JPH04154885A - Adhesive of metallic foil for laminate - Google Patents

Adhesive of metallic foil for laminate

Info

Publication number
JPH04154885A
JPH04154885A JP2282937A JP28293790A JPH04154885A JP H04154885 A JPH04154885 A JP H04154885A JP 2282937 A JP2282937 A JP 2282937A JP 28293790 A JP28293790 A JP 28293790A JP H04154885 A JPH04154885 A JP H04154885A
Authority
JP
Japan
Prior art keywords
resin
adhesive
weight
metal foil
mol
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2282937A
Other languages
Japanese (ja)
Inventor
Kanji Kurata
倉田 敢司
Tsutomu Era
江良 励
Itsuo Tomita
富田 逸男
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Electric Works Co Ltd
Original Assignee
Matsushita Electric Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Works Ltd filed Critical Matsushita Electric Works Ltd
Priority to JP2282937A priority Critical patent/JPH04154885A/en
Publication of JPH04154885A publication Critical patent/JPH04154885A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/38Improvement of the adhesion between the insulating substrate and the metal
    • H05K3/386Improvement of the adhesion between the insulating substrate and the metal by the use of an organic polymeric bonding layer, e.g. adhesive

Landscapes

  • Adhesives Or Adhesive Processes (AREA)

Abstract

PURPOSE:To obtain the title adhesive having excellent tracking resistance and excellent storage stability, comprising an epoxy resin, a polyvinyl butyral resin, a carboxylic acid, etc., in a specific ratio. CONSTITUTION:The objective adhesive comprising (A) 5-15wt.% epoxy resin, (B) 40-60wt.% polyvinyl butyral resin, (C) 1-10wt.% polyisocyanate resin, (D) 20-40wt.% etherified melamine resin and (E) a carboxylic acid composed of preferably fumaric acid in an amount to give 1X10<-3> to 1X10<-1>mol (preferably 1X10<-3> to 1X10<-2>mol) based on 100g of the component A.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、プリント配線板などに供される積層板用の金
属箔の接着剤に関するものである。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a metal foil adhesive for laminated boards used in printed wiring boards and the like.

〔従来の技術〕[Conventional technology]

近年、プリント配線板には電子部品がますます高密度に
実装される様になって来ている。このためにますます狭
くなる回路において、その回路間の絶縁性能、特に耐ト
ラツキング性の向上が必要になってきている。耐トラツ
キング性に優れた積層板用の金属箔の接着剤が、特開昭
62−174076号公報の実施例に開示されている。
In recent years, electronic components have become increasingly densely mounted on printed wiring boards. For this reason, in circuits that are becoming narrower and narrower, it has become necessary to improve the insulation performance between the circuits, particularly the tracking resistance. A metal foil adhesive for laminated plates having excellent tracking resistance is disclosed in Examples of JP-A-62-174076.

この接着剤はエポキシ樹脂、ポリビニルブチラール樹脂
、イソシアネート、BF3モノエチルアミン錯化合物な
どからな条ものでる。しかし、このものは、接着剤の貯
蔵安定性が悪く、製造直後から精々1週間位の間に使用
しなければならない問題を有していた。
This adhesive is made of epoxy resin, polyvinyl butyral resin, isocyanate, BF3 monoethylamine complex, and the like. However, this adhesive had a problem in that the storage stability of the adhesive was poor and the adhesive had to be used within about one week at most immediately after production.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

本発明は、金属張り積層板を作る際に用いる金属箔に塗
布される接着剤において、優れた耐トラツキング性を有
し、貯蔵安定性に優れた接着剤を提供することにある。
An object of the present invention is to provide an adhesive that has excellent tracking resistance and excellent storage stability in an adhesive that is applied to metal foil used in making a metal-clad laminate.

〔課題を解決するための手段〕[Means to solve the problem]

本発明は、上記の点に鑑みて為されたものであリ、(a
)  エポキシ#A脂5〜15重量%、(b)  ポリ
ビニルブチラール樹脂40〜60重量%(c)  ポリ
イソシアネート樹脂1〜10重量%、(d)  エーテ
ル化メラミン樹脂20〜40重量%、(e)  および
、エポキシ樹脂100g当たりlXl0−3〜I X 
10−3〜1×10−1mol の範囲となる量のカル
ボン酸類を含有することを特徴とする積層板用金属箔の
接着剤を捉供することにある。
The present invention has been made in view of the above points, and includes (a)
) Epoxy #A resin 5-15% by weight, (b) Polyvinyl butyral resin 40-60% by weight, (c) Polyisocyanate resin 1-10% by weight, (d) Etherified melamine resin 20-40% by weight, (e) and lXl0-3 to IX per 100g of epoxy resin
An object of the present invention is to provide an adhesive for metal foil for laminated plates, which is characterized by containing carboxylic acids in an amount ranging from 10-3 to 1 x 10-1 mol.

以下に、本発明について詳説する。The present invention will be explained in detail below.

エポキシ樹脂としては、ノボランク型エポキシ樹脂や、
ビスフェノールA型エポキシ樹脂およびこれに難燃性を
付与したハロゲン化の各エポキシ樹脂、あるいはこれら
の混合物などを用いることができる。その使用量は、5
〜15重量%の範囲が特に好ましいのである。
Epoxy resins include novolanc epoxy resins,
Bisphenol A type epoxy resins, halogenated epoxy resins with flame retardance added thereto, or mixtures thereof can be used. The amount used is 5
A range of 15% by weight is particularly preferred.

ポリビニルブチラール樹脂については、特に制限するも
のではないが、ブチラール化度60〜90モル%、重合
度800〜3000程度のものが好ましい特性を示し、
これらの単独、または混合物を、40〜60重量%の範
囲で用いることができる。
Although there are no particular restrictions on the polyvinyl butyral resin, those with a degree of butyralization of about 60 to 90 mol% and a degree of polymerization of about 800 to 3000 exhibit preferable characteristics,
These can be used alone or in a mixture in an amount of 40 to 60% by weight.

ポリイソシアネート樹脂としては、重量平均分子量50
0〜10(100の範囲のものを、1〜IO重量%の範
囲で用いることができる。
The weight average molecular weight of the polyisocyanate resin is 50.
Those in the range of 0 to 10 (100) can be used in the range of 1 to IO weight %.

エーテル化メラミン樹脂としては、とくに限定するもの
ではないが、メチル化合物メラミン樹脂、エチル化メラ
ミン樹脂、ブチル化メラミン樹脂などを20〜40重量
%の範囲で用いることができる。
The etherified melamine resin is not particularly limited, but methyl compound melamine resin, ethylated melamine resin, butylated melamine resin, etc. can be used in a range of 20 to 40% by weight.

カルボン酸類としては、フマル酸、アジピン酸、セパチ
ン酸、トリメリット酸などを用いることができ、中でも
フマル酸が特ムこ好ましい。その使用量は、前記エポキ
シ樹脂の100重量部に対してlXl0−’〜lXl0
−3〜1×10−1molの範囲で用いることが必要で
ある。カルボン酸類の配合量をこの範囲に限定するのは
I X 10−3mo1未満の配合量では、得られる接
着剤の貯蔵安定性が十分ではなく、I X 10−3〜
1×10−1molを超える配合量では金属箔の絶縁基
板に対する接着力が著しく低下し、積層板としての吸水
性や耐熱性が悪くなるからである。より好ましいのは、
I X 10−3〜I X l 0−2111ol の
範囲である。
As the carboxylic acids, fumaric acid, adipic acid, sepatic acid, trimellitic acid, etc. can be used, and among them, fumaric acid is particularly preferred. The amount used is lXl0-' to lXl0 per 100 parts by weight of the epoxy resin.
It is necessary to use it in the range of -3 to 1×10 −1 mol. The reason why the amount of carboxylic acids is limited to this range is that if the amount is less than IX 10-3 mo1, the resulting adhesive will not have sufficient storage stability.
This is because if the amount exceeds 1×10 −1 mol, the adhesive force of the metal foil to the insulating substrate will be significantly reduced, and the water absorption and heat resistance of the laminate will deteriorate. More preferable is
It is in the range of I x 10-3 to I x l 0-2111 ol.

以上の4つの樹脂成分を上記の範囲に限定するのは、こ
の範囲でないと硬化が十分に進まず、電気特性、吸水性
、金属箔のビール強度などに致命的な欠点を生じる金属
箔張り積層板しか得られないからである。
The reason why the above four resin components are limited to the above ranges is that if they are not within these ranges, curing will not proceed sufficiently, resulting in fatal defects in electrical properties, water absorption, beer strength of metal foil, etc. This is because all you can get is a board.

以上の成分を接着剤の樹脂フェスとする溶媒としては、
ジメチルホルムアミド(DMF)、ジメチルアセトアミ
ド、ジオキサン、メチルエチルケトン(MEK)、アセ
トン、メチルセロソルブ、トルエン、キシレン、メタノ
ール、エタノール、ブタノールなどの単独又は、混合し
たものを用いることができる。好ましくは高沸点の溶媒
と低沸点の溶媒の混合溶媒が、乾燥での溶媒の揮発が次
第に起こるので接着剤層に発生する気泡を少なくするの
に効果がある。なお、前記の4つの樹脂成分の合計の樹
脂含有率5〜50重量%の樹脂フェス、好ましくは10
〜30重量%の樹脂フェスとなる量の溶媒を使用できる
As a solvent for making the above ingredients into a resin face of adhesive,
Dimethylformamide (DMF), dimethylacetamide, dioxane, methyl ethyl ketone (MEK), acetone, methyl cellosolve, toluene, xylene, methanol, ethanol, butanol and the like can be used alone or in combination. Preferably, a mixed solvent of a high boiling point solvent and a low boiling point solvent is effective in reducing bubbles generated in the adhesive layer since the solvent gradually evaporates during drying. In addition, the resin face has a total resin content of 5 to 50% by weight of the above four resin components, preferably 10% by weight.
An amount of solvent can be used that results in a resin face of ~30% by weight.

金属箔としては、銅箔、アルミニウム箔、ステンレス箔
などがあるが、銅箔が電気伝導性の良好な点で好ましく
、この場合、電解銅箔、圧延銅箔いずれでも良く特に限
定するものではない。
Examples of the metal foil include copper foil, aluminum foil, and stainless steel foil, but copper foil is preferable because of its good electrical conductivity.In this case, either electrolytic copper foil or rolled copper foil may be used, and there is no particular limitation. .

積層板用の金属箔は次の様にして作ることができる。す
なわち、前記4つの樹脂成分を含有する樹脂フェスをロ
ールコータ−で金属箔に乾燥後の−塗布量で20〜70
g/m”塗布、好ましくは25〜40g/m”塗布し、
110.−170°C,1〜15分間、好ましくは13
0〜150°C,1〜5分間乾燥機で樹脂フェスの溶媒
を飛ばすとともに樹脂の硬化を進めて半硬化させること
によって得られ、取扱い易い性状の樹脂性の金属箔とな
る。ここで言う半硬化の樹脂とは、さらに熱が加われば
樹脂が溶融し、硬化反応が起こり、かつ手で触れてもベ
トッキがなくこれらを重ねて置くことのできる性状のも
のを言う。
Metal foil for laminates can be made as follows. That is, the coating amount after drying of the resin face containing the above four resin components on the metal foil with a roll coater is 20 to 70%.
g/m" coating, preferably 25 to 40 g/m" coating,
110. -170°C for 1 to 15 minutes, preferably 13
It is obtained by evaporating the solvent of the resin face in a dryer at 0 to 150°C for 1 to 5 minutes and curing the resin to semi-cure it, resulting in a resinous metal foil with easy-to-handle properties. The term "semi-cured resin" as used herein refers to a resin that melts when heat is applied, causing a curing reaction, and that is non-sticky when touched by hand and can be stacked one on top of the other.

この金属箔をプリプレグの少なくとも1枚以上の表面に
重ね合わせたものを、圧力30〜70kg1Ca、温度
120〜180°Cで90〜150分間、加熱加圧成形
し、金属張積層板を得ることができる。
This metal foil is superimposed on the surface of at least one sheet of prepreg and then heated and pressure molded at a pressure of 30 to 70 kg/Ca and a temperature of 120 to 180°C for 90 to 150 minutes to obtain a metal clad laminate. can.

このプリプレグは、公知のエポキシ樹脂、ポリイミド樹
脂、フェノール樹脂、ポリエステル樹脂および、これら
の変性樹脂などの熱硬化性樹脂を用途に応じて適宜選択
して単独又は、組合せた樹脂を、基材に含浸させ、半硬
化させて得られる。
This prepreg is made by impregnating a base material with thermosetting resins such as well-known epoxy resins, polyimide resins, phenol resins, polyester resins, and modified resins of these resins, selected individually or in combination as appropriate depending on the application. It is obtained by semi-curing.

なお、この基材の種類も特に限定されない。通常は、紙
、ガラスクロス等が用いられる。この他にポリイミド樹
脂繊維布等の高耐熱性有機繊維布や石英繊維布等の無機
繊維布等を用いてもよい。
Note that the type of this base material is not particularly limited either. Usually, paper, glass cloth, etc. are used. In addition, highly heat-resistant organic fiber cloth such as polyimide resin fiber cloth, inorganic fiber cloth such as quartz fiber cloth, etc. may be used.

次に本発明を実施例と比較例によって説明する。Next, the present invention will be explained with reference to Examples and Comparative Examples.

〔実施例] 実施例 1〜4 エポキシ樹脂(東部化成製、 YDCN704) 10
重量部、ポリビニルブチラール樹脂(積水化学製、ニス
レットKS−5Z) 52重量部、ポリイソシアネート
樹脂(大日本インキ製、プライオーフェンZP−306
6)8重量部、ブチルエーテル化メラミン(三井東圧製
、ニーパン22R) 30重量部をベース樹脂として別
表第1表に示した各種カルボン酸類をエポキシ樹脂10
0重量部に対して1.OX 10−2mol量を配合し
、これらをトルエン:メチルエヂルケトン(MEK):
メチルアルコールを5:5:4の混合溶媒400重量部
に熔解して金属箔用の接着剤を調製した。これらの接着
剤を用い、一方は直ちに35μm厚みの銅箔に、約30
g/ボの塗布量になるように塗布し、溶媒を飛ばすと同
時に接着剤の反応を進行させる乾燥をおこない接着剤付
の銅箔を得た。他方は、50°Cに7日間放置した後、
同様に用いて、接着剤付の銅箔を得た。
[Example] Examples 1 to 4 Epoxy resin (manufactured by Tobu Kasei, YDCN704) 10
Parts by weight, polyvinyl butyral resin (Sekisui Chemical Co., Ltd., Nislet KS-5Z) 52 parts by weight, polyisocyanate resin (Dainippon Ink Co., Ltd., Plyophen ZP-306)
6) Using 8 parts by weight of butyl etherified melamine (manufactured by Mitsui Toatsu, Kneepan 22R) as a base resin and 30 parts by weight as a base resin, various carboxylic acids shown in Table 1 were added to an epoxy resin of 10 parts by weight.
1.0 parts by weight. Blend 10-2 mol of OX and combine these with toluene: methyl edyl ketone (MEK):
An adhesive for metal foil was prepared by dissolving methyl alcohol in 400 parts by weight of a 5:5:4 mixed solvent. Using these adhesives, one side was immediately attached to a 35 μm thick copper foil by approximately 30 μm.
The copper foil coated with the adhesive was obtained by applying the adhesive in a coating amount of g/bo and drying to evaporate the solvent and at the same time advance the reaction of the adhesive. After leaving the other one at 50°C for 7 days,
Using the same method, copper foil with adhesive was obtained.

これらの銅箔を、通常の紙基材フェノール樹脂含浸プリ
プレグの表面に重ね、加熱加圧成形して得た銅張り積層
板から、5 cm平方角の試験片を切り出した。
These copper foils were laminated on the surface of an ordinary paper-based phenol resin-impregnated prepreg, and a 5 cm square test piece was cut out from a copper-clad laminate obtained by hot-pressing molding.

貯蔵安定性の評価は、上記の試験片を260°Cの半田
浴に浮かした時に、積層板の表面に膨れを生じる迄の時
間で行った。結果を別表第1表に示した。貯蔵安定性が
悪いと接着性能が劣化し、プリプレグと銅箔の間の接着
力が不十分になり、加熱処理によって銅箔表面に膨れが
生じるのである。
The storage stability was evaluated based on the time taken until blisters appeared on the surface of the laminate when the above test piece was floated in a solder bath at 260°C. The results are shown in Appendix Table 1. If the storage stability is poor, the adhesive performance deteriorates, the adhesive force between the prepreg and the copper foil becomes insufficient, and the surface of the copper foil becomes blistered during heat treatment.

実施例 5〜8 エポキシ樹脂(東部化成製、 YDCN704) 10
重量部、ポリビニルブチラール樹脂(積水化学製、ニス
レットMS−52) 47重量部、ポリイソシアネート
樹脂(大日本インキ製、プライオーフェンZF−306
6)8重量部、ブチルエーテル化メラミン(三井東圧製
、ニーパン22R) 35重量部をベース樹脂として、
別表第2表に示したように、各実施例ごとに、フマル酸
の配合量を変えたものとアジピン酸で行った。他は、実
施例1と同様に行い、結果を別表第2表に示した。
Examples 5 to 8 Epoxy resin (manufactured by Tobu Kasei, YDCN704) 10
Parts by weight, polyvinyl butyral resin (Sekisui Chemical Co., Ltd., Nislet MS-52) 47 parts by weight, polyisocyanate resin (Dainippon Ink Co., Ltd., Plyophen ZF-306)
6) 8 parts by weight, butyl etherified melamine (manufactured by Mitsui Toatsu, Kneepan 22R) 35 parts by weight as a base resin,
As shown in Table 2, each example was tested using different amounts of fumaric acid and adipic acid. The rest was carried out in the same manner as in Example 1, and the results are shown in Appendix Table 2.

比較例1 実施例5と同じベース樹脂に対してカルボン酸類を無添
加とした以外は実施例5と同様に行い、結果を別表第2
表に示した。
Comparative Example 1 The same procedure as in Example 5 was carried out except that no carboxylic acids were added to the same base resin as in Example 5, and the results are shown in Appendix Table 2.
Shown in the table.

第2表よりカルボン酸類の無添加の比較例1はカルボン
酸類の添加の実施例1〜4に比べ、50°C1保存した
後の半田耐熱での、膨れの発生するまでの時間が長く、
優れているのがわかる。
From Table 2, compared to Examples 1 to 4 in which carboxylic acids were added, Comparative Example 1 without the addition of carboxylic acids took a longer time to generate blisters during soldering heat resistance after storage at 50°C.
I know it's excellent.

第1表より、カルボン酸類のなかでも、フマル酸が50
°C37日間保存した後の半田耐熱での、膨れの発生す
るまでの時間が最も長く、優れているのがわかる。
From Table 1, among carboxylic acids, fumaric acid has a 50%
It can be seen that the soldering heat resistance after storage for 37 days at °C shows that it takes the longest time until blistering occurs, which is excellent.

なお、実施例、比較例とも、IEC法による銅箔エツチ
ング面で行った耐トラツキング性はいずれも500V以
上であった。
In addition, in both Examples and Comparative Examples, the tracking resistance measured on the etched surface of the copper foil by the IEC method was 500 V or more.

〔発明の効果〕〔Effect of the invention〕

本発明によって、耐トラツキング性に優れ、貯蔵安定性
に優れた接着剤を得ることができるのである。
According to the present invention, it is possible to obtain an adhesive that has excellent tracking resistance and storage stability.

特許出願人  松下電工株式会社 代理人  佐藤 成示(ほか1名) 第1表Patent applicant Matsushita Electric Works Co., Ltd. Agent: Nariji Sato (and 1 other person) Table 1

Claims (2)

【特許請求の範囲】[Claims] (1)(a)エポキシ樹脂5〜15重量%、 (b)ポリビニルブチラール樹脂40〜60重量% (c)ポリイソシアネート樹脂1〜10重量%、 (d)エーテル化メラミン樹脂20〜40重量%、 (e)および、エポキシ樹脂100g当たり1×10^
−^3〜1×10^−^1molの範囲となる量のカル
ボン酸類を含有することを特徴とする積層板用金属箔の
接着剤。
(1) (a) 5-15% by weight of epoxy resin, (b) 40-60% by weight of polyvinyl butyral resin, (c) 1-10% by weight of polyisocyanate resin, (d) 20-40% by weight of etherified melamine resin, (e) and 1 x 10^ per 100g of epoxy resin
An adhesive for metal foil for laminated plates, characterized in that it contains a carboxylic acid in an amount ranging from -^3 to 1 x 10^-^1 mol.
(2)前記カルボン酸類が、フマル酸であることを特徴
とする請求項1記載の積層板用金属箔の接着剤。
(2) The adhesive for a metal foil for a laminate according to claim 1, wherein the carboxylic acid is fumaric acid.
JP2282937A 1990-10-19 1990-10-19 Adhesive of metallic foil for laminate Pending JPH04154885A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2282937A JPH04154885A (en) 1990-10-19 1990-10-19 Adhesive of metallic foil for laminate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2282937A JPH04154885A (en) 1990-10-19 1990-10-19 Adhesive of metallic foil for laminate

Publications (1)

Publication Number Publication Date
JPH04154885A true JPH04154885A (en) 1992-05-27

Family

ID=17659047

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2282937A Pending JPH04154885A (en) 1990-10-19 1990-10-19 Adhesive of metallic foil for laminate

Country Status (1)

Country Link
JP (1) JPH04154885A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006137838A (en) * 2004-11-11 2006-06-01 Fujikura Ltd Epoxy-based resin composition, epoxy resin-based adhesive composition, cover lay for flexible printed circuit board, copper-clad laminated board for flexible printed circuit board, the resultant flexible printed circuit board, prepreg, copper-clad laminated board, photosensitive dry film, photosensitive liquid resist, and printed wiring board
WO2023195481A1 (en) * 2022-04-05 2023-10-12 住友ベークライト株式会社 Adhesive composition for wet friction material, and wet friction plate

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006137838A (en) * 2004-11-11 2006-06-01 Fujikura Ltd Epoxy-based resin composition, epoxy resin-based adhesive composition, cover lay for flexible printed circuit board, copper-clad laminated board for flexible printed circuit board, the resultant flexible printed circuit board, prepreg, copper-clad laminated board, photosensitive dry film, photosensitive liquid resist, and printed wiring board
JP4707998B2 (en) * 2004-11-11 2011-06-22 株式会社フジクラ Epoxy resin adhesive composition for flexible printed circuit board, coverlay for flexible printed circuit board, copper-clad laminate for flexible printed circuit board, and flexible printed circuit board
WO2023195481A1 (en) * 2022-04-05 2023-10-12 住友ベークライト株式会社 Adhesive composition for wet friction material, and wet friction plate

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