンジイソ
シアナート、2.4−)リレンジイソシアナートと2.
6− トリレンジイソシアナートとの混合体、ジフェニ
ルメタンジイソシアナート、P。
Examples thereof include, for example, 2.4-tolylene diisocyanate, 2.4-)lylene diisocyanate and 2.4-)lylene diisocyanate.
6- Mixture with tolylene diisocyanate, diphenylmethane diisocyanate, P.

P゛−ジフェニルジイソシアナート、1,6−ナフチレ
ンジイソシアナート、キシリレンジイソシアナート、水
製化キシリレンジイソシアナート、イソホロンジイソシ
アナート、ヘキサメチレンジイソシアナートである。
They are P'-diphenyl diisocyanate, 1,6-naphthylene diisocyanate, xylylene diisocyanate, aqueous xylylene diisocyanate, isophorone diisocyanate, and hexamethylene diisocyanate.

ジイソシアナート添加と同時に反応が進行し、数分後に
は反応は終了する。
The reaction proceeds simultaneously with the addition of the diisocyanate and ends after a few minutes.

本発明によるジイソシアナートにより分子量を増大させ
た飽和ポリエステルは、主として、成形品、フィルム等
の用途に供することができる。
The saturated polyester whose molecular weight has been increased by the diisocyanate according to the present invention can be mainly used for molded products, films, and the like.

〔実施例〕〔Example〕

次に本発明の理解を助けるために、以下に実施例を示す
Next, examples will be shown below to help understand the present invention.

実ILづ− 撹拌機、分溜コンデンサー、ガス導入管、温度計を付し
た11セパラブルフラスコに、ブタンジオール】、4を
216+y、コハク酸を236g加え、窒素気流中21
0〜220℃でエステル化して酸価7、つ とした後、
テトラブチルチタネート1.2g加え、コンデンサーを
交換、最初は35To「r、最終的には0.6Torr
の減圧下に約5時間脱グリコール反応P行った。GPC
測定による数平均分子量は16.200であった(第2
−A図参照、ポリエステルA)。これにヘキサメチレン
ジイソシアナート4y (OH/NCO+、10.8)
を温屡190℃で加えた。]O分闇反応後の高分子量ポ
リエステルの数平均分子量は45,800 <第2−B
図参照、ポリエステルB)となったが、ゲル化は生じな
かった。得られた高分子量ポリエステルは融点約120
℃、フィルム形成が可能で2軸延伸により強靭なフィル
ムとなった。
Into a 11 separable flask equipped with a stirrer, fractionation condenser, gas inlet tube, and thermometer, add 216+y of butanediol], 4, and 236 g of succinic acid, and add 216 g of succinic acid in a nitrogen stream.
After being esterified at 0 to 220°C to give an acid value of 7.
Added 1.2g of tetrabutyl titanate, replaced the condenser, initially 35Torr, finally 0.6Torr
The deglycol reaction P was carried out for about 5 hours under reduced pressure. GPC
The number average molecular weight measured was 16.200 (second
- See figure A, polyester A). To this, hexamethylene diisocyanate 4y (OH/NCO+, 10.8)
was added at a temperature of 190°C. ] The number average molecular weight of the high molecular weight polyester after the O darkening reaction is 45,800 <Second-B
As shown in the figure, polyester B) was obtained, but gelation did not occur. The resulting high molecular weight polyester has a melting point of approximately 120
℃, film formation was possible and a strong film was obtained by biaxial stretching.

火ILu 撹拌機、分溜コンデンサー、ガス導入管、温度計を付し
た11セパラブルフラスコに、コハク酸202g、ブタ
ンジオール1.4を216y、アジピン酸29gを仕込
み、200〜210℃でエステル化して酸価9.1とし
た後、コンデンサーを交換し、テトライソプロピルチタ
ネート1gを加ノー、210〜220℃、最終的には0
.7Torr迄減圧し、数平均分子量10.200のポ
リエステル(C)を合成した。
202 g of succinic acid, 216 y of butanediol, and 29 g of adipic acid were placed in a 11 separable flask equipped with a stirrer, fractionation condenser, gas inlet tube, and thermometer, and esterified at 200 to 210°C. After setting the acid value to 9.1, the condenser was replaced and 1 g of tetraisopropyl titanate was added at 210-220°C, finally at 0.
.. The pressure was reduced to 7 Torr, and polyester (C) having a number average molecular weight of 10.200 was synthesized.

引続いて温度を190℃に下げ、ヘキサメチレンジイソ
シアナート5gを加え、15分反応させた。OH、/ 
N CO比は約1/1であった。ゲル化は生じなかった
Subsequently, the temperature was lowered to 190° C., 5 g of hexamethylene diisocyanate was added, and the mixture was reacted for 15 minutes. OH, /
The NCO ratio was approximately 1/1. No gelation occurred.

得られたポリエステル(D)は数平均分子量48.90
0、微黄白色ワックス状て、フィルム形成性が認められ
た。
The obtained polyester (D) had a number average molecular weight of 48.90
0. Slightly yellowish white wax-like appearance, film-forming properties were observed.

4創1J 撹拌機、分溜コンデンサー、温度計、ガス導入管を付し
た11セパラブルフラスコに、エチレングリコール15
0g−コハク酸236 gを仕込み、195〜210°
Cで窒素ガス気流中エステル化して酸価7.つとした後
、コンデンサーを交換し、テトラブチルチタネート1g
加え温度210〜220℃で最終的には0 、7 To
rrの減圧とし、数平均分子量11.800のポリエス
テル(E)を合成した後、温度を190℃に下げ、ジフ
ェニルメタンジイソシアナート’5.5g(○H/NC
O埃110.85>を加え、10分間反応させた所、数
平均分子量は約40,000となりゲル化は生じなかっ
た。
4 wounds 1J Into a 11 separable flask equipped with a stirrer, fractionation condenser, thermometer, and gas inlet tube, add ethylene glycol 15
0g - 236g of succinic acid was charged and heated to 195-210°
Esterified with C in a nitrogen gas stream to give an acid value of 7. After cooling, replace the condenser and add 1g of tetrabutyl titanate.
Addition temperature is 210-220℃ and finally 0,7 To
After synthesizing polyester (E) with a number average molecular weight of 11.800 under reduced pressure of
When O dust 110.85> was added and reacted for 10 minutes, the number average molecular weight was approximately 40,000 and no gelation occurred.

得られたポリエステル(F)はやや黄褐色を帯びたワ/
クス状で、融点約1〕0°C、フィルム形成性が認めら
れた。
The obtained polyester (F) has a slightly yellowish brown color.
It was in the shape of a locust, had a melting point of about 1]0°C, and had film-forming properties.

〔発明の効果] 本発明は上記のように構成したので、比較的低融点の脂
肪族ポリエステルの分子量を増大させ、成形体、フィル
ム等の用途に有用なポリエステル材料を提供することが
できる。
[Effects of the Invention] Since the present invention is configured as described above, it is possible to increase the molecular weight of an aliphatic polyester having a relatively low melting point, thereby providing a polyester material useful for applications such as molded bodies and films.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は、従来の減圧反応による高分子量飽和ポリエス
テルの製造における、時間と分子量分布の関係を示す図
である。 第2−A図は、実施例1におけるポリエステルAのGP
C測定結果を示す図である。 第2−、 B図は、実施例】におけるポリエステルBの
GPC測定結果を示す図である。 特許出願人 昭和高分子株式会社 鼾工勺好量(Mn) 反応g度−・−・・−220’C (減圧反応時間) 第2−A図 ポリエステルA MN’=16,200
FIG. 1 is a diagram showing the relationship between time and molecular weight distribution in the production of high molecular weight saturated polyester by conventional reduced pressure reaction. Figure 2-A shows the GP of polyester A in Example 1.
It is a figure showing a C measurement result. Figure 2-B is a diagram showing the GPC measurement results of polyester B in Example. Patent applicant Showa Kobunshi Co., Ltd. Amount (Mn) Reaction degree - - 220'C (Decompression reaction time) Figure 2-A Polyester A MN' = 16,200

Claims (3)

【特許請求の範囲】[Claims] (1)数平均分子量が5,000以上で、末端基が実質
的にヒドロキシル基であり、酸成分の少くとも一種類が
コハク酸である脂肪族ポリエステルに、その融点以上の
熔融状態において、ヒドロキシル基の1/10〜2当量
相当のイソシアナート基を有するジイソシアナートを添
加することよりなる、高分子量化された脂肪族ポリエス
テルの製造方法。
(1) An aliphatic polyester having a number average molecular weight of 5,000 or more, whose end groups are essentially hydroxyl groups, and at least one type of acid component is succinic acid, is added to A method for producing a high-molecular-weight aliphatic polyester, which comprises adding a diisocyanate having an isocyanate group equivalent to 1/10 to 2 equivalents of the group.
(2)脂肪族ポリエステル中の多価アルコール成分がエ
チレングリコールであることを特徴とする、請求項第1
項記載の方法。
(2) Claim 1, characterized in that the polyhydric alcohol component in the aliphatic polyester is ethylene glycol.
The method described in section.
(3)脂肪族ポリエステル中の多価アルコール成分がブ
タンジオール1,4であることを特徴とする、請求項第
1項記載の方法。
(3) The method according to claim 1, wherein the polyhydric alcohol component in the aliphatic polyester is 1,4 butanediol.
JP31784990A 1990-11-26 1990-11-26 Method for producing aliphatic polyester Expired - Lifetime JP2825969B2 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP31784990A JP2825969B2 (en) 1990-11-26 1990-11-26 Method for producing aliphatic polyester
US07/797,033 US5306787A (en) 1990-11-26 1991-11-25 Method for producing saturated polyester
DE69127676T DE69127676T2 (en) 1990-11-26 1991-11-25 A method of making saturated polyester
EP91310812A EP0488617B1 (en) 1990-11-26 1991-11-25 A method for producing saturated polyester

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP31784990A JP2825969B2 (en) 1990-11-26 1990-11-26 Method for producing aliphatic polyester

Publications (2)

Publication Number Publication Date
JPH04189822A true JPH04189822A (en) 1992-07-08
JP2825969B2 JP2825969B2 (en) 1998-11-18

Family

ID=18092743

Family Applications (1)

Application Number Title Priority Date Filing Date
JP31784990A Expired - Lifetime JP2825969B2 (en) 1990-11-26 1990-11-26 Method for producing aliphatic polyester

Country Status (1)

Country Link
JP (1) JP2825969B2 (en)

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5445778A (en) * 1993-11-03 1995-08-29 Cheil Synthetics Inc. Method for the production of aliphatic copolyester film
EP0694874A2 (en) 1994-07-25 1996-01-31 Toppan Printing Co., Ltd. Biodegradable cards
US5496923A (en) * 1993-09-20 1996-03-05 Mitsui Toatsu Chemicals, Inc. Purification process of aliphatic polyester
EP0703260A1 (en) 1994-09-21 1996-03-27 Tonen Corporation Aliphatic polyester and a process for the preparation thereof
WO1996019521A1 (en) * 1994-12-21 1996-06-27 Showa Denko Kabushiki Kaisha Aliphatic polyester resin and process for producing the same
US5714230A (en) * 1993-11-18 1998-02-03 Mitsui Toatsu Chemicals, Inc. Degradable aliphatic polyester formed products
WO2001019887A1 (en) * 1999-09-10 2001-03-22 Mitsui Chemicals, Inc. Polyurethane resin with degradability
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WO1996019521A1 (en) * 1994-12-21 1996-06-27 Showa Denko Kabushiki Kaisha Aliphatic polyester resin and process for producing the same
US5714569A (en) * 1994-12-21 1998-02-03 Showa Denko K.K. Aliphatic polyester resin and method for producing same
WO2001019887A1 (en) * 1999-09-10 2001-03-22 Mitsui Chemicals, Inc. Polyurethane resin with degradability
US6555645B1 (en) 1999-09-10 2003-04-29 Mitsui Chemicals, Inc. Degradable polyurethane resin
WO2002062572A1 (en) 2001-02-05 2002-08-15 Ishida Co., Ltd. Biodegradable bags for packing foods available in high-speed production
JP2006213825A (en) * 2005-02-03 2006-08-17 Chiba Univ Method for producing barrier material excellent in heat stability
JP4605524B2 (en) * 2005-02-03 2011-01-05 国立大学法人 千葉大学 Method for producing barrier material with excellent thermal stability
WO2008126896A1 (en) 2007-04-10 2008-10-23 Ajinomoto Co., Inc. Method for production of organic acid
WO2008133131A1 (en) 2007-04-16 2008-11-06 Ajinomoto Co., Inc. Method for production of organic acid
WO2008133161A1 (en) 2007-04-17 2008-11-06 Ajinomoto Co., Inc. Method for production of acidic substance having carboxyl group
WO2009072562A1 (en) 2007-12-06 2009-06-11 Ajinomoto Co., Inc. Process for production of organic acid
DE112008003300T5 (en) 2007-12-07 2010-10-14 Sumitomo Chemical Company, Ltd. Process for the preparation of a resin composition and moldings
WO2009075303A1 (en) 2007-12-12 2009-06-18 Mitsubishi Chemical Corporation Aliphatic polyester resin and method for producing the same
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