JPH0414848B2 - - Google Patents

Info

Publication number
JPH0414848B2
JPH0414848B2 JP62269805A JP26980587A JPH0414848B2 JP H0414848 B2 JPH0414848 B2 JP H0414848B2 JP 62269805 A JP62269805 A JP 62269805A JP 26980587 A JP26980587 A JP 26980587A JP H0414848 B2 JPH0414848 B2 JP H0414848B2
Authority
JP
Japan
Prior art keywords
urethane resin
surface material
core
mold
film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP62269805A
Other languages
Japanese (ja)
Other versions
JPH01110914A (en
Inventor
Takafumi Yamane
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DaikyoNishikawa Corp
Original Assignee
Nishikawa Kasei Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nishikawa Kasei Co Ltd filed Critical Nishikawa Kasei Co Ltd
Priority to JP62269805A priority Critical patent/JPH01110914A/en
Publication of JPH01110914A publication Critical patent/JPH01110914A/en
Publication of JPH0414848B2 publication Critical patent/JPH0414848B2/ja
Granted legal-status Critical Current

Links

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は、自動車用等のシートに用いられるク
ツシヨン材の製造方法に関し、特に、ウレタン樹
脂からなるコアの表面中央部に繊維材料からなる
通気性の高い表面材を設けてなるクツシヨン材の
製造方法の改良に関する。
Detailed Description of the Invention (Industrial Application Field) The present invention relates to a method for manufacturing cushion materials used for automobile seats, and in particular, to a method for producing cushion materials made of fiber material in the center of the surface of a core made of urethane resin. The present invention relates to an improvement in a method for producing a cushion material provided with a surface material having high elasticity.

(従来の技術) 一般に、自動車用シートのクツシヨン材は、ウ
レタン樹脂を発泡成形したものが用いられている
が、ウレタン樹脂は通気性が低いため、着座者の
発汗を十分に吸収し切れず、表面がベトつき着座
者に不快感を与えるという欠点がある。このた
め、ウレタン樹脂をコアとし、そのコアの表面に
繊維材料からなる通気性の高い表面材を設けて、
該表面材の通気性により着座者の発汗を逃がすよ
うにしたものが開発され、実用化されている。
(Prior Art) Generally, cushioning materials for automobile seats are made from foam-molded urethane resin, but urethane resin has low breathability, so it cannot sufficiently absorb the perspiration of the occupant. There is a disadvantage that the surface is sticky and causes discomfort to the seated person. For this reason, the core is made of urethane resin, and a highly breathable surface material made of fiber material is provided on the surface of the core.
A surface material that allows the perspiration of a seated person to escape due to its breathability has been developed and put into practical use.

そして、このようなクツシヨン材の製造方法と
しては、例えば特開昭60−64841号公報に開示さ
れるように、先ず初めに、ウレタン樹脂を通さな
い紙等の融封材によつて繊維材料からなる表面材
を融封する。次いで、この融封された表面材をウ
レタン樹脂発泡型の内部輪郭に当て付け、該表面
材の裏面からウレタン樹脂原料を型内に注入し発
泡させて、表面材と一体的に成形する。しかる
後、針打ちなどの機械的な処理によつて、上記融
封材が通気性を有するようになるまで破壊すると
いうものが知られている。
As a method for producing such a cushion material, for example, as disclosed in Japanese Patent Application Laid-Open No. 60-64841, first, a fiber material is made from a fiber material using a sealing material such as paper that does not allow urethane resin to pass through. The surface material is melt-sealed. Next, this melt-sealed surface material is applied to the inner contour of a urethane resin foaming mold, and the urethane resin raw material is injected into the mold from the back side of the surface material and foamed, thereby molding it integrally with the surface material. It is known that the fusing material is then destroyed by mechanical treatment such as punching until it becomes air permeable.

(発明が解決しようとする課題) ところで、上記表面材用の繊維材料は高価なも
のであるので、その配置箇所としては、材料コス
トの低廉化を図るためにウレタン製のコア表面に
おける中央部に限定したいという要請がある。
(Problem to be Solved by the Invention) By the way, since the above-mentioned fiber material for the surface material is expensive, it should be placed in the center of the urethane core surface in order to reduce the material cost. There is a request to limit the amount.

しかるに、上記従来の製造方法では、繊維材料
からなる表面材をウレタン樹脂発泡型の分割面上
に張設し、該表面材の周縁部を型外に延出させる
ことを必要とするので、上述の如くコア表面の中
央部に表面材を部分的に設けることはできない。
また、ウレタン樹脂発泡型から表面材と一体のコ
アを取出した後、該表面材を融封する融封材を機
械的に破壊する工程を別個に必要とし、製造工程
数が多くなるという問題もある。
However, in the above-mentioned conventional manufacturing method, it is necessary to stretch a surface material made of a fiber material over the dividing surface of a urethane resin foam mold, and to extend the peripheral edge of the surface material outside the mold. It is not possible to partially provide a surface material in the center of the core surface, as in the case of
In addition, after removing the core that is integrated with the surface material from the urethane resin foam mold, a separate step is required to mechanically destroy the sealing material that fuses and seals the surface material, which increases the number of manufacturing steps. be.

本発明はかかる点に鑑みてなされたものであ
り、その目的とするところは、ウレタン樹脂発泡
型で繊維材料からなる表面材とウレタン樹脂製の
コアとを一体的に成形するに当たり、該表面材を
適切なフイルムで覆うことにより、表面材をコア
の表面中央部に設け得るようにするとともに、従
来の如き融封材の機械的な破壊工程をなくして製
造工程の簡略化を図るものである。
The present invention has been made in view of the above, and an object of the present invention is to provide a method for integrally molding a surface material made of fiber material and a core made of urethane resin in a urethane resin foam mold. By covering the core with an appropriate film, the surface material can be provided at the center of the surface of the core, and the manufacturing process is simplified by eliminating the conventional process of mechanically destroying the sealing material. .

(課題を解決するための手段) 上記目的を達成するため、本発明の解決手段
は、ウレタン樹脂からなるコアの表面中央部に繊
維材料からなる通気性の高い表面材を設けてなる
クツシヨン材の製造方法として、次のような構成
とする。先ず、上記表面材を、該表面材の上記コ
アと接合する側の表面を上記ウレタン樹脂の硬化
温度以下の融点を有するホツトメルトフイルム
で、残りの表面を上記ウレタン樹脂の硬化温度以
下の融点を有するポリ酢酸ビニール系のフイルム
でそれぞれ覆つて密封しておく。この密封された
表面材をウレタン樹脂発泡型内の所定位置に上記
ポリ酢酸ビニール系フイルムが上記ウレタン樹脂
発泡型の内面に当接するようにセツトした後、上
記ウレタン樹脂発泡型内にウレタン樹脂原料を注
入して発泡させる。次いで、上記ウレタン樹脂発
泡型を上記ウレタン樹脂の硬化温度以上に加熱す
ることにより、ウレタン樹脂を硬化させるととも
に、上記ホツトメルトフイルムが溶融して上記コ
アと表面材とを接着せしめ、かつ上記ポリ酢酸ビ
ニール系フイルムが上記加熱による熱収縮によつ
て中央部から破れて周縁部へ向つて収縮すること
で上記表面材を露出せしめるものとする。
(Means for Solving the Problem) In order to achieve the above object, the solution of the present invention is a cushion material comprising a core made of urethane resin and a highly air permeable surface material made of fiber material provided in the center of the surface. The manufacturing method has the following configuration. First, the surface material is coated with a hot melt film having a melting point below the curing temperature of the urethane resin on the surface of the surface material to be joined to the core, and the remaining surface with a melting point below the curing temperature of the urethane resin. Cover each with polyvinyl acetate film and seal. After setting this sealed surface material at a predetermined position in the urethane resin foaming mold so that the polyvinyl acetate film is in contact with the inner surface of the urethane resin foaming mold, the urethane resin raw material is placed inside the urethane resin foaming mold. Inject and foam. Next, by heating the urethane resin foam mold to a temperature higher than the curing temperature of the urethane resin, the urethane resin is cured, the hot melt film is melted and the core and the surface material are bonded together, and the polyacetic acid The vinyl film is torn from the center due to thermal contraction caused by the heating and shrinks toward the periphery, thereby exposing the surface material.

(作 用) 上記の構成により、本発明では、ウレタン樹脂
発泡型内にセツトされた繊維材料からなる表面材
は、予めコアとの接合側の表面がホツトメルトフ
イルムで、残りの表面がポリ酢酸ビニール系フイ
ルムで各々覆われて密封されているので、この発
泡型内にウレタン樹脂原料を注入発泡する際、ウ
レタン樹脂が上記表面材の繊維材料内に浸透した
り、あるいは表面材の表面に付着して通気性を損
なうことはない。しかも、このように表面材がフ
イルムで密封されてウレタン樹脂が浸透すること
がないので、表面材をコア表面の中央部に部分的
に設けることができるとともに、その形状を適宜
設定することができる。
(Function) With the above configuration, in the present invention, the surface material made of fiber material set in the urethane resin foam mold has a hot melt film on the surface to be bonded to the core, and a polyacetic acid film on the remaining surface. Each piece is covered and sealed with a vinyl film, so when the urethane resin raw material is injected into the foam mold and foamed, the urethane resin will not penetrate into the fiber material of the surface material or adhere to the surface of the surface material. without compromising breathability. Furthermore, since the surface material is sealed with a film and the urethane resin does not penetrate, the surface material can be partially provided in the center of the core surface, and its shape can be set as appropriate. .

また、ウレタン樹脂原料の注入発泡後、発泡型
を加熱してウレタン樹脂を硬化させるキユア工程
においては、上記ポリ酢酸ビニール系フイルムが
熱収縮により中央部から破れて周縁部へ向つて収
縮するので、表面材が同時に自動的に露出すると
ともに、上記ホツトメルトフイルムが溶融してウ
レタン樹脂製のコアと繊維材料製の表面材とが接
着するので、脱型後にコアと表面材との接着工程
は勿論のこと、従来の製造方法で必要とされた融
封材の破壊工程に相当するフイルムの破壊工程も
不要となり、製造工程を簡略化することができ
る。
In addition, in the curing process in which the foam mold is heated to harden the urethane resin after injection and foaming of the urethane resin raw material, the polyvinyl acetate film breaks from the center due to heat shrinkage and shrinks toward the periphery. At the same time, the surface material is automatically exposed and the hot melt film is melted to bond the urethane resin core to the fiber material surface material, so of course the process of bonding the core and surface material after demolding is possible. In addition, the process of destroying the film, which corresponds to the process of destroying the sealing material required in the conventional manufacturing method, is no longer necessary, and the manufacturing process can be simplified.

(実施例) 以下、本発明の実施例を図面に基づいて説明す
る。
(Example) Hereinafter, an example of the present invention will be described based on the drawings.

第1図ないし第3図は本発明の一実施例に係わ
るクツシヨン材の製造方法における各製造工程の
状態をその工程順序に従つて示したものである。
また、第4図に示すように、クツシヨン材Aは、
ウレタン樹脂からなるコア1の表面中央部(人が
主に着座する部分)に繊維材料からなる通気性の
高い矩形状の表面材2を設けてなるものである。
1 to 3 show the state of each manufacturing process in the manufacturing method of a cushion material according to an embodiment of the present invention in accordance with the process order.
Moreover, as shown in FIG. 4, the cushion material A is
A highly air permeable rectangular surface material 2 made of a fiber material is provided at the center of the surface of a core 1 made of urethane resin (the part where people mainly sit).

上記クツシヨン材Aの製造方法としては、先ず
初めに、所定の大きさおよび形状に形成した繊維
材料からなる表面材2を、コア1と接合する側の
表面をウレタン樹脂の硬化温度以下の融点をもつ
ホツトメルトフイルム3(第1図参照)で、残り
の表面(つまり着座側表面および周側面)をウレ
タン樹脂の硬化温度以下の融点をもつポリ酢酸ビ
ニール系のフイルム4で各々覆つて密封する。こ
の密封された表面材2を、第1図に示すように、
ウレタン樹脂発泡型5の下型5a内の所定位置に
ホツトメルトフイルム3を上側にし、ポリ酢酸ビ
ニール系フイルム4が上記下型5aの内面に当接
した状態でセツトする。
The manufacturing method for the cushion material A is as follows: First, the surface material 2 made of a fiber material is formed into a predetermined size and shape, and the surface to be joined to the core 1 is heated to a melting point below the curing temperature of the urethane resin. The remaining surfaces (that is, the seating surface and the peripheral surface) are each covered and sealed with a polyvinyl acetate film 4 having a melting point below the curing temperature of the urethane resin. As shown in FIG. 1, this sealed surface material 2 is
The hot melt film 3 is placed at a predetermined position in the lower mold 5a of the urethane resin foaming mold 5 with the polyvinyl acetate film 4 facing upward, and the polyvinyl acetate film 4 is set in contact with the inner surface of the lower mold 5a.

しかる後、第2図に示すように、ウレタン樹脂
発泡型5の下型5a上に上型5bを重ね合わせて
型締めをする。そして、上記上型5bの樹脂注入
口(図示せず)からウレタン樹脂原料を注入し、
発泡させる。この際、ウレタン樹脂発泡型5内の
表面材2は、ウレタン樹脂原料に対して遮蔽性を
有するホツトメルトフイルム3およびポリ酢酸ビ
ニール系フイルム4により密封されているので、
該表面材2に対して、ウレタン樹脂原料が浸透し
たり、あるいはその表面に付着したりすることは
なく、繊維材料からなる表面材2の通気性は良好
に維持されることになる。
Thereafter, as shown in FIG. 2, the upper mold 5b of the urethane resin foaming mold 5 is placed on the lower mold 5a and the molds are clamped. Then, a urethane resin raw material is injected from the resin injection port (not shown) of the upper mold 5b,
Foam. At this time, the surface material 2 inside the urethane resin foam mold 5 is sealed with a hot melt film 3 and a polyvinyl acetate film 4 that have shielding properties against the urethane resin raw material.
The urethane resin raw material does not permeate or adhere to the surface of the surface material 2, and the air permeability of the surface material 2 made of fiber material is maintained well.

次いで、ウレタン樹脂発泡型5内の発泡したウ
レタン樹脂つまりコア1を硬化させるために、第
3図に示すように、ウレタン樹脂発泡型5を加熱
手段6によつてウレタン樹脂の硬化温度以上の温
度例えば約180℃で加熱する。すると、コア1の
硬化(キユア)とは別に、融点が約110℃程度の
ホツトメルトフイルム3が溶融し、この溶融した
ホツトメルトフイルム3によりコア1と表面材2
とが接着する。また、融点が約98℃程度のポリ酢
酸ビニール系フイルム4は熱収縮により中央部か
ら破れて周縁部へ収縮することで、表面材2が露
出するようになる。
Next, in order to harden the foamed urethane resin in the urethane resin foam mold 5, that is, the core 1, the urethane resin foam mold 5 is heated to a temperature higher than the curing temperature of the urethane resin by heating means 6, as shown in FIG. For example, heat at about 180℃. Then, in addition to curing the core 1, the hot melt film 3 having a melting point of about 110°C melts, and this melted hot melt film 3 causes the core 1 and the surface material 2 to melt.
and are glued together. Further, the polyvinyl acetate film 4 having a melting point of about 98° C. is torn from the center due to heat shrinkage and shrinks toward the periphery, so that the surface material 2 is exposed.

その後、ウレタン樹脂発泡型5の型開きをし、
該発泡型5から製品つまりクツシヨン材Aを取出
す。この脱型後においては、クツシヨン材Aにお
けるコア1と表面材2との接着工程を必要としな
いのみならず、第4図に示すように表面材2の表
面を覆うポリ酢酸ビニール系フイルム4が既に破
れて周縁部に収縮していて表面材2が露出してい
るので、この露出のための別個の工程をも必要と
せず、よつて、クツシヨン材Aの製造工程の簡略
化を図ることができる。
After that, open the urethane resin foam mold 5,
The product, that is, the cushion material A is taken out from the foam mold 5. After this demolding, not only is there no need for an adhesion process between the core 1 and the surface material 2 in the cushion material A, but also the polyvinyl acetate film 4 covering the surface of the surface material 2 is removed as shown in FIG. Since the surface material 2 has already been torn and shrunk to the periphery and is exposed, a separate process for this exposure is not required, and the manufacturing process for the cushion material A can therefore be simplified. can.

しかも、上記実施例の製造方法によれば、ウレ
タン樹脂製のコア1の表面中央部に部分的に繊維
材料からなる表面材2を設けることができるとと
もに、該表面材2の形状を自由に設定することが
できる。このため、人が主に着座する表面中央部
に配設した繊維材料からなる表面材2により、ク
ツシヨン材Aの通気性を良好に確保して着座者の
発汗を十分に吸収することでベト付き等の不快感
を解消しながら、単価の高い繊維材料の必要量を
可及的に少なくして、材料コストの低廉化を図る
ことができる。尚、第4図中、7は繊維材料2の
周囲等に形成された通気溝である。
Moreover, according to the manufacturing method of the above embodiment, the surface material 2 made of a fiber material can be partially provided in the center of the surface of the core 1 made of urethane resin, and the shape of the surface material 2 can be freely set. can do. For this reason, the surface material 2 made of fiber material disposed in the center of the surface where people mainly sit ensures good breathability of the cushion material A and sufficiently absorbs the perspiration of the seated person, thereby preventing the cushion from becoming sticky. It is possible to reduce the material cost by reducing the amount of fiber material that is expensive in unit cost as much as possible while eliminating the discomfort caused by the above. In addition, in FIG. 4, 7 is a ventilation groove formed around the fiber material 2, etc.

(発明の効果) 以上の如く、本発明におけるクツシヨン材の製
造方法によれば、ウレタン樹脂からなるコアの表
面中央部に繊維材料からなる通気性の高い表面材
を、その通気性を損なうことなく部分的に設ける
ことができるので、材料コストの低廉化を図るこ
とができ、また脱型後にフイルムの破壊工程等を
必要とせず、製造工程の簡略化を図ることができ
る。
(Effects of the Invention) As described above, according to the method for manufacturing a cushion material of the present invention, a highly air-permeable surface material made of a fiber material is placed in the center of the surface of a core made of a urethane resin without impairing its air permeability. Since it can be provided partially, it is possible to reduce the material cost, and there is no need for a process of destroying the film after demolding, so the manufacturing process can be simplified.

【図面の簡単な説明】[Brief explanation of drawings]

図面は本発明の実施例に係わるもので、第1
図、第2図および第3図はクツシヨン材の製造方
法における各製造工程の状態を示す縦断面図、第
4図は脱型した状態のクツシヨン材の斜視図であ
る。 A…クツシヨン材、1…コア、2…表面材、3
…ホツトメルトフイルム、4…ポリ酢酸ビニール
系フイルム、5…ウレタン樹脂発泡型。
The drawings relate to embodiments of the present invention, and the drawings relate to the first embodiment of the invention.
2 and 3 are longitudinal sectional views showing the state of each manufacturing step in the method for manufacturing the cushion material, and FIG. 4 is a perspective view of the cushion material in a demolded state. A...Cushion material, 1...Core, 2...Surface material, 3
... Hot melt film, 4... Polyvinyl acetate film, 5... Urethane resin foam type.

Claims (1)

【特許請求の範囲】 1 ウレタン樹脂からなるコアの表面中央部に繊
維材料からなる通気性の高い表面材を設けてなる
クツシヨン材の製造方法であつて、 先ず、上記表面材を、該表面材の上記コアと接
合する側の表面を上記ウレタン樹脂の硬化温度以
下の融点を有するホツトメルトフイルムで、残り
の表面を上記ウレタン樹脂の硬化温度以下の融点
を有するポリ酢酸ビニール系のフイルムでそれぞ
れ覆つて密封しておき、 上記密封された表面材をウレタン樹脂発泡型内
の所定位置に上記ポリ酢酸ビニール系フイルムが
上記ウレタン樹脂発泡型の内面に当接するように
セツトした後、上記ウレタン樹脂発泡型内にウレ
タン樹脂原料を注入して発泡させ、 次いで、上記ウレタン樹脂発泡型を上記ウレタ
ン樹脂の硬化温度以上に加熱することにより、ウ
レタン樹脂を硬化させるとともに、上記ホツトメ
ルトフイルムが溶融して上記コアと表面材とを接
着せしめ、かつ上記ポリ酢酸ビニール系フイルム
が上記加熱による熱収縮によつて中央部から破れ
て周縁部へ向つて収縮することで上記表面材を露
出せしめることを特徴とするクツシヨン材の製造
方法。
[Scope of Claims] 1. A method for producing a cushion material comprising a highly air permeable surface material made of a fiber material provided at the center of the surface of a core made of a urethane resin, the method comprising: first adding the above surface material to the surface material; The surface of the side to be joined to the core is covered with a hot melt film having a melting point below the curing temperature of the urethane resin, and the remaining surface is covered with a polyvinyl acetate film having a melting point below the curing temperature of the urethane resin. After setting the sealed surface material at a predetermined position in the urethane resin foaming mold so that the polyvinyl acetate film is in contact with the inner surface of the urethane resin foaming mold, The urethane resin raw material is injected into the mold and foamed, and then the urethane resin foaming mold is heated to a temperature higher than the curing temperature of the urethane resin, thereby curing the urethane resin and melting the hot melt film to form the core. and a surface material, and the polyvinyl acetate film is torn from the center and shrinks toward the periphery due to thermal contraction caused by the heating, thereby exposing the surface material. Method of manufacturing wood.
JP62269805A 1987-10-26 1987-10-26 Manufacture of cushioning material Granted JPH01110914A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP62269805A JPH01110914A (en) 1987-10-26 1987-10-26 Manufacture of cushioning material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP62269805A JPH01110914A (en) 1987-10-26 1987-10-26 Manufacture of cushioning material

Publications (2)

Publication Number Publication Date
JPH01110914A JPH01110914A (en) 1989-04-27
JPH0414848B2 true JPH0414848B2 (en) 1992-03-16

Family

ID=17477418

Family Applications (1)

Application Number Title Priority Date Filing Date
JP62269805A Granted JPH01110914A (en) 1987-10-26 1987-10-26 Manufacture of cushioning material

Country Status (1)

Country Link
JP (1) JPH01110914A (en)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2886645B1 (en) * 2005-06-02 2011-02-11 Rescoll Soc METHOD FOR FIXING BY BONDING A FIRST MATERIAL ON A SUPPORT IN A SECOND MATERIAL, IN PARTICULAR A FABRIC ON A FOAM
KR101009731B1 (en) * 2008-10-31 2011-01-19 (주)아이마스티 Method for adhesiving appendix at foaming goods manufacturing method for insole using the method
JP6054152B2 (en) * 2012-11-26 2016-12-27 東洋ゴム工業株式会社 Manufacturing method of seat pad
JP5976511B2 (en) * 2012-11-26 2016-08-23 東洋ゴム工業株式会社 Seat pad
JP2015112231A (en) 2013-12-11 2015-06-22 東洋ゴム工業株式会社 Method for manufacturing seat pad
JP6188218B2 (en) 2013-12-11 2017-08-30 東洋ゴム工業株式会社 Manufacturing method of seat pad
JP6593788B2 (en) * 2015-03-31 2019-10-23 株式会社Subaru Manufacturing method of seat pad and seat pad
CN107167020B (en) * 2017-06-05 2023-08-11 深圳市鸿富诚新材料股份有限公司 Manufacturing die and manufacturing method of integrated radiating fin

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56148311A (en) * 1980-04-17 1981-11-17 Kohkoku Chem Ind Production of cushion body covered by surface skin material as well as air permeability

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56148311A (en) * 1980-04-17 1981-11-17 Kohkoku Chem Ind Production of cushion body covered by surface skin material as well as air permeability

Also Published As

Publication number Publication date
JPH01110914A (en) 1989-04-27

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