JPH04174152A - Architectural member - Google Patents
Architectural memberInfo
- Publication number
- JPH04174152A JPH04174152A JP2298463A JP29846390A JPH04174152A JP H04174152 A JPH04174152 A JP H04174152A JP 2298463 A JP2298463 A JP 2298463A JP 29846390 A JP29846390 A JP 29846390A JP H04174152 A JPH04174152 A JP H04174152A
- Authority
- JP
- Japan
- Prior art keywords
- stainless steel
- composite material
- plate
- corrugated
- steel plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 claims abstract description 21
- 239000002131 composite material Substances 0.000 claims abstract description 19
- 229910052751 metal Inorganic materials 0.000 claims description 11
- 239000002184 metal Substances 0.000 claims description 11
- 239000004566 building material Substances 0.000 claims description 9
- 238000010030 laminating Methods 0.000 claims 1
- 229910001220 stainless steel Inorganic materials 0.000 abstract description 25
- 239000010935 stainless steel Substances 0.000 abstract description 25
- 229910052782 aluminium Inorganic materials 0.000 abstract description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 10
- 238000005452 bending Methods 0.000 description 7
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 235000010724 Wisteria floribunda Nutrition 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/072—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements
- E04F13/073—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements for particular building parts, e.g. corners or columns
- E04F13/0733—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements for particular building parts, e.g. corners or columns for corners
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Finishing Walls (AREA)
- Rod-Shaped Construction Members (AREA)
Abstract
Description
【発明の詳細な説明】
り果上卑五月犬ア
本発明は、建材、例えば柱を囲むピラーカバーとして使
用される建材に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a building material, for example a building material used as a pillar cover surrounding a column.
に米Ω骸（
従来、建築物の柱の化粧材として使用されているピラー
カバーは、第１１図、第１２図に示すものがある。第１
１図は半円弧状に２分割したステンレス又はアルミニウ
ム製のセグメント１を円筒状に組み立てたもの、第１２
図は円弧状に４分割したセグメント２を円筒状に組み立
てたものである。いずれも表面はヘアーライン、カラー
エツチング又は鏡面仕上げとされている。Pillar covers conventionally used as decorative materials for pillars of buildings are shown in Figures 11 and 12.
Figure 1 shows a cylindrical assembly of stainless steel or aluminum segments 1 divided into two semicircular arcs.
The figure shows segments 2 divided into four parts in an arc shape, assembled into a cylindrical shape. All have hairline, color-etched, or mirror-finished surfaces.
ところで、従来のピラーカバーでは必要な剛性を得るた
め、厚さ１．５ｍｍ程度のステンレス板を使用している
が、これでは重量が大きくなり、デリバリ−や施工が困
難で、コスト高となる。また、重量の関係で用途は建築
物に限定され、車両や船舶には使うことができない。し
かも、円弧状に曲げる加工は、ステンレス板又はアルミ
ニウム板の内側長手方向に２ｍｍ程度のピッチでブレー
キプレスにより、少しずつ曲げていくため、加工に手間
取り、生産性が悪いという問題点を有している。By the way, conventional pillar covers use stainless steel plates with a thickness of about 1.5 mm in order to obtain the necessary rigidity, but this increases the weight, makes delivery and construction difficult, and increases costs. Also, due to its weight, its use is limited to buildings and cannot be used in vehicles or ships. Moreover, the process of bending into an arc shape involves the process of bending the stainless steel plate or aluminum plate little by little at a pitch of about 2 mm in the longitudinal direction of the plate using a brake press, which takes time and reduces productivity. There is.
明の目的 構成、作用
以上の問題点に鑑み、本発明の目的は、軽量で十分な剛
性を有し、生産性、デリバリ−１施工性が良く、しかも
幅広い用途に使用できる建材を提供することにある。OBJECT OF THE INVENTION In view of the problems described above in terms of structure and operation, the object of the present invention is to provide a building material that is lightweight, has sufficient rigidity, has good productivity and delivery workability, and can be used for a wide range of purposes. It is in.
以上の目的を達成するため、本発明に係る建材は、継板
を設けた略半円筒状の金属板と、波形材に平板材を貼り
合わせた複合材料とから構成され、前記金属板の内側に
前記複合材料が一体的に固着きれていることを特徴とす
る。In order to achieve the above object, the building material according to the present invention is composed of a substantially semi-cylindrical metal plate provided with joint plates, and a composite material in which a flat plate material is bonded to a corrugated material, and the inside of the metal plate is The composite material is integrally fixed to each other.
前記複合材料は波形材及び平板材がアルミニウム等にて
製作される。波形材の一面に平板材を固着して補強した
複合材料は、柔軟性があり、あらゆる形状に沿い、軽量
で加工性に富み、しかも強度が高く、不燃性、耐防水性
にも優れている。本発明に係る建材はこのような複合材
料で略円筒状の金属板を裏打ちしたものであり、金属板
は従来ピラーカバーとして使用されていたものよりかな
り薄手のものを使用でき、円弧状の曲げ加工もロールを
使用したペングーによって能率よく行なうことが可能と
なった。なお、金属板は耐食、耐候性の点でステンレス
板を使用することが好ましいが、他の材料であってもよ
い。In the composite material, the corrugated material and the flat material are made of aluminum or the like. Composite materials made by fixing and reinforcing a flat plate on one side of a corrugated material are flexible, conform to any shape, are lightweight and easy to work with, and are also strong, nonflammable, and waterproof. . The building material according to the present invention is one in which a substantially cylindrical metal plate is lined with such a composite material, and the metal plate can be considerably thinner than that conventionally used as a pillar cover, and can be bent in an arc shape. Processing can now be carried out efficiently using a pengu with rolls. Note that it is preferable to use a stainless steel plate as the metal plate in terms of corrosion resistance and weather resistance, but other materials may be used.
衷旌刻
以下、本発明に係る建材の実施例につき、添付図面を参
照して説明する。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of the building material according to the present invention will be described with reference to the accompanying drawings.
第１図、第２図、第３図はピラーカバーとして使用する
ために半円弧状に２分割されたセグメントの一つを示し
ている。このセグメントは、厚き０゜４〜０．６ｍｍの
鏡面仕上げのステンレス板１０と、その内側に接着きれ
た複合材料２０とで構成されている。1, 2, and 3 show one of the segments divided into two semicircular arcs for use as a pillar cover. This segment is composed of a mirror-finished stainless steel plate 10 with a thickness of 0.4 to 0.6 mm, and a composite material 20 adhered to the inside thereof.
ステンレス板１０は、筒状本体部１１の上下両端及び両
側に継板１２．１３．１４．１５を設けたもので、以下
に詳述する加工工程によって第１０図に示す形状に一体
的に成形したものである。また、複合材料２０は、波形
材２１の一面に平板材２２を接着したもので、例えば、
波形材２１は厚ｔ ０．２ｍｍのアルミニウム板を９ｍ
ｍのピッチで波形に成形したもの、平板材２２は厚さ０
．５ｍｍのアルミニウム板からなり、両者は波形頂部で
接着され、全体の厚さは約４．７ｍｍに仕上げられてい
る。この複合材料２０は平板状に形成されており、以下
に説明する加工工程において、ステンレス板１０の筒状
本体部１１の内面に沿って馴染ませる。The stainless steel plate 10 has joint plates 12, 13, 14, and 15 provided at both upper and lower ends and both sides of a cylindrical main body 11, and is integrally formed into the shape shown in FIG. 10 by the processing process detailed below. This is what I did. Further, the composite material 20 is made by bonding a flat plate material 22 to one surface of a corrugated material 21, for example,
The corrugated material 21 is an aluminum plate with a thickness of t 0.2 mm.
The flat plate material 22, which is formed into a corrugated shape with a pitch of m, has a thickness of 0.
．． It is made of 5mm aluminum plates, both of which are glued together at the corrugated tops, and the overall thickness is approximately 4.7mm. This composite material 20 is formed into a flat plate shape, and is blended along the inner surface of the cylindrical main body portion 11 of the stainless steel plate 10 in the processing steps described below.
ここで、ステンレス板１０の加工手順及び複合材料２０
を接着する加工手順について説明する。Here, the processing procedure of the stainless steel plate 10 and the composite material 20
We will explain the processing procedure for gluing.
（ａ）素材切断
第４図に示すように、板厚０．４〜０．６ｍｍのステン
レス板１０（５ＵＳ３０４ ）を長さ２０００ｍｍ、幅
４００ｔｎｍにカットし、四隅を切り欠いて両端に突片
１７を形成する。(a) Material cutting As shown in Figure 4, a stainless steel plate 10 (5US304) with a thickness of 0.4 to 0.6 mm is cut to a length of 2000 mm and a width of 400 tnm, the four corners are cut out, and protrusions 17 are attached to both ends. form.
（ｂ）両端プレス加工
カットきれたステンレス板１０の両端突片１７をブレー
キプレス加工にて、第５図に示す形状に折り曲げる。(b) Pressing both ends The protruding pieces 17 at both ends of the cut stainless steel plate 10 are bent by brake press into the shape shown in FIG. 5.
（ｃ）曲げ加工
第５図に示したステンレス板１０を半円弧状に曲げ加工
を行なう。この曲げ加工は、第６図、第７図、第８図に
示す３本のローラ３１．３２．３３を備えたペングーで
行なわれる。両端突片１７の加工も同時に実行され、そ
のためにローラ３１の両端部は小径部３１ａとされ、ロ
ーラ３２．３３の両端部は大径部３２ａ、 ３３ａとき
れている。また、ローラ３１ 、３２．３３の表面には
硬質の保護層が形成きれている。(c) Bending The stainless steel plate 10 shown in FIG. 5 is bent into a semicircular arc shape. This bending process is carried out in a pengoo equipped with three rollers 31, 32, 33 as shown in FIGS. 6, 7 and 8. Machining of the protrusions 17 at both ends is also carried out at the same time, and for this purpose both ends of the roller 31 are formed into small diameter portions 31a, and both ends of the rollers 32, 33 are separated from the large diameter portions 32a, 33a. Further, a hard protective layer is completely formed on the surfaces of the rollers 31, 32, and 33.
ステンレス板１０は、ローラ３１．３２．３３間を通過
することにより、第９図に示す形状に曲げ加工を施され
る０本体部１１は半径１２５ｍｍの半円弧状とされ、突
片１７は継板１２と端面１２ａとに折り曲げられる。The stainless steel plate 10 is bent into the shape shown in FIG. 9 by passing between rollers 31, 32, and 33.The main body part 11 is formed into a semicircular arc shape with a radius of 125 mm, and the protruding piece 17 is bent into the shape shown in FIG. It is bent into a plate 12 and an end surface 12a.
また、本体部１１の両側には継板１４．１５が突出した
状態となる。継板１２の高さは１５ｍｍ、端面１２ａの
幅は１５ｍｍ、継板１４．１５の突出長さは３０ｍｍで
ある。Furthermore, the joint plates 14 and 15 protrude from both sides of the main body portion 11. The height of the connecting plate 12 is 15 mm, the width of the end face 12a is 15 mm, and the protruding length of the connecting plate 14.15 is 30 mm.
（ｄ）エツジ曲げ加工
次に、第９図に示したステンレス板１０の継板１４゜１
５をＸｌ及びＸ２点でブレーキプレスにより９０°折り
曲げ、Ｘ２点より内側の部分１４ａ ＋ １５ａを端面
１２ａのエツジと同じ位置ヘセットする。これにて、第
１０図に示すステンレス板１０が得られる。(d) Edge bending Next, the connecting plate 14°1 of the stainless steel plate 10 shown in FIG.
5 by 90 degrees using a brake press at points Xl and X2, and set the portion 14a + 15a inside the point X2 to the same position as the edge of the end face 12a. In this way, the stainless steel plate 10 shown in FIG. 10 is obtained.
（ｅ）貼り合わせ
第１０図に示したステンレス板１０をその外形に沿った
図示しない型枠にセットし、本体部１１の内側に前記複
合材料２０を適宜接着剤により貼り付ける。このとき、
複合材料２０は本体部１１の曲率と一致するように馴染
ませられる。接着剤が硬化するまで、ステンレス板１０
と複合材料２０は型枠と押きえ金具とで挟着保持される
。(e) Bonding The stainless steel plate 10 shown in FIG. 10 is set in a mold (not shown) that follows its outer shape, and the composite material 20 is bonded to the inside of the main body 11 using an appropriate adhesive. At this time,
Composite material 20 is conformed to match the curvature of body portion 11 . Hold the stainless steel plate for 10 minutes until the adhesive hardens.
and the composite material 20 are sandwiched and held between the formwork and the holding metal fittings.
以上の工程を経て製品とされたのが第１図〜第３図に示
す半割りのセグメントであり、一対のセグメントを継板
１４．１５を重ね合わせて向かい合わせることにより直
径２５０ｍｍの円筒状のピラーカバーとして施工きれる
。また、上下方向には継板１２゜１３を重ね合わせて連
結する。The product obtained through the above steps is the half-split segment shown in Figs. Can be installed as a pillar cover. Further, joint plates 12 and 13 are overlapped and connected in the vertical direction.
なお、本発明に係る建材は実施例に限定するものではな
く、その要旨の範囲内で種々に変更できる。 −
例えば、上下の継板１２．１３は別体のものを用意し、
筒状本体部１１の両端部にリベットで固定してもよく、
あるいは上下いずれか一方にのみ設けてもよい。但し、
継板１２．１３は、前記実施例の如く、本体部１１と一
体的に構成した方が、本体部１１のペングー加工と同時
に所定の形状に加工することができ、生産性の点で好ま
しい。Note that the building material according to the present invention is not limited to the examples, and can be variously modified within the scope of the gist. - For example, prepare upper and lower joint plates 12 and 13 separately,
It may be fixed to both ends of the cylindrical main body part 11 with rivets,
Alternatively, it may be provided only on either the upper or lower side. however,
It is preferable in terms of productivity that the joint plates 12 and 13 are constructed integrally with the main body 11 as in the embodiments described above, since they can be processed into a predetermined shape at the same time as the main body 11 is processed.
また、複合材料２０の貼り合わせ形態としては、波形材
２１をステンレス板１０の内面に貼り合わせてもよい。Further, as a method of bonding the composite material 20, the corrugated material 21 may be bonded to the inner surface of the stainless steel plate 10.
このように貼り合わせれば、より高い剛性が得られる。By bonding them together in this way, higher rigidity can be obtained.
あるいは、ステンレス板１０の表面仕上げは、鏡面仕上
げ以外に、ヘアーライン、カラーエツチング等でもよい
。Alternatively, the surface finish of the stainless steel plate 10 may be hairline, color etching, etc. other than mirror finish.
さらに、前記実施例中に記載した数値は一例であること
は勿論である。Furthermore, it goes without saying that the numerical values described in the above examples are merely examples.
発明の効果
以上の説明で明らかなように、本発明によれば、略半円
筒状の金属板を、波形材に平板材を貼り合わせた複合材
料で裏打ちしたため、金属板としてかなり薄い材料を使
用しても高い剛性を得ることができ、安価で軽量の建材
として仕上げることができる。従って、耐衝撃性、耐風
圧性に優れ、デリバリ−や施工が容易となる。また、金
属板を円弧状に加工するにはプレス加工ではなくペング
ー加工が採用できるため、生産性が高く、しかも表面が
連続した曲面となり、鏡面仕上げと相俟って外観が良好
である。きらに、軽量であることから、建築物のみなら
ず、車両や船舶等幅広く施工できる。Effects of the Invention As is clear from the above explanation, according to the present invention, a substantially semi-cylindrical metal plate is lined with a composite material made by bonding a flat plate material to a corrugated material, so a fairly thin material is used as the metal plate. However, it can be finished as an inexpensive and lightweight building material because of its high rigidity. Therefore, it has excellent impact resistance and wind pressure resistance, and is easy to deliver and install. In addition, since pengu processing can be used instead of press processing to process the metal plate into an arc shape, productivity is high, and the surface becomes a continuous curved surface, which, together with the mirror finish, provides a good appearance. Furthermore, since it is lightweight, it can be used not only for buildings but also for a wide range of applications such as vehicles and ships.
第１図は本発明の一実施例であるセグメントの平面図、
第２図は第１図の正面図、第３図は第２図のＡ−Ａ断面
図である。第４図は前記セグメントを構成するステンレ
ス板の加工前平面図、第５図は端部を加工きれたステン
レス板の斜視図、第６図はステンレス板を加工するため
のペングーの正面図、第７図は第６図のＢ−Ｂ拡大断面
図、第８図は第７図のＣ−Ｃ拡大断面図である。第９図
はペングー加工後のステンレス板の斜視図、第１０図は
エツジ曲げ加工後のステンレス板の斜視図である。第１
１図、第１２図はそれぞれ従来のピラーカバーの平面図
である。
１０・・・ステンレス板、１１・・・本体部、１２．１
３．１４．１５・・・継板、２０・・・複合材料、２１
・・・波形材、２２・・・平板材。
特許出願人 大阪富士工業株式会社FIG. 1 is a plan view of a segment that is an embodiment of the present invention;
2 is a front view of FIG. 1, and FIG. 3 is a cross-sectional view taken along the line AA in FIG. 2. Fig. 4 is a plan view of the stainless steel plate constituting the segment before processing, Fig. 5 is a perspective view of the stainless steel plate whose end has been processed, Fig. 6 is a front view of the pengu for processing the stainless steel plate, 7 is an enlarged sectional view taken along line BB in FIG. 6, and FIG. 8 is an enlarged sectional view taken along line CC in FIG. FIG. 9 is a perspective view of the stainless steel plate after bending process, and FIG. 10 is a perspective view of the stainless steel plate after edge bending process. 1st
1 and 12 are plan views of conventional pillar covers, respectively. 10... Stainless steel plate, 11... Main body, 12.1
3.14.15... Joint plate, 20... Composite material, 21
... Corrugated material, 22... Flat material. Patent applicant Osaka Fuji Industries Co., Ltd.
Claims (1)
材を貼り合わせた複合材料とから構成され、前記金属板
の内側に前記複合材料が一体的に固着されていることを
特徴とする建材。1. It is composed of a substantially semi-cylindrical metal plate provided with joint plates and a composite material made by laminating a flat plate material to a corrugated material, and the composite material is integrally fixed to the inside of the metal plate. Building materials featuring:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2298463A JPH0742761B2 (en) | 1990-11-02 | 1990-11-02 | Building material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2298463A JPH0742761B2 (en) | 1990-11-02 | 1990-11-02 | Building material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH04174152A true JPH04174152A (en) | 1992-06-22 |
| JPH0742761B2 JPH0742761B2 (en) | 1995-05-10 |
Family
ID=17860033
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2298463A Expired - Lifetime JPH0742761B2 (en) | 1990-11-02 | 1990-11-02 | Building material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0742761B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005193029A (en) * | 2003-12-30 | 2005-07-21 | Lg Electronics Inc | Door of drum-type washing machine, method of manufacturing door with hairline sheet of drum-type washing machine, and method of manufacturing hairline sheet used for door |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5850594A (en) * | 1981-09-21 | 1983-03-25 | 松下電器産業株式会社 | Electronic musical instrument |
| JPS58165117U (en) * | 1982-04-28 | 1983-11-02 | 積水ハウス株式会社 | pillar |
-
1990
- 1990-11-02 JP JP2298463A patent/JPH0742761B2/en not_active Expired - Lifetime
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5850594A (en) * | 1981-09-21 | 1983-03-25 | 松下電器産業株式会社 | Electronic musical instrument |
| JPS58165117U (en) * | 1982-04-28 | 1983-11-02 | 積水ハウス株式会社 | pillar |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005193029A (en) * | 2003-12-30 | 2005-07-21 | Lg Electronics Inc | Door of drum-type washing machine, method of manufacturing door with hairline sheet of drum-type washing machine, and method of manufacturing hairline sheet used for door |
| US7716957B2 (en) | 2003-12-30 | 2010-05-18 | Lg Electronics Inc. | Drum type washing machine with door ring |
| US7735346B2 (en) | 2003-12-30 | 2010-06-15 | Lg Electronics Inc. | Door of drum-type washing machine, and method of manufacturing door with decorative portion thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0742761B2 (en) | 1995-05-10 |
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